Quality Assurance Plan

QUALITY ASSURANCE PLAN
CROSSROAD WP 1.8 RETAIL BUILDING TOWNSHIP

ISLAND I, EMBOODHOO LAGOON
AIMA CONSTRUCTION COMPANY PVT LTD

Rev. Date Prepared by Approved by HPS Comments
No
0
Signature :__________________ Signature :__________________
Name : ALBERTO F. BATO JR. Name :
Signature :__________________ Signature :__________________

Name : Name :
1. INTRODUCTION
This Quality Assurance Plan (QAP) introduces personnel, defines responsibilities, and describes the
quality assurance (QA) program, such as inspections, testing, record keeping, and corrective action
for construction of the EMMA Project in Maldives
• The quality assurance procedures to be used during the project to assure that the techniques,
materials, and equipment meet design specifications;
• The integration of quality assurance inspections and corrective measures into the project
documentation; and
• The framework for communicating the quality assurance procedures and requirements to the
construction project personnel.
2.0 QUALITY MANAGEMENT ORGANIZATIONAL STRUCTURE
Project Manager
Superintendent
QA/QC Manager
Site Engineer 1 Site Engineer 2 Site Engineer 3
Supervisor/Foreman Supervisor/Foreman Supervisor/Foreman
2.1 ROLES AND RESPONSIBILITIES
Project Manager Planning, executing, documenting, and facilitating the QAP program
Overall responsibility and authority to direct work operations
Superintendent Oversight inspections of work performed and provide the instruction to
ensure all works are being carried out as per QAP
QA/QC Preparation of inspection(RFI), documents (Drawings for inspection),
Material Approval Request and coordination with Consultants
Monitoring and recording of construction activities
Person to contact with Consultants for QA/QC
Site Engineer Provide the correct documents and conduct all the works as per QAP
Supervisor/Foremen Ensuring the use of correct documents (Latest Construction drawings and
shop drawings) and compliance with the QAP during construction activities
Coordinator in HQ Coordinate with Laboratory in Male for material test and provide the
necessary samples
3.0 RELATIVE INSPECTIONS AND VERIFICATION ACTIVITIES
S/N Description Quality Control Control Requirements Frequency of

Test Type/ Standard Document/Sample Test
1 Excavation Material: ASTM Test Report Compaction & Density As required by
D2487 Construction DWG /Moisture Control Engineer’s
Performance: ASTM Representative
A328, ASTM D698
2 RC Sub-structure Material: Test Report Approved Materials +Cement, Sand
RC Super-structure - Cement : BS EN Material Construction DWG & aggregate:
197-1, ASTM C150 Certificates Compressive strength As required by
- Sand : BS 882 Refer to “RFI” & of concrete cube: Engineer
- Aggregate : BS 812 “MAR” Plain : C15 +Rebars: every
- Rebar : BS4449, Structure : C30 10 tons every
- Formwork : BS8110 Formwork: Class 2 size of bars
Performance: finish strutting +Conc. cubes: 1
BS8666, BS 8500 6mm Round Bar test each every
Grade250N/mm2 part of
Deformed Bar Grade structure
460N/mm2
4 Block Work Material: Test Report & Approved Materials
- Sand : BS 1200 Physical Sample Construction DWG
- Cement : BS 5224 Construction DWG Compressive strength As required by
- Block:, BS 5628 Refer to “RFI” & of Block: Engineer’s
Performance: BS “MAR” 100mm :20Kg/cm2 representative
5628, BS 6073 150mm:25Kg/cm2
Mortar : cement-sand
(1:5) mortar
5 Plastering Material: Construction DWG Construction DWG
- Sand : BS 1198 Refer to “RFI” & Specification As required by
- Cement : BS 5224 “MAR” Cement-sand (1:4) Engineer
Performance: BS5492 20mm thick representative
6 Tile Works Material: Construction DWG Construction DWG Inspection

- Tile : N/A Shop drawings Specifications upon every
- Tile Adhesive : TDS Approved Materials delivery of tiles
Approved TDS Refer to “RFI” & if conforms
Performance: As per “MAR” with the TDS
specification
7 Ceiling Material: Approved Construction DWG Construction DWG Inspection
Material Shop drawings Specifications upon every
Performance: As per Refer to “RFI” & delivery of
construction “MAR” Approved Materials ceiling
drawings materials if
conforms with
the
specifications
and approved
sample
8 Painting Material: Approved TDS Construction DWG Inspection
Material Refer to “RFI” & Specifications upon every
Performance: As per “MAR” One coat primer and batch of
specification two full coats of Dulux delivery of
anti-fungus exterior paints if it
grade emulsion matte conforms with
paint 'or equal and the TDS of the
approved approved
brand and
project specs
9 Timber Roof Material: BS4190, Timber Test Report Construction DWG Inspection
Structure BS1494 & Physical Sample Specifications upon every
Performance: BS Refer to “RFI” & batch of
1579 “MAR” delivery of
Timber if it
conforms with
the
specification
10 Steel Roof Material: BS 3014, BS Steel Mill Cert. Construction DWG Inspection
Structure 1449 Refer to “RFI” & Specifications upon every
Performance: “MAR” batch of
EN1090-1;2009 delivery of roof
EN ISO 14555;1998, structure
EN20898-2;1993 materials if it
conforms with
specifications
11 Door & Windows Material: BS3987 Shop drawings To resist cyclonic wind Inspection
Performance: Physical Samples speeds of over 280 upon every
Manufacturer’s shop Refer to “RFI” & km/hr delivery if it
drawings and “MAR” Warranty for 10years conforms with
certificate specifications
and approved
samples
12 Electrical Work Material: BS 1363 Shop drawings Construction DWG Inspection
Performance: BS EN Physical Samples Specifications upon every
61439 , BS 7375, BS Refer to “RFI” & delivery if it
7671 “MAR” conforms with
specifications
and approved
samples
13 A/C Work Material: BS EN Shop drawings Construction DWG Inspection

62052-31 Physical Samples Specifications upon every
Manufacturer’s Refer to “RFI” & delivery if it
information “MAR” conforms with
Performance: BS specifications
5720:1979
14 Plumbing Works Material: BS 21: Shop drawings Construction DWG Inspection

1985, Physical Samples Specifications upon every
BS 65: 1991,BS 143 a TDS delivery if it
nd 1256: 2000, Refer to “RFI” & conforms with
BS 417-2: 1987, “MAR” specifications
BS 437: 2008, BS 476- and approved
20: 1987 samples
Performance: BS
6700:2006, BS EN
806
15 Fire Fighting Material: BS 5839 - Shop drawings Construction DWG Inspection
6:2004, BS 5839 - Physical Samples Specifications upon every
8:2008 Refer to “RFI” & delivery if it
Manufacturer’s “MAR” conforms with
information specifications
Performance: BS & approved
5839, PD6531:2010 samples
Note:
1) As and when required by client/consultant in-house and external test should be carried out at
contractor's cost. If necessary further item can be added/delete later on for Quality Assurance of the
work. If contractor has any equipment then calibration will be witnessed by us.
2) The frequency of test shall be mentioned in the Material Approval Request(MAR) and Request for
Inspection (RFI)
4.0 SEQUENCES OF DOCUMENTATION AND INSPECTION ON SITE
Issuance of Construction
Drawings To Contractor
Issuance of EFI Issuance of Shop Drawings
No No
Reply
/Approval
Yes
Perform as per drawings
and specifications
Issuance of RFI
No
Inspection
Yes
Complete Works as per
Inspection/Requirements
5.0 Procedure: Compressive Strength Test of Concrete Cubes (ASTM C39) and Slump Test (ASTM
C143)
Types of specimens either cubes of 15cm X 15cm X 15cm
5.1Sampling of Cubes for Test

1) Clean the mounds and apply oil
2) Fill the concrete in the molds in layers approximately 5cm thick
3) Compact each layer with not less than 35 strokes per layer using a tamping rod (steel bar 16mm
diameter and 60cm long, bullet pointed at lower end)
4) Level the top surface and smoothen it with a trowel
5.2 Curing of Cubes
The test specimens are stored in moist air for 24 hours and after this period the specimens are marked
and removed from the molds and kept submerged in clear fresh water until taken out prior to test.
5.3 Precautions for Tests

The water for curing should be tested every 7 days and the temperature of water must be at 27+-2oC.
5.4 Procedure for Cube Test

1) Remove the specimen from water after specified curing time and wipe out excess water from the
surface.
2) Take the dimension of the specimen to the nearest 0.2m
3) Clean the bearing surface of the testing machine
4) Place the specimen in the machine in such a manner that the load shall be applied to the opposite
sides of the cube cast.
5) Align the specimen centrally on the base plate of the machine.
6) Rotate the movable portion gently by hand so that it touches the top surface of the specimen.
7) Apply the load gradually without shock and continuously at the rate of 140 kg/cm2/minute till the
specimen fails
8) Record the maximum load and note any unusual features in the type of failure.
Note:
Minimum three specimens should be tested at each selected age. If strength of any specimen varies by
more than 15 per cent of average strength, results of such specimen should be rejected. Average of three
specimens gives the crushing strength of concrete. The strength requirements of concrete.
5.6 Compressive Strength of Concrete at Various Ages & Compressive Strength of Different Grades of
Concrete at 7 and 28 Days:
The strength of concrete increases with age. Table shows the strength of concrete at different ages in
comparison with the strength at 28 days after casting.
Minimum compressive Specified characteristic

