ALLOWABLE NOZLE LOAD

Basis for the nozzle load evaluation is based on WRC 107/297. The allowable loads are presented below,

Longitudinal Bending Moment (ML) = 13 x b x D2 kg.m

2
Circumferential Bending Moment (MΦ) = 13 x b x D kg.m
Resultant Bending Moment (MB) = 16.4 x b x D2 kg.m
2
Torsional Moment (MT) = 15 x b x D kg.m
Longitudinal Force (FL) = 200 x b x D kg
Circumferential Force (FΦ) = 150 x b x D kg
Resultant Force (FR) = 250 x b x D kg
Axial Tension or Compression Force (FA) = 200 x b x D kg

Where the value of b is given as table below:

FLANGE RATING ‘b’ VALUE

150 Class 0.75
300 Class 1
600 Class 1.25
900 Class 1.5
1500 Class 2
2500 Class 2.8

And where ‘D’ is the nominal diameter of pipe in “inches” (maximum 60”)
 PIPING LOADS CHECK ON PIG RECEIVER (3K-KAQ-001) NOZZLE N1

Load Cases
2(OPE) = W+T1+P1
3(OPE) = W+T2+P2
4(OPE) = W+T1+P1+WIN1
5(OPE) = W+T1+P1+WIN2
6(OPE) = W+T1+P1+WIN3
7(OPE) = W+T1+P1+WIN4
8(OPE) = W+T1+P1+H+U1
9(OPE) = W+T1+P1+H+U2
10(OPE) = W+T1+P1+H+U3
11(OPE) = W+T1+P1+H+F1
12(OPE) = W+T1+P1+H+F2
13(OPE) = W+T1+P1+H+F3
14(SUS) = W+P1

Nozzle Load Output (from CAESAR II)

NODE Load FX Kg. FY Kg. FZ Kg. MX Kg.m. MY Kg.m. MZ Kg.m.

2(OPE) -758 511 796 1128.8 1651.3 -41.7

3(OPE) -783 485 738 1113.1 1611.8 -48.6
4(OPE) -778 510 803 1131 1678.8 -43.9
5(OPE) -726 510 816 1126.8 1613.6 -33.1
6(OPE) -762 510 813 1130.4 1664.8 -39.6
7(OPE) -752 510 800 1127.7 1642 -40.4
220 8(OPE) -1110 518 784 1140.7 1983.5 -122.3
9(OPE) -713 469 735 1022.2 1576.6 -44.4
10(OPE) -1035 515 899 1135.9 2133.2 -92.3
11(OPE) -757 509 814 1129.1 1654.9 -38.6
12(OPE) -758 509 814 1129.2 1656.4 -39
13(OPE) -757 511 797 1128.8 1650.5 -41.7
14(SUS) 49 424 79 1060.9 -37.9 142

Nozzle N1 12" 900#

Allowable loads for Pig Receiver (3K-KAQ-001) N1 Nozzle

Circumferential Force FC = FX = 4500 Kg
Longitudinal Force 1 FL1 = FY = 3600 Kg
Longitudinal Force 2 FL2 = FZ = 3600 Kg

Circumferential bending moment MC = MX = 3240 Kg.m

Longitudinal bending moment 1 ML1 = MY = 3240 Kg.m
Longitudinal bending moment 2 ML2 = MZ = 3240 Kg.m

Load Check (Calculated v.s Allowable)

Fx (Kg ) Fy ( Kg ) Fz ( Kg )
Load REMARKS
value status value status value status
2(OPE) -758 passed 511 passed 796 passed
3(OPE) -783 passed 485 passed 738 passed
4(OPE) -778 passed 510 passed 803 passed
5(OPE) -726 passed 510 passed 816 passed
6(OPE) -762 passed 510 passed 813 passed
7(OPE) -752 passed 510 passed 800 passed
8(OPE) -1110 passed 518 passed 784 passed
9(OPE) -713 passed 469 passed 735 passed
10(OPE) -1035 passed 515 passed 899 passed
11(OPE) -757 passed 509 passed 814 passed
12(OPE) -758 passed 509 passed 814 passed
13(OPE) -757 passed 511 passed 797 passed
14(SUS) 49 passed 424 passed 79 passed

Mx ( Kgm ) My ( Kgm ) Mz ( Kgm )

Load REMARKS
value status value status value status
2(OPE) 1128.8 passed 1651.3 passed -41.7 passed
3(OPE) 1113.1 passed 1611.8 passed -48.6 passed
4(OPE) 1131 passed 1678.8 passed -43.9 passed
5(OPE) 1126.8 passed 1613.6 passed -33.1 passed
6(OPE) 1130.4 passed 1664.8 passed -39.6 passed
7(OPE) 1127.7 passed 1642 passed -40.4 passed
8(OPE) 1140.7 passed 1983.5 passed -122.3 passed
9(OPE) 1022.2 passed 1576.6 passed -44.4 passed
10(OPE) 1135.9 passed 2133.2 passed -92.3 passed
11(OPE) 1129.1 passed 1654.9 passed -38.6 passed
12(OPE) 1129.2 passed 1656.4 passed -39 passed
13(OPE) 1128.8 passed 1650.5 passed -41.7 passed
14(SUS) 1060.9 passed -37.9 passed 142 passed
 PIPING LOADS CHECK ON PIG RECEIVER (3K-KAQ-001) NOZZLE N4

Load Cases
2(OPE) = W+T1+P1
3(OPE) = W+T2+P2
4(OPE) = W+T1+P1+WIN1
5(OPE) = W+T1+P1+WIN2
6(OPE) = W+T1+P1+WIN3
7(OPE) = W+T1+P1+WIN4
8(OPE) = W+T1+P1+H+U1
9(OPE) = W+T1+P1+H+U2
10(OPE) = W+T1+P1+H+U3
11(OPE) = W+T1+P1+H+F1
12(OPE) = W+T1+P1+H+F2
13(OPE) = W+T1+P1+H+F3
14(SUS) = W+P1

Nozzle Load Output (from CAESAR II)

NODE Load FX KN. FY KN. FZ KN. MX N.m. MY N.m. MZ N.m.

2(OPE) 5 -67 129 -32.2 46.1 38.7

3(OPE) 5 -64 27 10.7 6 37.2
4(OPE) 12 -66 128 -31.7 53.3 41.7
5(OPE) -2 -73 148 -39 46.4 37.6
6(OPE) 5 -70 138 -34.9 49.5 40.1
7(OPE) 5 -67 131 -33.5 47 38.7
3170 8(OPE) 58 -53 71 -8.9 54.4 61.4
9(OPE) 4 -57 136 -38.7 49.5 34.4
10(OPE) 10 -56 68 -8 22 40.9
11(OPE) 5 -70 139 -35.8 50 40
12(OPE) 5 -70 139 -35.7 49.8 39.8
13(OPE) 5 -67 129 -32.3 46.2 38.7
14(SUS) 8 -129 100 2.8 43 57.2

Nozzle N4 4" 900#

Allowable loads for Pig Receiver (3K-KAQ-001) N4 Nozzle

Axial Force FA = FX = 1200 Kg
Circumferential Force FC = FY = 900 Kg
Longitudinal Force FL = FZ = 1200 Kg

Torsional Moment MC = MX = 360 Kg.m

Circumferential Bending Moment MC = MY = 312 Kg.m
Longitudinal Bending Moment ML = MZ = 312 Kg.m

Load Check (Calculated v.s Allowable)

Fx (Kg ) Fy ( Kg ) Fz ( Kg )
Load REMARKS
value status value status value status
2(OPE) 5 passed -67 passed 129 passed
3(OPE) 5 passed -64 passed 27 passed
4(OPE) 12 passed -66 passed 128 passed
5(OPE) -2 passed -73 passed 148 passed
6(OPE) 5 passed -70 passed 138 passed
7(OPE) 5 passed -67 passed 131 passed
8(OPE) 58 passed -53 passed 71 passed
9(OPE) 4 passed -57 passed 136 passed
10(OPE) 10 passed -56 passed 68 passed
11(OPE) 5 passed -70 passed 139 passed
12(OPE) 5 passed -70 passed 139 passed
13(OPE) 5 passed -67 passed 129 passed
14(SUS) 8 passed -129 passed 100 passed

Mx ( Kgm ) My ( Kgm ) Mz ( Kgm )

Load REMARKS
value status value status value status
2(OPE) -32.2 passed 46.1 passed 38.7 passed
3(OPE) 10.7 passed 6 passed 37.2 passed
4(OPE) -31.7 passed 53.3 passed 41.7 passed
5(OPE) -39 passed 46.4 passed 37.6 passed
6(OPE) -34.9 passed 49.5 passed 40.1 passed
7(OPE) -33.5 passed 47 passed 38.7 passed
8(OPE) -8.9 passed 54.4 passed 61.4 passed
9(OPE) -38.7 passed 49.5 passed 34.4 passed
10(OPE) -8 passed 22 passed 40.9 passed
11(OPE) -35.8 passed 50 passed 40 passed
12(OPE) -35.7 passed 49.8 passed 39.8 passed
13(OPE) -32.3 passed 46.2 passed 38.7 passed
14(SUS) 2.8 passed 43 passed 57.2 passed