You are on page 1of 25

PROPOSAL TEKNIS PROJECT

GITC DURI PULO - Fire Pump


Workshop PT Widjaja Teknik Utama
Komp. Pergudangan Bizlink Citra Raya
Blok O. 06 No. 05 Sukamulya Cikupa
Kab. Tangerang, Banten 15710
Indonesia
Phone : +622159665085
Email : wtu@wtu.co.id
Website : www.wtu.co.id

Project : GITC DURI PULO- Fire Pump

No DESCRIPTION Qty Unit UNIT PRICE TOTAL PRICE

1 Electric Fire Pump 1 Set - -

Pumps
Brand : SYNCROFLO
Model : DB 100/26
Type : End Suction
Capacity : 1000 Gpm
Total Head : 8 Bar
Suction x Discharge : *) refer to drawing
Pump Material
Casing : Cast Iron
Impeller : Bronze
Shaft : Carbon Steel
Shaft Sealing : Gland Packing

Electric Motor
Brand : ELEKTRIM
Model : Horizontal Foot Mounted
Power output : 100 HP / 75 kW @ 2900 RPM
Electricity : 380V / 50Hz / 3Ph
Cooling System : TEFC (Totally Enclosed Fan Cooled)

Controller SNI
Brand : IRONGUARD
Operation Method : Y-D Open Transition / AUTO ON Manual OFF
- Exclude Pressure Switch

2 Diesel Fire Pump 1 Set - -

Pumps
Brand : SYNCROFLO
Model : DB 100/26
Type : End Suction
Capacity : 1000 Gpm
Total Head : 8 Bar
Suction x Discharge : *) refer to drawing
Pump Material
Casing : Cast Iron
Impeller : Bronze
Shaft : Carbon Steel
Shaft Sealing : Gland Packing

Diesel Engine
Brand : CUMMINS
Model : 6BT5.9-C130
Power output : 131 HP / 97 KW @2900 RPM
Accessories : Flexible Exhaust Connector, Battery, Cable, Silincer
Cooling System : Radiator
Starter : One 24 VDC

Pro. GITC Duri Pulo ‐ Fire Pump Page 0 of 2
Workshop PT Widjaja Teknik Utama
Komp. Pergudangan Bizlink Citra Raya
Blok O. 06 No. 05 Sukamulya Cikupa
Kab. Tangerang, Banten 15710
Indonesia
Phone : +622159665085
Email : wtu@wtu.co.id
Website : www.wtu.co.id

Controller SNI
Brand : IRONGUARD
Power Required : 1Ph/220V/50Hz
Operation Method : Auto ON - Manual OFF
- Exclude Pressure Switch

Fuel Tank
Material : Mild Steel
Conscruction : Horizontal Cylinder
Capacity : 300 Liter (For 8 Hours Running)
Accessories : - Supply fitting / Screw Male Connection
- Return Fitting / Screw Male Connection
- Drain Fitting / Screw Male Connection
- Fuel Level Indicator
- Vent

Excluded : - Fuel Tank Legs


- Hydrotest
- Mill Certificate

3 Jockey Pump 1 Set - -

Pumps
Brand : SYNCROFLO
Model : SMVR 4-17
Type : Vertical Multistage
Capacity : 25 Gpm
Total Head : 9 Bar
Suction x Discharge : *) refer to drawing
Pump Material
Casing : Cast Iron
Impeller : Stainless Steel
Shaft : Stainless Steel
Shaft Sealing : Mechanical Seal

Electric Motor
Brand : Factory Choice
Model : Vertical Solid Shaft
Power output : 4 kW @ 2900 RPM
Electricity : 380V/3Ph/50Hz, IE2
Cooling System : TEFC (Totally Enclosed Fan Cooled)

Controller SNI
Brand : IRONGUARD
Operation Method : DOL / Automatic ON - OFF
- Exclude Pressure Switch

Price indicate on this quotation only valid for any specification and/or material specify herein -
Total FOT Jakarta
Price are valid through order as one packaged, any change in quantity will effect the unit price
In Rupiah

Pro. GITC Duri Pulo ‐ Fire Pump Page 1 of 2
Graha Rafflesia D16/12
Komplek Citra Raya Sektor 5.3
Jalan Raya Serang km 14.7
Tangerang 15710, Banten
Indone Phone : +62 21
2202 8628
Email : wtu@wtu.co.
Website : www.wtu.co.id

Pump Brochure

www.wtu.co.id
FIRE PROTECTION
END SUCTION PUMPS

The protection of life is not a matter for TYPICAL INSTALLATIONS:


• Supermarkets
compromise. This is particularly true
• Hospitals
for fire protection systems that are • Schools and Colleges
only as strong as their weakest link. • Hotels
Compromise may result in avoidable • Office Buildings

loss of life or property. TYPICAL APPLICATIONS:


• Sprinkler systems
This is why SyncroFlo fire pumps are designed specifically for • Hydrant systems
the particular needs of fire protection and are approved by • Monitor systems
the majority of the major fire protection distributors world- • Water curtains
wide. You can rest assured knowing you selected an approved
SyncroFlo fire pump as part of an approved system, main-
tained in accordance with standards such as NFPA 20.

Having manufactured fire pumps for over 50 years, SyncroFlo


has gained experience from extreme environments, such as
offshore oil & gas installations, that has led to the creation of
the SyncroFlo FM/UL approved Unistream range. These pumps
are fully compliant to NFPA 20.

SyncroFlo End-Suction fire pumps are available for duties


ranging from 200 gpm to 1500 gpm and are suitable for
electric or diesel drives.

