Document No

POLITEKNIK
PENERBANGAN TTPM/FR-03
SURABAYA
FORMS DOCUMENT

18. Task Card

POLITEKNIK PENERBANGAN SURABAYA

AMTO 147D-10

TASK CARD

Course Title : D3 TEKNIK PESAWAT UDARA

Practical Subject : A/C FLIGHT CONTROL

Trainee Name : RIVALDO AZIS SIREGAR

Trainee No. : 30420047/ 20

Instructor Name : MOCH. IHSAN, SE

AMTO QC-18-1 (09-19)

Re-issued 2 Rev. 0 Date: 06 JULI 2022 Page : FR.64

Jln. JemurAndayani I No 73 Wonocolo, Surabaya – East Jawa Phone: +62–31–8410871, 8472936,Fax: +62–31–8490005
Email: mail@poltekbangsby.ac.id Web: http://.poltekbangsby.ac.id
 Document No
POLITEKNIK
PENERBANGAN TTPM/FR-03
SURABAYA
FORMS DOCUMENT

Task Card Guidance :

The following Task card Standard Codes are found next to each task element and question on the Task Card
Checklist to indicate the mode of evaluation acceptable for that element:
P = Perform D = Discuss
S = Simulate O = Observe
In order for the trainee to successfully pass the Task Card Checklist and be Task Qualified:
▪ “Perform” items (P) must be performed.
▪ “Simulate” items (S) must be simulated and may be performed if conditions permit.
▪ “Discuss” items (D) must be discussed and may be simulated or performed if conditions permit. ▪ “Observe”
items (O) must be observed and may be discussed, simulated, or performed if
conditions permit.

AMTO QC-18-1 (09-19)

Re-issued 2 Rev. 0 Date: 06 JULI 2022 Page : FR.64

Jln. JemurAndayani I No 73 Wonocolo, Surabaya – East Jawa Phone: +62–31–8410871, 8472936,Fax: +62–31–8490005
Email: mail@poltekbangsby.ac.id Web: http://.poltekbangsby.ac.id
 Document No
POLITEKNIK
PENERBANGAN TTPM/FR-03
SURABAYA
FORMS DOCUMENT

TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Name : AILERON CONTROL
SYSTEM
Task No. : Laboratory :

Trainee Name : RIVALDO AZIS NIT 30420047

Date Practical :

Terminal Objective :

Trainee to find out the operation, Removal and installation of the Aileron Control System

No. Enabling Objectives

1 Aileron Control System - Maintenance Practices

2 Control Yoke Removal

3 Control Yoke Installation

4 Aileron Removal

5 Aileron Installation

6 Aileron Bell Crank Removal

7 Aileron Installation.

8 Adjustment/Test -Rig Aileron Cables

9 Cables and Pulleys Removal

10 Cables and Pulleys Installation.

AMTO QC-18-1 (09-19)

Re-issued 2 Rev. 0 Date: 20 Juni 2022 Page : FR.77

Jln. JemurAndayani I No 73 Wonocolo, Surabaya – East Jawa Phone: +62–31–8410871, 8472936,Fax: +62–31–8490005
Email: mail@poltekbangsby.ac.id Web: http://.poltekbangsby.ac.id
 Document No
POLITEKNIK
PENERBANGAN TTPM/FR-03
SURABAYA
FORMS DOCUMENT

TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 1

Aileron Control System

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

General
The ailerons receive input from the pilot or copilot control wheel
through a series of sprockets, chains, pulleys, cables, bell cranks, and
1 D
pushrods. For an overview of the system, refer to Figure 201. For a
breakdown of system components, refer to Figure 202, Figure 203, and
Figure 204.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

Jln. JemurAndayani I No 73 Wonocolo, Surabaya – East Jawa Phone: +62–31–8410871, 8472936,Fax: +62–31–8490005
Email: mail@poltekbangsby.ac.id Web: http://.poltekbangsby.ac.id
 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 2

Control Yoke Removal

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Disconnect the battery cables and insulate the terminals as a

precaution.
2 P Remove the center pedestal cover.

3 P Remove the rudder bar shields, carpeting, and plates as necessary for
access to the lower end of the control yoke.
4 P Remove the avionics equipment and attaching hardware as necessary.

