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Narrative Report on
Feeders
September 7, 2022
Table of contents
a. General Processes
b. Chemical Processes
04. Feeders
Manufacturing and Industrial Processes
Manufacturing
Types of Manufacturing
1. Casting and Molding
is a manufacturing process in which a
liquid material (plastic or metal) is usually poured into
a mould, which contains a hollow cavity of the desired
shape, and then allowed to solidify.
Types of molding
a. Injection Molding - which melts plastic to create 3-D materials such as phone cases and
laptop covers.
b. Blow Molding - a manufacturing process for forming hollow plastic parts.
d. Rotational Molding - Is one method for dry powder resin molding where powder
thermoplastic resin is put into a metal mold and placed in a heating furnace and rotated 360°.
2. Machining - is a technical and detail-oriented process in which material is cut into a final
shape and size to create parts, tools, and instruments.
3. Joining - is the manufacturing process of welding and/or the process of binding two materials
together, either through, soldering, brazing, and adhesive bonding. The many advantages to this
manufacturing process are that joining enables the piecing of two parts together, which cannot be
separated easily after.
4. Shearing and forming - Shearing is the manufacturing process of cutting a piece of material
into two separate pieces. Forming is the manufacturing process whereby, a piece of material is bent
into a specific shape.
Industrial Processes - Procedures involving chemical, physical, electrical or mechanical steps to
aid in the manufacturing of an item or items usually carried out on a very large scale. Industrial
processes are the key components of heavy industry.
A. General Processes
● Liquefaction of Gases - is physical conversion of a gas into a liquid state
(condensation).
B. Chemical Processes
Haber process - also called the Haber–Bosch process, is an artificial nitrogen
fixation process and is the main industrial procedure for the production of
ammonia today.
Smelting - its main use is to produce a base metal from its ore. This includes
production of silver, iron, copper and other base metals from their ores.
● Disinfectants - are antimicrobial agents that are applied to the surface of non-
living objects to destroy microorganisms that are living on the objects.
Principle of Material Handling
Material handling is "providing the right amount of the right material, in the right
condition, at the right place, at the right time, in the right position, in the right sequence, and
for the right cost, by using the right method."
FEEDERS
Is a kind of feeding equipment which can feed bulk and granular materials from the
stock bin to the receiving devices evenly, regularly and continuously.
A. Volumetric Feeders
A volumetric feeder is a dosing system that supplies the production system with a certain
volume of material in a set timeframe, based on the so-called displacement principle.
B. Gravimetric Feeders
A gravimetric feeder, also know as a loss-in-weight feeder, is a self-calibrating dosing
system that doses based on weight in speed.
C. Bowl Feeders
A bowl feeder is a vibratory instrument for supplying predominantly small parts and
components to a production line for automation, or for sorting bulk items for rapid use. Vibratory
bowl feeders are a robust and reliable solution for handling and sorting bulk materials and orienting
them correctly for assembly purposes.
D. Apron Feeders
Apron Feeders is a mechanical type of feeder used in material handing operations to
transfer (feed) material to other equipment or extract material (ore/rock) from storage
stockpiles, bins or hoppers at a controlled rate of speed.
E. Belt Feeders
Belt feeders are short belt conveyors that are specifically designed for material flow
regulation, extracting material from one area and ensuring that downstream equipment receives the
appropriate volume.
F. Chain Feeders
Chain feeder use an endless chain both to transmit power and to propel material through a
trough, either pushed directly by the chain or by attachments to the chain.
G. Rotary – vane Feeders
A rotary feeder is a type of industrial valve used in material handling systems to process and
transfer dry bulk materials for production.
H. Screw Feeders
Screw feeders are used in thousands of material handling applications and designed to
meter bulk materials at a controlled feed rate.
I. Vibratory Feeders
A vibratory feeder is a conveying system designed to feed components or materials
into an assembly process using controlled vibratory forces, gravity, and guiding mechanisms
that position and orient materials.
ACTIVITY
NUAIITDLSR ROEPSESCS
Procedures involving chemical, physical, electrical or mechanical steps to aid in the
manufacturing of an item or items usually carried out on a very large scale. Industrial
processes are the key components of heavy industry.
Answer: INDUSTRIAL PROCESSES
NFNMRTAIUACUG
Can either mean transforming raw materials into finished goods on a large scale, or
the creation of more complex items by selling basic goods to manufacturers for the
production of items such as automobiles, aircraft, or household appliances.