FIRE - END SUCTION PUMPS


SyncroFlo, Inc. 2905 Pacific Drive
Norcross, GA 30071
Tel: (770) 447-4443
www.syncroflo.com

FIRE PROTECTION - END SUCTION PUMPS

Cast iron pump casing with centerline Double shrouded impeller is provided
discharge, hydraulically engineered to yield with vanes on back shroud to balance axial
best in class efficiency, does not retain air, thrust, larger impeller use dual wear ring
eliminates need of separate air venting with balance holes
accessories as there are no air pockets within
pump casing

Back pull out design allows removal of rotating


assembly and bearing housing without
disturbing suction and discharge piping

Impellers are
specifically
designed to
meet NFPA
20, UL:448,
FM:1319
fire pump
requirementes

Design conforms to
DIN:24255, ISO:2858
and ISO 5199, which
is modular and
interchangeable parts,
fewer spares needed
Sturdy, yet simple, bearing is
Flanges drilled per ANSI
designed to withstand bi axial
B 16.1, optional drillings
loads without having to use
available per request
expensive angular contact
bearings

CONFIGURATION FEATURES
Horizontal electric motor • Horizontal DIN 24255 electric motor • Suitable for baseplate mounting
or engine driven • 41 models with coupling
• Wide choice of materials • Approved to LPCB, FM and/or UL
• Centreline discharge standards
DISCHARGE & PERFORMANCE • Back pull-out rotating element can be • In compliance with NFPA 20
• 1.25 in. to 6 in. removed without disturbing pipe work • Used in pump as turbine applications
• Outputs up to 2200 gpm • Impellers cut to duty
• Heads up to 345 ft. • High interchangeability – just three
shaft modules cover the entire range

FIRE - END SUCTION PUMPS


SMV VERTICAL
MULTISTAGE INLINE
PUMPS
FOR WHERE IT REALLY MATIERS
MQ1U,it1

Application
• Suitable for transferring liquids of low viscosity, non-
inflammable and non-explosive, not containing solid
particles or fibers
• Water supply & drainage for high-rise buildings,
filtration and transfer at waterworks, pressure boosting
in main pipe
• Washing and cleaning systems, boiler feeding, cooling
water circulation, water treatment systems, auxiliary
system, support equipment
• Ultra-filtration systems, reverse-osmosis systems, distillation
systems, separators, swimming pools
• Agricultural irrigation: sprinkler irrigation, drip-feed irrigation
• Food & beverage industry
• Fire-fighting system

Operating Conditions
• Low viscosity, non-inflammable and non-explosive liquids
not containing solid particles or fibers. The liquids must not
SMVS chemically attack the pump materials. When pumping liquids
with a density or viscosity is higher than that of water, a motor
with a higher output power rating shall be used.
• Liquid temperature: -20t-+120t;
• Flow ranges: 0.7-120 m'/h
SMVR • Liquid pH value: 4 -10
• Max. ambient temperature: +40t
• Max. operation pressure: 33 bar
• Altitude: up to 1000 m
Ambient Temperature
Max. ambient temperature:+ 40t. Ambient temperature
above 40t; or installation at altitude of more than 1000 meters
above sea level require the use of an oversize motor. Because Motor
of low air density and poor cooling effects, the motor output • Totally enclosed & fan-cooled motor
power P2 will be decreased. See the picture. • Protection class: IP55 1 x 220V/3 x 415±15V (Option)
• Standard voltage: 50Hz 1 x 220V/3 x 380V
In such cases, it may be necessary to use a motor with a higher
1 x 220V/3 x 415±15V (Option)
output power rating.

P2
Identification Codes

�----
[%)
100
90 Pipeline Port Code
r--..- (Flange Structure)
80
70 --- - � AISl316 Stainless Steel Material
60 Small Impeller Stages
50 Impeller Stages
� � m � � � w � oo � ro � � Rated Flow (m'/h}
t[t)
1000 2250 3500 m SMVS,SMVR Vertical Multistage Pump Series

For example, when the pump is installed at altitude of more SMVS: Stainless steel wetted parts
than 3500 meters above sea level, P2 will be decreased to SMVR: Cast iron base & pump cover
88%. When the ambient temperature is 70t, P2 will be
decreased to 78%. Identifications codes of flange structure
A: Oval flange: K: Clamp connector :
G: Threaded connector F: Flange connection
SMVS/SMVR

Identification code for stainless steel material Maximum Inlet Pressure


B: AISl316 stainless steel The following table shows the maximum permissible inlet
C: AISl304 stainless steel pressure. However, the current inlet pressure + the pressure
against a closed valve must always be lower than the Max.
permissible operating pressure.
Minimum Inlet Pressure-Npsh
If the maximum permissible operating pressure is exceeded,
Calculation of the inlet pressure "H" is recommended in these
the bearing in the motor may be damaged and the life of the
situations:
shaft seal reduced.
The liquid temperature is high.
The flow is significantly higher than the rated flow.
Water is drawn from depths.
Water is drawn through long pipes.
Inlet conditions are poor. Pump Type Maximum Inlet Pressure (bar]

To avoid cavitation, make sure that there is a minimum 1-2 1-36 10


pressure on the suction side of the pump. The maximum
suction lift "H" in meters head can be calculated as follows: 2-2 6
2-3 2-12 10
H = Pb x 10.2-NPSH-Ht-Hv-Hs
2-13 2-26 15
Pb = Barometric pressure in bar. (Barometric pressure
can be set to 1 bar). In closed systems, Pb indicates 3-2 3-29 10
the system pressure in bar.

NPSH =Net Positive Suction Head in meters head.


(To be read from the NPSH curve at the highest
flow the pump will be delivering.)

Ht = Friction loss in suction pipe in meters head.


(At the highest flow the pump will be delivering.)

Hv = Vapor pressure in meters head. (To be read from


the vapor pressure scale. "Hv" depends on the
liquid temperature "trn")

Hs = Safety margin=minimum 0.5 meters head.

If the "H" calculated is positive, the pump can operate at a


suction lift of maximum "H" meters head.
If the "H" calculated is negative, an inlet pressure of minimum
"H" meters head is required.

tm Hv
[t) [m]
190 126
32-1-1 32-4 4
180 100
32-5-2 32-10 10
170 79
32-11 32-14 15
160 62 SMVR45,SMVS45
Hr
150 45-1-1 45-2 4
140
18
35
45-3-2 45-5 10
30 45-6-2 45-13-2 15
130 25
120 20 SMVR64,SMVS64
H NPSH
P• 110 15 64-1-1 64-2-2 4
100 rn
8.0
64-2-1 64-4-2 10
90 64-4-1 64-8-1 15
6.0
80 5.0 SMVR90,SMVS90
4.0
H, 70 3.0 90-1-1 90-1 4
60 2.0 90-2-2 - 90-3-2 10
1.5
50 90-3 90-6 15
Note: To avoid cavitation, never select a 40 &R
0.6
pump with a duty point too far to the 30
right on the NPSH curve.
8:3
20 0.2
Always check the NPSH value of the 10 0.1
pump at the highest possible flow. 0

