Tosp P038 Exe Dec 6335 Pip RPT 0001

OWNER Doc No.
:
TOSP-P038-EXE-DEC-6335-PIP-RPT-
0001
ETP Technology Vendor:
Revision: A
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND
COMMISSIONING OF TITANIUM NBL OUTSIDE BATTERY LIMIT (N-
OSBL) FACILITY PROJECT FOR PENGERANG INTEGRATED COMPLEX Page : 1 of 16
PROJECT : PROVISION OF ENGINEERING,

PROCUREMENT, CONSTRUCTION AND
COMMISSIONING OF TITANIUM NBL
OUTSIDE BATTERY LIMIT (N-OSBL)
FACILITY PROJECT FOR PENGERANG
INTEGRATED COMPLEX
CLIENT : PRPC UTILITIES AND FACILITIES SDN

BHD
CONTRACT NO. : PRPC/TC1/001/2021
DOCUMENT : STRESS ANALYSIS REPORT (PIPING) FOR

TITLE SCOPE 2
DOCUMENT : X
REVIEW CLASS
Issued for
0 29-04-22 VB BQ LLK
Review
Prepared Reviewed Approved Reviewed Endorsed Approved
Rev Date Description By By By by by by
CONTRACTOR OWNER
© [2021] PETROLIAM NASIONAL BERHAD (PETRONAS). All rights reserved. No part of this document may be reproduced, stored in a retrieval system or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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EPCC OF TITANIUM NBL OUTSIDE TOSP-P038-EXE-DEC-6335-PIP-RPT-
BATTERY LIMIT (N-OSBL) FACILITY 0001
PROJECT FOR PENGERANG ETP Technology Vendor:
INTEGRATED COMPLEX
Revision: A
STRESS ANALYSIS REPORT (PIPING) FOR SCOPE 2 Page : 2 of 16
AMENDMENT LIST
REV REVISION DATE DESCRIPTION OF CHANGE

A 29-04-22 Issued for Review
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TABLE OF CONTENT
1.0 PROJECT BACKGROUND..................................................................................5

