User Manual

English

HEAD OFFICE & FACTORY

1112, Seohae-Ro, Paltan-Myeon, Hwaseong-City, Gyeonggi-Do, 445-915 Korea
Tel. + 82 31 350 2530 (Overseas Sales Team) Fax. + 82 31 354 7446
E-mail. yudo@yudohot.com Web. www.yudo.com

Ver. 2.0 MN TW600 [ 14. Jun ]

▶ We reserve the right to change specifications without notice.
TW 600 User Manual
SEQUENCE INJECTION TIMER

1. Check Point before use

Thank you for using YUDO product.

TW 600 Please be noted of this manual to avoid problems by any misuse, before you use
YUDO product. Also, Deliver this manual to final processor and keep it in regular
User Manual place to check whenever it needs
ᆞOur policy is one of continuous improvement and we reserve the right to alter
product specifications at any time without giving notice.
ᆞYou can contact YUDO Headquarters or regional sales office for technical
advice.
Thank you for using YUDO product. ᆞNo part of this document may be reproduced in any form of by any means,
electronic, mechanical photocopying or otherwise, without prior written
permission of the copyright owner.
Please be noted of this manual to avoid problems
by any misuse, before you use YUDO product. 1) Appearance Checkup
You can contact YUDO Headquarters or Check actual controller(TW600) received differences from contractual
regional sales office for technical advice. configurations.
Check if there’s no fault on each timer units and externally. Contact supplier
or YUDO sales office if you find any damaged or missing parts.

2) Type and Meaning of Sign

Contents
Sign Meaning Contact
1. Check Point before use ···················································· 01
Displays dangerous situation like the risk of trivial or
Warning
normal injury if not avoid.
2. Outline ········································································· 03
Displays dangerous situation like the risk of death or
3. Caution and Instruction for safety ······································ 05 Danger
serious injury if not avoid.

4. Function and way of use
5. MODE Specification
6. Sequence system application
··················································· 08 Attention High Displays dangerous situation caused
electricity by the high-voltage electrical
························································· 10
Ground Connection of the product is recommended
Grounding
to prevent electric shock and earth fault
············································ 12

7. Connector position and Assembly ······································ 13 AC An Alternating Current

8. Sequence Timer connecting diagram ································· 14

DC A Direct Current
9. Maintenance ································································· 15
ㆍPlease observe safety precaution as well informing of main risks and safety
measures about above those safety signals in manual.

01
 TW 600 User Manual
SEQUENCE INJECTION TIMER

2. Outline
3) Check List before use Timer 1) Uses
YUDO Sequence System is to provide the following benefits.
(1) Read all of these instructions before connecting power and turning on the
(1) Removal or Positioning of Weld Line
system. Follow all warnings and instructions mentioned on the manual.
Quality of Molded part can be improved by removing or re-positioning of
(2) Need regular repair to use the controller continuously and safely. weld lines on visual surfaces, or sections where a weld line would cause a
(3) Some components have their own product Lifecycle. weakness.
(2) Regulation of the Injection Quantity by Gate opeartion.
(4) One year warranty in normal condition. Injection balance can be adjusted in Family mold application.
(5) Input socket has danger of electric shock, Must not contact with body and (3) Improvement on Flash and short-shot
goods which is applying an electric current. By Gate open control in an orderly manner, it can eliminate Flash and
short-shot problem.
(6) Be sure that all of the cables (power cables, thermocouple cables, and input
power cables) are free from wear or damage. 2) Power Supply
(7) Establish locking device in case of maintenance this product. Main Power Supply (Timer Case) AC100~250V , 50/60 Hz, 1.5A
(8) To prevent Breakage or trouble this product, Be sure that the input power is Injection Signal Input Power DC 24V , AC100V~240V (Free Voltage)
rated and sequence of phases is correct. Solenoid Valve output voltage DC 24V , AC100V~250V (Free Voltage)
(*AC Solenoid Valveoutput must be same with AC input power.)
(9) Check the system is completely disconnected from the power source before
doing wearing. Operating temperature 0℃ ~ 50℃
PCB Structure
(10) Do not modify the controller or insert in-genuine parts.
① Power board Power PCB
(11) Do not disassemble or modify the controller. It may cause malfunction or ② Relay board Relay (Solenoid Valve ON/OFF)
injury. ③ CPU board MPU, out signal Input/Output Display,
(12) Check that earth/ground connection is in good condition. Switch Signal input
④ Front board Solenoid Valve output display
(Be sure to do ground connection for any eventuality) (DC24V , AC100~250V )
(13) Do not handle the controller with wet hands. ⑤ Mother board DC Main Power distribution and Connector