02
MW•U,it1

How To Read The Curve Charts

-+ - -+ H
p H

The thin curves indicate the duty


range where long-time operation
lld'oJ

_______.--;- ·- -..
,...1

200

, - I=
-
I- +1-
1-33
-··1-- I-
"r r--_
T r-- r--... "- .....
I
I
I
SMVR1,SMVS1
50Hz
1$0 t906 AnMll A
Pump type, frequency and ISO
standard.

is not allowed � - - t= i::,,-. t---::::: I' � r-,


I I

-- -
b" I I
_,,
r-:
1600

/-
uo- f-23
,.... ........
r-- ...... r-,.......
'
I I The bold curves indicate the duty
range where long-time operation is
W::::: -2t= 1-1 ,- r-- ...... - "-;--- � Ir-...
, "- L
,20 ........
I
" permitted for best efficiency
Number of Stages � 100- _,. -IS
-17
+
I
--
r-- ....... ....::::. r-, K �
i--
� � l" !'!.:',.."
r- i-...1 � ::;,...
..""
1-.......t ._ "
.-
100 IO - f--

t-- r-. � �
,-12

... -
- -·
"' -·
- ,-10
-11

�� §
20
-· -·
._,
1---

-, =•
-=
_, ,..._
ii
0 0
0.2 0.4 0.1 OA 1.0 1.2 U U U 2.0 2.2 O{m'.tl)

I'.' I I'' I. I'.'' I.' I. I I I.' I I I' I I' I. I I' The efficiency curve
0.2 0.., 0,.4 o.s o.,

GUIDELINES
TO PERFORMANCE CURVES The output power curves of single impeller
o.a u u u
Tolerances to ISO 9906, Annex A. H
Cml
0.2 0.4

I
0.8 1.0 1.2 2.0 2.2 O{rn'.ti)
......
(ml
QH-
Measurements have been made with
� I r-,...c
I L--- ::...!- The Q-H curve of single impeller
airless water at a temperature of 20't and I I I I I
2

kinematic viscosity of 1 mm2/s. NPSJ I I


I
L..--


j··
I
To avoid overheating of the motor, the
• 02 0.4 0.1 cu 1.0
12
u 2.0 2.2 O{rn'.tl)

pump should not be use against a high


head for a long time.
The NPSH curve

Minimum Flow Rate


Due to the risk of overheating, the pump should not be used Terminal Box Positions
at a flow below the minimum flow rate. The curve below (Note: set to position 1 before delivery)
shows the minimum flow rate as a percentage of the nominal
flow rate in relation to the liquid temperature.
Air cooling apparatus

40 60 80 100 120 1401['t) Position 1 Position 2 Position 3 Position 4

Note: The outlet valve must be opened when the pump is


in operation.
SMVS/SMVR

Product Range

MODEL SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S) SMVR(S)
DESCRIPTION 1 2 3 4 5 10 15 20 32 45 64 90
Rated flow [m3/h] 1 2 3 4 5 10 15 20 32 45 64 90
Flow range [m'/h] 0.7-2.4 1.0-3.5 1.2-4.5 2-8 2.5-8.5 5-13 9-24 11-29 15-40 22-58 30-85 45-120
Max. pressure [bar] 22 23 24 21 24 22 23 25 28 33 22 20
Motor power [kW] 0.37-2.2 0.37-3 0.37-3 0.37-4 0.37-4 0.37-7.5 1.1-15 1.1-18.5 1.5-30 3-45 4-45 5.5-45
Temperature Range ['CI -20'C-+120'C ( Note: Both the Max. permissible pressure and liquid temperature range refer to the pump capacity.)
Max. pump efficiency [%) 45 46 55 59 60 65 70 72 78 79 80 81
Pipe connection-SMVR
Oval flange G1 G1 G1 G1114 G1114 - - - - - - -
DIN flange DN25 DN25 DN25 DN32 DN32 DN40 DN50 DN50 DN65 DN80 DN100 DN100
Flange structure
Pipe connection-SMVS
0 0 0 0 0 0 0 0
• • • •
Oval flange - - - - - - - - - - -
DIN flange DN32 DN32 DN32 DN32 DN32 DN40 DN50 DN50 DN65 DN80 DN100 DN100
Flange structure
Clamp connector

,P42

.P42 ,P42
• ,P42
• •
,P42
•- •- •- •- •- •- •-
Threaded connector G1114 G1114 G1114 G1114 G11t4 - - - - - - -
Note: 0 It means stationary flange structure, • It means dynamic flange structure

Scope Of Performance-SMVR,SMVS

H
[m]

300
- --.....
SOHZ
I <,

�w
200 - - --==----:---c-

r-- r--..-.- r--...... I � r-. I\
���
<,
r-. -. I\ \
<, <,

""' \ <,
SM S1
i/R3
SM /S3 N� IR5
SM VS5
SM\ R15
SM\ $15
SM\ R32
SM\ S32
SM1 �
SM i\ S64 -,
�:�g
\
100
SMI ,�. StJIVR.t- SMI R10 SM' SMI R45 SM\ R90
80 SM! ·ft� SMVSA SMl 5-1.n SMl S""' 'ftU: c,Ml '.$90-

60

40

30 -

20 I

0.8 2 3 4 5 6 8 10 20 30 40 50 60 80 100

04
Graha Rafflesia D16/12
Komplek Citra Raya Sektor 5.3
Jalan Raya Serang km 14.7
Tangerang 15710, Banten
Indone Phone : +62 21
2202 8628
Email : wtu@wtu.co.
Website : www.wtu.co.id