Grade of
Age Strength per cent strength N/mm at 7 compressive strength (N/mm2)
2
Concrete
days at 28 days
1 day 16% M15 10 15
3 days 40% M20 13.5 20
7 days 65% M25 17 25
14 days 90% M30 20 30
28 days 99% M35 23.5 35
M40 27 40
M45 30 45
6. CONSTRUCTION DEFICIENCY IDENTIFICATION AND CONTROL
The QA/QC Manager will assess the nature and extent of any defects in the work performed or materials
installed. Any defects resulting in a compromise of worker safety will result in work stoppage until the
defect is corrected. The QA/QC Manager will notify the PM after the extent and nature of the defect has
been identified.
The QA/QC Manager will develop suggested solutions and present them to the consultants for approval.
The CQA Officer will verify whether the defect has been corrected prior to performing additional work in
the deficiency area. Corrections will be documented in the next “RFI” records, weekly summary reports,
and in Non-Conformance Reports if applicable. Non-conforming construction and the associated
corrective measure will be documented in the construction files.
7. CONTROL OF QUALITY RECORDS
The QA/QC Manager verifies QA record accuracy and maintains copies of all quality-related
documentation.
This includes, but may not be limited to:
• Daily Construction Records
• Weekly/Monthly Reports
• Inspection Checklists
• Test Reports
• Concrete Pour Logs and Sampling Logs
• Equipment and Material Data Sheets
• Laboratory Test Reports
• RFIs
• Geotechnical Reports
• Special Inspections Documentation/Reports if Required
• Non-Conformance Reports
While the project is in progress, these records will be stored at the site office. At the completion of the
project, all original records maintained in the field office will be transferred to the Head Office.
8. PERFORMANCE MONITORING REQUIREMENTS & DOCUMENT FORMS
The Contract Technical Specifications, drawings impose these requirement.
Please refer to the attached forms (annex 1);
9. METHOD OF STATEMENTS
Please refer to the attached MOS (annex 2);

ANNEX 1
QUALITY CONTROL FORMS

CROSSROAD
WP1.8 RETAIL BUILDINGTOWNSHIP
INSPECTION REQUEST FORM
CONTRACTOR: DATE: IRF No.:
Work to be inspected:
Inspection to be carried out by: Person to contact

(foreman in charge):
Architect Lighting Designer
Structural Engineer Interior Designer
Date of Inspection:
M&E Engineer: Landscape Arch
Time of Inspection:
Others
Inspection Report:
Works allowed to proceed? YES NO
Next inspection scheduled for:
Consultant: Contractor:
Name Name:
Signature: Signature:
Date: Date:
QC Form 1 INSPECTION REQUEST FORM June 2018
CROSSROAD
TEST REPORT
CONTRACTOR: DATE: TR No.:
1) Area:
2) Description of Item / System of Part tested :
3) Description of Test:
4) Remarks:
I HEREBY CERTIFY THAT THE ABOVE D ESCRIBED UNDER ITEM 1) HAS BEEN TESTED AS
INDICATED ABOVE AND FOUN D TO COMPLY WITH THE CONTRACT
SPECIFICATIONS.
Consultant: Witness:
Name: Name:
Date: Date:
QC Form 2 TEST REPORT June 2018

CROSSROAD
PRE-CONCRETE QUALITY CHECK LIST
CONTRACTOR: Aima Construction Co. DATE: PCC No.:

INITIAL CHECK AREA AREA AREA AREA AREA REMARKS
Decking / Formwork
Waterproof sheeting
Reinforcing
Cover on reinforcing
Level at top of slab/slope
Deck Plumb
Beam Sizing
Beam Square
Support integrity
Opening sizing &
squareness
Pouring procedure
Correct concrete strength
Clean condition
Electrical, A/C etc. sleeve,
floor sockets correct
Water & sewer sleeves,
drains correct
Cast-in items e.g. bolts,
shoes correct
REMARKS FOLLOWING INITIAL CHECK:

Name: Name:
Date: Date:
QC Form 3_June 2018
CROSSROAD
CONCRETE TEST INFORMATION SHEET
CONTRACTOR: DATE: CTI No.:
Sample Taken From: Date: Time:

Weather:
TYPE OF TEST Cube TEST MATERIAL Pre-Cast oncrete
Slump In Situ Concrete
Schmidt-Hammer Cement
Sieve Cement Mortar
Penetration Aggregates
Core Grouting
Others Others
Testing Equipment is calibrated Yes No
Next Test Date

Design Strength/Mix: Date of Test:
Age When Tested: Other:
TEST
Identification Mark : Parts Name :
Density : Strength :
REMARKS:
Accepted Not Accepted
Test performed by:
Civil & Structural Engineer: Contractor:

Name: Name:
Date: Date:
QC Form 4 CONCRETE TEST INFORMATION SHEETJune 2018
CROSSROAD
SLAB / WALL / CEILING / ROOF CLOSURE CHECK LIST
CONTRACTOR: DATE: CCL No.:
LOCATION:
TYPICAL ITEMS TO BE CHECKED ARE:

Bolts, brackets, connections of steel/timber trusses, cracks, honey comb, routing of
services, leakages (pipes & water proofing), ducting, insulation, wiring connections,
location of lights/diffusers/speakers/fittings etc.,
APPROVAL TO
INSPECTION BY REMARKS
CLOSE
Civil/Structural
Architectural
Electrical
Mechanical
Plumbing
Audio/Video
IT/Security
Next inspection schedules for:
Contractor:
Consultant: Name:
Name: Signature:
Signature: Date:
Date:
QC Form 5 SLAB WALL CEILING ROOF CLOSURE CHECK LIST June 2018
CROSSROAD
PRE-CAST INSPECTION SHEET
CONTRACTOR: DATE: PIS No.:
LOCATION:
TYPICAL ITEMS TO BE CHECKED ARE:

Tolerances, squareness and plumpness of Pre-cast Element, quality and finish of formwork,
reinforcing, cover to reinforcing, location & type of cast-in items / bolts / lifting hooks, size / location /
squareness of openings, finish of Pre-cast elements e.g. chamfer / exposed aggregates / type of
aggregates
Concrete
NO. OF ELEMENT DESCRIPTION REMARKS
Strength MPa
Next inspection schedules for:
Civil & Structural Engineer: Contractor:

Name: Name:
Date: Date:
QC Form 6 PRE-CAST INSPECTION SHEET_June 2018

CROSSROAD
MATERIAL INSPECTION REQUEST
CONTRACTOR: DATE: MIR No.:
S: Satisfactory S + C : Satisfactory with comments N.S. : Not

Satisfactory
NO. ITEM QUANTITY ARRIVAL INSPECTION
TRANSPORTATION REMARKS
DOCUMENT DATE HOUR
COMMENTS CONSULTANT
LOCATION OF SITE Q.A.
S
1. S+C
N.S.
S
2. S+C
N.S.
S
3. S+C
N.S.
S
4. S+C
N.S.
S
5. S+C
N.S.
S
6. S+C
N.S.
S
7. S+C
N.S.
S
8. S+C
N.S.
Name: Name:
Date: Date:
QC Form 8_June 2018
CROSSROAD
MATERIAL APPROVAL REQUEST
CONTRACTOR: DATE: MAR No.:
Material to be inspected:
Supplied by:

(foreman in charge
Architect Lighting Designer
Date of Inspection:
Structural Engineer Interior Designer
Time of Inspection:
Landscape Arch
M&E Engineer:
Others
Inspection Report:
Compliance with specifications? YES NO

Consultant: Contractor/Subcontractor:
Name: Name:
Date: Date:
QC Form 9 MATERIAL APPROVAL REQUEST June 2018

CROSSROAD
SERVICES INSPECTION REPORT
CONTRACTOR: DATE: SIR No.:
ELEMENT OF WORK :
DRAWING NO OR SPEC :
DATE OF PLACEMENT :
EVENTUAL TESTS :
1) DESCRIPTION OF ITEM, SYSTEM OF PART SYSTEM TESTED:

[Click here to type]
DESCRIPTION OF TEST:
THE ABOVE ELEMENT OF WORK HAS BEEN CHECKED AND/OR TESTED IN ACCORDANCE
WITH THE APPLICABLE CONTRACT DOCUMENTS.
DISCIPLINE PRINT NAME SIGNATURE DATE
ELECTRICAL SUPV:
PLUMBING SUPV:
MECH. SUPV:
TELEPHONE/IT SUPV:
AUDIO/VIDEO SUPV:
OTHER SUPV:
CONTRACTOR’S QC.
ENGINEER’S REP:
COMMENTS:
CC: PROJECT MANAGER

ARCHITECT
SERVICE ENGINEER
OTHERS
QC Form 10 SERVICES INSPECTION REPORT June 2018
CROSSROAD
NON-CONFORMANCE REPORT
CONTRACTOR: DATE: NCR No.:
LOCATION:
DRAWING AND REV. NO:
DESCRIPTION OF NON-CONFORMANCE:
CONSULTANT NAME SIGNATURE DATE
PARTY RESPONSIBLE FOR CORRECTIVE ACTION: [Click here to type]

CORRECTIVE ACTION TO BE TAKEN:
CORRECTIVE ACTION TO BE COMPLETED BY:
COMPANY NAME SIGNATURE DATE
CORRECTIVE ACTION
SATISFACTORILY COMPLETED YES NO
CORRECTIVE ACTION COMPLETED: Date:

REMARKS:
CONSULTANT NAME SIGNATURE DATE

DISTRIBUTION:
QC Form 11 NON-CONFORMANCE REPORT_June 2018

CROSSROAD
FINAL INSPECTION REQUEST FOR CIVIL WORKS
CONTRACTOR: DATE: FIR No.:
Person to contact Date of Inspection:

(foreman in charge): Time of Inspection:
Received by the Civil Engineer: Received by the Contractors Quality Department:

Name: Name:
Date: Time: Date: Time:
Inspection Report of the Civil engineer: Inspection Report of the Contractors Quality
Department:
Name: Name:
Date: Date:
QC Form 12 Final Inspection request for civil works _June 2018
CROSSROAD
NOTICE OF COMMENCEMENT OF WORKS
CONTRACTOR: DATE: NCW No.:
Documents:
• Site acceptance of Materials [Click here to type]
• Site erection procedure [Click here to type] Doc.no
• Inspection identification cards [Click here to type]