Answer: MANUFACTURING
RYTOIAVBR REESDFE
Is a conveying system designed to feed components or materials into an assembly
process using controlled vibratory forces, gravity, and guiding mechanisms that position and
orient materials.
Answer: VIBRATORY FEEDERS
EIRGMIRTAVC FESEDRE
Also know as a loss-in-weight feeder, is a self-calibrating dosing system that doses
based on weight in speed.
Answer: GRAVIMETRIC FEEDERS
ICNHA EFDSERE
Uses an endless chain both to transmit power and to propel material through a trough,
either pushed directly by the chain or by attachments to the chain.
Answer: CHAIN FEEDERS
Republic of the Philippines
Laguna State Polytechnic University
Narrative Report on
Feeders
A storage silo is a pit structure used to store bulk materials like grain, coal, cement,
carbon black, woodchips, food products, etc. in large industries.
The silos can be used in the agriculture field to store food products, chemical industries
use to store plastic resins, cement factories use to store cement, calcium oxides, and many other
materials like activated carbons, etc. The most common geometry of silos is a cylinder that has a
metal support. Other than cylinder-shape, the silos can take the shape of a rectangular or a
square. The silos are constructed using wood, reinforced plastic, reinforced concrete, or stainless
steel. The construction and design of silos are dependent on the quantity of product to be stored,
the environmental conditions, and site conditions. Silos have an opening and closing provisions
for loading and unloading the materials. The interior surface of the silos is made smooth and
lined with special coatings to avoid any reaction with the content stored.
1. Storage silos consume less storage space compared to horizontal storage warehouses.
Storage silos face few issues when it comes to their handling. Some of the problems of storage
silos are:
3. The decomposition of grains stored in silos results in inflammable vapors. These vapors
bring suffocation and may result in poisoning if inhaled.
TOWER SILOS
Tower silos have a diameter of 4 to 48 meters with a height of 3 to 40m. Tower silos are
constructed using wood, steel, or concrete. The most commonly used silos are tower silos. Air
slides or augers facilitate the unloading of cement or woodchips or grain from the silos. It can be
unloaded into trucks or conveyor belts or rail cars.
Advantages;
BUNKER SILOS
Bunker silos are trenches, which are filled and packed with the help of tractors and
loaders. Bunker silos are made from concrete walls. Plastic tarp covers the fully packed bunker
silos to make it air tight. Loader or tractor can unload the materials from the bunker silos.
Agriculture and large manufacture industries demand bunker silos to store a high quantity of
materials. A critical application of bunker silos is in the military. The military adopts bunker
silos to deposit and handle missiles.
Advantages;
• Forage quality changes occur gradually if filled using the progressive wedge
• Inexpensive
BAG SILOS
Bag silos are used to store grains and fodder. It is made from plastic or hermetic bags or
tubes. Bag silos have a diameter of 2 to 21m. The height of the silo depends on the quantity of
material intended to store. Bag silos are one of the most economical silos.
Advantages;
• Bags must remain intact, compromised bag can result in a complete loss
Transit Center
At transit centers of train station, seaport or river depot, materials mainly comes from
ship, truck, train or in bags. Then reach the purpose of transit to bulk truck or bag packing
system.
Power Station
For Storage of fly ash, with fly ash grading system, pneumatic conveyor system, silos
with PLC controlled aeration system, bulk truck loading and bag packing system.
Cement Plant Industry
Storage silo solution for Cement Plant Industry--cement from cement milling plant, silos
with PLC controlled aeration system, bulk cement truck loading and bag packing system.
For storage of low temperature clinker, additive and finished cement, silos with PLC
controlled aeration system, bulk truck loading and bag packing system.
For storage of various types of mineral powder materials like sand, lime, quick lime
powder, coal, rare earth metals etc. Particle discharging by air CANNONS and powder by air
aeration.
Concrete Batching Plant
Concrete batching plant uses bolted silos for storage of cement, fly ash, slag powder and
other additives. Low cost, easy installation and movable.
Silos For Plastic Granules, storing granules of PP, PE, PVC, PC, ABS and PET.
Republic of the Philippines
a at l t it Province of Laguna
Narrative Report on
FEEDER MACHINE
(FME – 18)
FEEDER MACHINE
Introduction:
(Show video clip from YT: CHARLIE AND THE CHOCOLATE FACTORY scene wherein
they follow Smart Manufacturing in the field of peanut industry using conveyors.)
The goal of vibratory feeders is to move, feed, and convey bulk materials while using
various forms of vibrations so that the materials are properly oriented for addition to a
production line. They are a highly efficient method for increasing the speed of assembly
operations and gently separating bulk materials. The guided movement produced by a
vibratory feeder is dependent on horizontal and vertical accelerations that produce the exact
amount of force needed to put materials in position.
Belt Feeders
Belt feeders are short belt conveyors that are specifically designed for material flow
regulation, extracting material from one area and ensuring that downstream equipment
receives the appropriate volume These short conveyors are employed to extract material
under dump hoppers or material bins and convey material to downstream equipment for
processing or onward transport. Belt feeder design thus needs to consider all specific
requirements determined by the material being moved, as well as capacity and geometry.
Apron Feeders
Apron Feeders are a popular material handling choice for a variety of applications,
including aggregates, coal and other mining ore, and scrap/recycle material, because they
deliver material at a constant uniform rate. They play an important role in helping sites meet
their production goals by achieving maximum and optimum uptime. Apron Feeders are a
mechanical type of feeder used for transferring material to a crusher or other piece of
downstream equipment at a uniform rate.
Rotary-Vane Feeders
They are used for low density powdered material.
These units feature a rotating vane (a rotating cross with four separate quadrants).
Rotary feeders are primarily used for discharge of bulk solid material from
hoppers/bins, receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying
system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing
seals and bearings.
Chain Feeders
A feeder that uses chains to regulate the ore flow in a different manner is the ROSS
Chain FEEDER. This feeder uses a series of very large, heavy chain that has been forged
into loops. These loops are placed over cogged wheels that are suspended over the ore
passage. The free end of the chain loops is hung down onto the rock. The size and the weight
of the chain links are sufficient to stop the flow of ore. To keep the ore moving the chains are
revolved, dragging the links over the ore will cause it to flow.
This feeder is cheap, but it is as simple and fool-proof as any type that is made; it is
almost impossible to damage it, and the wear on the tumbler and chains is negligible. For
these reasons it is very suitable for controlling the feed from the coarse ore bin. It is also
suitable for regulating the flow of such material on to a belt conveyor, since, however large
the lumps, it will give a quiet feed with the minimum amount of damage to the surface of the
belt.
Screw Feeders
This are used to transport fluids and fine granular materials. A rotating auger within a
cylindrical encasing propels material. The rate of discharge is controlled by the speed of
rotation
Numerous material handling applications include screw feeders, which are created to
meter bulk commodities at a predetermined feed rate. The amount of material discharged from
a standard screw conveyor is directly proportional to the amount fed into it at the inlet, and it
is typically supplied by another conveyor.
Narrative Report
BSME-4B
Parts of A Conveyor
Following are the three parts of a conveyor:
Belt support
Pulley system
Drive unit
Belt Support
Belt support is a component of a conveyor system that allows the belt to move
smoothly without any restrictions.
If the support unit is not stable, the belt fails if there is a heavy object on top
of it, and this causes the belt to not move as smoothly or as fast as it should.
The belt remains tight and moves efficiently by the use of support units.
Pulley System
It is the external component that is used to control the speed of the belt. Each
unit has two pulleys, one is operated by electricity, and another one is idle.
And modern conveyor systems may have extra rotors on the entire frame.
Drive Unit
The drive unit allows the conveyor system to move or operate. It has
a counter bearing which effectively keeps the moving components. It also
provides for moving the belt in the opposite direction and managing the
repeated adjustments in the direction for some systems.
Conveying System
Terminal Terminal
(In) Delivery (Platform)
(Out)
Delivery (Platform)
Conveyors are used for different purposes in a variety of industries. They are
generally used in industries such as
• Mining
• Manufacturing
• Automotive
• food processing
• Packaging
• Pharmaceutical
• Bottling
All types of materials are transported by the conveyors. Some of the items
• Beans
• Nuts
• canned foods and vegetables
• Bottles
• drink cans
• automotive (engines, car frames, and tires)
• medicine or supplements
• large powders
• Furniture
• Operationally safe
• Energy efficient
• Reliable
• Adaptable to changing needs
• Cost-effective
Product requirements
• A conveyor system is one of the cheapest process to move material over long
distances.
• The height of the conveyor may change and the material can be seen on the
surface of the conveyor while conveying.
