PERHITUNGAN

AH-048-B
14000 gallons Horizontal Air Tank

165 psig, ASME
INTERNAL
FORMULAS IN TERM O
THICKNESS AND ALOWWALBLE WORKING PRESS
DIKETAHUI :
P : 165 psi
S : 16600 psi
E SHELL : 0.85 (spot-examined joint)
E HEAD : 1 (seemless)
OD : 120 inches
OR : 60 inches
C.A. : 0.125 inches
DITANYA: :
a) Tebal shell
b) Allowable working pressure in (new and corroded ) condition
c) Gaya max
d) Tebal head (seemless ellipsoidal head)

e) Allowable working pressure in (new and corroded ) condition
f) Gaya max
g) Memakai stiffener ring atau tidak

h) Design stiffener ring jika ada
DIJAWAB: :
CYLINDRICAL SHELL
a) thickness
PR
t = =
SE + 0,4P
+ CA =
=
Use : 0.875
b) - allowable working pressure (new)

SEt
P = =
R - 0,4t
- allowable working pressure (corroded)

SEt
P = =
R - 0,4t
c) Gaya max
Pnew Dmean
σc =
2t
=
Dout + (Dout-2t)
Dmean =
2
Fmax = σc A
= σc 2tl
Fmax/l = σc 2t =
2:1 ELLIPSOIDAL HEAD

d) thickness
PD
t = =
2SE + 1,8P
+ CA =
=
Use : 0.75
e) - allowable working pressure (new)

2SEt
P = =
D - 1,8t
- allowable working pressure (corroded)

2SEt
P = =
D - 1,8t
f) Gaya max
Pnew Dmean
σl =
4t
=
Dout + (Dout-2t)
Dmean =
2
Fmax = σl A
= σl πDmean t
g) Tidak memakai stiffener

STRESS IN VESSEL ON TWO SADDLES
DIKETAHUI :
P : 165 psi
S : 16600 psi
E SHELL : 0.85 (spot-examined joint)
E HEAD : 1 (seemless)
OD : 120 inches
OR : 60 inches
C.A. : 0.125 inches
W : 31607 lb
Q : 15803.5 lb
ts : 0.698363431 inches
th : 0.59109771 inches
q : 120 degrees
A : 24 inches
b : 10 inches
H : 30 inches
L : 269.375 inches
Yield point : 27200 psi
DITANYA: :
i) Stress in Vessel on two sadle

j) Memakai stiffener ring atau tidak
k) desain stiffener ring jika ada
DIJAWAB: :
i) STRESS IN VESSEL ON TWO SADDLES
LONGITUDINAL BENDING STRESS (S1)
- Stress at the saddles
QA 1 - A/L + (R² - H²)/2AL

1 -
1 + 4H/3L
S1 =
K1 R² ts
- Stress at midspan
QL/4 1+ (2(R² - H²)/L²)

1 + 4H/3L
S1 =
π R² ts
Stress due to internal pressure =
The sum of tensional stress =
TANGENTIAL SHEAR STRESS since A(24) < R/2(30)
- In shell
K4 Q
S2 =
R ts
- In head
K4 Q
S2 =
R th
- Aditional stress in head

K5 Q
S3 =
R th
CIRCUM FERENTIAL STRESS L(269,375) < 8R(480)
- At horn of saddles
Q
S4 = -
4ts (b+1,56 Rts )
- At bottom of saddles
K7 Q
S5 = -
ts (b+1,56 Rts )
J) Tidak memerlukan stiffener ring
DESIGN OF SADDLES
DIKETAHUI :
P : 165 psi
OD : 120 inches
OR : 60 inches
W : 31607 lb
Q : 15803.5 lb
q : 120 degrees
S : 16600 psi (SA 516 - 70)
K11 : 0.204 (for q = 120 )
t web : 0.25 inches
DITANYA: :
l) Design of sadles
DIJAWAB: :
l) Design of saddles
F = K11 x Q
= 0,204 x 15803,5 = 3223.914
Effective area of web plate = R/3 x 0,25

= 5
F/A = 644.7828 psi < Allowable stress ( 2/3 x S)
REINFORCEMENT OF OPENINGS
DIKETAHUI :
P : 165 psi
ID Shell : 118.25 inches
IR : 59.125 inches
ts : 0.875 inches
S shell : 16600 psi (SA 516 - 70)
S nozzle : 16600 psi (SA 516 - 70)
1 OD nozzle 1 : 24 inches ID :
tn1 : 0.75 inches IR :
Fillet weld : 0.5 inches
DITANYA: :
m) Reinforcement of opening
n) Design of reinforcing pad
DIJAWAB: :
NOZZLE 1
WALL THICKNESS REQUIRED
PR
For Shell : tr =
SE - 0,6P
PRn
For Nozzle : trn =
SE - 0,6P
AREA OF REINFORCEMENT REQUIRED
A= d x tr = 22,5 x 0,696
AREA OF REINFORCEMENT AVAILABLE
A1 = (Excess in shell) Larger of the following :