2.0 PURPOSE........................................................................................................6
3.0 DEFINITION & ACRONYMS.............................................................................6
4.0 LIST OF ABBREVATIONS.................................................................................6
5.0 DESIGN INFORMATION...................................................................................6
6.0 REFERENCE PROJECT DOCUMENTS.................................................................7
7.0 INDUSTRY CODES AND STANDARDS...............................................................7
8.0 UNITS.............................................................................................................8
9.0 ANALYSIS.......................................................................................................8
9.1 GENERAL........................................................................................................8
9.2 CALCULATION PROGRAM................................................................................9
9.3 APPLICATION CODE........................................................................................9
10.0 OPERATING AND DESIGN PARAMETERS..........................................................9
11.0 UNIFORM LOADS..........................................................................................10
12.0 WIND LOADS................................................................................................10
13.0 WEIGHT EFFECTS..........................................................................................10
14.0 FRICTION.....................................................................................................11
15.0 PIPE SUPPORTS............................................................................................11
16.0 ALLOWABLE LOADS ON EQUIPMENT.............................................................11
17.0 INSULATION.................................................................................................11
18.0 LOAD CASES FOR STRESS ANALYSIS............................................................11
18.1 SUSTAINED STRESS (W+P)..........................................................................15
18.2 HYDROSTATIC TEST (WW+HP).....................................................................15
18.3 THERMAL STRESS (T)...................................................................................15
18.4 OPERATIONAL CASE (W+P+T).....................................................................16
18.5 OCCASIONAL CASE (W+P+T+U)...................................................................16
19.0 STRESS ANALYSIS CALCULATION.................................................................16
19.1 SUSTAINED AND THERMAL...........................................................................16
19.2 OCCASIONAL LOADS.....................................................................................16
19.3 OTHER LOADS...............................................................................................16
20.0 ATTACHMENTS..............................................................................................16
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Attachment A - STRESS ANALYSIS REPORT
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1.0 PROJECT BACKGROUND
PETRONAS Chemicals Group Berhad (PCGB) has embarked into a growth project
called “TITANIUM” by selectively diversifying portfolio into derivatives, specialty
chemicals and solutions to support the PCGSB’s vision in becoming the “Preferred
Chemicals Company providing innovative customer solutions”.
One of the project under the Titanium projects is the NUTMEG project which is to
build a 200ktPA Nitrile Butadiene latex (NBL) plant.
PRPC is the PIC park developer and will undertake the development of infrastructure,
offsite/utilities, interconnecting facility (OSBL) to support the Outside Battery Limit
scope required by Nitrile Butadiene Latex (NBL) Plant for operation. This OSBL
development is called N-OSBL project and the project was awarded to Dialog E&C
Sdn Bhd on 22nd July 2021.
Dialog E&C Sdn Bhd (CONTRACTOR) was awarded as an Engineering, Procurement,
Construction and Commissioning (EPCC) contractor for this project. This project
comprises of 2 main work scopes namely Scope 1: All Interconnecting Works to NBL
Plant and Scope 2: New Effluent Treatment Plant Unit 6335.
Scope 1:
All interconnecting works
1. Offsite facility – Flare pipeline from NBL battery limit to existing Petchem flare
tie-in provision.
2. Utilities Supply Piping Network.
3. Feedstock Pipeline – Butadiene Line from Cracker Tank Farm and Acrylonitrile
Line from Pengerang Deepwater Terminal (PDT2)
4. Effluent Pipeline – Process wastewater, ACC Line and Utility Effluent Line.
5. Electrical power system
6. Instrument & Telecom system
7. Fire Water Line to NBL Plant
8. New piperack extension (same size and dimension) from the existing
piperack area 3900 to the new NBL plant.
Scope 2:
Development of new ETP. The process treatment consist as follows as a minimum:
1. Pre-Collection
2. FEED Tank & Off spec Tank
3. Cooler and 1st Stage Biological Treatment
4. Chemical Oxidation System
5. Stripping / Scrubbing
6. 2nd Stage Biological System
7. Filtration
8. Vapor Recovery Treatment
9. Sludge Treatment System
10. Associate facility (i.e. piping, structure, instrument, electrical, etc.) to support
the operation of this new ETP (Unit 6335).
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2.0 PURPOSE
The purpose of this document is to demonstrate that the piping arrangement of PIC
TITANIUM OSBL PROJECT Scope 2 in Pengerang Integrated Complex as required by
the relevant codes, standards, and project specifications, has inherent flexibility to
accommodate displacements due to design conditions, without imposing any
excessive loads on pipe supports. Furthermore, the piping stress levels to satisfy the
designated code. This document also defines the scope, definitions, and reference
documents, for calculation and documentation for the stress analysis of metallic
piping.
The document assumes that the reader will have general understanding of piping
stress analysis, pipe supporting and CAESAR II software.
3.0 DEFINITION & ACRONYMS
CII Intergraph CAESAR II stress analysis software.

OWNER PRPC UTILITIES AND FACILITIES SDN BHD (PRPCUF)
CONTRACTOR DIALOG E&C SDN BHD (DECSB)
SCOPE 1 All Interconnecting Works to NBL Plant
SCOPE 2 New Effluent Treatment Plant Unit 6335
SHALL The word SHALL indicate a mandatory requirement.
WILL The word WILL indicate expected activity.
SHOULD The word SHOULD indicate a recommendation.
MAY Verbal form used to indicate a course of action permissible
within the limits of the Recommended Practices.
RECOMMEND Indicates the preferred method. Other suitable alternatives may
be permitted subject to agreement
4.0 LIST OF ABBREVATIONS

ASME American Society of Mechanical Engineers
ANSI American National Standards Institute
WRC The Welding Research Council, Inc
5.0 DESIGN INFORMATION
The PIPING involved is designed in accordance with ASME B31.3 2016 and PROJECT
Specification/Drawings. All PROJECT Engineering Documents, Drawings and otherwise,
including generic CLIENT Procedures.
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6.0 REFERENCE PROJECT DOCUMENTS
Document No. Document Title / Description
TOSP-P038-EXE-DEC-0001-PIP-SPN-0008 Specification for Pipe Supports