(14) When water infiltrated, Inspect certainly because there is electric leakage,
3) Environment Specifications
danger of fire.
(15) Clean up any water, oil, dirt, cleaning fluids etc. that may have spilled Installation Place Use interior space
during a mold change or since the last production run. It may cause injury. Operating temperature 0 ~ 50℃
Operating humidity 20 ~ 90%RH(Non-condensing)
Maximum use altitude Max. 2,000m
Storage temperature -25 ~ 70℃
500Vdc, Over 20MΩ
Insulation resistance
[Input Power-Field Ground, Input/Output-Field Ground]
Permissive signal resistance Less than 250Ω
1,500Vac, 50/60Hz 1min.
Dielectric
[Input Power-F/G, Input/Output-F/G, Input/Output-Input Power]
Vibration 10 ~ 55Hz, Bandwidth 0.75mm, 3 directions 4 swings, 5 min/swing
Shock withstand 147㎨, 3 directions-3 times
Magnetic influence Less than 400 AT/m

02 03
 TW 600 User Manual
SEQUENCE INJECTION TIMER

4) TW 600 Parts name 3. Caution and Instruction for safety

1) Select the installation location
1 DELAY The time until gate is started to be opened
(1) Install way and place should be suitable for the weight and size of the
after receiving injection signal.
product.
Mode A, Mode B, Mode C operates in the
same way. ( Basic setting value : 3 sec. ) (2) Install on a solid surface.
2 OPEN The time when gate is being opened. (3) Do not use the product at an angle.
Counting continues in mode A until injection
signal ends. Gate opens only during setting (4) Do not post device or wiring which is causative of noise around this
time in Mode B and Mode C. product.
( Basic setting value : 3 sec. ) (5) Use timer at vertical stance.
3 SIGNAL LED Lamp is turned on, as injection signal is input.
(6) Warm up the timer if ambient temperature is below 10℃(50℉).
4 OUT LED Lamp is turned on, as Gate is open.
11 In manual mode, it operates in the same way. (7) Keep out of equipment generating heat.
5 MODE A LED Lamp is turned on when it is set as A type (8) Never use the place which has a lot dirt, salt content.
( Refer to 5-page, Mode setting )
6 MODE B LED Lamp is turned on when it is set as B type (9) Never allow to install where corrosive or inflammable gas are in.
( Refer to 5-page, Mode setting ) (10) Keep out of the sun.
7 MODE C LED Lamp is turned on when it is set as B type
(11) Never allow to install where the temperature changes severely.
( Refer to 5-page, Mode setting )
8 DELAY SET Key A key to set gate opening time after injection signal. (12) Keep out of inflammable materials.
("SAVE" is displayed 3 seconds after setting, and (13) Install in a well-ventilated place for smooth operation of the product.
then setting value is saved. If signal is turned on
before "save" display, it operates with the
2) Maintenance and Cleaning
changed value. If input power is turned off and
then turned on, setting value is not saved). (1) Clean up regularly to prevent exposure to oil stain and dirt on the front
9 UP Key A key to set up time by pressing DEL or operation button of timer.
OPEN SET Key simultaneously . (2) Clean up regularly because if there are many dirt on the inside of timer
10 DOWN Key A key to turn down time setting by pressing using for a long time, It becomes the cause of malfunction and fire.
DEL or OPEN SET key simultaneously.
11 Manual Output Key A Key to open Gate manually. (3) In case, contact part of timer units are contaminated, the product could
It operates only when the key is being pressed. not operate or malfunction because of contact failure.
Blank panel
12 OPEN SET Key A key to set the time when gate is being opened. (4) Do not use cleaning solvent to prevent front display part. Please use
This is used by pressing key or key simultaneously. water and fabric when you clean the front part of timer.
( Save function is the same as DEL SET key )
13 Main power switch
14 Unit take-out Bar
15 Unit fixing Bolt
220V 24V 16 Solenoid Valve output power supply display
The Voltage must be same as Solenoid Valve
MODE A
input Voltage in mold. (AC 220V / DC 24V)
T
17 MODE operation Specification
DELAY OPEN
Sig On Sig OFF

