Professional Documents
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BLOWERS
Submitted by
ARUN A R (19M607)
SUNDAR JACOB R (19M639)
SRIRAM A (19M647)
THIYAGARAJAN P (19M649)
November 2021
ARUN A R (19M607)
SUNDAR JACOB R (19M639)
SRIRAM A (19M647)
THIYAGARAJAN P (19M649)
…………………………. …………………………
Dr.T.Prabu Dr.K.Mayilsamy
Faculty guide Programme Coordinator
Certified that the candidate was examined in the viva voice examination held on
……………….. ………………..
(Internal Examiner) (External Examiner)
Acknowledgement
ACKNOWLEDGEMENT
The completion of this project would not have been possible without the
guidance and support of many people. We would like to express our sincere
gratitude to Dr.K.Prakasam, the Principal, PSG College of Technology for
providing us with the necessary facilities for the project work.
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Abstract
ABSTRACT
Blower is used to deliver the air or gas with an appreciable rise in pressure again
the flow resistance. It is an important role in various industries for air-conditioning
systems, furnaces and dust or fume extraction systems especially in textile
industries where raw cotton is transformed into a fabricated thread like structure
which is later used for various purposes. Based on the input data the design
calculations have been carried out and modelled using CF Turbo and
SOLIDWORKS. The cleanup and meshing are carried out in CFD Analysis. The
Main Aim Behind these Project for increase energy efficiency & constant air flow
delivery that enable them generate energy of increased efficiency. Done the CFD
investigation for getting improved parameter blend utilizing prepare. This will
provide optimised design of centrifugal blower. This paper gives the solution to
above problems by optimization of centrifugal blower impeller.
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Table of Contents
TABLE OF CONTENTS
Page No.
ABSTRACT..........................................................................................................ii
TABLE OF CONTENTS.......................................................................................iv
LIST OF FIGURES.............................................................................................vi
LIST OF TABLES..............................................................................................viii
CHAPTER 1 – INTRODUCTION........................................................................1
2.1 Introduction..............................................................................................3
2.6 Summary................................................................................................15
3.1 Methodology..........................................................................................16
4.1 Introduction............................................................................................18
iii
Table of Contents
CHAPTER 5 - CONCLUSION...........................................................................30
BIBLIOGRAPHY...............................................................................................31
iv
List of Figures
LIST OF FIGURES
Page No.
v
List of Figures
vi
List of Tables
LIST OF TABLES
Page No.
viiIII
Chapter 1 Introduction
CHAPTER 1 – INTRODUCTION
Centrifugal blowers are widely used in different industrial applications,
which are proficient of as long as restrained to high-pressure rise and flow rates.
Centrifugal blowers are mainly two main parts, namely, the casing and the
impeller. The impeller is often considered an integral part of the suction motor
since its housings and the motor are assembled as a unit. The impeller, driven by
the blower shaft adds the velocity component to the fluid by centrifugally casting
the fluid away from the impeller vane tips. The key idea here is that the energy
created is kinetic energy. The amount of energy given to the fluid corresponds to
the velocity at the edge or vane tip of the impeller. Addison (1995) established that
the faster the impeller revolves or the bigger the impeller is, the higher will be the
velocity of the fluid at the vane tip and the greater the energy imparted to the fluid.
Impeller is the most important part of the blower components because of the
fact that its performance inadvertently determines the blower’s performance. An
impeller is essentially a disk-shaped structure with vanes that create the actual
1
Chapter 1 Introduction
suction in a blower. The impeller is always placed directly onto the shaft of the
electric motor so that it spins at a very high speed. The effects of centrifugal force
acting upon the spinning air within the impeller create the suction.
2
Chapter 2 Literature review
The performance of the fan obtained by different fan laws. Hence lot of emphasis
is given to understand the basic theory of fans, their types and their working. The
selection of critical parameters is very essential and determining the performance
of the fans. The basic equations mainly continuity equation, momentum
equations and energy equations need to be considered while following the
computational fluid dynamics approach. While considering any practical problem
the best turbulence model and order of accuracy needs to be selected for good
results. When carrying out the design optimization of centrifugal fans, centrifugal
blower where the mass flow variation is controlled by mobile ante rotor and not
by speed variation of the electrical motor. For vibration analysis of blower need
to know the parameters which cause vibration and also the method to measure
vibration with proper setup arrangements. Due to vibration the life of bearing of
blower is reduced. The life of bearing can be improved by carrying corrective
actions on blower & modifying its accessories like Plumber block to prevent
bearing failure.
3
Chapter 2 Literature review
4
Chapter 2 Literature review
Figure 1 Methodology
5
Chapter 4 Design
The centrifugal fan uses the centrifugal power generated from the rotation of
impellers to increase the pressure of air/gases. It may be classified into three basic
types according to blade configuration: forward curve, backward inclined, and
radial or straight blades [1]. Because of its high static pressure and capability of
handling airstreams containing a high level of particulate, radial blade is suitable
for the application of dust laden. The open wheel or paddle wheel is the most
common of the radial blade impellers. Air wheel and radial tip impeller are the
other variants of radial impellers ideal for contaminated airstreams but neither is
intended for bulk material handling
4.2 Phase II – Parametric study on blowers
The critical parameters of the centrifugal fan impeller is found out which
highly affect the performance characteristics are impeller outlet width, impeller
outlet diameter, blade thickness, impeller blade outlet angle, and number of blades.
comparisons are conducted between the fan with original impeller and two larger
impellers with the increments in impeller outlet diameter of 5% and 10%
respectively in the numerical and experimental investigations. Experiment results
show that the flow rate, total pressure rise, shaft power and sound pressure level
have increased, while the efficiency have decreased when the fan operates with
larger impeller. The tip clearance (i.e., distance of the blade with top of the casing)
has been deduced that the impeller with backward-curved blades was very
sensitive, whereas the other two types were not. The impeller with radial tipped
blades showed a weak dependency on tip clearance. However, for the case of fully
radial blades, it has been observed that the fan is almost insensitive to the tip
clearance. The inlet radius has major impact on the flow rate of the centrifugal
blower. Too small or too large of a radius will result in a noticeable loss in the flow
rate. Too small of a radius will have negative impact on flow rate. Anyway, it's
best to have the bell mouth radius ratio at the value around 9%.
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Chapter 4 Design
CHAPTER 5 - ANALYSIS OF
CENTRIFUGAL BLOWER.
The 3D modeling of the blowers are created using SOLIDWORKS. The major
parts of the blowers are fan inner diameter, fan outer diameter, blade inlet width,
blade outlet width, number of blades, blade thickness, and volute casing.
The geometry of the blade depends on fan diameters and blade angle. For each
number of experiments, the blade profile varies which could be constructed using
tangent circular arc method.
The air flow inside a blower is high turbulent flow. Therefore, this study simulates
the complex flow patterns inside the centrifugal blower by using the commercial
computational fluid dynamics software Fluent to solve the fully three-dimensional
incompressible Navier–Stokes equations by the standard k- ε turbulence model.
The steady k-ε simulation is performed with the moving reference frame (MRF)
model to deal with the rotating fluid inside a centrifugal blower. The projected total
pressures with the various airflow rates on operating points can be used to
determine the performance curve. Based on the calculated torque it is then possible
to calculate the blower efficiency for the entire performance curve.
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Chapter 4 Design
8
Chapter 5 Conclusion
BIBLIOGRAPHY
9
Chapter 5 Conclusion
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