(t-tr) d = (0,875 - 0,696) 22,5 =
(t-tr) (tn+t) 2 =
=
A2 = (Excess in nozzle neck) Smaller of the following :

(tn-trn) 5t = (0,75 - 0,132) 5 x 0,875 =
(tn-trn) 5tn = (0,75 - 0,132) 5 x 0,75 =
A3 = (Inside projection) tnx2h :

A4 = (Area of fillet weld outside) 0,5² :
A5 = (Area of fillet weld inside) 0,5² :
Pad material SA 516 - 70

t pads = 0.5 inches
The required area of pad = 15,66 - 9,64 =

Width of the pad = 6,017 / 0,5 =
Outside diameter of pad = OD nozzle + Width of pad

= 36.0341338948
NOZZLE 2
PR
For Shell : tr =
SE - 0,6P
PRn
For Nozzle : trn =
SE - 0,6P
A= d x tr = 14,75 x 0,696

(t-tr) d = (0,875 - 0,696) 22,5 =
(t-tr) (tn+t) 2 =
=

(tn-trn) 5t = (0,625 - 0,132) 5x0,875 =
(tn-trn) 5tn = (0,625 - 0,086) 5x0,625 =


t pads = 0.5 inches

Width of the pad = 3,499 / 0,5 =

= 22.9985346335
NOZZLE 3
PR
For Shell : tr =
SE - 0,6P
PRn
For Nozzle : trn =
SE - 0,6P
A= d x tr = 7 x 0,696

(t-tr) d = (0,875 - 0,696) 7 =
(t-tr) (tn+t) 2 =
=

(tn-trn) 5t = (0,5 - 0,041) 5 x 0,875 =
(tn-trn) 5tn = (0,5 - 0,041) 5 x 0,5 =


t pads = 0.375 inches

Width of the pad = 0,944 / 0,375 =

= 10.51935978874
STRENGTH OF ATTACHMENTS JOINING OPENING

NOZZLE 1
DIKETAHUI :
DITANYA: :
O) Check the strength of attachments of nozzle
DIJAWAB: :
o) strength of attachments of nozzle
LOAD TO BE CARRIED BY WELDS:

(A - A1) S = (15,66 - 4,021) 16600 =
LOAD TO BE CARRIED BY WELDS ( a c e f g )

(A2+2tnt)S = (2,31+2x0,75x0,875)16600 =
STRESS VALUE OF WELDS AND NOZZLE:

Fillet - weld shear = 0,49 x 16600
Groove - weld tension = 0,74 x 16600
Nozzle wall - shear = 0,70 x 16600
STRENGTH OF WELDS AND NOZZLE NECK:
a) Fillet weld shear = πdo/2 x weld leg x 8134

b) Nozzle wall shear = πdm/2 x tn x 11620
c) Groove weld tension = πdo/2 x weld leg x 12284
d) Fillet weld shear = πdp/2 x weld leg x 8134
e) Groove weld tension = πdo/2 x weld leg x 12284
f) Groove weld tension = πdo/2 x weld leg x 1228
g) Fillet weld shear = πdo/2 x weld leg x 8134
POSSIBLE PATH OF FAILUR:

1) Through b c d = 318119+231431+230085
2) Through a c e f g = 153245+231431+202502+202502+
3) Through d c e f g = 230085+231431+202502+202502+
Path 1 dan 3 are stronger than the total strengh of 193311,11 lb

Pat 2 is stronger than strength of 60227,797 lb
NOZZLE 2
DIKETAHUI :
DITANYA: :
DIJAWAB: :

(A - A1) S = (10,27 - 2,636) 16600 =

(A2+2tnt)S = (1,68+2x0,625x0,875)16600 =

f) Fillet weld shear = πdo/2 x weld leg x 8134

1) Through b d = 175308+146850
2) Through a c e f = 102163+135001+135001+154287
3) Through d c e f = 146850+135001+135001+154287

NOZZLE 3
DIKETAHUI :
DITANYA: :
DIJAWAB: :