MODE B

T1 DELAY OPEN

04 05
 TW 600
SEQUENCE INJECTION TIMER
3) Main risk element and prevention
(1) The Risk by electric and electric shock
ᆞBe sure that currents can be flowing on the product because TW600 timer
is using 24Vdc or 220Vac even higher and larger voltage in order to control
heaters of mold, so it causes injury and even death when you touch on the
side flowing currents accidently.
4) Safety measures
ᆞRead all of general safety instructions closely, please be informed and take
prevention measures for all of the accident can be cause while operating
and maintenance.
ᆞDo not handle the timer with wet hands. Otherwise, it can cause electric
shock or severe injury
ᆞTurning the timer on without notice when a worker maintains equipment
is very dangerous.
ᆞIt can cause severe injury since currents can be flowing into the worker
accidently. Thus, the worker has to notice maintenance to prevent
co-worker to operate timer.
ᆞTouching on the side flowing currents accidently, it can cause electric
shock and even severe injury or death by flowing currents in a flash. Thus,
please follow below procedures and instructions.
-After confirming whether the power is off or not, please check residual
electricity on timer by tester.
-Do not wear the accessory including metal (ring, watch, bracelet and so
on) that can be flowed currents. It is at high risk for electric shock.
ᆞIn case of melting a fuse or switching off, the reason can be a leakage
current. If you turn equipment on without notice, not only the power is off
but also the worker could be frosted cause by leakage current.
At this moment, you have to maintain equipment after disassembling
equipment.
06
User Manual
-Risk Areas
ᆞTimer output connector
ᆞMain power switch
ᆞInner part power
ᆞBlank panel on the side of Timer
ᆞThe whole length wiring inside Timer
(1) Precaution for safety
ᆞTo operate and maintain timer safely, please be informed well as to below
instructions. Otherwise, you can be frosted by electrical risk.
-Read all of instruction in this manual and being informed well.
-Never disassemble Power board of Timer when the timer power is on.
Disassemble Board after confirming the safe. Put the power switch out,
wait and check residual electricity of inner timer.
-A worker has to notice maintenance to prevent co-worker to operate
timer.
-Take proper equipment and procedure during the maintenance.
-Wear proper protective equipment during the maintenance.
-Do not do anything while the power is on. Do not wear the accessory
including metal (ring, watch, bracelet and so on) that can be flowed
currents.
-In case you do maintenance while the power is on, please do work after
making co-workers to be noticed for the work optically /acoustically.
-Attach the direction board showing an emergency exit in working area.
-Be sure about emergency shelter and aisle.
-Remove obstructions on the emergency aisle.
-Attach the direction board showing emergency shelters in working area.
-Do not handle equipment when you are drunk or sick.
-Maintenance without guidance or supervision of manager is restricted.
ᆞBefore starting maintenance work, Inform that you’re doing maintenance
to everyone, and be careful not to enter the power on Timer while
working.
ᆞIf Timer is operating, make it stop working and check whether it’s
completely stopped.
If circumstances require, install power protection device.
07
 TW 600 User Manual
SEQUENCE INJECTION TIMER