(foreman in charge): [Click here to type]
Architect Lighting
Designer
Structural Engineer
Interior Designer Date of Inspection: [Click here to type] Time
M&E Engineer: of Inspection: [Click here to type]
Landscape Arch
Others
Inspection Report:
Works allowed to proceed? YES YES with comments NO
Comments:
Name: Name:
Date: Date:
QC Form 13 Notice of commencement of works June 2018
Method Statement for Reinforced Concrete Works
Document No. AIMA/EMMA/MS/001
Project: CROSSROADS WP 1.8 RETAIL BLDG Revision No. 0
Location: Emboodhoo Falhu, South Male Atoll, Maldives Issue Date: June 03, 2018
METHOD STATEMENT FOR

REINFORCED CONCRETE WORKS
Crossroads WP1.8 RETAIL BUILDING TOWNSHIP
Prepared by: Checked by: Confirmed by:
Alberto F. Bato Jr. Roy Madrona Naayil Mohamed

AIMA QA/QC ENGINEER Project Manager Project Director
DOCUMENT REVISION LOG:
REVISION NO. DATE DESCRIPTION OF REVISION

0 June 03, 2018 First Submission
Aima Construction Co. Pvt. Ltd. - Construction Methodology Page 1 of 9

Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE
4. MATERIALS & TOOLS
5. SEQUENCE OF WORKS
6. SAFETY, HEALTH AND ENVIRONMENT
7. QUALITY ASSURANCE

1. INTRODUCTION
This Method Statement outlines the proposed work method of Reinforced Concrete Works.
The work involves reinforcement fixing, installation and fixing of MEP embedment, formwork
construction, construction joint preparation, and casting of cast-in-place concrete structural elements.
The purpose of this Method Statement is to achieve an acceptable quality of work in accordance with
the prevailing standards as specified in the approved shop drawings and technical specifications.
2. SCOPE OF WORK
The scope of works for Concrete Works are as follows:

 General Requirements
 Survey Setting-out
 Approved Shop Drawings / Construction Drawings
 Concrete Reinforcements (Rebar Works)
 Formwork Construction
 MEP Works
 Concrete Testing, Placing & Compaction
 Construction Joints (if necessary)
 Admixtures
 Formwork Removal
 Concrete Curing
3. SCHEDULE
o Work schedule as per submitted PROGRAMME OF ACTIVITIES

4. MATERIALS, TOOLS & EQUIPMENT
Description Quantity Remarks
Portland Cement As required

Sand As required
Gravel As required
Steel bars As required
Plywood & Timbers As required
Integral Water Proofing As required Refer to attached TDS
Winget Machine/Bagger Mixer 2 sets
Concrete Pump 1 set
Concrete Vibrator 4 sets
Shovel As required
Steel Trowel As required
Steel Float As required
Black bucket As required
Excavator or Crane to lift bucket 2 unit
Wheelbarrow As required
Set of Minor Tools As required
Power Trowel 2 unit

The foregoing procedure for the Reinforced Concrete Works (Cast-in-place Concrete) will serve as a guide
or reference along the course of the work in order to achieve an acceptable quality of workmanship, and
at the same time to control materials utilization and attaining the optimum results with less time and effort:
5.1 GENERAL REQUIREMENTS
Concreting works for cast-in-place concrete shall conform to the requirements set forth in the project
specifications and approved shop drawings.
a. Compressive strength of concrete for RC Footings, Columns, Beams & Slab for RETAIL BUILDING
FOUNDATION is of 30Mpa at a minimum of 28 days cylinder strength, unless otherwise specified.
b. Compressive strength of concrete blinding is of 15Mpa at a minimum of 28 days cylinder strength.
c. Relevant codes as specified in the Specifications shall likewise be observed.
5.2 SURVEY SETTING-OUT

a. Points or coordinates will be marked for the exact location of the structural elements (the cast-in-
place concrete) to be built.
b. Surfaces will be checked for levels and orientation to conform to that of details shown in approved
shop drawings.
5.3 APPROVED SHOP DRAWINGS / CONSTRUCTION DRAWINGS

a. No work shall commence without approved shop drawings at hand. Shop drawings shall be
stamped and coordinated with other disciplines.
b. The Site Engineer or Surveyor shall ensure that the location of the Structural Concrete Elements is
based on the Approved Shop Drawings.
5.4 CONCRETE REINFORCEMENT (REBAR WORKS)

a. The Steel Fixer will position, arrange, support and secure reinforcement to conform to the
approved shop drawings and that of the bar bending schedule.
b. A minimum concrete cover for reinforcement of 25mm for slab, 75mm for footing, 40mm for beam
and column will be ensured.
c. Concrete spacer will be provided to keep the reinforcement in place and ensure correct concrete
cover is obtained.
d. Bar lengths, depths and bends shall be that of indicated on the approved shop drawings.
e. Wall Dowels embedded on the slab, if any, will be fixed/installed as per details shown on approved
drawings.
f. Make sure that end of tie wire should be directed inward of the concrete and not project towards
the surface to avoid bleeding after casting.
g. As per General notes, the basic tension development length or splice length is 45 x bar diameter
(LD) and minimum compression development length is 30 x bar diameter (or 300mm whatever is
more)
h. Reinforcing bars will be freed of rust scale or loose mill scale, contamination, oils, or other
deleterious materials prior to bar placing and an air compressor will be used to clean off remaining
dirt and dust immediately before concrete casting.

5.5 FORMWORK CONSTRUCTION
a. Form is constructed in such a way that the material is sufficient enough to withstand pressure of
newly placed concrete without bow or deflection. Wood form shall be of 12mm minimum
thickness.
b. Formwork is built sufficiently tight to prevent leakage of cement paste during concrete placement.
Joints will be solidly butted and provided with back-up materials as required to prevent leakage
and fins.
c. False-work and supports are erected to safely support vertical, lateral and asymmetrical loads
applied until such loads can be supported by in-place concrete structures.
d. Formwork and its supports will be fixed in accordance with the approved drawings and approved
formwork system. Walls will be marked and laid-out on the slab as per the drawings and the
formwork will be fixed accordingly.
e. The formwork will be fixed straight and true in alignment horizontally and in plumb vertically. All
formwork to be contact with concrete will be cleaned and coated with approved form release agent
to ensure easy stripping of formwork later on.
5.6 MEP WORK
For Mechanical, Electrical, and Plumbing conduits/embedded pipes penetrations and/or openings or
sleeves that may pass on the structural concrete, sleeve openings should be prepared in such a way
that extra bars shall be taken into consideration to offset the displaced concrete.
a. Approved materials shall be used in accordance with the drawings and specifications.
b. Sleeves or Pipe penetrations will be fixed or installed on site as per approved shop drawings and
specifications.
c. The locations of the openings shall be marked by the MEP Staff in coordination with the Surveyor
to ensure the accuracy.
d. MEP Clearance Sign-Off Sheet will be obtained from the MEP Coordinator to signal that all of the
MEP activities had been set and that Concrete Structure is ready to receive concrete pouring.
5.7 CONCRETE TESTING, PLACING, AND COMPACTION
a. Prior to concrete placing, loose rust will be removed from reinforcement and forms must be
cleaned.
b. Integral water proofing admixtures will be added on the concrete mixture for Water villa slab
topping & poo precast slab with the mix ratio as per manufacturer’s recommendation.
c. While normal mixture on cement, sand & aggregate with fresh water will be casted on Beach Suite,
FOH & BOH footing, column, beam & slab.
d. The concrete mix must be prepared ensuring that the results or values are within the range
specified in the project specification prior to pouring concrete.
e. Concrete can be poured through direct pump-discharged or by the aid or use of Bucket and Crane
or Excavator whichever is applicable. Concrete shall be ensured that placing is at or near its final
position and is not disturbed in a vertical fall into place to avoid segregation.

f. Immediately upon placing, the concrete shall be compacted by means of power-driven vibrators
to prevent honeycombing, assures close contact with forms and reinforcement.
g. Concrete will then be screeded to the finish level as shown on the Approved Shop Drawings.
5.8 CONSTRUCTION JOINTS
a. In a wide area of concrete structure where a one-time concrete pour is difficult to attain, the
Contractor will prepare a Shop Drawing for the proposed Construction Joint location and the
sequence of concrete pouring for Engineer’s Approval.
b. Appropriate Key and Rebars provision for Shear Transfer at Joints will be provided.
c. The surface of existing concrete shall be cleaned of dust, grease, oil, laitance, etc. and surface
roughened by grit-blasting or by any mechanical means and applying epoxy bonding agent to bond
new concrete to existing concrete. Bonding Agent Manufacturer’s recommendations and
instructions shall be followed.
d. Shuttering formwork that will be used as stop ends for construction joint, if any, will be inspected
and subject for approval by the Engineer prior to Concrete Pouring.
5.9 ADMIXTURES
Admixtures containing calcium chloride ions or other ions producing deleterious effect shall not be
permitted. Only admixtures approved by the Engineer shall be used.
5.10 FORMWORK REMOVAL
The following ACI recommendations shall be followed:
5.10.1 The removal of forms, supports, and protective enclosures, and the discontinuance of heating and
curing should follow the requirements of the contract documents. When standard beam or cylinder tests
are used to determine stripping times, test specimens should be cured under conditions that are not more
favorable than the most unfavorable conditions for the concrete the test specimens represent. The curing
records can serve as the basis on which the engineer/architect will determine the review or approval of
form stripping.
5.10.2 Because the minimum stripping time is a function of concrete strength, the preferred method of
determining stripping time is using tests of job-cured cylinders or concrete in place. When the contract
documents do not specify the minimum strength required of concrete at the time of stripping, however,
the following elapsed times can be used. The times shown represent a cumulative number of days, or
hours, not necessarily consecutive, during which the temperature of the air surrounding the concrete is
above 50 °F (10 °C). If high early-strength concrete is used, these periods can be reduced as approved by
the engineer/architect. Conversely, if ambient temperatures remain below 50 °F (10 °C), or if retarding
agents are used, then these periods should be increased at the discretion of the engineer/architect. Shorter
stripping times listed for live load to dead load ratios greater than 1.0 are the result of more reserve
strength being available for dead load in absence of live load at time of stripping.