Electric Motor, Diesel Engine Brochure and DataSheet


Pump Performance Datasheet
Customer : Quote number : 327716
Customer enquiry : Pump Size : DB 100/26
Project : Default Stages :1
Item number : 001 Based on curve number : HD10223A0 Rev 0
Usage - Tertiary : Date last saved : 20 Jul 2022 4:00 PM
Quantity :1 Note - Only duty point is guaranteed as per testing standard.
Operating Conditions Liquid
Flow, rated : 1,000.0 USgpm Liquid Type/ Application : Water
Differential Head (requested) : 8.00 bar Additional liquid description :
Differential Head (actual) : 8.00 bar Solids diameter, max : 0.00 mm
Suction pressure, rated / max : 0.00 / 0.00 bar.g Solids/Bagasse/Stock consistency by : 0.00 %
NPSH available, rated : Ample volume
Site Supply Frequency : 50 Hz Temperature, max : 20.00 deg C
Performance Fluid density rated : 0.998 kg/dm3
Speed, rated : 2970 rpm Viscosity, rated : 1.00 cSt
Impeller diameter, rated (approx.) : 249 mm Vapor pressure, rated : 0.02 bar.a
Impeller diameter, maximum : 264 mm Material
Impeller diameter, minimum : 205 mm Material selected : 16 MOC-CI260(012)/
Efficiency : 75.22 % CI260(012)/SS410(253)
NPSH required / margin required : 4.23 / 0.50 m Pressure Data
nq (imp. eye flow) / S (imp. eye flow) : 29 / 237 Metric units Maximum working pressure : 8.71 bar.g
Minimum Continuous Safe Flow (MCSF) : 270.5 USgpm Maximum allowable working pressure : 16.00 bar.g
Head, maximum, rated diameter (approx.) : 8.71 bar Maximum allowable suction pressure : 1.96 bar.g
Head rise to shutoff (approx.) : 8.84 % Hydrostatic test pressure : 18.34 bar.g
Flow, best eff. point : 1,145.3 USgpm Driver & Power Data (@Max density)
Flow ratio, rated / BEP : 87.31 % Driver sizing specification : API 610 / ISO 13709
Diameter ratio (rated / max) : 94.32 % Margin over specification : 0.00 %
Head ratio (rated dia / max dia) : 83.54 % Service factor : 1.00
Cq/Ch/Ce/Cn [HI2010] : 1.00 / 1.00 / 1.00 / 1.00 Power, hydraulic : 50.47 kW
Selection status : Acceptable Power, rated : 67.10 kW
Performance testing standard : ISO 9906 / ANSI-HI 14.6 Power, maximum, rated diameter : 81.05 kW
Gr 2B Minimum recommended driver rating : 75.00 kW / 101 hp

100
Power - kW

75 Power

50

25

15.0 100
Minimum Continuous Safe Flow (MCSF)
13.5 90

12.0 80

10.5 264 mm 70
Efficiency
Efficiency - %
Head - bar

9.0 60

7.5 249 mm 50

6.0 40
205 mm
4.5 30

3.0 20

1.5 10

0.0 0
NPSHr - m

10
NPSHr
5

0
0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000

Flow - USgpm

Version: 22.2.0

   

 

 

       




   
 
  



  
 
  


         
 


! "  #  
 
  

  #$ 


 
  

  
 
  

    %#

  &  #      #'(



  # 
 
  

 # ##   ! )
" *# 
!+

  ##$    


  #$  ,  
 
  

   $  -     
*
' + 

 -% #       


 


 -% # #   
  # 

      


! '
!    
 *+


 #- "        

  - 


    " 


    
 (./  0 
       


 -  #$  # # #   # &


 -  #$  # # #   # &


 -   $  # # #   # &

 

  # +,,-./ #


 
&% #0' ' &%

#0 #0'  #0 

&## #0  0


#'0 #0 0
#
 
#2 )3(45/
#
$


  
          
# # "
1   & #   
1
" #0 ,.0+0,

  

   

 

$ $ 
"#
%&&&$& '(  # $ )
  $&& *+, "" " $
& -.
# &$// -'01 " $ 
!
 !!  


 
!
$%   
&/ "
 !2  
&/ "

& 3  
& &%&&   ! ! 3

  $$
&  
$&& 
 #
&&  $$
&  
$&& 

!!
! 33! !
  
 
2 3 4 2 3 4

%

$&  %$
 % $

%/ $  $  $
 # / $  % $

% $ 
%  $  $  $

  
!
" 5 0 #"
6789:; <+6'=
0 >"
=?9@=,3 <+6'=
0 >"
+A9;' ,+9; 0>"
+A9;' =;8 
 =+,9;' ::?9;' 9; 0 :68  
"+1 ::?9;' 9; 0 :68 
",99;' 9; 

 

     !.

""  '++4(/ "" .$


& $& -'
<B &$& -'$
$   < !.  " /&"
 $ $0 0 #

"$ $0 C < $ &&

   $ &  C


      0 $ C  C
  
        ! "  #$  C
  C
"D =E+6?8

 ' (  % ' ( ' ( ' ' (  )   C
'*+ *,+ ((- (.+ .+&++ '/&++ '/+ '(+ *++ 0'- '.&++ ''+ '*&++ 0*( ) 0(&++   C

1  ! ' ) ) ) ) ) ) ) ) ) ) ) )
'+&++ 0-&++ .+&++ '*+ ) ) ) ) ) ) ) ) ) ) ) )

) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
""  .<
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )

.< $ & C


C&

  
Pump Performance Datasheet
Customer : Quote number : 327716
Customer enquiry : Pump Size : SMVR4-17
Project : Default Stages : 17
Item number : 001 Based on curve number : KIL4-17 Rev 00
Usage - Tertiary : Date last saved : 21 Dec 2021 4:45 PM
Quantity :1 Note - Only duty point is guaranteed as per testing standard.
Operating Conditions Liquid
Flow, rated : 25.00 USgpm Liquid Type/ Application : Water
Differential Head (requested) : 10.00 bar Additional liquid description :
Differential Head (actual) : 11.10 bar Solids diameter, max : 0.00 mm
Suction pressure, rated / max : 0.00 / 0.00 bar.g Solids/Bagasse/Stock consistency by : 0.00 %
NPSH available, rated : Ample volume
Site Supply Frequency : 50 Hz Temperature, max : 20.00 deg C
Performance Fluid density rated : 0.998 kg/dm3
Speed, rated : 2900 rpm Viscosity, rated : 1.00 cSt
Impeller diameter, rated (approx.) : 95.00 mm Vapor pressure, rated : 0.02 bar.a
Impeller diameter, maximum : 95.00 mm Material
Impeller diameter, minimum : 95.00 mm Material selected : A MOC - CI 260 (012)/
Efficiency : 59.29 % SS304(250)/SS304(250)/
SS316(251) - For SMVR
NPSH required / margin required : 1.23 / 0.50 m
Pressure Data
nq (imp. eye flow) / S (imp. eye flow) : 26 / 100 Metric units
Maximum working pressure : 16.75 bar.g
Minimum Continuous Safe Flow (MCSF) : 6.60 USgpm
Maximum allowable working pressure : N/A
Head, maximum, rated diameter (approx.) : 16.75 bar
Maximum allowable suction pressure : 15.00 bar.g
Head rise to shutoff (approx.) : 50.93 %
Hydrostatic test pressure : 25.12 bar.g
Flow, best eff. point : 23.64 USgpm
Driver & Power Data (@Max density)
Flow ratio, rated / BEP : 105.75 %
Diameter ratio (rated / max) : 100.00 % Driver sizing specification : Manufacturer's standard
Head ratio (rated dia / max dia) : 100.00 % Margin over specification : 0.00 %
Cq/Ch/Ce/Cn [HI2010] : 1.00 / 1.00 / 1.00 / 1.00 Service factor : 1.00
Performance testing standard : ISO 9906 Annex A Power, hydraulic : 1.75 kW
Power, rated : 2.95 kW
Power, maximum, rated diameter : 3.01 kW
Motor rating : 4.00 kW / 5.36 hp (Fixed)
3.6
Power - kW

