EPCC-02 PACKAGE (MS BLOCK- NHT, ISOM &

PROJECT
PFCC GASOLINEHYDROTREATING UNIT)

CLIENT HPCL RAJASTHAN REFINERY LIMITED

EPCC-02 CONTRACTOR TECHNIP INDIA LTD PMC ENGINEERS INDIA LIMITED

Client Document No. Contractor Document No. Rev. No.

Page 1 of 7
B224-MSB-TIL-000-CN-QD-0802 081004C-000-PP-SCHSE-03 0

EPCC-02 PACKAGE (MS BLOCK- NHT, ISOM & PFCC GASOLINE HYDROTREATING UNIT

UNIT : 105, 106, 108 and 000

UNIT No : 000
DOC TITLE : HIRAC- For enabling works

Document Submission Document Review Status (by Owner / PMC)

status

INFORMATION CODE 1 – NO COMMENTS. PROCEED WITH MANUFACTURING/ FABRICATION/ CONSTRUCTION AS

PER THE DOCUMENTS.
REVIEW
CODE 2 – PROCEED WITH MANUFACTURING/ FABRICATION/ CONSTRUCTION AS PER COMMENTED
CONSTRUCTION DOCUMENT. REVISED DOCUMENT REQUIRED

PROCUREMENT CODE 3 – DOCUMENT DOES NOT CONFORM TO BASIC REQUIREMENTS AS MARKED. RESUBMIT
FOR REVIEW
AS BUILT
CODE R – DOCUMENT IS RETAINED FOR RECORDS. PROCEED WITH MANUFACTURING/ FABRICATION

CODE V – VOID

NAME DISCIPLINE DATE SIGN

0 16/10/2021 ISSUED FOR

IMPLEMENTATION OM BISHNOI A. LAHIRI ANTANIS
AMALAN
Date
Re DD/MM/Y STATUS WRITTEN BY CHECKED BY APPROVED BY
v YYY
a. Risk matrix
b.
Risk Assessment BCIS

Likelihood – Possibility of occurrence of risks based on present gaps (technological / operational / competence / measurement and monitoring);
UL: Unlikely, L: Likely, VL: Very Likely, FR: Frequent, C: Continuous

Impact – SI: Slight Injury, MI: Minor Injury, MJ: Major Injury, SF: Single Fatality, MF: Multiple Fatalities

Level of consequence – Refer Guidance criteria for this i.e. possible degree of damage;

Condition- N: Normal, AN: Abnormal, E: Emergency

Activity Type: R- Routine, NR- Non-Routine

RISK – L: Low Risk, M: Moderate Risk, H: High Risk

Project Title: MS Block – NHT, ISOM & PFCC Gasoline Hydrotreating Unit (EPCC-02) HRRL, Pachpadra, Barmer Rajasthan.
Owner: M/s HPCL Rajasthan Refinery Ltd (HRRL).

PMC: EIL (ENGINEERS INDIA LIMITED)

HIRAC
Type of Works: HIRAC- for enabling work Document No- 081004-000-PP-SCHSE-02 Rev 0
Company: M/s Technip India Limited HIRAC Team: Site RCM, Site Engineer, Supervisor & HSE Team

Worksite: HPCL Rajasthan Refinery Ltd., Barmer Location: HRRL, Pachpadra, Barmer, Rajasthan

Assessm
Activity People/ Hazards LC R/ Existing control in place / use Assessm Additional
SL. Risk ent w/o
Property/ / NR/ existing ent with Measures – (If
 IP
Environme existing
No. Involved C/ E control any)
nt at risk
BC
control

Involved
1-Ensure proper
workers / 1. Slips, Trips, Falls  Ensure access to work area to be clear from any kind of supervision
Area
Personal obstacles.
Engineers, 2. Plant collides with vehicles or 2- Follow work
 1 Preparation S NR  2 3 6  Deploy flagman with moving equipment’s. 2 2 4
Operators. Injuries procedures
personals.  Vehicles should be positioned
3. Improper ground level.  Area to be barricaded.
3-Trainings
 Activity should be carried out under close supervision.

Major injuries 1-Ensure proper

Involved to personal, supervision
workers,  Wear safety glasses. 2- Follow work
2 1. Struck by, S NR 2 3 6  2 3 6
Area Grading Major Wear hearing protection during operations
Supervisor 2. Caught in between, procedures
 Safety vests to be worn always.
Operators. 3. Noise Property
 Keep in sight of operator.
damage. 3-Trainings

Involved 1-Ensure proper

Major
workers, supervision
Personal  Use mechanical, hoses or sprinkler to moisten soil to
Operators, 2- Follow work
3 Breathing & Eyes irritant, Injuries, S NR 3 3 9 keep dust under control. 2 3 6
Dust Control Welders procedures
property damage Property  Use proper respiratory protection
Supervisors
damages.  Regular water sprinkling to be done at site.
. 3-Trainings

TBT. 1-Ensure proper

Manual  Use proper lifting methods, including team lifting when supervision
Material Back injury-muscle pulls, sprains & necessary. (Less Than 80 lbs.) 2- Follow work
Welders, Personal procedures
4 Lifting/ S R 2 3 6  Use mechanical equipment whenever possible. 2 3 6
Helpers strains, lacerations injuries.
Handling  Lift with legs, keep loads close to body, and don’t twist
3-Trainings
while picking up loads.
 Wear cut-resistant work gloves whenever materials are
being handled.