5 P Remove the engine controls and the cabin air controls as necessary.

6 P Remove the right-forward side-upholstery panel.

7 P Remove the bolt from each end of the parking brake assembly and
move the assembly away from the work area.
8 P On the upper right side of the control yoke, remove the bolt that
attaches the bearing to the yoke. On the left side of the control yoke
(Figure 202, Detail B), remove the equivalent bolt that attaches the
spacer and the roller to the upper yoke.
9 P Remove the instrument panel and the structure as necessary to let the
yoke slide out under the right side of the instrument panel.
10 P Remove the safety wire/clip and disconnect the direct cable
turnbuckles.
11 P Remove the bolts that attach the control wheel tubes to the universal
joints.
12 P Remove the bolt that attaches the elevator push-pull tube to the control
yoke.
13 P Remove the pivot bolt from the bottom of the control yoke and carefully
move the control yoke out from under the right side of the instrument
panel.
Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77
 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 3

Control Yoke Installation

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Put the control yoke in position under the instrument panel.

2 P Attach the control yoke to the structure with the pivot bolt.

3 P Connect the elevator push-pull tube to the control yoke.

4 P Connect the control wheel tubes to the universal joints with the bolt.

5 P Connect the direct cable turnbuckles and safety the turnbuckles.

6 P Install the instrument panel structure and the instrument panel.

7 P Install the engine and the cabin-air control cable

8 P Attach the spacers, rollers, bushings, and bearings on the upper left
and the upper right control yoke.
9 P Install the parking brake assembly to the structure.

10 P Do a rigging of the aileron cables. Refer to Adjustment/Test.

11 P Do a check and/or rigging of the elevator control system.

12 P Do a check and/or rigging of all of the engine and the cabin air control

13 P Do a check of all of the avionics and/or electrical equipment that

possibly was disconnected or stopped operation while you did the
removal of the yoke
14 P Install all items that you removed for access.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 4

Aileron Removal

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Remove the nut, washer(s), and bolt from the aileron pushrod, and
disconnect the aileron pushrod from the aileron.
2 P Disconnect the electrical bonding straps.

3 P Remove the screws and the nuts that attach the aileron hinges to the
trailing edge of the wing.
4 P Carefully pull the aileron out and down to move the hinges from under
the wing skin and the auxiliary spar reinforcements.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 5

Aileron Installation

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Put the aileron hinges in position between the skin and the auxiliary
spar reinforcements, and install the screws and the nuts that attach the
hinges to the trailing edge of the wing.

2 P Make sure that the hinge pins are attached with the screws and the nuts.

3 P Connect the electrical bonding straps.

4 P Attach the aileron pushrod to the aileron with the bolt, washer(s), and
nut. (a) Add washers as necessary to fill the gap.
5 P Do a check of aileron travel. Refer to Adjustment/Test below.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 6

Aileron Bell Crank Removal

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Remove the access plate inboard of the bell crank on the underside of
each wing.
2 P Loosen the carry-thru cable turnbuckle to release the control cable
tension.
3 P Disconnect the control cables from the bell crank.

4 P Disconnect the aileron pushrod at the bell crank.

5 P Remove the nuts, washers, and bolts that attach the stop bushing of the
bell crank and the bell crank to the wing structure.
6 P Remove the bell crank through the access opening. Make sure that the
bearing bushing is not dropped from the bell crank.

NOTE: ADD WASHERS AS NECESSARY TO FILL THE GAP.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 7

Aileron Installation.

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Install the bell crank to the structure. Make sure that the bushings are
in the correct position.
2 P To take out excess clearance, install the brass washers between the
lower end of the bell crank and the wing channel.
3 P Connect the aileron pushrod to the bell crank.

4 P Connect the control cables to the bell crank. Make sure that the
necessary spacers and bushings are correctly installed.
5 P Adjust the cable tension. Refer to Adjustment/Test.

6 P Safety the turnbuckle. Refer to Chapter 20, Safetying - Maintenance

Practices.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 8

Adjustment/Test
Rig Aileron Cables

Performance Guide:
Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 Make sure that the primary cable is in the aft groove of the cable drum
and that it is wound once around the drum.