Walls*........................................................................12h
Columns*...................................................................12h
Sides of beams and girders* ......................................12h
Pan joist forms†
30 in. (760 mm) wide or less ............................... 3 days
Over 30 in. (760 mm) wide ................................. 4 days
Arch centers ...........................................................14 days 7 days

Joist, beam or girder soffits
Under 10 ft (3 m) clear span
between structural supports ................................7 days‡ 4 days
10 to 20 ft (3 to 6 m) clear span
between structural supports ..............................14 days‡ 7 days
Over 20 ft (6 m) clear span
between structural supports ..............................21 days‡ 14 days
One-way floor slabs
Under 10 ft (3 m) clear span
between structural supports ...............................4 days‡ 3 days
10 to 20 ft (3 to 6 m) clear span
between structural supports ...............................7 days‡ 4 days
Over 20 ft (6 m) clear span
between structural supports .............................10 days‡ 7 days
*Where such forms also support formwork for slab or beam soffits, the removal times of the latter should
govern.
†Of the type that can be removed without disturbing forming or shoring.
‡Where forms can be removed without disturbing shores, use half of values shown but not less than 3
days.
5.11 CONCRETE CURING
Two methods of Concrete Curing will be adopted: 1. Application of Concrete Curing Compound and 2.
Moist curing (by water spray or ponding).
1. Concrete Curing Compound

Use of concrete curing compound will depend on Engineer’s recommendations according to site
requirements.
2. Moist Curing
To effectively moist-cure concrete elements, a dedicated and enough manpower shall be assigned
to monitor and ensure that concrete elements are kept moist for at least 7 days after placing
concrete. Exposed Concrete Surfaces shall be covered with burlap or gunny bags as appropriate to
keep it moist for a longer period.

Personal Protection Equipment (PPE) shall be issued to all personnel involved in the works and
wearing of PPE shall be enforced to the team as a whole. All site personnel shall wear the following
PPE:
 Safety Helmet / Hard Hat

 Rubber Gloves / Cotton Gloves
 Rubber Boots / Safety Shoes
 Safety Googles
 Safety Vest
 Safety Harness/Belt
 MEP Proper Tools (for related works)
a) Inspection of rebars and form works prior to casting of concrete.
b) Engineer or supervisor will be available on site during casting period to oversee the activity
and make sure that mixing ratio is implemented.
c) Casting to be carried out after being signed by Consultants

Project: CROSSROADS WP1.8 RETAIL BUILDING Revision No. 00

INTERIOR & EXTERIOR BLOCKWORKS



Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE

1. INTRODUCTION
This method statement outlines the proposed work method of block laying works and installation
of needed accessories. The purpose of this method statement is to understand and carry out the
works for block laying on RETAIL BUILDING TOWNSHIP Exterior & Interior walls.
2. SCOPE OF WORK
The scope of works for Block installation is as follows:

 Clearing & marking
 Setting of Scaffolding
 Mixing & Laying of Solid block
 Dismantling & Housekeeping
3. SCHEDULE
Work schedule
 As per submitted PROGRAMME OF ACTIVITIES
Solid blocks (100mm, 150mm, 200mm)

Cement (OPC)
Sand
Steel bar (R6)
1 bagger mixer
Fresh water
Mason steel trowel
Shovel
Black bucket
Aluminium bar (3meter)
Spirit level
Scaffolding materials
Wheel barrow
Measuring tape
Grinding machine

FOR RETAIL BUILDING TOWNSHIP:
 Clean the area on which the blocks shall be installed.

 Surveyor shall mark out the layout for the block work with reference to approved
drawings.
 The first layer of the blocks shall be fully set out with proper alignment and
measurement considering the path ways, access & door openings.
 Request for the inspection 1st layer layout and take approval from Consultant prior to
start laying the succeeding blocks
 Blocks shall be properly laid on a full bed of mortar. Mortar joint thickness shall be
approximately 10 to 12mm mm thick maximum.
 Mortar made on site shall be preferably be mixed by mixer machine. Mix ratio will be
1:4 cement-sand.
 Block work laying shall be level and true to line. Accurately plumb all wall faces, angles
and features.
 Use aluminum bar and spirit level on top and side of block wall to make sure that wall
is correctly plumb and straight.
 Cutting of blocks for cut pieces shall be done by grinding machine.
 The work shall be carried out course by course. No portion of the work shall be raised
by more than 1200 mm above another at any time.
 Stiffener columns will be provided when span is more than 4 to 5 meters which will be
installed on the middle of the span.
 While span which is 6 meter and above, stiffener column will be installed at every 3
meters.
 Lintel beams for door & window openings shall be provided according to the approved
drawings and shall be inspected and approved before any casting.
 Steel bars (R6) will be installed at every four layers with 2nos for 200mm, 2nos for
150mm and 1 no for 100 thick CHB.
 Drill the horizontal steel bar (R6) in the concrete column and apply anchoring mortar
(HILTI HIT RE-500) on the hole prior to insert the steel bar.
 Newly installed block walls will be cured with in 3 day by spraying with fresh water

PPE:
 Safety Shoes
 Safety Googles
 Safety Vest
 Safety belt
 Mask
 Inspection of 1st layer exterior & interior wall layout

 Inspection of block wall at full height

Project: CROSSROADS WP1.8 RETAIL BLDG Revision No. 0

WALL PLASTERING

AIMA QA/QC ENGINEER Asst. Project Manager Project Manager


Contents
1. INTRODUCTION
2. SCOPE OF WORKS
3. PROGRAMME SCHEDULE
6. SAFETY, HEALTH & INVIRONMENT

1. INTRODUCTION
The purpose of this Work Method Statement for EXTERIOR & INTERIOR PLASTER Works is to outline
and describe in detail the procedure such as horizontal & vertical lay-out on block wall, mixing of plaster
mortar, application of plaster mortar, installation of plaster accessories and all other related activity.
Inform all concerned supervisor including workers the value and importance of this activity prior to
implementation. This activity should be performed with strict compliance and implementation of
Safety Requirements & Procedure and project specifications to complete the work both for exterior
and interior plaster.
2. SCOPE OF WORK
The scope of works for Plaster Works are as follows:

 Site Preparation
 Scaffolding & Platform Installation
 Setting & Layout
 Mixing of Plaster Mortar
 Installation of Plaster Accessories
 Application of Plaster Mortar
 Final Leveling
 Curing
 Cleaning
 Final Inspection
3. SCHEDULE
 Work schedule as per submitted PROGRAMME OF ACTIVITIES

Portland cement As required

Fine Sand As required
Fresh Water As required
PVC mesh As required
Plasticizer (BASF Masterpel 777) As required Refer to attached TDS
Mason trowel 1 unit
Spirit level 1 unit
Steel Float 1 unit
3m Aluminum bar 1 unit
Measuring tape 1 unit
Mason Square 1 unit
Wheel barrow 1 unit
1Bagger Mixer 1 unit
5.1 Preparatory Work
 Complete external & internal block works

 Fill all external & internal voids on the surface
 Fixing of Door & Window frames
 Complete the installation of all MEP pipes to its final position and levels.
5.2 Surface preparation:

Prepare the surface to be plastered
 Cleaning all dirt & loose materials
 Chipping & cleaning mortar dropping
 Chipping & clearing of unevenness in the masonry and concrete works on walls
 Chipping & clearing the debris in areas of skirting after marking the cutoff plaster levels clearly
 For Concrete surface

 Hacking at close intervals (50mm-70mm C to C) with bush hammer or with a chisel & hammer
and then wash thoroughly with water. This will roughen the surface and ensure good bond is
provided for the plaster
 Fresh concrete surfaces are to be roughened with heavy wire brush or special scouring tool.

For Block Masonry Surface

 The surface should be rough & clean.
 Fix in position button marks at spacing at 1.5m horizontal & vertical on the entire surface to be
plastered. Check thoroughly all button marks for the thickness whether as per specification. If the
thickness is more, do carry out the makeup coat well in advance and scratch the surface rough to
receive plaster. Similarly when thickness is less, do carry out chipping where required, so that
minimum thickness of plaster is meet in all area.
 Fix in position the PVC mesh on all block to column/beam/slab concrete joints with plaster mortar
to avoid crack on the plastered wall in the future.
 Apply forcefully spatter dash/dash coat (1st coat) on concrete and concrete masonry surfaces
indicated for direct plaster application. Dash coat is to cover full surface to be plastered and is to
provide rough surface of sharp protrusions ranging 3.0mm and 5.0mm. Dash-Coat Mix: 2 volume
parts Portland cement to 3 volume parts fine sand, 1 part bonding agent to 3 part clean water
mixed to a mushy-paste consistency shall be left un-troweled, undisturbed and moist cured for at
least 24 hours after application and before plastering.
5.3 Mortar Preparation:
All plaster shall be prepared in a mechanical mixer mix at ration of 1:3 (1 part cement and 3 part
sand) using sufficient water to produce a workable consistency. Mix the mortar or plaster by first
mixing with water (30%) and add plasticizer as per manufacturer’s recommended dosage (if
required as per contract). After all the materials have been added including the remaining mixing
water, the plaster should be mixed for a further few minutes until uniformly paste like is attained .
Plaster not used within 1.5h from start of mixing shall be discarded.
5.4 Plastering Works:
 Wet the surface to receive plaster one hour before, so that while starting the plastering the
surface will be skin dry.
 The second coat shall be applied with sufficient material and pressure to ensure tight contact
with dash coat.
 The surface of the second coat shall be brought to a true, even plane with a rod or straightedge,
filling surface defects in place with plaster
 Applied plaster shall be floated as smooth as possible and then steel-troweled. Steel troweling
shall be delayed as long as possible and used only to eliminate the uneven points and to force
sand particles into the plaster surface.
 Each plaster coat shall be applied to an entire wall without interruption to avoid cold joints and
abrupt changes in the uniform appearance of succeeding coats
 Make sure that internal angles and corners are square.
 Plaster should not deviate more than plus or minus 3mm in 3m from a true plane in finished
plaster surfaces, as measured by a 3-m straight edge placed in any location on surface.