(A - A1) S = (4,873 - 1,251) 16600 =

(A2+2tnt)S = (1,14+2x0,5x0,875)16600 =



1) Through b d = 68412,8+67168,1
2) Through a c e = 51081,5+67500,6+67500,6
3) Through d c e = 67168,1+67500,6+67500,6

SPECIFICATION
Volume : 14000 gallons

Size : 120" OD x 314"OA
Design Pressure : 165 psig
Orientation : Horizontal
Contents : Air
Service : Storage
Material of Construction : carbon sSA 516 -70 @70
Empty Weight : 31607 lbs
Lining : none
Exterior : epoxy grey
Insulation : none
Code : ASME Section VIII, Div 1
INTERNAL PRESSURE
FORMULAS IN TERM OF OUTSIDE DIMENSION
WORKING PRESSURE
NOTATION
P : Design pressure or max. Allowable working pressure (psi)

S : Stress value of material (psi)
E : Joint efficiency
OR : Outside radius (inches)
OD : Outside diameter (inches)
t : Wall thicness (inches)
C.A. : Corrision allowance (inches)
No
1
2
3
w and corroded ) condition 4
5
6
7
w and corroded ) condition 8
9
10
11
12
13
14
15
16
17
RICAL SHELL 18
19
20
0.698363431
21
22
0.125 23
0.823363431 24
25
inches . min. thick plate 26
27
28
29
30
206.9782 psi memenuhi
31
32
33
34
165 psi
35
36
37
38
14089.30218 psi
39
40
= 119.125 inches
24656.28 lb/inches
SOIDAL HEAD
0.59109771
0.125
0.71609771
inches . min. thick plate
209.8609 psi memenuhi
165 psi
8341.972187 psi
= 119.250 inches
= 2342707 lb
NOTATION

E : Joint efficiency
OR : Outside radius (inches)
t : Wall thicness (inches)
C.A. : Corrision allowance (inches)
W : Vessel weight (lb)
Q : Load on one saddle (lb)
ts : thicness of shell (in) (Excluding corrotion allow.)
th : thicness of head (in) (Excluding corrotion allow.)
q : Contact angel
A : Distance from tangent line of head to the center of saddle (in)
b : Width of saddle (in)
H : Depth of dish of head (in)
L : Length of vessel tan.-tan. (in)
L + (R² - H²)/2AL 15803,5 x 24 1- 24/269,375 + (60² - 30²)/ 2 x 24 x 269,375
`1 -
1 + 4H/3L 1 + 4 x 30 /3 x 269,375
=
0,335 x 60² x 0,698
= 11.28111979 psi
15803,5, x 269,375 1 + (2(60² - 30²)/269,375²)

- 4A/L -4*24/269,375
4 1 + 4 x 30/3 x 269,375
=
0,335 x 60² x 0,698
= 126.00483765 psi
PR 165 x 60
= = 3456.899 psi
2ts 2 x 0,698
126 + 3456,9 = 3582.9038219 psi < 16599 x 0,85 = 14110 psi
A(24) < R/2(30)
0,88 x 15803,5
= = 331.89691 psi
60 x 0,698
S2 < 0,8 x S
331.8969126 < 13280
0,88 x 15803,5
= = 392.12581 psi
60 x 0,591
0,401 x 15803,5 S3 + PR/2th < 1,25 x S
= = 178.6846 psi
60 x 0,591 8552.934601 < 20750
,375) < 8R(480)
Q 12K6 QR 15803.5 12 x 0,013 x 1580

- = - -
4ts (b+1,56 Rts ) L ts² 4 x 0,698 (10+1,56 x 60 x 0,698 ) 269,375 x 0,6
= -1407.409 < 1,5 x S = 24900
K7 Q 0,76 x 15803,5
= -
ts (b+1,56 Rts ) 0,698 x (10+1,56 60 x 0,698)
= - 855.71614566 < 0,5 x yield point = 13600
NOTATION

OR : Radius (inches)
W : Vessel weight (lb)
Q : Load on one saddle (lb)
q : Contact angel
K11 : Connstant
t web : Web plate thickness
lbs
square in.
able stress ( 2/3 x S) = 11066.666667 psi
NOTATION

ID Shell : Inside diameter of shell (inches)
IR : Inside Radius (inches)
ts : shell thickness (inches)
22.5 OD Nozzle : Outside diameter of nozzle (inches)

11.25 tn : Thickness of nozzle (inches)
14.75
7.375
7
3.5
165 x 59,125
= = 0.6962833 in
16600 x 0,85 - 0,6 x 165
165 x 11,25
= = 0.1324852 in
16600 x 0,85 - 0,6 x 165
= 15.66637374 sq. In.
r of the following :
5 - 0,696) 22,5 = 4.021126258 sq. In. 4.021126258 sq. In.
(0,875-0,696) x (0,75+0,875) x 2
0.580829348 sq. In.
) Smaller of the following :

- 0,132) 5 x 0,875 = 2.701627293 sq. In. 2.315680537 sq. In.
- 0,132) 5 x 0,75 = 2.315680537 sq. In.
0,75 x 2(2,5 x 0,75) 2.8125 sq. In.

tside) 0,5² : 0.25 sq. In.
0.25 sq. In. +
TOTAL AREA AVAILABLE = 9.649306795 sq. In.
6.017066947 sq. In.

