WELDING PROCEDURE SPECIFICATION ( WPS)

ONK (AWSD1.1)
JNK HEATERS CO LTO JNKUMUNDRAWPS-15
16.11 2021

JNK INDIA PVT LTD Rev. No DATE

Company Name: WPS No:

JNKIMUNDRA/PQR-15

Authorised By Supporting POR No Rev. No CVN ReportNo

BASE METALS SPECIFICATION Type or AWS BASEMETAL As-Welded With PWHHT

Grade Group No THICKNESS
Smm - 50 mm
CJP Groove Weids
Base Matenal EN10025-2 $355 J2+N
Welded To EN10025-2 $355 J2+N CJP Groove w/CVN
Backing Maternal PJP Groove Weids
Fillet Weldss ALL
Other
DIAMETER

|JOINT DETAILS JOINT DETAILS (Sketch)

Groove Type Doubie V groove (Butt Joint)
Groove Angle 60 (+10 Deg &-5 Deg)
Root Opening 24 mm
Root Facee 3-4 mm BACKGOUGE
Yes
Backgouging
Method Grinding
36 mm -..--.
60 mm
POSTWELD HEAT TREATMENTT 122 mm
Temperature None
Time at Temperature
Other

PROCEDURRE Weid Layer(s) ALL

Weid Pass(es) ALL
Process GMAW
Type (Semiautomatic, Mechanized, etc.) Semiautomatic
Position 3G
Vertical Progression YES
Filler Metal(AWS Spec.) AWS A 5.18
AWS Classification ER 70S-6
Diameter 1.2 mm dia
Manufacturer/Trade Name
Shielding Gas (Composition) 99.9% C02
Flow Rate 15-22
Nozzle Size 19 mm
Preheat Temperature 65 Deg C Minimum
Interpas Temperature max 250 Deg C
Electrical Characteristics
Current Type & Polarity
DCEP
Transfer Mode
Short Circuiting
Amps
Volts Spio,
Refer Table 1
T VTUV
Wire Feed Speed
Travel Speed
Maximum Heat Input
2.21 KJmm

CSWIP -O000 758931

Page 1 of 2
 WELDING PROCEDURE SPECIFICATION ( WPS)
OJNK (AWS D1.1)
JNK HEATERS CO.LTD JNKIUMUNDRAWPs-15 16.11.2021
JNK INDIA PVT LTD Rev. No DATE
Company Name: WPS No:

Techniqu
String or Weave(Max. 2.5 Times Dia of Electrode)
Stringer or Weave

Muiti or Single Pass (per side) MultipasS

Oscillation (Mechanized/Automatic)
* * * *

Traverse Length
* * ***

Traverse Speed
Dwell Time
Number of Electrodes Single
Contact Tube to Work Distancee 15-20 mm

Interpass Cleaningg Brushing/Grinding/Chipping

TABLE-1
Wire feed
Pass or
Type& Volts
TravelSpeed
Weld Process Class Dia speed Amps mm/min
Polarity
Layer In/min
225 to 275 95-1 18-22V 110
Root GMAW ER 70S 6 1.2 mm DCEP
100-125 18-22V 120
Hot GMAW ER 70S 6 1.2 mm DCEP 225 to 275
225 to 275 100-130 18-22V 120
GMAW ER 70S 6 1.2 mm DCEP
Filling 100-130 18-22V 120
Caping GMAW ER 70S6 1.2 mm DCEP 225 to 275
225 to 275 100-125 18-22V 120
Backgouge GMAW ER 70S 6 1.2 mmn DCEP

CheckedBy Approved By(TPIAJClient)

Prepared-By
Signature
Hebs Cur
Name Hale Kban
Date t6 ul2nDA

R NED/ HETED
.k.NITNESSEDD
Pectio

0.AGHELA.
Y 7V
1 202 n
CSWIPO00075893)

Page 2 of 2
 PROCEDURE QUALIFICATION RECORD ( PQRR)
OJNK (AWSD1.1)_
JNK HEATERS CO LTD JNKUMUNDRA/PQR-15 16.11.2021
JNK INDIA PVT LTD Rev. No DATE
Company Name: PQR No

Type or AWS BASE METAL DIAMETER

SiZE
BASEMETALS SPECIFICATION Grade Group No THICKNESS
EN10025-2 S 355 J2+N 60 mm 300X300X60 * *** ***

Base Material
Welded To0 EN10025-2 S 355 J2+NN

Backing Material '*****|

*****'****

HEAT NO A12040/15A0

JOINT DETAILS JOINT DETAILS(Sketch)

Groove Type Single V groove (Butt Joint)
Groove Angle 60 5 Deg
Root Opening 2-4 mm BACKGOUuGE
Root Face -2mm

Backgouging Yes
Method Grinding 60 mm

POSTWELD HEAT TREATMENT

None
Temperature
Time at Temperature
Other

PROCEDURE
Weld Layer(s) ALL
ALL
Weld Pass(es)
Process GMAW
Type (Semiautomatic, Mechanized, etc.) Semiautomatic

Position 3G
Vertical Progression YES
Filler Metal (AWS Spec.) AWS A 5.18
AWS Classification ER 70S-6