5.5 Curing
Provide sufficient moisture in the plaster by spraying water as frequently as required at least twice
per day with in the next 3 days.
 Use scaffolding always and ensure adequately braced with permanent structure for working
in heights.
 Ensure the worker use safety gadgets like safety belt, rubber & cotton gloves, safety goggles
while carrying out chipping works in heights.
 Ensure the area to be clean for easy access and barricade with warning tape all opening on
slab and wall edges
 Ensure that working area is well lighted
 Inspect scaffolding for durability prior to start work
 Conduct tool box meeting before starting work
a) Experienced supervisory staff will be employed for carrying out the work.
b) Selected masons will be engaged for plastering work.
c) Vertical and alignment of walls will be checked while plastering.
d) Mixing of mortar will be done under the supervision of foremen.
e) Sieved sand will be used for plaster.
f) Final inspection after completion of plaster work


INSTALLATION OF TILES



Contents
1. INTRODUCTION
2. SCOPE OF WORKS

1. INTRODUCTION
The purpose of this Work Method Statement for Floor and Wall Tiling Works is to outline and describe
in detail the procedure such as setting and lay-out plan on actual location, pre-laying of tiles, mixing of
tile grout, final laying of tiles and all other related activity. Inform all concerned supervisor including
workers the value and importance of this activity prior to implementation. This activity should be
performed with strict compliance and implementation of Safety Requirements & Procedure and
project specifications to complete the work both for floor and wall tiling.
2. SCOPE OF WORK
The scope of works for Tile Works are as follows:

 Preliminary
 Material Handling
 Preparation of work
 Installation & Fixation
 Grout Application
 Protection
 Cleaning
 Final Inspection
3. SCHEDULE

Ceramic tiles As required As per approval

Tile Adhesive As required Refer to TDS
Tile Grout As required Refer to TDS
Tile plastic spacer As required
Fresh water As required
String line As required
Mason Trowel As required
Steel Trowel As required
Mixing platform/bucket As required
Water Drum (soaking of tile) 1 unit
Grinding Machine 1 unit
Tile cutting machine 1 unit
Rubber mallet 1 unit
5.1 Preliminary preparation
 Cleaning of completed floor slab and masonry wall prior to start survey markings and lay-out.
 Lay-out and put markings on the concrete floor slab the correct tile layout and make sure it is
aligned with the markings on masonry wall for wall tiles.
 Provide temporary but rigid lumber for guide/references to check plumbed and alignment.
5.2 Materials handling and preparation:
 When materials are delivered. Check delivery receipt and certificates against the specification;
examine marks and labels and the condition of materials and components.
 Materials and components are clean, undamaged, dry and enough for the work in hand.
 Tile sizes, thickness and colours are as specified.
 Adhesives and grouts are as specified and are suitable for the conditions to which the tiling will be
used.
 Ensure that the ready-mixed adhesive is not subjected to temperature outside the range given in
the Manufacturer’s site work instruction.

5.3 Preparation of Work:
 Do not begin tiling work until all concealed conduits, pipes, electrical cables, electrical boxes, etc.
that penetrate the tiling have been fixed securely in position and making good is completed.
 Before fixing check that any colour and shade variations are acceptable
 Discard any tiles that are chipped or cracked.
 Cut tiles neatly and accurately
5.4 Installation and fixing of floor tiles:
 Establish a datum level for the finished floor.

 Tiles must be correctly positioned at the time they are placed and laid with joints.
 Control the overall level of the finished floor by means of a spot check levels.
 Check whether the width of joints is specified before setting out or used tile spacer for uniform
width spacing.
 Provide 1% slope going to floor drain.
 Grouting of the joints shall be carried out within a period of 4 hours of the completion of the laying
of the tiles so that the grout will attach itself firmly to the bedding. Care should be taken to avoid
disturbing the tiles during grouting application.
 Ensure that where adjoining tile surfaces are in different planes the joints are continuous from one
surface to the next.
5.5 Installation and fixing of wall tiles:
 Provide a rough wall finish of plastering prior to receive wall tiles.

 Established datum line should be parallel and align with the floor layout.
 Ceramic wall tiles shall be fixed by bedding an approved tile grout on cement plaster.
 Tile adhesive shall be applied to the surface with notched trowel to a thickness of approximately
3-4 mm.
 Tiles shall be pressed into the adhesive, tapped firmly into position and cleaned as soon as the
bedding is complete.
 Grouting of the joints shall be carried out within a period of 4 hours of the completion of the laying
of the tiles so that the grout will attach itself firmly to the bedding. Care should be taken to avoid
disturbing the tiles during grouting application.
 Maintain general joint width along cut edges.
 Cut and fit tiling neatly around pipes, electrical boxes, etc.
5.6 Protection:
 Do not permit any traffic at all on the flooring after completion.

 Provide adequate protection if heavy loads are to be moved across the flooring.

5.7 Cleaning:
 Brush off loose materials, wash with clean water and remove surplus water with cloth.
 Treat with an appropriate acid cleaner in accordance with the Manufacturer’s instructions.
 Before applying the cleaning agent, wet the floor and remove any surplus water; after cleaning
rinse it thoroughly with clean water
PPE:
 Safety Helmet
 Rubber Gloves
 Safety shoes
 Cotton gloves
 Safety googles
a) Inspection of tile dry lay out prior to start installation.

b) Inspection of installed floor & wall tile prior to apply Tile grout.
c) Final inspection after application of tile grout.


SUSPENDED FALSE CEILING



Contents
1. INTRODUCTION
2. SCOPE OF WORKS

1. INTRODUCTION
The purpose of this Method statement is to ensure that the GYPSUM BOARD SUSPENDED CEILING and
related activities are executed safely and in accordance with the contract requirements and that all
quality assurance/control activities are conducted in a systematic manner. To ensure that works are
inspected, conformance is verified and documented.
2. SCOPE OF WORK
The scope of works for Suspended Ceiling are as follows:

o Associated Works
o Fixing of Suspension Grid
o Fixing of Gypsum Board
o Finishing of Gypsum Board
3. SCHEDULE
Gypsum board As required As per approval

Main Channel As required As per approval
Furring Channel As required As per approval
L-channel As required As per approval
Wedge Anchor As required As per approval
LN/TN Screw As required
Electrical Drill 2 sets
Mobile Scaffolding 2 sets
Knife/Cutter 3 pcs
Sand Paper As required
Scrapers 2pcs
Laser level 1 unit
Chalk powder line 1pc

5.1 Associated Works:
 Before start of works the following works need to be completed and assessed by the QA/QC
engineer from all concerned parties.
o Plaster works to wall up to the required height.
o Paint primer work should be done to the required height.
o All MEP works of first fix services should be completed.
o Protection of flooring
• Before starting installation of frame for false ceiling, clearance should be obtained from the MEP to
complete all first fix above ceiling.
 An area for mockup will be prepared for inspection and approval before proceeding with the
overall installation.
5.2 Fixing of Suspension Grid:
 L angles as per approved materials & section details of false ceiling will be fixed on level markings
with self-taping screws and royal plugs @ every 400mm c/c and at 100mm near the wall corners
and joints of angles.
 Vertical support of primary channels or 3.5mm Ø G.I. with approved material & section details will
be fix to the concrete slab at 1000mm c/c and 300mm near the walls with 6mm Ø concrete plugs
or rivets and extra supports should be provided near the AC duct if required.
 Horizontal channels will then be fixed to vertical channels with self-taping screw.
 For areas where the suspension height is much more than typical like toilets, the C-channel shall
be used as vertical support the channels shall be fixed to the slab with high screws from the fisher
supporting up to a weight of 50 kg per fix.
 Suspension system of the gypsum board ceiling should not be in direct contact with MEP services
especially A/C ducts.
5.3 Fixing Gypsum Board:
 Before starting of the Gypsum Board fixing on false ceiling, clearance will be obtained from MEP to
confirm that all services above ceiling is completed and approved. Also to make sure that
inspection of suspension frame of false ceilings is carried out and approved by Consultants. Any
rectification should be done if required by them.
 Two layers of Gypsum plaster board sheet as approved should be fixed to furring channels with
self-taping screws at every 100c/c and G.I. angles at the perimeter of walls.
 Extra furring channels should be provided at the joints of Gypsum plaster boards to its shorter
length and cut piece joints if required.
 Extra supports should be provided around access panel.

5.4 Finishing of Gypsum Board:
 Before start of the finish works including filler and paint, services of false ceiling marking will be
made by MEP as per approved shop drawings for all the electrical points, A/C supply and return air
diffuser position, sprinkler points, and position access panel as per approved coordinated drawings
and inspection by the consultant and contractor to be obtained for final approval of cutting gypsum
boards shall be cut mechanically.
 Peel off the paper at the square edge of the boards.
 Apply joint filler in all the joints to fill the gaps.
 Apply joint filler over the mesh and screw positions in level of the boards and leave it to get dry.
 Rubbed the joint filler with sanding paper to smoothen the surface.
 Check the surface preparation before start of final finishing and painting works.The ceiling
surface shall be applied with approved one coat primer paint.The ceiling shall be applied with an
approved two coats paint.
 All workers shall be provided with complete Personal Protection Equipment (PPE) i.e.: Safety belt,
Safety helmet, Rubber gloves, cotton gloves, Safety googles, Safety shoes
 All workers must attend Safety Induction Program and/or Safety Tool Box Meeting to inform all
hazards associated with the work.
 All workers shall be provided with proper tools and equipment to execute the work safely.
 Work on height should be properly managed and use of ladder shall be properly monitored.
 Material Safety Data Sheet (MSDS) shall be posted at worksite.
a) Inspection of installed suspension ceiling frame and all accessories.

b) Inspection of installed 1st layer Gypsum board.
c) Inspection of installed 2nd layer Gypsum board.
d) Inspection of mesh tape & applied putty
e) Inspection of paint primer coat
f) Inspection of paint final coat