12.03413389 in.
ozzle + Width of pad

in. < 2 x ID = 45 in
165 x 59,125
= = 0.6962833 in
16600 x 0,85 - 0,6 x 165
165 x 7,375
= = 0.0868514 in
16600 x 0,85 - 0,6 x 165
= 10.27017834 sq. In.
5 - 0,696) 22,5 = 2.636071658 sq. In. 2.636071658 sq. In.
(0,875-0,696) x (0,625+0,875) x 2
0.536150168 sq. In.

5 - 0,132) 5x0,875 = 2.354400114 sq. In. 1.681714367 sq. In.
5 - 0,086) 5x0,625 = 1.681714367 sq. In.
0,625 x 2(2,5 x 0,625) 1.953125 sq. In.
tside) 0,5² : 0.25 sq. In.

0.25 sq. In. +
3.499267317 sq. In.

6.998534634 in.

in. < 2 x ID = 29.5 in
165 x 59,125
= = 0.6962833 in
16600 x 0,85 - 0,6 x 165
165 x 3,5
= = 0.0412176 in
16600 x 0,85 - 0,6 x 165
= 4.873982942 sq. In.
5 - 0,696) 7 = 1.251017058 sq. In. 1.251017058 sq. In.
(0,875-0,696) x (0,5+0,875) x 2
0.491470987 sq. In.

0,041) 5 x 0,875 = 2.007172936 sq. In. 1.146955963 sq. In.
0,041) 5 x 0,5 = 1.146955963 sq. In.
0,5 x 2(2,5 x 0,5) 1.25 sq. In.
tside) 0,375² : 0.140625 sq. In.

ide) 0,375² : 0.140625 sq. In. +
0.944759921 sq. In.

2.519359789 in.

in. < 2 x ID = 14 in
INING OPENING TO VESSEL
A : 15.666374 sq.in. : Area of reinforcement required

A1 : 4.0211263 sq.in. : Area of reinforcement available in shell
A2 : 2.3156805 sq.in. : Area of reinforcement available in nozzle neck
dp : 36.034134 inches : Outside diameter of pat
do : 24 inches : Outside diameter of nozzle
dm : 23.25 inches : Mean diameter of nozzle
S : 16600 psi : Stress value of shell mat.
Sn : 16600 psi : Stress value of nozzle mat.
Sp : 16600 psi : Stress value of pad mat.
t : 0.875 inches : Thickness of shell
tn : 0.75 inches : Thickness of nozzle
tp : 0.5 inches : Thickness of pad
fillet a : 0.5 inches : Size of fillet weld
fillet d : 0.5 inches : Size of fillet weld
fillet g : 0.5 inches : Size of fillet weld
193311.1082 lb
60227.79691 lb
= 8134 psi
= 8134 psi
= 12284 psi
= 11620 psi
/2 x weld leg x 8134 = 153244.56 lb

/2 x tn x 11620 = 318119.29 lb
/2 x weld leg x 12284 = 231430.56 lb
/2 x weld leg x 8134 = 230084.79 lb
/2 x weld leg x 12284 = 202501.74 lb
/2 x weld leg x 1228 = 202501.74 lb
/2 x weld leg x 8134 = 153244.56 lb
19+231431+230085 = 779634.64 lb
45+231431+202502+202502+153245 = 942923.16 lb
85+231431+202502+202502+153245 = 1019763 lb
l strengh of 193311,11 lb

fillet f : 0.5 inches : Size of fillet weld
126726.171 lb
46072.7085 lb
= 8134 psi
= 8134 psi
= 12284 psi
= 11620 psi
/2 x weld leg x 8134 = 102163.04 lb