4. Function and way of use

(2) Open time adjustment
1) Main power input - operation ① Press Open key to make value change,
(1) Version and Segment ( from 0 ~ 9 ) counts up by 0.3 seconds then use ▲ UP and ▼ DOWN key.
when Power Supply inputs. ② To make the first Open time setting in MODE C,
(2) LED blinks successively. follow ① instruction during "A" kept in display.
(3) The final operation indication appears after a self-inspection. ③ To make the second Open time setting in MODE C,
follow ① instruction during "p" kept in display.
2) Mode and time setting ④ Open time setting is available only in MODE B, C.
(1) Press "Delay + Open" key simultaneously to make setting menu (3) How to set Solenoid output Voltage
change during operation. Disassemble TW600 blank panel under Power supply turn off.
① "SET" appears in Delay Segment. After remove M4 x 5mm bolt, connect blank panel power B/D's
② Time unit appears in Open Segment connector to jumper cable that needed(J8(DC24V Hydraulic),
(2) Press the manual output key to make MODE change. J3(DC24V Pneumatic), J1(AC110V, AC220V)).
(Mode A>B>C>A) (Factory setting : AC220V)
(3) Press ▲UP key to make Press Up key to make Time unit change * Output Voltage must be same with Solenoid Valve Input Voltage in mold.
below decimal point. (0.01> 0.1> 1> 0.01) ( Unless, it causes malfunction in operation)
(4) ▼ Down key is to down the value.
(5) The value is saved if there is no response for 3 seconds.
(6) All Input & Output operation are not available during setting time.
*AC 110V
3) Time setting or
AC 220V
(1) Delay time setting. (Hydraulic /
Pneumatic)
① Press Delay key to make value change,
then use ▲ UP and ▼ DOWN key.
② To make the first Delay time setting in MODE C,
follow ① instruction during "A" kept in display. >
③ To make the second Delay time setting in MODE C,
follow ① instruction during "p" kept in display.
④ Delay time setting is available all in MODE A, B, C. > *DC 24V
(Hydraulic)
⑤ The value is saved, unless there is any response for 3 seconds.
⑥ Manual operation can be done under Open key input during
the set time.
⑦ Continual input is available under UP/DOWN key being pressed.
⑧ If saved as 999 sec in 1 sec. setting, 99.9 sec. is displayed
in 0.1 sec. setting. ( 9.99 sec. is displayed in 0.01 sec. setting )

( The saved value is converted by multiple value ) *DC 24V

(Pneumatic)
1 Sec setting 0.1 Sec setting 0.01 Sec setting
Setting range 0 - 999 Sec 0 - 99.9 Sec 0 - 9.99 Sec

*Note : Sequence timer controller Unit card is interchangeable without regard

for Pneumatic or Hydraulic, but the Controller case has to be fit in
according to a type.
08 09
 TW 600 User Manual
SEQUENCE INJECTION TIMER

