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VISADO C/OBSERVACIONES
DEVUELTO C/CORRECCIONES
RECHAZADO
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RECIBIDO: REMITIDO:
FECHA NOMBRE FIRMA

La aprobación de este documento no libera al


proveedor/contratista de la responsabilidad de cumplir
con todas las condiciones del contrato u orden de
compra

0 ISSUE FOR DESIGN 16/05/2012 VVH ISU PEM


A ISSUED FOR APPROVAL 24/04/2012 VVH ISU PEM
REV. DESCRIPTION DATE BY CHK. APPD.

TECHINT N°: 3566–P–SP–100008

PROJECT: PERU WELLHEAD COMPRESSION PROJECT (PWCP)


TITLE:

PIPING CLASS A5
TECHNICAL SPECIFICATION
P&P FACILITIES DEPARTMENT
All the information contained in SCALE DOCUMENT N°: Revision
this document is confidential and
property of Pluspetrol, and the
totally or partial copy or -
PWCP–100–ET–C–008 0
reproduction of it is prohibited
without previous authorization. REPLACE: PCSE-100-ET-C-008 Page 0 of 9
DOCUMENTUM
Techint PIPING CLASS PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:24 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping class A5
Client Reference PLUSPETROL Branch Table A5
Service Potable Water and Fire Water, Instrument Air and Plant Air, Corrosion Allow 0.125 In
Welding Spec.

Base Material C Carbon Steel P Standard of design Applicable through


I 3103 ASME B31.3 Min Max
Rating 0150 150 LB
Temperature °F -20.0 200.0
Finish RF RF
Pressure PSIG 260.0 285.0
Heat Treatment
Control level Chgd Mod
Note
1) Dimensional standards shall be in accordance with ASME B16.5 (Flanges), ASME B16.9 (Buttweld fittings), ASME B16.11 (Forged steel fittings), and ASME B16.10 (Valves)
2) Reducing fitting thickness shall match heavier pipewall thickness
3) Refer to standard specification PCSE-100-ET-C-001 for design and fabrication requirements and PCSE-100-ET-C-026 TO 029 for general requirements for piping materials supply
4) Flanges larger than 24" shall be in accordance with ASME B16.47 TYPE B
5) Pipe used for underground service shall be factory externally coated with at least 16 mils fusion bonded epoxy.
6) 150# & 300# FF flanges and full faced gaskets shall be used with flat face valves.
7) Potable water system that meet the pressure and temperature rating of specification "Y1" may be piped with PVC and CPVC pipe per specification "Y1"
8) Firewater loop main sectioning valves to be "KEY-TYPE" for maintenance isolation
9) Pipe shall be SAW (Straight seam) with 100% of X-RAY
10) All flanges and flanged ends shall have serrated spiral finish facings 125 to 250 AARH max.
11) To perform a diameter change from C.S. to Galvanized C.S. use swage nipples
12) Corrosion allowance 0.125" valid for 3" & above piping
13) Valve to be used for buried service. 14) Coating of piping material (including, pipe,
fittings, valves & stud bolts and nuts) shall be in accordance with the requirements of Standart Specification No. PCSE-100-ET-X-002; Selection and Application of Protective Coatings.
Temp. °F Press. PSIG Mod Size Thk. Mod
-20.0 285.00 1/2 S-XS
100.0 285.00 3/4 S-XS
200.0 260.00 1 S-XS
1_1/2 S-XS
2 S-XS
3 S-STD
4 S-STD
6 S-STD

1
Techint PIPING CLASS PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:24 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping class A5
8 S-STD
10 S-STD
12 S-STD
14 S-STD
16 S-STD
18 S-STD
20 S-STD
24 S-STD
30 11.13

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Techint PIPING CLASS DETAIL PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:27 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping Class A5

From To (M) Constructive Tag Eqp.


Object Standard of design End Rat. Finish Construction Material Characteristic Prj. tag Thk. Note Coll. Alias. Pos. Mod
From To (R)

Pipe 1/2 2 ASME B36.10 THDD-M npt Seamless ASTM A 53 Gr.B SMLS Galvanized acc. to TUBE
ASTM A-53

Pipe 3 12 ASME B36.10 BE Seamless API Spec 5L Gr. B Coated at least 16 See note 5 TUBE
mils FBE

Pipe 3 12 ASME B36.10 BE Seamless API Spec 5L Gr. B TUBE

Pipe 14 30 ASME B36.10 BE Sumerged Arc API Spec 5L Gr. B SAW Straight seam See note 9 TUBE
Welding 100% X-ray

Pipe 14 24 ASME B36.10 BE Sumerged Arc API Spec 5L Gr. B SAW Straight seam See note 9 & 5 TUBE
Welding 100% X-ray &
Coated at least 16
mils FBE
Pipe Nipple L=100mm 1/2 2 ASME B36.10 THDD-M npt Seamless ASTM A 53 Gr.B SMLS Galvanized acc. to FTUB
ASTM A-53