NOTE: The primary cable lock is installed at the bottom of the drum
and the direct cable lock is installed at the top.
2 With the control wheels in neutral, make sure that the chain ends are
approximately equal distances from the center of the sprockets.
3 With the control wheels in the neutral position, tighten the secondary
cable turnbuckles so that the control wheels are level in the neutral
position (synchronized). There must be sufficient tension on the cables,
but they must also move freely. Results of turnbuckle adjustment are as
follows:
a) When you loosen the secondary cable turnbuckles and tighten
the direct cable turnbuckles at the center of the control yoke,
the inboard sides of both control wheels move down.
b) When you tighten one or both of the primary control cable
turnbuckles and loosen the secondary cable turnbuckles at the
center of the control yoke, the outboard side of the applicable
control wheel will move down
4 Put a bar in position and attach it with tape across the two control
wheels to hold them in the neutral position.
5 Adjust the direct cable turnbuckles below the control yoke and the
single carry-thru turnbuckle at the aileron bell crank so that the bell
crank stop bushings are centered in the two bell crank slots with 40
pounds, +1 0 or -1 0 pounds (1 77.93 N, +44.48 or -44.48 N) of
tension at 70 'F (21 'C) on the aileron carry-thru cable. Refer to Figure
205 for the correct tensions at other temperatures. Ignore the tension
on the direct cables. This tension will be different than the tension on
the carry-thru cable.
6 Adjust the pushrods at the two ailerons until the ailerons are neutral
with reference to the trailing edge of the wing flaps. Be sure that the
wing flaps are fully up when you make this adjustment.
7 Remove the bar from the control wheels.

8 With an inclinometer, do a check of the ailerons for correct travel.

Make adjustments if necessary and make sure that the bushing travel
stops are correctly centered in the bell cranks.
 NOTE: For aileron rigging specifications, refer to Chapter 6, Airplane
Dimensions and Specifications - Description and Operation.
9 Safety all turnbuckles. Refer to Chapter 20, Safetying - Maintenance
Practices.
10 Install all items that you removed for access

WARNING: Make sure that the ailerons move in the correct

direction when you move the control wheel.
11 Do a check for the correct travel of the aileron.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 9

Cables and Pulleys Removal

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Remove the access plates, wing root fairings, and upholstery as

necessary.
2 P Disconnect the cables from the aileron bell cranks and remove the
cable guards and the pulleys as necessary to move the cables free of
the aircraft.
3 D NOTE: To ease the routing of cables, a length of wire can be attached
to the end of the cable before it is removed from the airplane. Leave
the wire in position, installed through the structure; and then attach
the cable that you install and use the wire to pull the cable into
position.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

 TASK
POLITEKNIK PENERBANGAN SURABAYA
CARD
Task Card Objective 10

Cables and Pulleys Installation.

Performance Guide:

Trainee Trainer
No. Code Learning Step / Trainee Prompt
Sign Sign

1 P Route the cable and install the pulleys and the cable guards.

NOTE: Make sure that the cable is in the correct position in the
pulley groove before you install the guard.
2 P Do a rigging of the aileron system.

3 P Safety the turnbuckles.

4 P Install the access plates, fairings, and upholstery.

Re-issued 2 Rev. 0 Date: 06 Juli 2022 Page : FR.77

Task Performance Evaluation
The trainee has completed classroom and practical training requirement and is ready for performance evaluation on
thefollowing tasks numbers
Result
No. Competency Element Competency Standard EO-1 EO-2 Remarks
Score
- Capability to use relevant tools
/equipment/test equipment.
- Demonstrate a responsible attitude in
1. Attitude respect to flight safety and 50
airworthinessof the aircraft
- Safety precautions for trainee and
theproduct
- Clean working conditions
- Identify the location of components
- No damage exist on part / assembly
andtools / equipment (IMTE)
2. Work Result - Required inspection/testing 40
withoutmissing any defects
- Proper part/assembly, material
handlingand working refer to
maintenance manuals
- Correct removal / fitment / adjustment
ofcomponents
3. Time - Accomplishment 10

Total Score per Enabling Objectives 100

Pass/Fail

Overall Results:

Trainee Practical Instructor/Practical Assessor

Name : RIVALDO AZIS SIREGAR Name : MOCH. IHSAN, SE

PIN Number : 30420047 Number :

:
Signature Signature :

Date : 13 JULY 2022

Date : 13 JULY 2022