TOSP-P038-EXE-DEC-0001-PIP-SPN-0001 Specification for Piping Materials
TOSP-P038-EXE-DEC-0001-PIP-SPN-0005 Specification for Stress Analysis
TOSP-P038-EXE-DEC-3900-PIP-DES-0001 Design Basis for Piping
TOSP-P038-EXE-DEC-0001-PIP-SPN-0009 Specification for Hot Insulation
TOSP-P038-EXE-DEC-0001-PIP-SPN-0010 Specification for Cold Insulation
TD 9974842205-300 Technical datasheet Sludge recovery Pumps
7.0 INDUSTRY CODES AND STANDARDS
The reference documents listed below form an integral part of this General
Specification. Unless otherwise stipulated, the applicable version of these documents,
including relevant appendices and supplements, is the latest revision published at the
Effective Date of Contract.
Piping systems covered by this specification shall be designed and analyzed in

accordance with this Code and with the documents listed hereafter.
Any divergence between any of the Reference Documents, or between this

specification and any other specification and related data sheets or with any applicable
codes, standards and regulations, shall be reported to the Company for a decision in
writing. Written clarifications shall be obtained from the Company before Contractor
commenced work.
Latest edition of the following codes and standards is followed.
Codes / Standard Doc. Title

ASME B31.3 Process Piping
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19M Welded and Seamless Stainless Steel Pipe
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B16.9 Factory Made Wrought Steel Butt welding Fittings
Metallic Gaskets for Pipe Flanges-Ring Joint, Spiral Wound, and
ASME B16.20
Jacketed
ASME Sec II Part D Properties of Materials
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8.0 UNITS
Units of Measurement with the exceptions stated below:

Flange Ratings: Stated class 150, 300, 600, 900, 1500, 2500
Pipe Threads: Stated in imperial, for example 1" NPT (National Pipe Thread)
Pipe diameter shall be in mm (DN = Nominal Diameter)
SI Units shall be used for Stress Calculation and Documentation.
9.0 ANALYSIS
9.1 GENERAL
Detailed analysis by computer program shall be applied for Level-3 and simplified
analysis by computer program shall be applied for Level-2 as per TOSP-P038-EXE-
DEC-
0001-PIP-SPN-0005 “Specification for Stress Analysis”.
The coordinate system for piping stress analysis shall be as follows:
• X-axis : Plant East Direction

• Y-axis : Vertically up
• Z-axis : Plant South Direction
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9.2 CALCULATION PROGRAM
CAESAR-II (produced by Intergraph.), the piping stress analysis program, shall be used
for the Category-3 and Category-2 (if required). Version 2019 shall be used.
9.3 APPLICATION CODE
Piping stress analysis shall be in accordance with ASME B31.3.
9.4 APPLIED LINES FOR ANALYSIS
The applied lines are marked in Attached stress critical line list. The boundary of
calculation and calculation number are indicated.
10.0 OPERATING AND DESIGN PARAMETERS
 The Operating and the design condition of the critical lines are considered as
below
Product CHILLED WATER
Pipework Material A 106 GR B
Pipe density 7833 kg/m3
Fluid density(WATER) 995 kg/m3 (from LINELIST)
Ambient/Installation Temperature 20°C (as per spec)
Design Temperature (Max) 75°C
Maximum Operating temperature 10°C (from LINELIST)
Design Pressure 0.75 / 8.25 Bar(g) (from LINELIST)
1.125/ 12.375 Bar (g) (1.5 *
Test Pressure
Design Pressure)
Max. Wind Speeds As per Spec, refer section 11
Uniform Acceleration Design As per Spec, refer section 10
Corrosion Allowance 3 mm
Insulation Material Code / Density C / 40 kg/m3
Insulation Thickness 30 mm
 Design temperature and pressure shall be used for stress analysis of piping.
 Design pressure will normally be used for all load cases except for a hydro test
where the hydro test pressure is used.
 The maximum design temperature range shall be considered between piping
and connected items. The design temperature may be applied for the
calculation of the loads on the supports.
Piping material, diameter, wall thickness, type of fittings, flanges and valves,
corrosion allowance shall be as per Piping Material Specification.
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11.0 UNIFORM LOADS
The Seismic accelerations are considered as shown
Ux = Uniform Acceleration in X direction = 0.07g

Uy = Uniform Acceleration in Y direction = 0.063g
Uz = Uniform Acceleration in Z (Vertical) direction = 0.07g
12.0 WIND LOADS
The Wind Shape Factor is considered as 0.7 for this project. Wind pressure in terms of
the wind velocity (m/s) is considered in the analysis is as per below table.
Height Height Wind

(w.r.t. Ground (w.r.t. Land survey Velocity
level),(m) Datum +100.0),(m) (m /s)
3 + 103 27.6
5 + 105 29.6
10 + 110 32.5
15 + 115 34.1
20 + 120 35.1
30 + 130 36.4
40 + 140 37.7
50 + 150 38.4
75 + 175 39.7
100 + 200 40.3
13.0 WEIGHT EFFECTS
These loads include the weight of:
• Pipe • Weight of transported fluid • Insulation

• Other superimposed loads: Permanent loads supported by the piping (valves,
flanges, etc.).
The weight of the pipe shall be taken automatically from the Caesar-II material
properties database. The density of pipe flow medium shall be taken based on the
flowing medium parameters (considered conservative SG as 1).
Depending on the data availability, all in-line component weights e.g. static
mixer, valves, strainers, meters, instruments and special piping items are
considered from vendor data, Vendor drawings (refer APP-5), CAESAR II
Database etc.
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14.0 FRICTION
Friction will be applied to the rest type supports only.

Application of low friction sliding pads will be minimized. When used, the load shall be
within the supplier specified limits.
The following friction coefficients can be used if more accurate data is not available:
µ = 0.3 Steel to Steel

µ = 0.1 PTFE / Teflon Sliding Pads
15.0 PIPE SUPPORTS
Piping will be transversely (non-axial) fully restrained with correctly positioned line
stops and guides allowing sufficient flexibility for thermal expansion.
Temperature of dummy support (trunnion), if any, shall be same as the installation

temperature.
16.0 ALLOWABLE LOADS ON EQUIPMENT
Pump nozzle loads are assumed as more relevant information from vendor is awaited.
17.0 INSULATION
The Insulation data considered are as shown:

Insulation Code: C
Density of Insulation: 40 kg/m3
Insulation Thickness: 30 mm
18.0 LOAD CASES FOR STRESS ANALYSIS
The type of loadings to be considered in the analysis is given below.
Load Description
W Normal Operating Weight with Contents
WNC Weight without Contents
WW Water Filled Weight
P1 Design Pressure
HP Hydraulic Test Pressure
H Spring Load
F1 Dynamic Load with DLF implemented
F2 Dynamic Load with DLF implemented
WIN1 Wind Load [+X Direction]
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WIN2 Wind Load [-X Direction]

WIN3 Wind Load [+Z Direction]
WIN4 Wind Load [-Z Direction]
U1 Horizontal Seismic Acceleration [±X Direction]
U2 Vertical Seismic Acceleration [±Y Direction]
U3 Horizontal Seismic Acceleration [±Z Direction]
T1 Thermal Expansion by Maximum Operating Temperature
T2 Thermal Expansion by Maximum Design Temperature
Thermal Expansion ( in case that the several operating modes need to be
T3
considered )
Thermal Expansion ( in case that the several operating modes need to be
T4
considered )
D1 Thermal Displacement Corresponding to T1
COMBINAT
STRESS
SL. NO. LOAD CASES ION
TYPE
METHOD
L1 WW+HP HYD
L2 W+T1+P1 OPE
L3 W+P1 SUS
L4 W+T2+P1 OPE
L5 W+P1 SUS
L6 W+T3+P1 OPE
L7 W+P1 SUS
L8 W+T4+P1 OPE
L9 W+P1 SUS
L10 WNC SUS
L11 W+P1 SUS
L12 W+T1+P1+WIN1 OPE
L16 W+T1+P1+U1 OPE
L17 W+T1+P1+U2 OPE
L18 W+T1+P1+U3 OPE
L19 W+T1+P1-U1 OPE
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COMBINAT
STRESS
TYPE
METHOD
L20 W+T1+P1-U2 OPE
L21 W+T1+P1-U3 OPE
L26 W+T2+P1+U1 OPE
L27 W+T2+P1+U2 OPE
L28 W+T2+P1+U3 OPE
L29 W+T2+P1-U1 OPE
L30 W+T2+P1-U2 OPE
L31 W+T2+P1-U3 OPE
L36 W+T3+P1+U1 OPE
L37 W+T3+P1+U2 OPE
L38 W+T3+P1+U3 OPE
L39 W+T3+P1-U1 OPE
L40 W+T3+P1-U2 OPE
L41 W+T3+P1-U3 OPE
L46 W+T4+P1+U1 OPE
L47 W+T4+P1+U2 OPE
L48 W+T4+P1+U3 OPE
L49 W+T4+P1-U1 OPE
L50 W+T4+P1-U2 OPE
L51 W+T4+P1-U3 OPE
L52 L2-L11 EXP Algebraic
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COMBINAT
STRESS
TYPE
METHOD
L57 L12-L2 OCC Algebraic
L67 L61+L62+L63 OCC SRSS
L68 L64+L65+L66 OCC SRSS
L69 L61+L62 OCC Scalar
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COMBINAT
STRESS
TYPE
METHOD
L97 L2,L4,L6,L8 OPE Max
L12,L13,L14,L15,L16,L17,L18,L19,L20,L21,L22,L23,
L98 L24,L25,L26,L27,L28,L29,L30,L31,L32,L33,L34,L35, OPE Max
L36,L37,L38,L39,L40,L41
L99 L42,L43,L44,L45,L46,L47,L48,L49,L50,L51 OPE Max
L100 L52,L53,L54,L55,L56 EXP Max
L57,L58,L59,L60,L61,L62,L63,L64,L65,L66,L67,L68,
L101 OCC Max
L69,L70,L71,L72,L73,L74,L75,L76
L102 L77,L78,L79,L80,L81,L82,L83,L84,L85,L86,L87,L88 OCC Max
L103 L89,L90,L91,L92,L93,L94,L95,L96 OCC Max
18.1 SUSTAINED STRESS (W+P)

Sustained loads shall be considered as given below.
Design pressure, Pipe Weight, fluid weight, Insulation weight, weight of rigid
components such as flange, valves, and special components such as strainers etc.
18.2 HYDROSTATIC TEST (WW+HP)

Hydro test load shall be considered as given below.
For the hydrostatic test, the test pressure shall be taken from the Process Line List .If
this information is not available, 1.5 times the MAWP shall be taken into account.
18.3 THERMAL STRESS (T)

Design temperature shall be used as calculation temperature. For lines under hot and
cold service thermal stress shall be based on total difference of the maximum and
minimum temperatures (full stress range)
The Displacement stress range shall be calculated with greatest displacements
imposed by any operational condition considering the following temperatures,
 Minimum and Maximum fluid temperature.
 Installation temperature.
 Temperature due to environment conditions.
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18.4 OPERATIONAL CASE (W+P+T)
This case covers the operational displacement of piping system and load exerted on
any attaching equipment’s.
18.5 OCCASIONAL CASE (W+P+T+U)
This case covers the operational displacement of piping system and load exerted on
equipment’s with occasional cases like Wind, earthquake and PSV pop off.
19.0 STRESS ANALYSIS CALCULATION
Stress analysis calculation will be done as given below,
19.1 SUSTAINED AND THERMAL
Stress and Strain analysis shall be done in compliance with ASME B31.3.
For thermal Case, Calculated displacement stress range, SE will be limited to the
allowable displacement stress tangent, As per para 302.3.5 (d) by Equation (1a) of
ASME B31.3, Considering the equivalent no. of cycles full displacement cycle as 7000.
19.2 OCCASIONAL LOADS