Diameter 1.2mm dia

Manufacturer/Trade Name
99.9% C02
Shielding Gas (Composition)
Flow Rate 15-22 LPM
Nozzle Size 19 mm
Preheat Temperature 65 Deg C Minimum
Interpass Temperature max 250 Deg C
Electrical Characteristics
Current Type& Polarity DCEP

Transfer Mode Short Circuiting

REVEED INE
Amps LanNiTNES
Volts
Refer Table 1
Wire Feed Speed
Travel Speed O.VA GMLA
Max1mum Heat Input 2.21 KJ/mm
-

CSLOIP-0000 7589
Page 1 of 3
 PROCEDURE QUALIFICATION RECORD(PQR)
OJNK (AWS D1.1)
JNK HEATERS CO.LTDb JNKI/MUNDRA/PQR-15 0 16.11.2021
JNK INDIA PVT LTD DATE
Company Name: PQR No Rev. No

Technique
Stringer or Weave String or Weave(Max. 2.5 Times Dia of Electrode)
Multi or Single Pass (per side) Single/Multipass
Oscillation (Mechanized/Automatic)
Traverse Length
Traverse Speed
Dwell Time
Number of Electrodes Single
15-20 mm
Contact Tube to Work Distance
Interpass Cleaning Brushing/Grinding/Chipping
TABLE-1

Pass or Wire feed Travel Speed

Type& speed Amps Volts mm/min
Weld Process Class Dia
Polarity In/min
Layer 90
DCEP 225 to 275 108 18-22V
Root GMAW ER 70S 6 1.2 mmn
ER 70S 6 1.2 mm DCEP 225 to 275 115 18-22V 100
Hot GMAW
225 to 275 100-125 18-22V 110
GMAW ER 70S 6 1.2 mmn DCEP
Filling 18-22V 120
225 to 275 100-120
GMAW ER 70S 6 1.2 mmn LDCEP
Caping ER 70S 6 1.2 mm DCEP 225 to 275 115 18-22V 110
GMAW
Backgouge
TEST
Type of Tests
Clause/Figure(s) Acceptance Criteria Result Remarks
Reference
Visual Inspection 6.1 0. 1 6. 10.1 Acceptable

TENSILE TEST
UItimate Type of
Uitimate Unit Stress Failure and
Specimen Width in mm Thickness in mm Area in mm2
Tensile Load (KN)
Number (N/mm2) Location
Ductile Broken
368.6 195820 531.3
200VM-21 20.12 18.3 from Parent
Ductile Broken
18.9 382.16 196640 514.6
201VM-21 20.22 from Parent
Ductile Broken
14.45 356.33 186060 5222
202VM-21 20.42 Tom Parent
Ductile Broken
19.3 394.53 210580 533.7
203VM-21 20.4 from Parent
518.1
Ductile Broken
17.44 355.25 184060
204VM-21 20.3 from Parent
Ductile Broken
198400 518 3
18.82 3828
205VM-21 20.34 from Parent
GUIDED BEND TESTT
Specimen Former Dia Position Results Remarks
TYpe
Number Side Bend 38.1 All Satisfactory
206VM-21
207VM-21 Side Bend 38. 1 All Satisfactory
208VM-21 Side Ben 38 1 All Satisfactory-
209VM-21
Side BegdpL 38 1 All Satisfactory

Page 2 of 3

CSwIP: O000 75893)

 PROCEDURE QUALIFICATION RECORD ( PQR)
OJNK (AWS D1.1)
JNK HEATERSCO.LTD JNKI/MUNDRA/PQR-15 16.11.2021
JNK INDIA PVT LTDD
PQR No: Rev. No DATE
Company Name:

TOUGHNESS TEST DETAILS

Test Absorbedd Percent Lateral
Specimen Notch Specimeen Average
Number Locationn Size_ Temperature| Energy Shear Expansiopn
132
Weld (1.5 148.67
526V-21 10x10x55 20 deg c 152
mmfrom top
Surface) 162 ***

|wed (practical 142 * * ***

* * * * *

midway bw the|
surface&the 162 152
526V-21 10x10x555 20 deg c ***** '** **
* ******

center of
thicknesssof 152 * * *
* * * * * * *

00p side_ 180

HAZ(b/w 1/4t| 20 deg c 192 ******
181.33
526V-21 to 1/2t from 10x10x55
top surface) 172
HAZ(b/W T74t| 220
to 1/2t from 20 deg c 220 214
526V-21 10x10x55
bottom
202 ***** *

Surface
CERTIFICATION
Welder's Name ID Number Stamp Number Tests Conducted by MET-HEAT ENGG PVT LTD
BRIJESH RAJBHAR JNK W-03 * * * * * * * * * *

Laboratory
Test Number 200VM-21/2021, 526V21/2021
File Number *a***

statements in this record are correct and that the test welds were prepared, welded, and tested in
We, the undersigned, certify that the
accordance with the requirements of Clause 6 of AWS D1. 1/01. 1 M, (2020) Structural Welding Code-Steel

Prepared By Checked By Approved By(TPIA/Client)

Signature
hns
Name NateeZ69re
Date

EDAe

s evbiNSSED

DAGHE 3
Dul22Nn
Page 3 of 3 CSWIP-000075833