2.7 Power

1.8

0.9

0.0

20 100
Minimum Continuous Safe Flow (MCSF)
18 90

16 80
95.00 mm
14 70
Efficiency - %
Head - bar

12 60

10 50
Efficiency
8 40

6 30

4 20

2 10

0 0
NPSHr - m

3.0
NPSHr
1.5

0.0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

Flow - USgpm

Version: 21.5.0

   

 



 
       


    

     

    

     

     

    

      

     

!     " 


   

    


        


 #   


#     


      



     


    
 

 

  ()*+,   


( ') ) (

' ')   ' 

( '  ' 


)' '  ' 
 
  
* +,-./0
 
# 

  
$ % & %   '
  "

" ' +-*+*.



  

   

 

  
       
!" #
 $%& ' '
  ()*    (+
!   "  "   
!   "   "  ,
     ! #  #   
 ) " 


" $" 
 !!,  -.%//0 12/-34* %1 --/4* -.-& 
!!, ,5  (+ !" -/43
!"   & 6!"5 '
6!"
" #7  ,8  #9 :)'
"! " " 5, ! ,!! 
  " 
   
 "!  (  + ;&-<=  (
 "! 
  (

!, "!>+ 6+ ,!


 ,! ! ,!! 
!!, 

! ?'

 @5@  !, #, !! 
 ! ! "  !, ,5 #  5 "
 ! ! , #  ,
 #> # # 8  !, +#5 ! # !!,
 #> # ,! ! ,!!  !, "!+,5 # 
 > #  ! "  ,5 !, , 
 # ,+5  # ,!, ! >"   !   !,
! +#! #, #!,  +,5
 

 $"

8 !) ) 8

! !) ' 5 ! 

8!! !   '


 !) ! '  ' 
!, '
 , '
,!A 4B%C/.
!" '
,6 '

!" ,+5

  


     

    
 
    
 
 
        



 
        "  ,+5 ! "
'
'

  
2 POLE - 3000 RPM SYNCHRONOUS SPEED AT 380V, 50/60HZ
Power Current at Speed Eff Power Torque Tstart Tmax Ist J Weight
Models
HP KW 380V (A) (r.p.m.) (%) factor (Nm) Tn Tn In Kgm2 (kg)
EMA631-2 1/4 0.18 0.53 2800 69 0.75 0.63 2.2 2.4 6 0.00013 5
EMA632-2 1/3 0.25 0.68 2800 72 0.78 0.88 2.2 2.4 6 0.00015 5.3
EMA711-2 1/2 0.37 0.95 2800 73,5 0.80 1.31 2.2 2.4 6 0.00044 6.5
EMA712-2 3/4 0.55 1.35 2800 75,5 0.82 1.93 2.2 2.4 6 0.00055 7
EMA801-2 1 0.75 1.75 2800 76,5 0.85 2.62 2.2 2.4 6 0.00068 9.5
EMA802-2 1.5 1.1 2.55 2800 77 0.85 3.83 2.2 2.4 6 0.00086 11
EMA90S-2 2 1.5 3.84 2800 77 0.85 5.28 2.2 2.4 6 0.00146 14.5
EMA90L-2 3 2.2 4.98 2800 78 0.86 7.58 2.2 2.4 6 0.00184 17
EMA100L-2 4 3 6.34 2870 82 0.87 9.98 2.2 2.3 7 0.00253 24.5
EMA112M-2 5.5 4.0 8.2 2890 85,5 0.87 13.22 2.2 2.3 7 0.00511 30
EMA132S1-2 7.5 5.5 11.1 2900 85,5 0.88 18.05 2.0 2.2 7 0.00978 42
EMA132S2-2 10 7.5 14.9 2900 86,2 0.88 24.70 2.0 2.2 7 0.01125 50
EMI160M1-2 15 11.0 21.3 2930 88 0.88 36.10 2.0 2.2 7 0.0377 108
EMI160M2-2 20 15.0 28.7 2930 89 0.89 49.23 2.0 2.2 7 0.0449 115
EMI160L2-2 25 18.5 34.6 2930 90 0.90 60.71 2.0 2.2 7 0.055 135