Swage Concentric Nipple 3/4 2 MSS SP-95 THDD-M npt Seamless ASTM A 234 Gr.WPB Hot Dip Galv. acc. REDU
SMLS to ASTM A-153
1/2 1_1/2
Swage Concentric Nipple 3 4 MSS SP-95 BE x THDD-M npt Seamless ASTM A 234 Gr.WPB See note 11 REDU
SMLS
1/2 2
Swage Eccentric Nipple 3/4 2 MSS SP-95 THDD-M npt Seamless ASTM A 234 Gr.WPB Hot Dip Galv. acc. REDU
SMLS to ASTM A-153
1/2 1_1/2
Swage Eccentric Nipple 3 4 MSS SP-95 BE x THDD-M npt Seamless ASTM A 234 Gr.WPB See note 11 REDU
SMLS
1/2 2
Coupling 1/2 2 ASME B16.11 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. COUP
to ASTM A-153

Union 1/2 2 MSS SP-83 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. UNIO
to ASTM A-153

Plug Hexagonal Head 1/2 2 ASME B16.11 THDD-M npt Forged ASTM A 105 Hot Dip Galv. acc. CLOS
to ASTM A-153

Bushing Reduccion Hex. 3/4 2 ASME B16.11 THDD-M npt x THDD-F npt Forged ASTM A 105 Hot Dip Galv. acc. COUP
to ASTM A-153
1/2 1_1/2
90° Elbow Long Radius 1/2 2 ASME B16.11 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. ELBO
to ASTM A-153

90° Elbow Long Radius 3 30 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB ELBO
SMLS

45° Elbow Long Radius 1/2 2 ASME B16.11 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. ELBO
to ASTM A-153

3
Techint PIPING CLASS DETAIL PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:27 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping Class A5

From To (M) Constructive Tag Eqp.


Object Standard of design End Rat. Finish Construction Material Characteristic Prj. tag Thk. Note Coll. Alias. Pos. Mod
From To (R)

45° Elbow Long Radius 3 30 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB ELBO
SMLS

Tee 1/2 2 ASME B16.11 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. TEE
to ASTM A-153

Tee 3 30 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB TEE


SMLS

Tee Reducing 3/4 2 ASME B16.11 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. TEE
to ASTM A-153
1/2 1_1/2
Tee Reducing 4 30 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB TEE
SMLS
3 24
Cap 1/2 2 ASME B16.11 THDD-F npt 3000# Forged ASTM A 105 Hot Dip Galv. acc. CAP
to ASTM A-153

Cap 3 30 ASME B16.9 BW Wrought W ASTM A 234 Gr.WPB- CAP


W

Reducer Concentric 4 30 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB REDU


SMLS
3 24
Reducer Eccentric 4 30 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB REDU
SMLS
3 24
Thredolet 3 30 MSS SP-97 THDD-F npt 3000# Forged ASTM A 105 OLET
1/2 2
Weldolet 8 30 MSS SP-97 BW Forged ASTM A 105 OLET
3 14
Flange 1/2 2 ASME B16.5 THDD-F npt 300 LB RF Forged ASTM A 105 Hot Dip Galv. acc. Optional/Alternative FLAN
to ASTM A-153 flange

Flange 1/2 2 ASME B16.5 THDD-F npt 150 LB RF Forged ASTM A 105 Hot Dip Galv. acc. FLAN
to ASTM A-153

Flange 1/2 2 ASME B16.5 THDD-F npt 300 LB FF Forged ASTM A 105 Hot Dip Galv. acc. Optional/Alternative FLAN
to ASTM A-153 flange

Flange 1/2 2 ASME B16.5 THDD-F npt 150 LB FF Forged ASTM A 105 Hot Dip Galv. acc. Optional/Alternative FLAN
to ASTM A-153 flange.

Flange 1 2 ASME B16.5 THDD-F npt 150 LB RF Forged ASTM A 105 Hot Dip Galv. acc. FLAN
to ASTM A-153 /
With JACK
SCREW
Flange W.N. 3 24 ASME B16.5 150 LB RF Forged ASTM A 105 WITH JACK FLAN
SCREW

4
Techint PIPING CLASS DETAIL PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:27 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping Class A5

From To (M) Constructive Tag Eqp.


Object Standard of design End Rat. Finish Construction Material Characteristic Prj. tag Thk. Note Coll. Alias. Pos. Mod
From To (R)

Flange W.N. 3 24 ASME B16.5 300 LB FF Forged ASTM A 105 Optional/Alternative FLAN
flange.