Stress and Strain analysis shall be done in compliance with ASME B31.3.
Occasional Loads (Example: Wind, PSV & Earthquake) need not to be considered
occurring concurrently based on ASME B 31.3.
19.3 OTHER LOADS
In addition to the Sustained, Thermal and Occasional loads, the following are also
considered in the analysis
 Pressure Loading
 Earth Quake
 Equipment loading
20.0 ATTACHMENTS
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Attachment A
STRESS ANALYSIS REPORT
System No. Description

PIPE STRESS ANALYSIS REPORT FOR CHILLER WATER
System-005 & 006
RECIRCULATION PUMPS SYSTEM (6335-P-005A/B
PIPE STRESS ANALYSIS REPORT OF DAF RECIRCULATION PUMP
System-008 & 032
SYSTEM (6335-P-006A/B)
PIPE STRESS ANALYSIS REPORT OF SLUDGE RECOVERY PUMP
System-017
DISCHARGE (6335-P-013A/B)
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OWNER Doc No.

PROJECT : PROVISION OF ENGINEERING,

CLIENT : PRPC UTILITIES AND FACILITIES SDN

CONTRACT NO. : PRPC/TC1/001/2021

DOCUMENT : STRESS ANALYSIS REPORT (PIPING) FOR

REV REVISION DATE DESCRIPTION OF CHANGE

ID DESCRIPTION OWNER DISCIPLINE DOCUMENT SOURCE

1.0 PROJECT BACKGROUND..................................................................................5

Attachment A - STRESS ANALYSIS REPORT

1.0 PROJECT BACKGROUND

3.0 DEFINITION & ACRONYMS

CII Intergraph CAESAR II stress analysis software.

4.0 LIST OF ABBREVATIONS

5.0 DESIGN INFORMATION

6.0 REFERENCE PROJECT DOCUMENTS

Document No. Document Title / Description

TOSP-P038-EXE-DEC-0001-PIP-SPN-0008 Specification for Pipe Supports

7.0 INDUSTRY CODES AND STANDARDS

Piping systems covered by this specification shall be designed and analyzed in

Any divergence between any of the Reference Documents, or between this

Latest edition of the following codes and standards is followed.

Codes / Standard Doc. Title

Units of Measurement with the exceptions stated below:

• X-axis : Plant East Direction

9.2 CALCULATION PROGRAM

9.3 APPLICATION CODE

Piping stress analysis shall be in accordance with ASME B31.3.

9.4 APPLIED LINES FOR ANALYSIS

10.0 OPERATING AND DESIGN PARAMETERS

11.0 UNIFORM LOADS

The Seismic accelerations are considered as shown

Ux = Uniform Acceleration in X direction = 0.07g

12.0 WIND LOADS

Height Height Wind

13.0 WEIGHT EFFECTS

These loads include the weight of:

• Pipe • Weight of transported fluid • Insulation

Friction will be applied to the rest type supports only.

µ = 0.3 Steel to Steel

15.0 PIPE SUPPORTS

Temperature of dummy support (trunnion), if any, shall be same as the installation

16.0 ALLOWABLE LOADS ON EQUIPMENT

The Insulation data considered are as shown:

18.0 LOAD CASES FOR STRESS ANALYSIS

The type of loadings to be considered in the analysis is given below.

WIN2 Wind Load [-X Direction]

18.1 SUSTAINED STRESS (W+P)

18.2 HYDROSTATIC TEST (WW+HP)

18.3 THERMAL STRESS (T)

18.4 OPERATIONAL CASE (W+P+T)

18.5 OCCASIONAL CASE (W+P+T+U)

19.0 STRESS ANALYSIS CALCULATION

Stress analysis calculation will be done as given below,

19.1 SUSTAINED AND THERMAL

19.2 OCCASIONAL LOADS

19.3 OTHER LOADS

System No. Description

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