4 POLE - 1500 RPM SYNCHRONOUS SPEED AT 380V, 50/60HZ


Power Current at Speed Eff Power Torque Tstart Tmax Ist J Weight
Models
HP KW 380V (A) (r.p.m.) (%) factor (Nm) Tn Tn In Kgm2 (kg)
EMA632-4 1/4 0.18 0.65 1400 64 0.66 1.28 2.2 2.4 6 0.00028 5
EMA711-4 1/3 0.25 0.83 1400 67 0.68 1.72 2.2 2.4 6 0.00044 6.3
EMA712-4 1/2 0.37 1.12 1400 69.5 0.72 2.57 2.2 2.4 6 0.00054 7
EMA801-4 3/4 0.55 1.56 1400 73.5 0.73 3.83 2.2 2.4 6 0.0012 9.5
EMA802-4 1 0.75 2.01 1400 75.5 0.75 5.19 2.2 2.4 6 0.0015 11
EMA90S-4 1.5 1.1 2.75 1400 78 0.78 7.56 2.2 2.4 6 0.00177 14.5
EMA90L-4 2 1.5 3.65 1400 79 0.79 10.23 2.2 2.4 7 0.00228 16
EMA100L1-4 3 2.2 5.0 1430 81 0.82 14.69 2.2 2.3 7 0.00494 23
EMA100L2-4 4 3 6.8 1430 82.5 0.81 20.03 2.2 2.3 7 0.00612 27
EMA112M-4 5.5 4.0 8.8 1440 84.5 0.82 26.53 2.2 2.3 7 0.01064 33.5
EMA132S-4 7.5 5.5 12 1440 85.5 0.84 36.48 2.2 2.2 7 0.02818 49.5
EMA132M-4 10 7.5 15 1440 87 0.85 49.40 2.2 2.2 7 0.02833 57.5
EMI160M-4 15 11.0 22.3 1460 88 0.85 72.45 2.0 2.2 7 0.0747 112
EMI160L-4 20 15.0 30 1460 89 0.85 98.79 2.0 2.2 7 0.0918 135

6 POLE - 1000 RPM SYNCHRONOUS SPEED AT 380V, 50/60HZ


Power Current at Speed Eff Power Torque Tstart Tmax Ist J Weight
Models
HP KW 380V (A) (r.p.m.) (%) factor (Nm) Tn Tn In Kgm2 (kg)
EMA71M-6 1/4 0.18 0.65 835 56 0.75 2.0 2.1 1.9 2.3 0.0006 6.3
EMA80M-6 1/2 0.37 1.25 920 62 0.75 3.9 1.9 2.1 3.1 0.0015 6.5
EMA90S-6 1 0.75 2.3 910 72.5 0.70 7.7 2.2 2.2 5.5 0.0026 14.5
EMA90L-6 1.5 1.1 3.2 910 73.5 0.72 11.30 2.2 2.2 5.5 0.0035 17
EMA100L-6 2 1.5 4.0 940 77.5 0.74 15.16 2.2 2.2 6 0.00563 24
EMA112M-6 3 2.2 5.6 940 80.5 0.74 22.23 2.2 2.2 6 0.01585 29
EMA132S-6 4 3 7.2 960 83 0.76 29.84 2.0 2.0 6.5 0.02586 48
EMA132M1-6 5.5 4.0 9.4 960 84 0.77 39.79 2.0 2.0 6.5 0.03088 59
EMA132M2-6 7.5 5.5 13 960 85.3 0.78 54.71 2.0 2.0 6.5 0.03611 57.5
EMI160M-6 10 7.5 16.5 970 86 0.80 74.61 2.0 2.0 6.5 0.0881 120
EMI160L-6 15 11.0 24.1 970 87.5 0.79 109.4 2.0 2.0 6.5 0.116 127

1
2 POLE - 3000 RPM SYNCHRONOUS SPEED AT 380V, 50/60HZ
Power Current at Speed Eff Power Torque Tstart Tmax Ist J Weight
Models
HP KW 380V (A) (r.p.m.) (%) factor (Nm) Tn Tn In Kgm2 (kg)
EMI180M-2 30 22.0 40.9 2970 90.5 0.90 72.2 2.0 2.2 8.0 0.075 168
EMI200L1-2 40 30.0 55.4 2970 91.2 0.90 98.45 2.0 2.2 8.0 0.124 217
EMI200L2-2 50 37.0 67.7 2980 92 0.90 121.43 2.0 2.2 8.0 0.139 245
EMI225M-2 60 45.0 82.3 2980 92.3 0.90 147.68 2.0 2.2 8.0 0.233 310
EMI250M-2 75 55 101 2980 92.5 0.90 180.50 2.0 2.2 7.0 0.312 369
EMI280S-2 100 75 134 2980 93.0 0.90 246.13 1.8 2.2 7.0 0.597 500
EMI280M-2 125 90 160 2980 93.8 0.91 295.36 1.8 2.2 7.0 0.675 557
EMI315S-2 150 110 195 2980 94.0 0.91 361.00 1.8 2.2 6.8 1.18 960
EMI315M-2 175 132 233 2980 94.5 0.91 433.2 1.8 2.2 6.8 1.82 1060
EMI315L1-2 220 160 279 2980 94.6 0.92 525.09 1.8 2.2 6.8 2.08 1140
EMI315L2-2 270 200 348 2980 94.8 0.92 656.36 1.8 2.2 6.8 2.82 1190
EMI355M-2 335 250 433 2980 95.3 0.92 820.45 1.6 2.2 7.0 3.28 1910
EMI355L-2 420 315 544 2980 95.6 0.92 1033.76 1.6 2.2 7.1 4.10 2310

4 POLE - 1500 RPM SYNCHRONOUS SPEED AT 380V, 50/60HZ


Power Current at Speed Eff Power Torque Tstart Tmax Ist J Weight
Models
HP KW 380V (A) (r.p.m.) (%) factor (Nm) Tn Tn In Kgm2 (kg)
EMI180M-4 25 18.5 36.4 1470 90.5 0.85 121.84 2.2 2.2 7.5 0.139 130
EMI180L-4 30 22.0 43.1 1470 91 0.85 144.90 2.2 2.2 7.5 0.158 140
EMI200L-4 40 30.0 57.4 1470 92 0.86 197.59 2.2 2.2 7.5 0.262 231
EMI225S-4 50 37.0 69.9 1480 92.5 0.87 243.69 2.2 2.2 7.5 0.406 290
EMI225M-4 60 45.0 84.7 1480 92.8 0.87 296.38 2.2 2.2 7.5 0.469 320
EMI250M-4 75 55 103 1480 93.0 0.89 362.34 2.2 2.2 7.0 0.66 380
EMI280S-4 100 75 140 1480 93.8 0.86 493.97 2.2 2.2 7.0 1.12 526
EMI280M-4 125 90 167 1490 94.2 0.86 592.76 2.2 2.2 7.0 1.46 600
EMI315S-4 150 110 201 1490 94.5 0.87 724.48 2.1 2.2 6.9 3.11 980
EMI315M-4 175 132 240 1490 94.8 0.87 869.38 2.1 2.2 6.9 3.62 1080
EMI315L1-4 220 160 287 1490 94.9 0.88 1053.79 2.1 2.2 6.9 4.13 1120
EMI315L2-4 270 200 359 1490 95.0 0.88 1317.24 2.3 2.2 6.9 4.82 1170
EMI355M-4 335 250 443 1485 95.3 0.88 1646.55 2.3 2.2 6.8 5.21 1780
EMI355L-4 420 315 556 1485 95.6 0.89 2074.66 2.2 2.2 6.9 5.40 1920