Flange W.N. 3 24 ASME B16.5 300 LB RF Forged ASTM A 105 Optional/Alternative FLAN
flange

Flange W.N. 3 24 ASME B16.5 150 LB FF Forged ASTM A 105 Note 6 FLAN

Flange W.N. 3 24 ASME B16.5 150 LB RF Forged ASTM A 105 FLAN

Flange W.N. 30 30 ASME B16.47-B 150 LB FF Forged ASTM A 105 FLAN

Flange W.N. 30 30 ASME B16.47-B 150 LB RF Forged ASTM A 105 FLAN

Flange Blind 1/2 2 ASME B16.5 150 LB RF Forged ASTM A 105 Hot Dip Galv. acc. FBLI
to ASTM A-153

Flange Blind 3 24 ASME B16.5 150 LB FF Forged ASTM A 105 Note 6 FBLI

Flange Blind 3 24 ASME B16.5 150 LB RF Forged ASTM A 105 FBLI

Flange Blind 30 30 ASME B16.47-B 150 LB RF Forged ASTM A 105 FBLI

Spectacle Blinds 1 18 API 590 THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Thk. Acc. To PCOM
PWCP-100-ET-C-
100
Spacers & Blinds 20 24 API 590 THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Thk. Acc. To PCOM
PWCP-100-ET-C-
100
Valve Ball F.B. Floating 1/2 2 MSS SP-110 THDD-F npt 600 Cast ASTM B 61 VBA10N002 VALV
psi
CWP
Valve Ball F.B. Floating 3 4 API 6D FLG 150 LB RF Cast ASTM A 216 WCB VBA01C022 VALV

Valve Ball R.B. Floating 1/2 2 MSS SP-110 THDD-F npt 600 Cast ASTM B 61 VBA10N001 VALV
psi
CWP
Valve Ball R.B. Floating 3 4 API 6D FLG 150 LB RF Cast ASTM A 216 WCB VBA01C019 VALV

Valve Ball R.B. Trunion 6 10 API 6D FLG 150 LB RF Cast ASTM A 216 WCB VBA01C021 VALV

5
Techint PIPING CLASS DETAIL PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:28 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping Class A5

From To (M) Constructive Tag Eqp.


Object Standard of design End Rat. Finish Construction Material Characteristic Prj. tag Thk. Note Coll. Alias. Pos. Mod
From To (R)

Valve Ball F.B. Trunion 6 10 API 6D FLG 150 LB RF Cast ASTM A 216 WCB VBA01C018 VALV

Valve Butterfly Wafer 3 24 API 609 150 LB RF Cast ASTM A 216 WCB VBY01C007 VALV

Valve Check Lift 1/2 2 MSS SP-80 THDD-F npt 200 LB Cast ASTM B 61 VCL21N001 VALV

Valve Check Swing - "Y" 1/2 2 MSS SP-80 THDD-F npt 200 LB Cast ASTM B 61 VCS21N001 VALV
Pattern

Valve Check Wafer 3 24 API 594 150 LB RF Cast ASTM A 216 WCB VCK01C010 VALV

Valve Gate Resilient Wedge 3 20 AWWA C-509 FLG 125 LB FF Cast ASTM A 126 Cl.B See notes 6, 8 & 13. VGR12I001 VALV

Valve Gate Resilient Wedge 3 24 AWWA C-509 FLG 125 LB FF Cast ASTM A 126 Cl.B See notes 6 & 8 VGR12I002 VALV

Valve Gate Resilient Wedge 24 24 AWWA C-509 FLG 125 LB FF Cast ASTM A 126 Cl.B See notes 6, 8 & 13. VGR12I003 VALV

Valve Gate Resilient Wedge 30 30 AWWA C-509/B-16.47-B FLG 125 LB FF Cast ASTM A 536 VGR12I004 VALV

Valve Globe Plug Disc 1/2 2 MSS SP-80 THDD-F npt 200 LB Cast ASTM B 61 VGL21N001 VALV

Valve Globe Plug Disc 3 10 BS 1873 FLG 150 LB RF Cast ASTM A 216 WCB TRIM 8 VGL01C006 VALV

Valve Needle 1/2 1 Manuf.s STD THDD-M npt x THDD-F npt 6000 Forged ASTM B 16 VNE32N001 VALV
psi @
150°F
Dielectric Joint (Thk = 1/2 24 ASME B16.21 150 LB RF 125-250 Ra Gasket GLASS REINFORCED With bolt GASK
0.125") EPOXI NEMA G-10 / insulation sleeving
TEFLON & double
insulation and
steel washers
Dielectric Joint (Thk = 1 24 ASME B16.21 150 LB FF 125 Ra Gasket GLASS REINFORCED With bolt See note 6 GASK
0.125") EPOXI NEMA G-10 / insulation sleeving
TEFLON & double
insulation and
steel washers

6
Techint PIPING CLASS DETAIL PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:28 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping Class A5

From To (M) Constructive Tag Eqp.