INTERIOR & EXTERIOR PAINT
Crossroads WP 1.8 RETAIL BUILDING TOWNSHIP



Contents
1. INTRODUCTION
2. SCOPE OF WORKS

1. INTRODUCTION
The purpose of this Method statement is to describe the process of painting works for exterior &
interior emulsion paint in compliance with all the required specifications, standards and proper
construction procedures for the building finishing works of the project.
2. SCOPE OF WORK
The scope of works for Painting Works are as follows:

 Painting Procedure
 Preparation of Painting Works
 Application of Painting
 Sequence of Inspection
3. SCHEDULE
Paint Sealer (1 coat) As required As per approval

Paint Top Coat (2 coat) As required As per approval
Skim Coat/Putty As required
Abrasive Paper As required
Paint Roller As required
Paint Brush As required
Spray Gun with Compressor As required
Mask As required
Scrapper As required
A-Frame Ladder 1 unit
Mobile Scaffold 1 unit
Rubber & Cotton gloves 1 unit

5.1 Painting Procedure:
 Check paint materials delivered on site if approved by Consultant.

 Delivered paint materials shall be checked for the following details: Expiry date, original labeled
containers, manufacturer’s name, type of paint, brand name, color designation and instruction of
mixing and/or reducing.
 Materials shall be stored in a cool, well ventilated and dry place, away from direct sunlight
 Ensure necessary MEP clearance obtained from concerned department.
 The parts not to be painted must be protected prior to start painting work.
 Before commencement of painting work, remove electrical switch and outlet plates, surface
hardware, frames of lighting fixtures and all other obstruction and re-install only after completion
of paint work.
 Mock up sample will be prepared on the designated area for the Consultant approval using
approved materials, number of coats, color, texture and degree of gloss required.
 The wall surface to receive painting be free from all loose particles and prepared as per
manufacturers requirement
 Painting work will not proceed in rainy climate
 Proper working platforms and lighting arrangement shall be provided.
 Scaffolding and working platform shall be inspected for safety.
 All materials must be collected and returned to the designated storage after working hours and
properly secured and locked.
5.2 Preparation for Painting Works:
 Prior to commencing work, clean floor & adjacent surfaces as well as surfaces to be painted.
 Surface shall be sound, clean, dry and free from all defective or poorly adhering materials, dirt,
grease and others.
 Defects in the plastered surfaces will be repaired using approved patching compound or plaster
and flush with in adjoining surface when dry, smooth & seal the patch before application of priming
coat.
 Cement plastered surfaces shall be rubbed down with rubbing stone and cleaned of dust and all
foreign matter before application of primer.
 In case of high alkali conditions, wash the surface to neutralize the alkali.
 Wire brush concrete and masonry surfaces.
 Fill any nail holes and similar defects after primer coat has been applied.
 In case area to be painted is having any existing coating, it should be cleaned, sanded and primed
with the approved primer. All loose existing coating should be removed prior to application of
primer.

5.3 Application of Painting:
 All liquids paints shall be thoroughly stirred to a uniform consistency.

 Thinning & mix shall be in accordance with the manufacturer’s recommendation
 Apply paint with adequate illumination.
 The primer shall be applied as per manufacturer’s recommendation with correct thickness
required.
 All priming and filler shall be rubbed down to a smooth surface with fine abrasive paper and
cleaned off all dust before the application of next coat.
 Paint must be evenly spread and applied smoothly without runs or sags by skilled workers.
 Care shall be taken to avoid brush marks, sags and other defects.
 All coats of paint shall be allowed to dry before subsequent coats and rubbed down with fine
waterproof abrasive paper when necessary.
 Top coat shall be applied as per the manufacturer’s recommendation.
 Spilled, splashed or spattered paint shall be removed as work proceed and upon completion.
 Apply required number of coats as per specification and manufacturer’s recommendation.
 All workers shall be provided with complete Personal Protection Equipment (PPE) i.e.: Safety belt,
Safety helmet, Rubber gloves, cotton gloves, Safety googles, Safety shoes
 All workers must attend Safety Induction Program and/or Safety Tool Box Meeting to inform all
hazards associated with the work.
 All workers shall be provided with proper tools and equipment to execute the work safely.
 Work on height should be properly managed and use of ladder shall be properly monitored.
 Material Safety Data Sheet (MSDS) shall be posted at worksite.
a) Inspection of Background preparation prior to apply Primer paint.

b) Inspection of Primer paint after complete application
c) Inspection of applied putty after completion of sanding the surface
d) Inspection of 1st finishing top coat after completion of application
e) Inspection of Final top coat after completion of application

Location: Emboodhoo Falhu, South Male Atoll, Maldives Issue Date: June 03 2018

ROOFING WORKS



Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE

1. INTRODUCTION
The purpose of this Method Statement is to achieve an acceptable quality of Roofing Works in
accordance with the prevailing standards as specified in the approved shop drawings and technical
specifications while ensuring safety of this activity.
2. SCOPE OF WORK
The scope of works for Roofing Works are as follows:

o General Requirements
o Erection of Scaffolding with safety access
o Setting-out of Timber Works (Main Pitch)
o Installation of Timber Wall Plates
o Installation of Timber Main Rafter, Hip Plate, Ridge Beam & Common Rafters
o Installation of Timber Battens & Glass Wool Insulation
o Installation of Zincalume Gutter, Roofing Sheets, Flashing & Accessories
o Dismantling and Housekeeping
3. SCHEDULE


Timber (Wall Plate, Hip, Ridge, Rafters, Battens, etc) As required
Timber Fascia As required
Threaded Rod, Hilti-hit 500 As required
Zincalume Roofing Sheets, Gutter, Capping, Accessories As required As per approval
Glass Wool Insulation (One Sided) As required As per approval
Nails & Screws As required
Anchor Bolts / Nuts As required
Stickwell As required
Hammer / Crow Bar 4 nos
Meter Tape As required
Mobile Crane 1 unit
Drill Machines 4 sets
Cutting Machines 2 sets
Hand Tools As required
Fixed Scaffoldings (H-Frame, Pipes & Clamps) As required
Wood Planks As required
Roof Ladder As required
MEP Materials (Downpipes, etc) As required

1. Erection of scaffolds & working platforms with passive fall protections (H-Frames/Gi Pipes/Wood
Planks) around the perimeter of the property by competent installers.
2. Drilling of holes on existing concrete beam at a depth of 80-100mm and spacing of 600mm o.c.,
then putting thread rods with application of Hilti-Hit injectable mortar on every drilled holes (or
embedment of thread rods before casting roof beams)
3. Installation of timber wall plates on top of roof beams.
4. Setting-out of final level of ridge beam and roof pitch.
5. Installation of Main Rafter, Hip Plate & Ridge Connections to establish the profile of the roof
structure as per design.
6. Installation of secondary frame or rafters.
7. Installation of timber fascia at the end of timber rafters with reference to approved roof dimension.
8. Installation of timber battens
9. Installation of glass wool insulation.
10. Installation of Zincalume Gutters
11. Installation of Roofing Sheets, Ridge Capping & Accessories
12. Dismantling of scaffolding & housekeeping
PPE:
- Safety Helmet / Hard Hat
- Rubber Gloves / Cotton Gloves
- Safety Boots / Safety Shoes
- Safety Googles
- Safety Vest
- Safety Harness/Belt
- MEP Proper Tools (for related works)
a) Inspection of Main Pitch layout before proceeding the work

b) Inspection of Timber Truss before installation of Insulation
c) Inspection of Insulation before installation of roofing sheets
d) Final Inspection after installing zincalume roofing sheets & accessories
e) Engineer or supervisor will be available on site to oversee the whole work


INSTALLATION OF DOORS & WINDOW



Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE
5.1. General Requirements
5.2. Timber Doors & Windows
5.3. Aluminum Glazed Windows, Doors & Louvers

1. INTRODUCTION
The purpose of this Method Statement is to achieve an acceptable quality of Fabrication & Installation
of Doors and Windows in accordance with the prevailing standards as specified in the approved shop
drawings and technical specifications while ensuring safety of this activity.
2. SCOPE OF WORK
The scope of works for Installation of Doors and Windows are as follows:
 Construction Drawings / Approved Shop Drawings
 Fabrication, Delivery & Handling
 Site Preparatory Works
 Installation including Ironmongeries
 QA/QC Inspections
3. SCHEDULE
Doors As required As per approval

Windows As required As per approval
Frames / Architraves (if necessary) As required As per approval
Ironmongeries As required As per approval
Cutting Tools As required
Drilling Tools As required
Levelling Tools As required
Screws As required
Sealants & Applicators As required
Protective Covering As required
Paints / Touch-up As required
Accessories (weather strips, etc) As required
Working Platforms (Cradle, Scaffolds) As required
Handling Tools (glass suckers, lifting belt, etc) As required

5.1 GENERAL REQUIREMENTS

 No work shall commence without approved shop drawings at hand, stamped and coordinated with
other disciplines indicating complete details and specifications for doors and windows
requirements
 Lead time to consider based on approved schedule
 Site considerations (actual dimension of openings, working platforms, handling & access during
installation and protective cover during & after installation)
5.2 TIMBER DOORS & WINDOWS
5.2.1 - Delivery, Storage and Handling

 Store doors & windows in clean dry ventilated area. Stack doors flat and off floors, supported to
prevent wharfing. No other materials to be place on top of stacked doors.
 All doors will be packed with plastic, cardboard protection to edges.
 Store flat over level surface above floor on wood blocks.
 Each doors, windows and frames tagged with sticker with door/window number and location.
 Touch-up paints should be available on site
5.2.2 - Installation of Timber Door & Window

 Check the tag of each door and window and locate as per the approved shop drawing and door &
window schedule.
 Verify opening dimension and angles and levels from finish floor line reference to ensure that
frames fit the openings. Align and fit the frame to each desired location and elevation.
 Fix door/window frames by anchor bolts located as per approved shop drawings and to be covered
by wood caps later.
 Install, align and fit the doors/windows in frames with uniform clearance and level to provide 3mm
at heads, jambs and between pairs of doors, bottom of door to top of decorative floor finish or
covering as per approved shop drawings.
 Architraves will be fixed by nail and to be covered by wood putty. All surrounding gaps will be filled
with silicone.
 Completed wood doors/windows shall operate freely and smoothly without rattle or bound
condition.
 Clean stains and traces of cleaning fluid.
5.2.3 - Adjusting and Protecting of Timber Door & Window

 Protect door/window as recommended by manufacturer to ensure that wood doors are without
damage or deterioration at the time of Substantial Completion.
 Replace/repair doors/windows that do not swing or operate freely.
 Replace/repair doors/windows that are damaged during installation.