6 POLE - 1000 RPM SYNCHRONOUS SPEED AT 380V, 50/60HZ


Power Current at Speed Eff Power Torque Tstart Tmax Ist J Weight
Models
HP KW 380V (A) (r.p.m.) (%) factor (Nm) Tn Tn In Kgm2 (kg)
EMI180L-6 20 15 31.5 970 89 0.81 149.22 2.0 2.0 7.0 0.207 167
EMI200L1-6 25 18.5 38.5 970 90 0.81 184.04 2.0 2.0 7.0 0.315 236
EMI200L2-6 30 22.0 44.6 970 90 0.83 218.85 2.0 2.0 7.0 0.36 247
EMI225M-6 40 30.0 59.3 980 91.5 0.84 298.44 2.0 2.1 7.0 0.547 287
EMI250M-6 50 37.0 71.0 980 92.0 0.86 368.07 2.0 2.1 7.0 0.66 355
EMI280S-6 60 45.0 86.0 980 92.5 0.86 447.66 2.0 2.0 7.0 1.39 444
EMI280M-6 75 55 105 980 92.8 0.86 547.14 2.0 2.0 7.0 1.65 498
EMI315S-6 100 75 141 990 93.5 0.86 746.09 2.0 2.0 7.0 4.11 859
EMI315M-6 125 90 169 990 93.8 0.86 895.31 2.0 2.0 7.0 4.78 950
EMI315L1-6 150 110 206 990 94.0 0.86 1094.27 2.0 2.0 6.7 5.45 1031
EMI315L2-6 175 132 244 990 94.2 0.87 1313.13 2.0 2.0 6.7 6.12 1107
EMI355M1-6 220 160 292 990 94.5 0.88 1591.67 1.9 2.0 6.7 6.50 1550
EMI355M2-6 270 200 365 990 94.7 0.88 1989.58 1.9 2.0 6.7 8.10 1600
EMI355L-6 335 250 455 990 94.9 0.88 2486.98 1.9 2.0 6.7 8.25 1700

2
EMA Series (Aluminium Frames)

EMA IMB5
EMA IMB3

Mounting Dimensions (mm) Frame Dimensions (mm)


Frame
IMB3 IMB5
AB AC AD HD L
Size A B C D E F G H K M N P R S T
56 90 71 36 9 20 3 7.2 56 5.8 98 80 120 0 7 3.0 110 120 110 155 195
63 100 80 40 11 23 4 8.5 63 7 115 95 140 0 10 3.0 135 130 115 180 230
71 112 90 45 14 30 5 11 71 7 130 110 160 0 10 3.5 152 145 127 195 255
80 125 100 50 19 40 6 15.5 80 10 165 130 200 0 12 3.5 165 175 145 220 295
90S 140 100 56 24 50 8 20 90 10 165 130 200 0 12 3.5 180 195 155 250 320
90L 140 125 56 24 50 8 20 90 10 165 130 200 0 12 3.5 180 195 155 250 360
100L 160 140 63 28 60 8 24 100 12 215 180 250 0 15 4.0 205 215 170 255 380
112M 190 140 70 28 60 8 24 112 12 215 180 250 0 15 4.0 245 240 180 285 400
132S 216 140 89 38 80 10 33 132 12 265 230 300 0 15 4.0 280 275 195 325 475
132M 216 178 89 38 80 10 33 132 12 265 230 300 0 15 4.0 280 275 195 325 515

No. Description
1. Shaft Cover
2. V-ring
3. Clamping Screws
4. Washer
5. End Shield (bracket)
6. Bearing
7. Motor Shaft
8. Rotor
9. Wound Stator
10. B3 Motor Frame
11. IP 55 gasket
12. Terminal block
13. Terminal box base
14. Gasket
15. Terminal Box Cover
16. Terminal box tightening screws
17. Cable inlet bush
18. Compesation spring
19. Fan cover tightening screws
20. PVC fan
21. Ring for fan tightening
22. Fan cover
23. Motor name plate
24. Name plate tightening screws
25. B5 motor frame
26. B5 Flange
27. B14 Flange
28. Sealing ring
29. Shaft Key

3
EMI Series (Cast Iron Frames)

EMI IMB3
EMI IMB5

Mounting Dimensions (mm)


Frame
D E F G
Size 4,6, H K
A B C 2P 2P 4,6,8 2P 4,6,8 2P 4,6,8
8
160M 254 210 108 42 110 12 37 160 15
160L 254 254 108 42 110 12 37 160 15
180M 279 241 121 48 110 14 42.5 180 15
180L 279 279 121 48 110 14 42.5 180 15
200L 318 305 133 55 110 16 49 200 19
225S 356 286 149 - 60 - 140 - 18 - 53 225 19
225M 356 311 149 55 60 110 140 16 18 49 53 225 19
250M 406 349 168 60 65 140 18 53 58 250 24
280S 457 368 190 65 75 140 18 20 58 67.5 280 24
280M 457 419 190 65 75 140 18 20 58 67.5 280 24
315S 508 406 216 65 80 140 170 18 22 58 71 315 28
315M 508 457 216 65 80 140 170 18 22 58 71 315 28
315L 508 508 216 65 80 140 170 18 22 58 71 315 28
355M 610 560 254 75 95 140 170 20 25 67.5 86 355 28
355L 610 630 254 75 95 140 170 20 25 67.5 86 355 28

Mounting Dimensions (mm) Frame Dimensions (mm)


Frame
L
Size M N P R S T AB AC AD HD 2P 4,6,8
160M 300 250 350 0 19 5 320 330 255 420 615
160L 300 250 350 0 19 5 320 330 255 420 670
180M 300 250 350 0 19 5 355 380 280 455 700
180L 300 250 350 0 19 5 355 380 280 455 740
200L 350 300 400 0 19 5 395 420 305 505 770
225S 400 350 450 0 19 5 435 470 335 560 - 820
225M 400 350 450 0 19 5 435 470 335 560 815 845
250M 500 450 550 0 19 5 490 510 370 615 910
280S 500 450 550 0 19 5 550 580 410 680 985
280M 500 450 550 0 19 5 550 580 410 680 1035
315S 600 550 660 0 24 6 635 645 630 845 1185 1215
315M 600 550 660 0 24 6 635 645 630 845 1295 1325
315L 600 550 660 0 24 6 635 645 630 845 1295 1325
355M 740 680 800 0 24 6 730 710 655 1010 1500 1530
355L 740 680 800 0 24 6 730 710 655 1010 1500 1530

4
The best choice of pump power
6BT5.9-C130 The integrated design of "one piece, many functions" makes the

Prime power : 97kw/2900rpm number of components about 25% less than similar engines,

For clients the places where emission regulations have not with fewer connectors and higher engine reliability

been implemented yet The bearing area of the main bearing is about 30% larger than

Introduction that of the same type of engine, which can guarantee the long

6B series engines are developed and designed with working life of the engine under high load working conditions

internationally advanced and methods as well as several  Dynamic and efficient

technological achievements in modern diesel engine research. Compared with similar engines, torque reserve coefficient is

The engines are characterized by reasonable strength, compact larger and power generation is stronger, which can meet

structure, simplicity, few parts and components, light weight, various complex working conditions

high efficiency and energy saving.. The turbocharger with exhaust bypass can effectively improve

Product Features the power reserve and instantaneous response of the engine

Low spending  Better environmental adaptability

 Low fuel consumption, effectively reduce operating costs After a lot of harsh environment tests such as plateau, high

The optimization of control strategy and combined with the heat, high humidity and extreme cold, it can easily cope with all

actual operating conditions of the equipment to further improve kinds of extreme working conditions

fuel economy High altitude adaptability, engine can be used continuously at

The advanced product platform and optimized design make the altitude of 4500m

economic fuel consumption area of the engine wider and more Low temperature belt load start ability is strong, according to the

fuel efficient than similar engines actual use characteristics of equipment, improve the low

The five key systems of the engine are developed by cummins temperature belt load start performance

and have been applied and verified in different fields around the  Low noise

world to ensure excellent economy and reliability Through the optimization and noise reduction of the selection of

 Less maintenance costs and maintenance time, greatly the application, with low noise

reduce the work loss in busy season  Cummins engine "heart" makes your machine better

Long maintenance cycle, up to 250 hours retain value

The failure rate is low, the average maintenance time and cost  2900 forwarding motor can be directly connected with

is about half of the same type of engine, and the working time is water pump, which can better meet the performance

longer requirements of speed regulating water pump and

Engine volume is smaller than the same type of engine, large reduce the matching cost

maintenance space, faster maintenance Product service


High interchangeability, more convenient equipment upgrade  Cummins provides professional service and support to

High income overseas customers through more than 6,500 dealer

 High reliability brings high attendance and creates more outlets in more than 190 countries and regions.

value for you  For service support, please contact your local Dongfeng

The use of three-stage filter to better protect the engine fuel Cummins service provider or call Dongfeng Cummins

system, systematically improve the reliability and durability of 24-hour hotline 400 880 9119.

the engine
The best choice of pump power

Technical Date Engine Arrangement


 Air Intake System

Type Vertical, in-line, water-cooled, four-stroke Air filter

Induction system Turbocharged  Cooling system

Type of combustion chamber Direct-injection reentrant ω combustion Radiator (optional)

chamber  Electrical device

Cylinder quantity-Bore*Stroke 6-102mm*120mm 24 V electric system

Number of valve per cylinder 4 Inlet preheater (optional)

Displacement 5.9L  Fuel system

Fuel Filter
Compression ratio 17.3:1
 Lubrication system
Cylinder type Wet-type cylinder sleeve
Engine oil filter
Working sequence 1-5-3-6-2-4
 Flywheel and flywheel housing
Fuel supply system Mechanical pump + RSV governor
SAE 3# flywheel housing
Lubrication mode Combination of pressure and splashing
SAE 11.5” flywheel
Starting mode Electronic
 Document
Engine oil capacity 16.3L(dry-type engine)
Operation Instruction
Engine oil and fuel ≤0.5%
Installation Guide
consumption ratio
Parts catalog
Rotation Anticlockwise (facing the power delivery
Fuel grad: Summer 0# and 10# ordinary oil of GB 252-2015 premium
end)
grade or first grade. Winter 0#,-10#,-20# and -35# ordinary oil of GB
Minimum no-load speed (750~800)rpm
252-2015 premium grade or fist grade
Speed-regulation grade ISO
Oil brand: 15w-40 in summer,10w-30 or other environmentally
Noise LP ≤100dB(A)
suitable diesel engine oils with the quality grade not lower than
Total dry weight
Grade CH-4 as provided in GB 11122-2006 in winter
Engine 432Kg

Radiator 60kg

The final weight and sizes of the engine varies


according to the specific arrangement
VOLUME A B C D E F G H I J K L M N O DRY WEIGHT

(Liter) (Inch) (mm) (Inch) (mm) (Inch) (mm) (Inch) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Approx. (kg)
100 1/2 250 1/2 480 1/2 60 1/2 3 420 620 580 680 50 480 - 45
200 1/2 250 1/2 500 1/2 60 1/2 3 820 1020 600 700 50 500 - 70
250 1/2 250 1/2 560 1/2 60 1/2 3 820 1020 660 760 50 560 - 80
300 1/2 250 1/2 560 1/2 60 1/2 3 920 1220 660 760 50 560 - 90
500 1/2 250 1/2 750 1/2 60 1/2 3 920 1220 850 950 50 750 - 120
750 1/2 250 1/2 870 1/2 60 1/2 3 920 1220 970 1070 50 870 - 140
1000 1/2 300 1/2 1050 1/2 60 1/2 3 920 1220 1150 1250 50 1050 30 170
1250 1/2 300 1 1150 1 60 1 3 920 1220 1250 1350 50 1150 30 200
1500 1/2 350 1 1130 1 60 1 3 1130 1530 1230 1330 50 1130 30 220
2000 1/2 350 1 1180 1 60 1 4 1430 1830 1280 1380 50 1180 30 260

You might also like