Object Standard of design End Rat. Finish Construction Material Characteristic Prj. tag Thk. Note Coll. Alias. Pos. Mod
From To (R)

Dielectric Joint (Thk = 30 30 ASME B16.21 / ASME 150 LB RF 125-250 Ra Gasket GLASS REINFORCED With bolt GASK
0.125") B16.47-B EPOXI NEMA G-10 / insulation sleeving
TEFLON & double
insulation and
steel washers
Gasket Flat (Thk = 2mm) 3 24 ASME B16.21 150 LB FF Gasket Asbestos Free Fiber NBR Binder; GASK
Compound compressed synthetic
fibre Jhon Crane 2160
or similar. Note 6
Gasket Flat (Thk = 2mm) 3 24 ASME B16.21 300 LB FF Gasket Asbestos Free Fiber NBR Binder; GASK
Compound compressed synthetic
fibre Jhon Crane 2160
or similar. Note 6
Gasket Flat (Thk = 3mm) 30 30 ASME B16.21 / ASME 300 LB FF Gasket Asbestos Free Fiber NBR Binder; GASK
B16.47-B Compound compressed synthetic
fibre Jhon Crane 2160
or similar.
Gasket Flat (Thk = 3mm) 30 30 ASME B16.21 / ASME 150 LB FF Gasket Asbestos Free Fiber NBR Binder; GASK
B16.47-B Compound compressed synthetic
fibre Jhon Crane 2160
or similar.
Gasket Self Centering 1/2 24 ASME B16.21 150 LB Gasket Asbestos Free Fiber NBR binder; GASK
Compound compressed synthetic
fibre Jhon Crane 2160
or similar
Gasket Self Centering 1/2 24 ASME B16.21 300 LB Gasket Asbestos Free Fiber Optional/Alternative GASK
Compound flange

Gasket Self Centering 30 30 ASME B16.21 / ASME 150 LB Gasket Asbestos Free Fiber NBR binder; GASK
B16.47-B Compound compressed synthetic
fibre Jhon Crane 2160
or similar
Joint Standard 3 24 Bolts Len for Standard 300 LB FF GASK
Joint - ASME B16.5

Joint Standard 30 30 Bolts Len for Standard 125 LB FF GASK


Joint - ASME B16.47 B

Joint Standard 30 30 Bolts Len for Standard 150 LB RF GASK


Joint - ASME B16.47 B

Drip Ring 1/2 12 Ends as per ASME B16.5 THRU BOLTED 150 LB RF From Plate ASTM A 285 Gr.C Dim. acc. to PWCP- PCOM
100-ET-C-100

7
Techint PIPING CLASS DETAIL PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:28 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mm Temp: °F Pres: PSIG Corr: In

Piping Class A5

From To (M) Constructive Tag Eqp.


Object Standard of design End Rat. Finish Construction Material Characteristic Prj. tag Thk. Note Coll. Alias. Pos. Mod
From To (R)

Object Standard of design Material Constructive characteristic Tag Default Mod

Stud Bolt + 2 Heavy Hex Nuts ASME B18.2.1/B18.2.2/B1.1 UNC<=1"& ASTM A 193 Gr.B7 - A 194 Gr.2H Both XYLAN 1424 black coated x
8UN>1" Cl.2A/2B

8
Techint PIPING CLASS BRANCH PROJ: 3566 REV: 0
PUMA5 5/16/2012 12:28:31 PM DOC: PWCP-100-ET-C-008
PLUSPETROL - EPC30 WHCP PERÚ Size: In Thk: Sch. mmTemp: °F Pres: PSIG Corr: In

Chgd
Piping Class A5 Branch Table A5

Branch 30 TS Branch
Size 24 TR TS TH Thredolet
20 TR TR TS
TR Tee Reducing
18 TR TR TR TS
TS Tee
16 TR TR TR TR TS
W Weldolet
14 W TR TR TR TR TS
12 W TR TR TR TR TR TS
10 W W TR TR TR TR TR TS
8 W W W W TR TR TR TR TS
6 W W W W W W TR TR TR TS
4 W W W W W W W W TR TR TS
3 W W W W W W W W W TR TR TS
2 TH TH TH TH TH TH TH TH TH TH TH TH TS
1½ TH TH TH TH TH TH TH TH TH TH TH TH TR TS
1 TH TH TH TH TH TH TH TH TH TH TH TH TR TR TS
¾ TH TH TH TH TH TH TH TH TH TH TH TH TR TR TR TS
½ TH TH TH TH TH TH TH TH TH TH TH TH TR TR TR TR TS
30 24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
Run Size

Sizes translation ½=1/2, ¾=3/4, 1=1, 1½=1_1/2, 2=2, 3=3, 4=4, 6=6, 8=8, 10=10, 12=12, 14=14, 16=16, 18=18, 20=20, 24=24, 30=30

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