5.3 ALUMINUM GLAZED WINDOWS, DOORS & LOUVERS:
5.3.1 - Installation Procedures for Doors, Windows & Louvers:

 Ensure all openings are as per the approved shop drawings
 Verify site dimensions prior to start fabrication
 Cleaning of the dust on masonry opening of doors & windows with brush or cloth or air compressor
 Frames shall be aligned plumb and square in the opening by use of plumb spirit level and PVC shims
 All units shall be installed from inside according to relevant approved shop drawings
 The frame shall be installed first, by using fixing screws according to approved shop drawings, screw
type, material and length
 Even margin between frame and wall finishing to be maintained according to approved shop
drawings using correct shims in place
 Frames shall be rigidly anchored by use of stainless steel screws and nylon fisher plug
 Once the frame is checked for correct alignment, plumb and square, all fixing screws will be
tightened properly
 All fastening and anchors shall be concealed unless otherwise directed by Consultant/Client
 Any construction mark to the finished frames shall be rectified as per the Engineer’s approval
5.3.2 - Glazing Method of Doors and Windows:

 Glazing is secured by a bead & gasket system
 Inserting the glass setting block, ensuring that it is placed in correct locations
 Cleaning the glass unit thoroughly
 Fix the outer and internal gaskets
 Clean off al marks form glass and leaving the glass cleans
 Application of silicone sealant around the widow perimeter according to approved color and
location
5.3.3 - Installation of Hinged Doors, Windows and Louvers:

 Doors and windows panels shall be delivered to site fully glazed including hinges, locks, etc.
 Place the door and window panels in the respective frames and hinges
 Fix the handles, locks
 Align the striking plate on the frame matching to locks of doors & windows
 Adjust the door and window panels for a tight fit, weather tight closure for smooth operation
 Keys for Aluminum doors shall be provided and hand-over with a plastic tag labelling door type and
location on it
5.3.4 - Application of Sealant:

 Clear joints and surfaces free from grease, dust or other contaminates by using brush and cloth
 Application of approved silicone sealant will be done with the help of gun
 Tooling all sealant surfaces to produce smooth surfaces
 Droppings and excess sealant will be tooled as the work progress and before material sets
 Sealing of joints will commence prior to painting of surfaces in coordination with main contractor
 Masking tape will be used where necessary to prevent contamination of adjacent surfaces
 Tape will be removed immediately after completion of the joint

5.3.5 - Third Party Testing:

 Laboratory Tests shall be shall be conducted and submitted on request as per specifications
 Cleaning
a. Installed work will be kept clean as work progresses
b. Frame surfaces will be cleaned promptly after installation, using cleaning methods
recommended by the frame manufacturer
 Protection
c. The major surfaces of all metal work have low tape applied at the factory. This remains in
place until such time as the glass has been installed and all sealing applied. At the time of
removal the façade will be cleaned and offered for handover inspection
d. Splashing of slurry liquid which will adhere to the surface of glass should be avoided.
Protection from damage or deterioration will be done until time of substantial completion.
PPE:
 Safety Boots / Safety Shoes
 Safety Googles
 Safety Vest
 Safety Harness/Belt
 Installers Tools
 Safety Handling Tools
a) Shop Drawing Approvals and Material Approval prior to fabrication

b) Inspection of Doors & Windows upon delivery
c) Inspection after Installation
d) Submission of Product Warranties & Glass Certifications
e) Engineer or Supervisor will be available on site to oversee the whole work


ANTI-TERMITE TREATMENT
Crossroads 1.8 RETAIL BUILDING TOWNSHIP


0 May 05, 2018 First Submission

Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE

1. INTRODUCTION
The scope of the work is a proper way of Anti-termite Treatment (horizontally) with the use of
(approved Anti-termite Material) on all concrete in contact with the soil. Soil treatment to protect new
buildings against subterranean termites attack should be carried out strictly in accordance with
international codes of anti-termites treatment practice. Supplier’s specialist will assist & train workers
the proper mixture & application of the anti-treatment chemical on site.
2. SCOPE OF WORK
 Clearing of Ground area

 Spraying of Anti Termite Chemical
3. SCHEDULE
 Clearing & Spraying – 1 day
Anti –Termite Chemical (Wazary 10FL) As Required Refer to attached TDS

Mixing machine
Power Sprayer
Rubber Gloves
Safety Googles
Mask
 The removal of free stamps, logs or roots from building site reduces the hazard from termites.
Similarly the sub-floor area should be kept free from all debris in which new colonies of termite
might be established.
 Anti-termite treatment should be carried out at the stage of the construction when the whole
sub-floor area is readily accessible and there is little chance of subsequent soil disturbance, in
general, this will be immediately done before the hollow core slab is installed.
 Power spray with high pressure will be used to spray along perimeter of footing and ground
beam/wall of the building and within built up area with a mixture of 1:40 as recommended by
chemical manufacturer.

 The anti-termite chemical shall be applied in accordance with the manufacturer’s

recommendation and label instruction.
 The anti-termite treatment will be sprayed when backfilling, compaction works and soil testing
(FDT) is completed for ground floor.
 The minimum surface application rate shall be 4L/m2 on all ground floors built-up areas including
apron areas and also on all areas extending 1.0m beyond the perimeter drain all around the
building.
 The anti-termite chemical shall be sprayed on interfaces between the concrete ground beam and
the hardcore at minimum rate of 1 litre per linear meter.
 Treatment shall not be performed just before or after heavy rain unless the area to be treated
can be physically protected as rain may cause leaching and run off before the anti-termite
chemical has bound to the soil.
 Immediately after spraying of chemical, all surface exposed to direct sunlight or rain shall be
covered with the building concrete or otherwise polythene damp-proof membrane.
 Lean concreting for ground floor slab will start after impregnation the areas with the anti-termite
chemical.
CHEMICAL USAGE/APPLICATION:
Rate of application (liters) – 1 liter of WAZARY 10FL: 40 liters of water (1:40)

Method of application (liters) – 4 liters of mixed termiticide per square meter.
PPE:
 Safety Shoes
 Safety Googles
 Safety Vest
 Mask
 Site personnel must ensure to follow as per Manufacturer’s recommendation

 Request from Client/Consultant to witness the procedure
 Prepare Inspection request for approval


EXCAVATION, BACKFILLING &
COMPACTION WORKS


Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE
5.1. EXCAVATION
5.2. BACKFILLING & COMPACTION

1. INTRODUCTION
This Method Statement outlines the proposed work method of Excavation, Backfilling and Compaction.
The work covers Soil Excavation for Foundation up to the working level as shown on the drawings
utilizing equipment such as Backhoe (Excavator) for digging soils, Grader for leveling ground and Dump
Truck for soil disposal. The work also involves Filling/Backfilling and Compaction for building’s
structural foundation.
The purpose of this Method Statement is to achieve an acceptable quality of work in accordance with
the prevailing standards as specified in the approved shop drawings and technical specifications.
2. SCOPE OF WORK
The scope of works for Excavation, Backfilling and Compaction are as follows:
EXCAVATION
o Survey Layout
o Excavation
o Shoring & Bracing (if necessary)
o Soil Disposal (if necessary)
BACKFILLING AND COMPACTION

o Backfill & Fill Material / Soil Fill
o Placement and Compaction
3. SCHEDULE

FOR EXCAVATION:
Excavator (Backhoe)
Wooden Stake and Steel Bar for Staking
Warning Tapes (Safety)
Concrete Nails
Spray Paints and Markers (if necessary)
Grader (if required)
Dump Truck / Loader / Lorry
Shovel
Wheelbarrow
Set of Minor Tools
FOR BACKFILL:
Backfilling Materials (if found necessary and
subject for approval by the Engineer)
Plate compactor

5.1 EXCAVATION WORKS
The foregoing procedure for the Excavation Works will serve as a guide by the Site Engineer together with
the Surveyor along the course of their work in order to achieve an acceptable quality of workmanship and
attaining the optimum results with less time and effort:
5.1.1 General
The Excavation Works shall be done by the use of the Excavator (Backhoe), Grader (if required) and Dump
Truck for soil disposal. Caution shall be observed excavating near foundation or existing foundation to
observe Stability of Excavations.
Excavated Soil Materials, if found satisfactory for backfill, shall be preserved for later use after being
approved by the Engineer.
5.1.2 Survey Layout
The Surveyor in coordination with the Site Engineer shall stake out the limits and extent of the excavation
and constantly check the depth of excavation and inform the excavator when and where to stop digging.
He shall make sure also that working level is established so as to avoid over cutting.
The Site Engineer will coordinate with the planning department the potential location of utility services
that may be affected if any and this will be marked by the Surveyor.
5.1.3 Excavation and Soil Disposal Procedures (if necessary)
a) Excavation Phasing
The excavator in coordination with the site engineer shall locate and determine the sequence of
excavation phasing as well as the entrance and exit of equipment vehicle.
b) Ramp Construction
Ramp shall be constructed for equipment vehicle’s ease of access for digging, grading and soil
transfer to the Dump Truck.
c) Soil Digging and Grading

Soil shall be Dug and graded to a working level or to a depth as shown on working drawings and in
constant monitoring with the surveyor and the site engineer. Careful Excavation shall be observed
along the course of the work not to disturb/damage the underneath existing pipe utilities if any.

d) Stability of Excavations
Slopes of excavations to comply with the following:
1. Slopes of cuts in natural; 1:1
2. Slopes of compacted fill; 1-1/2 : 1
3. Slopes of uncompacted fill; 2:1
Sides and Slopes of excavations shall be maintained in a safe condition until completion of
backfilling.
e) Shoring and Bracing