5 Mechanical Involved  Toppling of Crane Serious S NR 2 3 6  Area Preparation shall be ensured before setting up the 2 2 4 1-Ensure proper
lifting of workers,  Failure of lifting tools Injuries to crane. Lift area to be barricaded. supervision
materials, Operators.  Access to the top of the Personal,  The functions of the crane shall be checked by the 2- Follow work
trailer/load operator prior to start of work visually. procedures
Position of Task  Hand injury Property  Experienced operator with valid refinery license should
 Pinch Point be engaged to operate crane
crane Supervisor Damages. 3-Trainings
 Un authorized Entry  A check list shall be used for inspection of crane daily by
 Fall of materials the operator / Job supervisor
 All lifting tools and tackles should be inspected daily
 prior to issue by store in charge and record shall be
maintained. Ensure valid TPI & Colour code is available
/ done.
 All the lifting tools and tackles shall be checked visually
prior to start of work by job supervisor during DTRA/TBT
and also inspect prior to each lift.
 Untying and removal of metal supports of the load shall
be done by the rigger/driver.
 Lifting hooks having TPI shall be used.
 Slinging/removal of slings shall be done by an approved
and trained rigger.
 Monthly inspection of the tools and tackles shall be done
by the competent person /HSE department and record
shall be kept.
 Ladder shall be used for access supported by a person
holding or tied off to a rigged structure at both ends.
 Minimum two tag line to be used by helpers (Ensure the
used tag line should be free from joint and minimum of 5
Mtr / sufficient length).
 The load shall be place on sufficient sleepers to avoid
pinch points. Place sleepers at equal distances. Do not
keep more than 2 sleepers on top of another in any
case. Use sufficient sleepers with adequate width. Use
cribbing method for placing sleepers.
 Operator should not lift the material prior to instruction
by deployed rigger. Always perform a check lift and
ensure the Centre of Gravity of the load is maintained.
 Use job specific PPEs. Never abuse PPEs.
 to be erected to prevent unauthorized entry.
 Employees should not go under suspended load.
 Drive the Proper Speed Limit (5 MPH) and Constantly 1-Ensure proper
1. Hitting People or obstacles on Scan for Potential Accidents. supervision
Removal of Involved
Material from workers, site with Truck  Vehicle to be inspected before entering the site.
2. Unwanted loss of or shifting load Soil 2- Follow work
Site   Truck driver informed and understands the requirements
6 contaminatio S NR 2 2 4 1 1 1 procedures
Supervisor, in this document.
Truck/ trailer 3. Backing vehicle striking worker n.
 Driver reads and “signs off” on document. 3-Trainings
unwanted Engineers.
rolling 4. Set parking brakes and chock  Have proper PPE available for drivers so they can exit
tires. the cab to remove/ tie downloads.
 Be sure all items are securely tied and be away
1. Communication
Serious  A route survey by site engineer /safety personnel for
Carry Out Involved personal area hazard identification.
survey activity workers, 2. Presence of hydrocarbon  Visible contact with supervisor and work staff
injuries,
7 /toxic gases or vapors. S NR 2 3 6  2 2 4 Not applicable
at Site and UG Supervisors Buddy system to be maintained
scanning Operators. Property  Ensure that valid calibration certificate of UG scanner.
3. High temperature
damage.  Ensure two-way communication during DTRA /TBT.
 Obtain valid permit to work prior start-up of the activity
Comply to gas testing requirements – if applicable
8 Road Safety in Involved  Electrical environment Serious s NR 2 3 6  Authorised person accompanies required approved 2 2 4 1-Back fill it ASAP
yard workers,  Moving vehicles in vicinity personal electrically resistance foot ware
 2- Take work
Operators,
 Contact of underground injuries,  Approved handling procedures permit
Supervisors electrical
 Possible contaminated fill soil Property  Gloves to resistance contact 3-Informe to
 Electrical moments in damage. PMC/Owner – if
Equipments
geophones needed

 Siren system of IHRRL/EIL/TIL Energies to be

followed.
 Always keep emergency exit route clear of any
Involved obstruction. Informe to
workers, Serious  Working crew should be aware of nearest assembling PMC/Owner while
personal location.
 Falling Person, there is any
Emergency Operators, injuries,  Supervisor/ Engineer should be aware of first aid
9  Fire,Gas Leakage, s NR 2 3 6 2 2 4 emergency
Response canter location and emergency contact number.
Supervisors  Personal injury, Property  The event of an emergency immediately informs to
Technip Energies/PMC/IOCL. Activate the ERP –
damage.
 Follow windsock direction while morning to assembly if needed
Equipments
point during emergency.
 In case of emergency the lifting shall be normalized
 Covid-19 response equipment and PPEs shall be
available at site.