/2 x tn x 11620 = 175307.67 lb
/2 x weld leg x 12284 = 135001.16 lb
/2 x weld leg x 8134 = 146850 lb
/2 x weld leg x 12284 = 135001.16 lb
/2 x weld leg x 8134 = 154287.04 lb
= 322157.69 lb
63+135001+135001+154287 = 526452.4 lb
50+135001+135001+154287 = 571139.37 lb

fillet e : 0.5 inches : Size of fillet weld
60141.23367 lb
33564.46899 lb
= 8134 psi
= 8134 psi
= 12284 psi
= 11620 psi
/2 x weld leg x 8134 = 51081.52 lb

/2 x tn x 11620 = 68412.75 lb
/2 x weld leg x 12284 = 67500.58 lb
/2 x weld leg x 8134 = 67168.111 lb
/2 x weld leg x 12284 = 67500.58 lb
2,8+67168,1 = 135580.86 lb
1,5+67500,6+67500,6 = 186082.68 lb
8,1+67500,6+67500,6 = 202169.27 lb
00 gallons
" OD x 314"OA
SA 516 -70 @700F
ME Section VIII, Div 1

Ukuran plat (inches) 16
0.0625
0.125
0.1875
0.25
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.6875
0.75
0.8125
0.875
0.9375
1
1.0625
1.125
1.1875
1.25
1.3125
1.375
1.4375
1.5
1.5625
1.625
1.6875
1.75
1.8125
1.875
1.9375
2
2.0625
2.125
2.1875
2.25
2.3125
2.375
2.4375
2.5
12 x 0,013 x 15803,5 x 60
269,375 x 0,698²
24900
g pressure (psi)
e in nozzle neck
e in nozzle neck
e in nozzle neck

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AH-048-B

14000 gallons Horizontal Air Tank

THICKNESS AND ALOWWALBLE WORKING PRESS

d) Tebal head (seemless ellipsoidal head)

g) Memakai stiffener ring atau tidak

b) - allowable working pressure (new)

- allowable working pressure (corroded)

2:1 ELLIPSOIDAL HEAD

e) - allowable working pressure (new)

- allowable working pressure (corroded)

g) Tidak memakai stiffener

i) Stress in Vessel on two sadle

LONGITUDINAL BENDING STRESS (S1)

- Stress at the saddles

QA 1 - A/L + (R² - H²)/2AL

QL/4 1+ (2(R² - H²)/L²)

Stress due to internal pressure =

The sum of tensional stress =

TANGENTIAL SHEAR STRESS since A(24) < R/2(30)

- Aditional stress in head

CIRCUM FERENTIAL STRESS L(269,375) < 8R(480)

J) Tidak memerlukan stiffener ring

Effective area of web plate = R/3 x 0,25

F/A = 644.7828 psi < Allowable stress ( 2/3 x S)

Fillet weld : 0.5 inches

WALL THICKNESS REQUIRED

AREA OF REINFORCEMENT REQUIRED

AREA OF REINFORCEMENT AVAILABLE

A1 = (Excess in shell) Larger of the following :

A2 = (Excess in nozzle neck) Smaller of the following :

A3 = (Inside projection) tnx2h :

n) Design of reinforcing pad

Pad material SA 516 - 70

The required area of pad = 15,66 - 9,64 =

Outside diameter of pad = OD nozzle + Width of pad

WALL THICKNESS REQUIRED

AREA OF REINFORCEMENT REQUIRED

AREA OF REINFORCEMENT AVAILABLE

A1 = (Excess in shell) Larger of the following :

A2 = (Excess in nozzle neck) Smaller of the following :

A3 = (Inside projection) tnx2h :

A4 = (Area of fillet weld outside) 0,5² :

n) Design of reinforcing pad

Pad material SA 516 - 70

The required area of pad = 10,27 - 6,77 =

Outside diameter of pad = OD nozzle + Width of pad

WALL THICKNESS REQUIRED

AREA OF REINFORCEMENT REQUIRED

AREA OF REINFORCEMENT AVAILABLE

A1 = (Excess in shell) Larger of the following :

A2 = (Excess in nozzle neck) Smaller of the following :

A3 = (Inside projection) tnx2h :

A4 = (Area of fillet weld outside) 0,375² :

n) Design of reinforcing pad

Pad material SA 516 - 70

The required area of pad = 4,87 - 3,92 =

Outside diameter of pad = OD nozzle + Width of pad

STRENGTH OF ATTACHMENTS JOINING OPENING

O) Check the strength of attachments of nozzle

o) strength of attachments of nozzle

LOAD TO BE CARRIED BY WELDS:

LOAD TO BE CARRIED BY WELDS ( a c e f g )

STRESS VALUE OF WELDS AND NOZZLE:

STRENGTH OF WELDS AND NOZZLE NECK: