Master Form List (Structural)

Doc.Ref.
: PPCSB/75/PQP/APP/MFL(STR)
Putra Perdana Construction Sdn Bhd
Page 1 of 28
Master Forms List (Structural Works)

The following list of forms and checklists are customized for this project and allowed for expand
as required.
No Reference Title Document Effective Date Linked To
1 PPCSB/WI/CONS/F001 Pre-Concreting Checklist 14 May 2002 PPCSB/WI/CONS/S/01,03
2 PPCSB/WI/CONS/F002 Post-Concreting Checklist 14 May 2002 PPCSB/WI/CONS/S/06
3 PPCSB/WI/CONS/F004 Steel Structure Checklist 14 May 2002 PPCSB/WI/CONS/S/04
4 PPCSB/WI/CONS/F005 Scaffolding Checklist 14 May 2002 PPCSB/WI/CONS/S/02
5 PPCSB/75/PQP/STR/FL/1 Concrete Casting Record 08 July 2004
6 PPCSB/75/PQP/STR/FL/2 Weekly Concrete Ordering Schedule 08 July 2004
7 PPCSB/75/PQP/STR/FL/3 Waterproofing System Checklist (for Retaining Wall) 08 July 2004
8 PPCSB/75/PQP/STR/FL/4 Waterbar / Watertightness Installation Checklist 08 July 2004
9 PPCSB/75/PQP/STR/FL/5 Approval for Striking Formwork 08 July 2004
10 PPCSB/75/PQP/STR/FL/6 Verticality Checklist (for Vertical Elements) 08 July 2004
11 PPCSB/75/PQP/STR/FL/7 Concreting Concrete and Formworks Striking Record 08 July 2004
12 PPCSB/75/PQP/STR/FL/8 RC Floor Concrete Inspection Checklist 08 July 2004
13 PPCSB/75/PQP/STR/FL/9 Slab & Beam Inspection Checklist 08 July 2004
14 PPCSB/75/PQP/STR/FL/10 Wall Inspection Checklist 08 July 2004
15 PPCSB/75/PQP/STR/FL/11 Column Inspection Checklist 08 July 2004
16 PPCSB/75/PQP/STR/FL/12 Grouting / Patching Inspection Checklist 08 July 2004
17 PPCSB/75/PQP/STR/FL/13 Planting of Bars Inspection Checklist 08 July 2004
18 PPCSB/75/PQP/STR/FL/14 Inspection Record 08 July 2004
19 PPCSB/75/PQP/STR/FL/15 Pilecap Inspection Checklist 08 July 2004
20 PPCSB/75/PQP/STR/FL/16 Verticality Checklist (for Lift Core Wall) 08 July 2004
Project Quality Plan for Beverly Tower Effective: 08 July 2004

Putra Perdana Construction Sdn Bhd Doc. Ref. : PPCSB / WI / CONS / F001
Page 1 of 1
Pre-Concreting Checklist
Project Ref : PPCSB/75 Date :
Location : Block No. :
Gridline / Zone Level :
Element : Slab / Beam / Column / Wall / Drawing Ref. No. :

Liftcore / Staircase / Sump
Grade of Concrete:
LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )
Acceptability
Item Description Subcon / PPCSB's Remark
R.E. / C.O.W.
Rep.
1st 2nd 1st 2nd
Formwork
1 Dimension (Width & Depth)
2 Setting Out Line (Control Points)
3 Transfer Level
4 Concreting Level (Markon Rebar)
5 Cast In / Box Up
6 Rigidity of Props
7 Tightness of Joints
8 Drop / Step Down
9 Cleanliness
10 Mould Oil
Reinforcement
1 Rebar / BRC - Size / Nos / Type
2 Rebar / BRC Conditions
3 Link - Size / Nos / Type
4 Anchorage
5 Spacing
6 Cover
7 Laps
8 Additional Rebars / Trimmer Bars
Water Proofing
1 Application of Waterproofing Materials
M&E Services
1 M&E Services Checked
Others
1) Non-Conformances 3) Re-Inspection
2) Disposition 4) Comments
Checked by (Subcon's Rep) Verified by (PPCSB's Rep) Approved : (RE/COW)
Signature Signature Signature

Name : Name : Name :
Date : Date : Date :
Construction Work Instructions Manual Version 3.00 effective 14 . 05 . 2002

Page 1 of 1
Post Concreting Checklist

Location : Block No :
Gridline / Zone : Level :
Element : Slab / Beam / Column / Drawing Ref. No. :
Lift Core / Staircase /
Acceptability
Subcon / PPCSB's
Item Description R.E. / C.O.W. Remark
Rep.
1st 2nd 1st 2nd
1 Striking of formwork
2 Visibility of cracks
3 Honeycomb
4 Bulging
5 Accuracy of structural members
dimension
6 Alignment, verticality, level of
structural members
7 Deviation of structural members
8 Steel bars exposed
9 Floor hardener surface level smooth
10 Tie hole
11 Curing
12 As-built

Page 1 of 1
Steel Structure Checklist

Location : Block No. :
Element : Drawing Ref. No. :
Acceptability
Subcon / PPCSB's
Item Description R.E. / R.A. / C.O.W. Remark
Rep.
1st 2nd 1st 2nd
1 Setting out and alignment
2 Type and dimensions
3 Dimension and thickness of plate
4 Bolt and nut
5 Workmanship and type of welding
6 Grinding of weld area
7 Clearing after grinding
8 Painting and anti-rust
9 Rusting and crack
10 Protection
Checked by (Subcon's Rep) Verified by (PPCSB's Rep) Approved : (RE/RA/COW)

Page 1 of 1
Scaffolding Checklist
Location : Block No :
Element : Drawing Ref. No. :
Acceptability
Subcon / PPCSB's
Item Description R.E. / C.O.W. Remark
Rep.
1st 2nd 1st 2nd
1 Setting out
2 Condition of scaffolds & accessories
3 Ground condition ( firm / unstable)
if scaffolds started at ground
4 Adequacy of supporting system
if scaffolds rest on temporary support
5 Scaffold base support
6 Verticality of scaffolds
7 Installation of bracing

Doc.Ref.: PPCSB/75/PQP/STR/FL/1
Page 1 of 1
Concrete Casting Record

PROJECT : MARC Service Residence : MARC Service Residence PROJECT REF. NO. : PPCSB / 75
Date of Casting : Sheet :
Structural Element : Time Called To Confirm :
Block : Concrete Supplier :
Level : Total Design Vol. (A) :
Overall Grid Line : Total Vol. Delivery (B) :
B-A
RIF No. : Wastage (%) (Was =
A
x100%) :
QTY (m3) TIME

RE/COW Poured
Truck No D.O No Grade Slump Accu Dispatche Idling Disch Cube Ref. Remarks
Sign Location Total Reject Wastage Interval Arrived Discharged Left
Total d Time Time
Recorded By: Reviewed By:
ASA/SE/SSS/JSS Project Manager

Name : Name :
Project Quality Plan for MARC Service Residence Effective: 08 July 2004
Page 1 of 1
Weekly Concrete Ordering Schedule

PROJECT : MARC Service Residence
PROJECT REF. : PPCSB/75
BLOCK :
Date : Requested By :
Attention To : Designation :
Contact No : Contact No :
Fax No : Signature :
We herewith submit to you the weekly concrete request schedule:
INTERVAL
DATE LOCATION ELEMENT GRADE QTY (M3) REMARKS
TIME
Remark : Actual concrete request to be confirmed by phone one day early the casting activity.
Approved By PM: Company's Stamp:
Name:
Date:
Page 1 of 1
Waterproofing System Checklist (for Retaining Wall)

Project : MARC Service Residence Date of Inspection :
Project Ref. No. : PPCSB/75 Level :
Block : Location/Gridline/Zone :
Drawing Ref. No. :
Acceptability
Subcon/
Item Description PPCSB's R.E. / C.O.W. Remarks
Rep.
1st 2nd 1st 2nd
A Before-Application Inspection:
1 Structural Repair (crack/spalling/void)
Surface Preparation (grinding / acid etch /
2
scabbling / needle gun / water blast)
3 Wetting Concrete (with clean water)
Mixing for Slurry Coat
4
(As per Manufacturer's Instruction)
5 Suitable Brush/Spray Equipment Employed
B During-Application Inspection
One (1) coat of Xypex Concentrate applying
1
uniformly
At least 3 days curing after Xypex applied
2
1st coat of SikaTop Seal 107 applying

3
uniformly
2nd coat of SikaTop Seal 107 applying
4
uniformly
C After-Application Inspection
1 Coverage
2 Joints / Edges
3 Protect from raining
(1) Non-Conformance: (3) Re-Inspection:
(2) Disposition: (4) Comment:
Checked By (Subcon's Rep) Verified by (PPCSB's Rep) Approved by (RE/COW)

Page 1 of 1
Date: Date: Date:
Page 1 of 1
Waterbar / Watertightness Installation Checklist

Drawing Ref. No. :

Acceptability
Subcon/
Item Description PPCSB's R.E. / C.O.W. Remarks
Rep.
1st 2nd 1st 2nd
Check material used as specified and
1
approved sample (types, thickness, etc).
Check that site cutting and jointing are
2
properly carried out.
Check material is laid in joint centre and
3
secured to correct position.
Check the material is firmed and secured in
4
position.
Check that concrete is adequately vibrated
5
and compacted.
(1) Non-Conformance: (3) Re-Inspection:
(2) Disposition: (4) Comment:

Page 1 of 1
Date: Date: Date:
Page 1 of 1
Approval for Striking Formwork
Project : MARC Service Residence
Project Ref. No. : PPCSB/75
Block :
Level :
Grid Line : .
Structure Element : Slab + Beam
Casting Date :
Age of Concrete :
Remark:
Important Note: Patching up to concrete surface upon formwork striking is not allowed prior to
inspection.
Requested by (Sub-Con's Rep.) Approved by (PPCSB's Rep.)
Signature Signature
Name : Name :
Date: Date:
Page 1 of 1
Page 1 of 1
Verticality Checklist (for Vertical Elements)

Drawing Ref. No. :
Elements : Wall / Column / Other
1st Measurement 2nd Measurement

Description Remarks
Top Middle Bottom Required Status Top Middle Bottom Required Status
Control Line - X
Control Line - Y
Point - A
Point - B
Point - C
Point - D
Point - E
Point - F
Point - G
Point - H
Point - I
Point - J
Point - K
Point - L
Corner -
Corner -
Corner -
Corner -

Page 1 of 1
Date: Date: Date:
Page 1 of 1
Concreting Concrete and Formworks Striking Record

PROJECT : MARC Service Residence PROJECT REF. : PPCSB/75
BLOCK :
Nos of
Concrete Formworks
Location Date Cast Qty (m3) Cube Cube Ref. Remarks
Waste (m3) Removal Date
Taken
Reported By Certified By Confirmed By

Date: Date: Date:
Page 1 of 1
RC Floor Concrete Inspection Checklist

Drawing Ref. No. :
INSPECTION- - -Status
DATE DATE
Sign off / Remarks Sign off / Remarks
A ) After Installing of beam soffit form work PPCSB GRA PPCSB GRA
1 Construction joint Column top surface
(Remove laitanc, Loose meterial, Block out area
sponge , polystyrene Wall top surface
& exposed surface couse Block out area
aggregates. ) Beam previous casting
Slab previous casting
B ) Before installing of Rebars

2 Form work as-built level ( with Chamber if Require)
3 Structure Finish level marking On vertical bars & etc
4 Marking of M&E services/opening/pipe sleeve to form .

. Approval from GRA of M&E services (if not Indicate in Drg)
**Trimmer bar for opening hight less than 50D of main bar for vertical member
5 Embeded material Water stopper / R.W.D.P / Lift moto room U bar /
Scupper drain pipe / Bolts & etc
C ) After installation of Reinforcement & etc

6 Form work Support check & sign 0ff by a competent person
Contruction joint
Drop area
Opening / block out area
Check side fwk support
Sealing against grout loss
7 Inspection of Post tention Checking List (Sign off )
M & E services Checking List (Sign off )
8 Rebar inspection Stater Bars Column
No:& size of bar Walls
& setting out, Stair case
secure in position Ramp
Stiffener
(Extra bars to Compensate higher grade concrete)
Trimmer bar
Beam & Slab Checking List (Sign off )
Attatch all planting stater bars sign off forms (if any)
Steel Structure Holding down Bolts

9 General cleaning
10 Structure finish level
D) Concreting
11 Method of casting to prevent cold joint
12 Workability & mix of concrete to be use
13 No of vibrator poker
14 Lighting
15 Cover in case of rain
16 Conform floor finishes / Prevention of shrinkage crack
17 Concrete pour list Sign off
18 Curing
Remarks :

Date: Date: Date:
Putra Perdana Construction Sdn Bhd Doc.Ref.: PPCSB/75/PQP/STR/FL/9
Page 1 of 1
Slab & Beam Inspection Checklist
Drawing Ref. No. : LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )
BEAM GRIDLINE
Beam no:
BEAMS INSPECTION DATE
1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd 1st 2nd
SIZE
TOP bars size
No of bars
Length
Anchorage length
spacer bars
Lapping area
length
BOTTOM bars size
No of bars
Length
Anchorage length
spacer bars
Lapping area
length
Links size
no of links
spacing
distance
Spacer bottom
side
Beam Stater bar length over -
Slab Construction joint
PANEL Gridline
SLAB DATE
Panel type
Top layer Bar size
Spacing
Length
Anchorage length ( if any )
Steel Chair
Lapping Area
Length
Bottom Bar size
Spacing
Area
Anchorage length ( if any )
Lapping Area
Length
Spacer
TRIMMER BAR

Date: Date: Date:
Page 1 of 1
Wall Inspection Checklist

Drawing Ref. No. :
Attach Plan View of Area LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )

Core Wall no : Date : Time : Date : Time :
REINFORCEMENT Status 1st Inspection Sign-off / Remarks Status 2nd Inspection Sign-off / Remarks
No of Stater Bars
Spacing
Lapping Length
Length over casting level
U - Bars ( Width between-
Internal & External Bars )
Horizontal bar Size
Spacing
Hight till casting level
Lapping Length
Spacer
Construction joint surface
Survey Setting Level
Out Marking Vertical
Planting of Bar's FORM ( sign off ) If any
Embedded Item (if any)

Attach sign off M&E checking list
FORMWORK Date :
Block out- Door opening
area Size / Button hole
Position Level indecator
** Trimmer Bar **
General Cleaning
Proper working plat form
Verticality As-built Sign-0ff
Form ties secure properly
Secure main Bars in position
CONCRETING Date :
Method of casting / Trimie pipe
Concrete Mix / workability
No & length of Vibrator poker
Lighting
General Cleaning
Grout for construction joint
Pour List Sign-off

Date :
CURING
Remarks :

Date: Date:
Page 1 of 1
Column Inspection Checklist
Drawing Ref. No. : LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )
Level : Gridline
Date
COLUMN 1st 2nd Sign off 1st 2nd Sign off 1st 2nd Sign off 1st 2nd Sign off 1st 2nd Sign off 1st 2nd Sign off 1st 2nd Sign off 1st 2nd Sign off
Construction joint surface
Size With
Alignment Attatch
Position Sketch
Planting of Bar's FORM ( sign off ) If any
REINFORCEMENT
No of Stater Bars
No of Main Bars
Lapping Length
Length over casting level
Provide Gap for postension Duct
Links Size
No of links
Spacing
Hight till casting level
Lapping area secure
Spacer
Embedded Item (if any)
Attach sign off M&E checking list
FORMWORK Date :
Size / Alignment
Verticality
Form ties secure properly
Secure main Bars in position
Proper working plat form
CONCRETING Date :
Method of casting / Trimie pipe
Concrete Mix / workability
No & length of Vibrator poker
Lighting
Grout for construction joint
Pour List Sign-off

Date :
CURING

Date: Date: Date:
Page 1 of 1
Grouting / Patching Inspection Checklist

Drawing Ref. No. : Ren No. :
No & Element Location Sign -off by: Grouting / Patching Check By Verified By Approved By
Remarks Level Gridline Hacking Cleaning Aggregate Date Product Used Time Start-Finish Pressure(psi) No of Bags No of Cubes Sub-Con PPCSB RE/COW
Page 1 of 1
Planting of Bars Inspection Checklist

Drawing Ref. No. : Ren No. :
Location Hole Layer Product REBAR Check By Verified By Approved By

No Element Level Gridline Planted to Size Depth Cleanliness ( Top / Bottom / Used Size Embedded Number
Sub-Con PPCSB RE/COW
(mm) (mm) Internal or etc) (mm) (mm) Planted
Page 1 of 1
Inspection Record
Project Ref. No. : PPCSB/75 Block :
Inspection Form No (RIF No.) : Level :
Drawing Ref. No. : Location/Gridline/Zone :
Element :
Date Date
Item Comments
Time Time
Commented by : Received by : Approved / Witness by :

Date : Time : Date : Time : Date : Time :
Page 1 of 1
Pilecap Checklist
Project : MARCService Residence Inspection Date :
Project Ref. No : PPCSB/75 Pilecap Ref. No. :
Con. Grade : Concrete Supplier :
Drwg. Ref. No : Concrete Slump :
Theoretical Vol :
Item Description Acceptability

Legend: Acceptable: ( / ) Rejected: ( X Remarks
) Not Applicable: ( 0 ) Sub-Con/ R.E/C.O.W
PPCSB
1st. 2nd. 1st. 2nd.
1 Pre-Construction Inspection
a). Pile Eccentricity - Approved
b). Pile Cut-Off level
c). Pile Head Inspection - Approved
d). Pile Head Cleanliness
2 Formwork
a). Dimension
b). Depth of Pilecap
c). Rigidity/ Verticality/ Squareness
d). Mould Oil
e). Cleanliness
3 Reinforcement
a). No.& Diameter of Bottom/Top Bars
b). No.& Diameter of Loop Bars
c). Lapping
d). Cover Blocks
e). Reinforcement Cleanliness
4 Column Starter Bar
a). No.& Diameter of Main Bars
b). No. & Diameter & spacing of links
c). Alignment & Verticality
d). Length of Anchorage & Starters
5 Adequacy of base Concrete
6 RL of TOPC
7 Lean Concrete as Built Level
8 Temperature Control
9 Protection incase of Rain
10 Lighting
(1). Non-Conformance: (3). Re-Inspection:
(2). Disposition: (4). Comment:
Checked By (Sub-Con Rep) Verified By (PPCSB Rep) Approved By (RE/COW)
Signature: Signature: Signature:

Name: Name: Name:
Date: Date: Date:
Putra Perdana Construction Sdn Bhd Page 1 of 1
Verticality Checklist (for Lift Core Wall)

Drawing Ref. No. :

Wall No. Remarks
Control Line - X
Control Line - Y
Point - A
Point - B
Point - C
Point - D
Point - E
Point - F
Point - G
Point - H
Corner - I
Corner - J
Corner - K
Corner - L
Wall No. Remarks
Control Line - X
Control Line - Y
Point - A
Point - B
Point - C
Point - D
Point - E
Point - F
Point - G
Point - H
Corner - I
Corner - J
Corner - K
Corner - L
Wall No. Remarks
Control Line - X
Control Line - Y
Point - A
Point - B
Point - C
Point - D
Point - E
Point - F
Point - G
Point - H
Corner - I
Corner - J
Corner - K
Corner - L
Wall No. Remarks
Control Line - X
Control Line - Y
Point - A
Point - B
Point - C
Point - D
Point - E
Point - F
Point - G
Point - H
Corner - I
Corner - J
Corner - K
Corner - L

Date: Date: Date:

Master Form List (Structural)

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Doc.Ref.

Master Forms List (Structural Works)

No Reference Title Document Effective Date Linked To

1 PPCSB/WI/CONS/F001 Pre-Concreting Checklist 14 May 2002 PPCSB/WI/CONS/S/01,03

2 PPCSB/WI/CONS/F002 Post-Concreting Checklist 14 May 2002 PPCSB/WI/CONS/S/06

3 PPCSB/WI/CONS/F004 Steel Structure Checklist 14 May 2002 PPCSB/WI/CONS/S/04

4 PPCSB/WI/CONS/F005 Scaffolding Checklist 14 May 2002 PPCSB/WI/CONS/S/02

5 PPCSB/75/PQP/STR/FL/1 Concrete Casting Record 08 July 2004

6 PPCSB/75/PQP/STR/FL/2 Weekly Concrete Ordering Schedule 08 July 2004

7 PPCSB/75/PQP/STR/FL/3 Waterproofing System Checklist (for Retaining Wall) 08 July 2004

8 PPCSB/75/PQP/STR/FL/4 Waterbar / Watertightness Installation Checklist 08 July 2004

9 PPCSB/75/PQP/STR/FL/5 Approval for Striking Formwork 08 July 2004

10 PPCSB/75/PQP/STR/FL/6 Verticality Checklist (for Vertical Elements) 08 July 2004

11 PPCSB/75/PQP/STR/FL/7 Concreting Concrete and Formworks Striking Record 08 July 2004

12 PPCSB/75/PQP/STR/FL/8 RC Floor Concrete Inspection Checklist 08 July 2004

13 PPCSB/75/PQP/STR/FL/9 Slab & Beam Inspection Checklist 08 July 2004

14 PPCSB/75/PQP/STR/FL/10 Wall Inspection Checklist 08 July 2004

15 PPCSB/75/PQP/STR/FL/11 Column Inspection Checklist 08 July 2004

16 PPCSB/75/PQP/STR/FL/12 Grouting / Patching Inspection Checklist 08 July 2004

17 PPCSB/75/PQP/STR/FL/13 Planting of Bars Inspection Checklist 08 July 2004

18 PPCSB/75/PQP/STR/FL/14 Inspection Record 08 July 2004

19 PPCSB/75/PQP/STR/FL/15 Pilecap Inspection Checklist 08 July 2004

20 PPCSB/75/PQP/STR/FL/16 Verticality Checklist (for Lift Core Wall) 08 July 2004

Project Quality Plan for Beverly Tower Effective: 08 July 2004

Location : Block No. :

Gridline / Zone Level :

Element : Slab / Beam / Column / Wall / Drawing Ref. No. :

Checked by (Subcon's Rep) Verified by (PPCSB's Rep) Approved : (RE/COW)

Signature Signature Signature

Construction Work Instructions Manual Version 3.00 effective 14 . 05 . 2002

Post Concreting Checklist

LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )

Checked by (Subcon's Rep) Verified by (PPCSB's Rep) Approved : (RE/COW)

Signature Signature Signature

Steel Structure Checklist

LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )

Checked by (Subcon's Rep) Verified by (PPCSB's Rep) Approved : (RE/RA/COW)

Signature Signature Signature

Gridline / Zone : Level :

Element : Drawing Ref. No. :

LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )

Checked by (Subcon's Rep) Verified by (PPCSB's Rep) Approved : (RE/COW)

Signature Signature Signature

Concrete Casting Record

QTY (m3) TIME

Recorded By: Reviewed By:

ASA/SE/SSS/JSS Project Manager

Weekly Concrete Ordering Schedule

We herewith submit to you the weekly concrete request schedule:

Approved By PM: Company's Stamp:

Waterproofing System Checklist (for Retaining Wall)

1st coat of SikaTop Seal 107 applying

(1) Non-Conformance: (3) Re-Inspection:

(2) Disposition: (4) Comment:

Checked By (Subcon's Rep) Verified by (PPCSB's Rep) Approved by (RE/COW)

Signature Signature Signature

Waterbar / Watertightness Installation Checklist

LEGEND : Accept ( / ) , Reject ( X ) , Not applicable ( O )

(1) Non-Conformance: (3) Re-Inspection:

(2) Disposition: (4) Comment:

Checked By (Subcon's Rep) Verified by (PPCSB's Rep) Approved by (RE/COW)

Signature Signature Signature

Date: Date: Date:

Approval for Striking Formwork