Shoring and bracing will be carried out where sloping is not possible because of space restrictions
or stability of material excavated. Shoring and Bracing System shall be designed and subject for
approval by the Engineer.
f) Dewatering
If found during excavation that the natural water level is above that of required depth of working
level. A dewatering system (subject for Engineer’s approval) shall be designed by the contractor to
lower down the water table so that excavation can proceed until backfilling is done.
g) Soil Disposal (if necessary)

Soil will be disposed immediately as soon as the dump truck has been filled with soil to the disposal
site.
5.2 BACKFILLING & COMPACTION WORKS
The foregoing procedure for Backfilling and Compaction Works will serve as a guide by the Surveyor
together with the Site Engineer along the course of their work in order to achieve an acceptable quality of
workmanship and attaining the optimum results with less time and effort:
5.2.1 General:
A qualified independent testing laboratory will be employed by the contractor subject for approval by the
Engineer to perform Geo-Technical test deemed necessary to proceed with the backfilling and compaction
works.
The Backfilling and Compaction Works shall only proceed as per instruction with the Site Engineer and
when all necessary soil test report for filling and grading has passed and recommendations of Report for
Geo-Technical Studies for the project shall be followed.
5.2.2 Soil Materials
A. Backfill and Fill Material

1. Fill materials shall be free of rocks or gravels larger than 80 mm in any dimension, debris, waste,
organic material and other deleterious matter. Follow the recommendations of Report for
Geotechnical Studies.
2. Suitable Materials – as per Engineer’s approval
3. Unsuitable Materials – to verify

B. Borrow Materials:
Where suitable materials are not available in sufficient quantities from required excavations,
approved materials shall be obtained from approved sources outside the limits of project. Borrow
material shall comply with the requirements specified for Backfill and Fill Materials above.
5.2.3 Soil Fill - Area Classification and its Compaction Percentage:

a. General Fill: Satisfactory borrow material shall be used. Compaction at 90% Maximum Density.
b. Under Structures: Satisfactory borrow material shall be used. Compaction at 95% Maximum
Density.
c. Under Grassed Areas: Satisfactory excavated or borrow material shall be used. Compaction at
90% Maximum Density.
d. Under Walkways and Pavements: Subbase material, satisfactory excavated or borrow material,
or a combination will be used. Compaction at 95% Maximum Density.
e. Under Steps: Subbase material will be used. Compaction at 95% Maximum Density.
f. Under Building Slabs: Drainage fill material will be used. Compaction at 95% Maximum Density.
g. All degree of compaction percentages above are relative to the Modified Proctor Test Results.
5.2.4 Placement and Compaction
a. Ground Surface Preparation:

Removal of vegetation, debris, unsatisfactory soil materials, obstructions, and deleterious
materials from ground surface prior to placement of fills.
b. The backfill and fill materials will be placed in layers not more than 200 mm in loose depth for
material to be compacted by heavy compaction equipment and not more than 100 mm in loose
depth for material to be compacted by hand-operated tampers or plate compactor.
c. Each layer will be moistened and water content shall be maintained within ±2% of the moisture
content. Each layer shall then be compacted to a required percentage not less than 95% percent
of maximum density.
d. Field Density Test: (Required)

After the fill or Back Fill has been fully compacted, Field Density Test shall be conducted to
determine the maximum dry density of soil. Field Density Test shall only be conducted by the
independent testing laboratory as approved by the Engineer.
e. Equipment Operation:
Heavy Equipment shall not be operated for spreading and compacting backfill closer to an existing
structure or wall at a distance less than equal to the height of the backfill above the top of footing.
The remaining area shall be compacted in layers not more than 150 mm in compacted thickness
with power driven hand tamper suitable for material being compacted.

PPE:
- Safety Helmet / Hard Hat
- Rubber Gloves / Cotton Gloves
- Rubber Boots / Safety Shoes
- Safety Googles
- Safety Vest
- MEP Proper Tools (for related works)
a) Inspection after Survey and before commencing excavation to verify points.
b) Site Engineer, Supervisor & Safety Officer will be available on site during excavation,
backfilling & compaction period to oversee the activity.
c) Consultant’s inspection before Backfilling and after Compaction.

METHOD STATEMENT FOR EPOXY

FLOOR PAINTING WORKS



Contents
1. INTRODUCTION
2. SCOPE OF WORK
3. SCHEDULE

1. INTRODUCTION
The purpose of this Method Statement is to achieve an acceptable quality of Epoxy Floor Painting
Works in accordance with the prevailing standards as specified in the approved shop drawings and
technical specifications while ensuring safety of this activity.
2. SCOPE OF WORK
The scope of works for Epoxy Floor Painting Works are as follows:
 Surface Preparation
 Moisture Testing
 Priming
 Mixing
 Application
3. SCHEDULE

X-Prime SF & X-Prime MT100 As required Refer to TDS attached
X-Tech Epoxyseal Flr100 As required Refer to TDS attached
Power Tools for Mixing 1 no
Bucket 2 nos
Roller Brush 5 nos
Paint Brush 3 nos
Protection & Warning Tapes As required
Surface Cleaning Tools As required
PPE As required
1. Surface Preparation
The substrate must be structurally sound. Loose or unsound concrete should be removed and
made good. Surfaces must be entirely free of oil, grease, paint, corrosion deposits, dust, laitance
or other surface deposits. Make sure that the substrate is level and even.

2. Moisture Testing
Make sure that the concrete slab is already cured and is in acceptable condition to receive paint.
3. Priming
Prime with X-Prime SF or X-Prime MT100 and allow to dry before applying X-Tech EpoxySeal
FLR100. The base and hardener have to be mixed using a slow speed drill and approved mixing
paddle until homogenous. The mixed primer should then be applied to the prepared substrate
with a polyurethane squeegee and back rolled with a short hair roller (X-Calibur velvet roller or
similar). Do not over apply or allow puddles of primer to form. If the primer is absorbed into the
surface easily, it will be necessary to apply a second coat once the initial coat is tack-free. Allow
the primer to become tack-free before application of X-Tech EpoxySeal FLR100. Apply X-Tech
EpoxySeal FLR100 within the recoat window.
4. Mixing
Add the hardener to the base and mix using a slow speed drill with an X-Shield Coating Mixer.
Paddle for 3 minutes until both components have fully dispersed and are uniform in color. Be
sure to rotate the mixer throughout the drum. Mix only full packs.
5. Application
Apply in two coats of 150 to 200 microns per coat (6 to8mils) wet film thickness using short hair
roller. Recoat after 6 to 24 hours at 25C. Clean equipment using X-Shield Solvent S.
wearing of PPE shall be enforced to the team as a whole. All site personnel shall wear the following:
 Safety Boots / Safety Shoes
 Safety Googles
 Safety Vest
 Nose Mask / Gas Mask
 MEP Proper Tools (for related works)
a) Inspection after surface preparation, before proceeding to apply primer

b) To follow manufacturer’s recommendation regarding drying time and number of coats
c) Engineer or supervisor will be available on site to oversee the whole work
d) Final inspection after drying of the final coat

Quality Assurance Plan - WP1.8 Retail Building Township1

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CROSSROAD WP 1.8 RETAIL BUILDING TOWNSHIP

AIMA CONSTRUCTION COMPANY PVT LTD

Signature :__________________ Signature :__________________

2.0 QUALITY MANAGEMENT ORGANIZATIONAL STRUCTURE

Site Engineer 1 Site Engineer 2 Site Engineer 3

Supervisor/Foreman Supervisor/Foreman Supervisor/Foreman

2.1 ROLES AND RESPONSIBILITIES

S/N Description Quality Control Control Requirements Frequency of

6 Tile Works Material: Construction DWG Construction DWG Inspection

13 A/C Work Material: BS EN Shop drawings Construction DWG Inspection

14 Plumbing Works Material: BS 21: Shop drawings Construction DWG Inspection

Issuance of EFI Issuance of Shop Drawings

5.1Sampling of Cubes for Test

5.3 Precautions for Tests

5.4 Procedure for Cube Test

Minimum compressive Specified characteristic

1 day 16% M15 10 15

3 days 40% M20 13.5 20

7 days 65% M25 17 25

14 days 90% M30 20 30

28 days 99% M35 23.5 35

7. CONTROL OF QUALITY RECORDS

8. PERFORMANCE MONITORING REQUIREMENTS & DOCUMENT FORMS

The Contract Technical Specifications, drawings impose these requirement.

Please refer to the attached forms (annex 1);

Please refer to the attached MOS (annex 2);

QUALITY CONTROL FORMS

INSPECTION REQUEST FORM

CONTRACTOR: DATE: IRF No.:

Inspection to be carried out by: Person to contact

Works allowed to proceed? YES NO

Next inspection scheduled for:

CONTRACTOR: DATE: TR No.:

2) Description of Item / System of Part tested :

QC Form 2 TEST REPORT June 2018

PRE-CONCRETE QUALITY CHECK LIST

CONTRACTOR: Aima Construction Co. DATE: PCC No.:

Works allowed to proceed? YES NO

Next inspection scheduled for:

CONCRETE TEST INFORMATION SHEET

CONTRACTOR: DATE: CTI No.:

Sample Taken From: Date: Time:

Slump In Situ Concrete

Sieve Cement Mortar

Next Test Date

Accepted Not Accepted

Test performed by:

Civil & Structural Engineer: Contractor:

SLAB / WALL / CEILING / ROOF CLOSURE CHECK LIST

CONTRACTOR: DATE: CCL No.:

TYPICAL ITEMS TO BE CHECKED ARE:

Works allowed to proceed? YES NO

Next inspection schedules for:

PRE-CAST INSPECTION SHEET

CONTRACTOR: DATE: PIS No.:

TYPICAL ITEMS TO BE CHECKED ARE:

Works allowed to proceed? YES NO

Next inspection schedules for:

Civil & Structural Engineer: Contractor:

QC Form 6 PRE-CAST INSPECTION SHEET_June 2018

MATERIAL INSPECTION REQUEST

Signature : Signature :