• The system allows for movement of objects that are too heavy or too bulky
for humans to carry by hand.
• Conveyor systems save time when transporting items from one location to
another.
• In conveyors, weigh belt sections can also be added for continuous product
weighing
Chute conveyor
Magnetic conveyor
Overhead conveyor
Roller conveyor
Ball Transfer Conveyor
When multiple conveyor lines are combined, they are used to move
products from one place to another. Multiple sizes and load carrying
capacities are possible using this conveyor. Ball transfer conveyors are not
self-driven and require external forces to move the product.
Baggage Conveyor
Belt Conveyor
As the motor in the pulley moves at the same speed and rotates in the same
direction, the belt moves between the two. If the items are heavy or bulky or
if the conveyor belt is moving them over long distances, rollers may be
installed on the sides of the conveyor belt for support.
Chain Conveyor
Typically, each gear has teeth that form a free rotation along the chain. Using chain
conveyors can provide you a high load capacity, and have the possibility of
transporting very wide or long materials. Chain conveyors are mainly used to move
or transport heavy unit loads.
Coal Mine Conveyor
The coal conveyors can traverse difficult terrain more efficiently than truck
or rail systems, and have the benefit of continuous transportation. It is
suitable to be installed for handling coal at an inclination of up to 20° from
horizontal.
Chute Conveyor
A spiral chute can be used to move objects between floors with the minimum
space required. These are designed to have a low coefficient of dynamic
friction, allowing the product or material to slide smoothly. Useful in scrap
handling, packaging, or mail handling, etc.
Magnetic Conveyor
These are types of conveyor systems that have either a magnetic slider
bed or a magnetic pulley that is used to move ferrous material in a vertical or
reverse direction.
This conveyor has magnets on its bed that hold the ferrous, or iron-
containing parts, and should run on any industrial conveyor. The magnets
are placed correctly, providing accurate magnetic holding power for these
parts. Magnetic conveyors are used to removing ferrous chips from
machining centers.
Overhead Conveyor
This blowing air exerts a propulsive force on the bulk material and thus
transmits it through the conveying line. These conveyors require less
maintenance, which can give increased safety, less leakage, and duct leakage.
Pneumatic conveyors are used in burner feeders, metal powder transporters,
and recycling.
These are types of roller conveyors that use motorized rollers to move the
products or materials. Conveyor rollers are driven by belts, chains, or O-
rings depending on the load. They are effective in horizontal transport over
long distances.
Conveyor speed and the process can be easily controlled and the risk of
damage is reduced as the parts never touch while working. They are mainly
used in food handling, steelmaking, and packaging industries.
Roller Conveyor
Roller conveyors have parallel rollers fixed to the frame to convey the
product by gravity or manually. These rollers are not self-powered and use
gravity to transfer the object, or manually when mounted horizontally.
A screw conveyor uses a rotating helical screw blade with a uniform tube to
move or transfer fluid or granular material easily. It consists of a helical
screw or steel auger that rotates within a shaft, driving the work depending
on the screw design and rotational direction.
In this, the rate of volume transfer is equal to the spinning rate of the shaft.
These types of conveyors are capable of handling large quantities of material
with slow to fast flow. They are used to transfer goods such as food waste,
wood chips, cereal grains, animal feed, boiler ash, meat, and bone meal.
The slat conveyor employs a chain-driven loop of slats to move the objects
from one end to the other. A slat conveyor consists of a slat and chain system
for moving components on an assembly line.
The steel panels are connected in series with special chain attachments,
and the chain is powered by an electric motor and gearbox. This allows for a
wide variety of heavy-load conveyor applications. A slat conveyor can convey
hot, oily parts or items through a heat drying process.
Vertical Conveyor
Vertical conveyors are located between two horizontal conveyors and can
hold the movement stable by vertical offset. It can provide different sizes and
load capacities depending on the application. Vertical conveyors are used to
decreasing the floor space, bundling multiple
floors together, vertical accumulation systems,
and many more applications.
Vibrating Conveyor
Wheel conveyors are used for object or package handling applications. They
are generally employed for loading and unloading trucks and for carrying
packages, pallets, etc.
REFERENCES:
https://www.theengineerspost.com/conveyor-system/?
fbclid=IwAR3K2KYf6VMHUAPlzJLZGtEA0AxFm7r0YM0gRPYTEGHFiWdscU
P3vtvTmXo
https://6river.com/what-is-a-conveyor-system