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RISK ASSESSMENT FORM

Department: Mechanical RA Leader : R.sundaresan Approved by Ref. Number

Hot work for Structural & Support Installation &
Process : RA Member 1 : Siva
modification work
RA-01
Process Activity /
IRS Singapore. RA Member 2 : Akeong Signature:
Location :
Original Assessment
3-Jun-2022 RA Member 3: Sarathkumar Name : Mr.Dinesh Babu
Date :
Last Review Date : 3-Jun-2022 Designation Site Manager

Next Review Date : 2-Jun-2025 Date : 5-Jun-2022

1.HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL

Possible injury / Ill- Implementation Due
No. Work Activity Hazard health Existing risk controls S L RPN Additional Controls S L RPN Person Date Remarks
1 General - Slips, trips, falls Minor Injury & Comply with the site reuiremets 3 1 3 NA NA NA NA NA NA -
Preparation minor fracture All of them Must attending the site SIC
Activity
- Restrict the Acess to authorized personnel
only.
-Barricade the work area and display
signage's.
- All personnel to wear basic and
appropriate PPE.

2 Transportation of Materials falling from Bodily Injury Or -Ensure materials are properly arranged 3 1 3 NA NA NA NA NA NA -
Structural &, trolley &Lorry Fracture and secured . (Lorry or Trolley)
supports, tools, & Property Damage Do not overloaded the materials on Lorry
equipments by Or Trolley
manual or Lorry Properly guided to mobilize the materials
To the site
Follow up the site speed limit .

Improper posture during Back injury / -Use proper posture while push / pull 3 1 3 NA NA NA NA NA NA -
pushing/pulling heavy Ergonomics hazard -Get assistance from co-worker
equipment using pallet
jack
Pinch point while shifting Hand injury 3 1 3 NA NA NA NA NA NA -
the material to trolley / -Workers must be aware & to avoid the
pallet jack line of fire.
Highlighted potential Hazards the cause of
the work
-Wear appropriate PPE
3 Launching Failure of lifting gears Physical injury -Inspection of lifting gears to be done by 3 1 3 NA NA NA NA NA NA -
Structures , Authorized person and certified and valid .
supports and Before use sup to physically check the
manual lifting condition if it is safe .
using webbing Wear the proper PPE while Handling
sling / chain
block
Pinch point Hand injury 3 1 3 NA NA NA NA NA NA -
-Workers must be aware & to avoid the
line of fire.
-Wear appropriate working gloves

Improper posture of Back injury Do not carry any materials weighing more 3 1 3 NA NA NA NA NA - -
manual handling Ergonomics hazard than 20 kg alone .
Too long or Heavy item call for Help .

4 Fit-up, grinding Fire Hazards due to Fire/Explosion -Apply the Hot work permit 5 1 5 NA NA NA NA NA NA -
and welding of grinding / drilling / Burning '-Ensure Fire watchman is available for the
Structure and welding activities in live hot work activity and fire equipment shall
drilling for plant be in place within the work area and in
support good working condition.
installation
-Provide Gas Monitor at the hot work
Location with pump test done .
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RISK ASSESSMENT FORM

-Remove combustible materials at hot

work area.
-To provide fire box to the hot work
locations
Wear the proper pep
Cordoned off the area to display the
signage
Flying sparks/Flying Eye injury / Face Injury -Use face shield during grinding or welding 4 1 4 NA NA NA NA NA NA -
Particles activity & spark containment using fire
retardant blanket to control the sparks to
avoid the out the fire box.

Exposed to Welding UV Eye injury -Welder need protective gloves & goggles & 4 1 4 NA NA NA NA NA NA -
reparatory protection that will safeguard
welders from injuries .
Wear appropriate PPE
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RISK ASSESSMENT FORM

Electrical hazard Electrocution -Ensure grinder is not place or in direct 5 1 5 NA NA NA NA NA NA

contact with water.
-Nobody allows to tamper with any
electrical tools expect LEW
-All electrical tools shall be inspected by
LEW monthly.
- work crew shall ensure that cable hanged
using insulated "S" hook

Welder welding in Ergonomic hazard Welders are to take turn when 3 1 3 NA NA NA NA NA NA

awkward position while commencing welding an awkward position
welding underneath the
structures Welder are to take rest whenever needed .

Noise Pollution by NID Depend on the work condition & locations 4 1 4 NA NA NA NA NA NA

grinding machine wear the Ear protection
Ex : Ear plug or Ear Muffler

5 Working @ Falling from heights Multiple major injury Ensure that Trained competent person only 4 1 4 NA NA NA NA NA NA -
height Falling Object allowed to WAH Activity Highlighted
Tripping Hazards the potentials Hazards the cause of the
WAH works. Sup conduct
the PTT brief before commence the work .
'- All workers must wear full body harness
& strictly follow 100% tie off.
- Safety harness shall be inspected by
safety harness inspector monthly.
-Ensure that hook harness to a firm and
rigid anchor point.
-Compliance with the fall protection plan.
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RISK ASSESSMENT FORM

6 Touch Up Fumes Expose Respiratory infection Make ensure during painting work area 3 1 3 NA NA NA NA NA NA -
Painting free form the Hot work around 10m ..
Wear the Respiratory Mask while do
painting work.
Refer to the SDS .
7 Housekeeping Tripping Hazards - Physical injury Make Ensure Tidy up the materials at the 3 1 3 NA NA NA NA NA NA
work locations
- Ensure barricade and warning signs
provide the work places .
Unwanted items clear the locations .
- Leave the job site in safe condition.

8 SG Secure Terrorist threat Move quickly and quietly away from 4 1 4 NA NA NA NA NA NA All Personal
danger using the safest route
Do not surrender or attempt to negotiate
Stay out of sight, be quiet and switch your
phone to silent mode
Lock yourself in and stay away from the
doors
Provide information to the Police by calling
999, SMSing 71999 or using the SGSecure
App
Provide details about the attackers and
their location

9 Covid-19 Contagious disease. To strictly follow company’s SMMP. 4 1 4 NA NA NA NA NA NA All Personal

To be fully vaccinated and follow up with
booster shots directed by the government.
If symptoms were to be found, quickly visit
the nearest PHPC registered clinic.

10 Worker Mental Psychological Should migrant workers, employers or 4 1 4 NA NA NA NA NA NA All Personal

well being concerned members of the community
wish to seek assistance for migrant
workers, call Health Serve’s 24-hour crisis
helpline for support: +65 3129 5000

Likelihood
Severity Rare Remote Occasional Frequent Almost Certain
(1) (2) (3) (4) (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20
Moderate (3) 3 6 9 12 15
Minor (2) 2 4 6 8 10
Negligibl (1) 1 2 3 4 5
L = Low Risk M = Medium Risk H = High Risk

Level Severity Description

Fatal, fatal diseases or multiple major
5 Catastrophic
injuries
Serious injuries or life-threatening
4 Major disease(includes amputations, major
fractures, multiple injuries, occupational
Injury requiring medical treatment or ill-
health to disability (includes
3 Moderate lacerations,burns,sprains,minor
fractures,dermatitis,deafness,work-
related upper limb disorders).
Injury or ill-health requiring first aid only
(includes minor cuts and
2 Minor
bruises,irritation,ill-health with with
temporary discomfort).
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RISK ASSESSMENT FORM

1 Negligible Not likely to cause injury or ill-health