The document discusses three types of welding: arc welding, shielded metal arc welding (stick welding), and electroslag welding. It explains that choosing the right electrode is important for performing welding correctly based on factors like the welding method, materials, and conditions. Two welding techniques are described: the tough or tapping method, and the scratch or sweeping method.
The document discusses three types of welding: arc welding, shielded metal arc welding (stick welding), and electroslag welding. It explains that choosing the right electrode is important for performing welding correctly based on factors like the welding method, materials, and conditions. Two welding techniques are described: the tough or tapping method, and the scratch or sweeping method.
The document discusses three types of welding: arc welding, shielded metal arc welding (stick welding), and electroslag welding. It explains that choosing the right electrode is important for performing welding correctly based on factors like the welding method, materials, and conditions. Two welding techniques are described: the tough or tapping method, and the scratch or sweeping method.
- ARC Welding is one of the most prominent types of welding. Arc processes involve using the/ concentrated heat of an electric arc to join metal materials together. These processes fall broadly into two categories: consumable electrode methods and non-consumable electrode methods. - Shielded Metal Arc Welding (Stick Welding) The arc melts the workpiece and electrode into a molten pool that forms a joint when it cools. This type of welding is also referred to as Flux Shielded Arc Welding due to the electrode’s flux coating disintegrating into a shielding gas during heating. - Electroslag Welding In this process, a wire is fed into the welding area and flux is added to the electrical arc until the molten slag reaches the tip of the electrode and extinguishes the arc. Electroslag welding operators use a DC power source and tend to work with thick workpiece materials, such as low carbon steel plates and aluminum bus bars.
2. How important is choosing electrodes in welding?
- Because as a professional welder, you must know the different types of electrodes and their applications in order to perform the welding job correctly.Considerations include welding method, welded materials, indoor/outdoor/conditions, and welding positions. Practicing with various welding guns and electrodes can help you determine which electrode to use for what welding project.
3. Give at least 2 welding techniques and explain.
- Tough or tapping method it is when using this method, the electrode should be held in a vertical position and lowered until it is an inch or so above the point where the arc is to be struck.Then, the electrode is lightly tapped on the work piece and immediately lifted to form an arc approximately ¼-inch in length. - Scratch or sweeping method To strike the arc by the scratch method, the electrode is held just above the plate at an angle of 20°–25°.The arc should be struck by sweeping the electrode with a wrist motion and lightly scratching the plate. The electrode is then lifted immediately to form an arc. Either method takes some practice, but with time and experience, it becomes easy. The key is to raise the electrode quickly, but only about ¼-inch from the base or the arc is lost. If it is raised too slowly, the electrode sticks to the plate.
Oxy-Acetylene Welding and Cutting
Electric, Forge and Thermit Welding together with related methods and materials used in metal working and the oxygen process for removal of carbon
Oxy-Acetylene Welding and Cutting: Electric, Forge and Thermit Welding together with related methods and materials used in metal working and the oxygen process for removal of carbon