5. MODE Specification
YUDO Sequence Timer( TW 600 ) has 3 types of MODE.
The user can adjust Gate open/close/delay time for the optimal injection 3) MODE C
application in a convenient way. In MODE C, Users can carry out MODE B operation twice successively.
1) MODE A Ex1 ) Injection time : 20 seconds.
Selection Mode A - After the injection signal has been received, The first Del. time : 3 seconds / The first Open time : 4 seconds
The second Del. Time : 5 seconds / The second Open time : 6 seconds
the gate remains closed during the DEL time. After the Del time
Operation : After 3 sec. delay, the Gate opens for 4 seconds.
has elapsed, the gate Opens and remains open until the end of the
Successively after 5 sec. close, the Gate opens for 6 seconds.
injection signal.
Ex1 ) Injection time : 10 seconds DEL Time ( T1) : 3 second setting
Gate Open Gate Open
Operation : Gate opens 3 seconds after receiving the injection signal,
and remains open for 7 seconds, and then closes. T t1 t2 t3 t4
Gate Open 3 Sec 7 Sec 12 Sec 18 Sec 20 Sec
Signal On Signal Off
T t1 t2
3 Sec 10 Sec
t1 : First Delay Time t2 : First Open Time
Signal On Signal Off
t3 : Second Delay Time t4 : Second Open Time
t1 : Delay Time
2) MODE B 4) Injection signal extension function
Generally a valve Gate closes, when injection signal ends. But in some cases,
Selecting Mode B - After the injection signal has been received,
the valve Gate should be kept open even though the injection signal ends.
the gate remains Closed during the Del time.
Users can actualize this operation by setting MODE B with (-) open time.
After the Del time has elapsed, the gate Opens for the Open time setting
Then the Timer controller itself keeps the injection signal in an open condition.
After the Open time has elapsed, the gate closes and remains closed.
This function is specially used for controlling Extension Nozzle in Stack-mold
Ex1 ) Injection time : 10 seconds / DEL Time : 3 second setting
/ Open time : 4 second setting which needs to make a Gate close after HRS inner channel pressure becomes
Operation : Gate opens 3 seconds after receiving the injection signal, reduced enough.
and remains in the open condition for 4 seconds, Ex1 ) injection time : 10 sec. / Delay time : 3 sec. / Open time : (-) 2 sec.
and then closes. Operation : Gate opens 3 seconds after receiving the injection signal,
Gate Open
and still remains in the open condition for 2 seconds after
injection signal ends.
T t1 t2
3 Sec 10 Sec Gate Open
Signal On Signal Off T t1 t2
t1 : Delay Time / t2 : Open Time 3 Sec 10 Sec 12 Sec
Signal On Signal Off Signal Off
Ex2) Injection time : 10 seconds. / Del Time : 3 seconds
(Machine) (Timer)
/ Open time : 9 seconds.
Operation : After 3 seconds delay, the Gate opens 7 seconds after t1 : Delay Time / t2 : Open Time
receiving the injection signal, and then closes.
*Note : The gate closes as soon as the injection signal ends,
regardless of Open time setting Value.
Gate Open
T t1 t2
3 Sec 10 Sec 12 Sec
Signal On Signal Off

t1 : Delay Time / t2 : Open Time

10 11
 TW 600 User Manual
SEQUENCE INJECTION TIMER

6. Sequence system application 7. Connector position and Assembly

1) MODE A application 1) Connector is installed to Solenoid Block Assembly in mold.
(1) In case of short shot on product
Open Gate 1 first to enlarge filling area, then Open Gate 2 later to fill up well.

Shot Short

Gate 1 Gate 2

(2) To inject products which have a big dimensional difference per cavity,
open G1 first to fill up the big size and then open G2 later to make
the balance. It can optimize the injection precision.

Gate 1 Gate 2

2) MODE B application
(1) To inject complicated products which have a big dimensional difference,
apply MODE 1 for Gate 1~4, and MODE B only for Gate 5. It is used to
fill up the very small sized dimension just before the injection ends. 2) Connector Assembly
Gate 2 Gate 1
Sol Valve No Connector Pin No Connector specifications

No. 1 1, 2
Gate 3 Gate 5 Gate 4
No. 2 3, 4
3) MODE C application
9 1
(1) It is used to apply 'one and after' injection signal control. No. 3 5, 6
10 2
Opening the gates first which could have fill-up Unbalance if Users 11 3 HAN 16A (250V 16A)
No. 4 7, 8
open the all gates at the same time, and then close the gates keeping 12 4 Mold : Male Insert
time with fill up. It is designed to avoid the excessive filling pressure. 13 5 (09 20 016 2612 )
No. 5 9, 10
14 6 Cable : Female Insert
Although this is also possible in MODE B operation, the function to (09 20 016 2812 )
No. 6 11, 12 15 7
keep up the holding pressure in channel by opening the Gate (The Timer
16 8
controller itself keeps the injection signal in an open condition )
No. 7 13, 14
is possible only in MODE C. MODE C is a new type of output pattern
which is able to optimize the various sequence controls to match the No. 8 15, 16
product feature and injection peculiarity.
Gate 1 Gate 2

Gate 5

Gate 3 Gate 4

12 13
 TW 600 User Manual
SEQUENCE INJECTION TIMER

8. Sequence Timer connecting diagram 9. Maintenance

1) Check Power Unit
(1) Check whether power board is damaged or not, when the power is failure
or not working.
ᆞTimer power board is for supplying output voltage of solenoid Valve and
operating voltage of the units. For this, Inside of timer, High voltages are
present which is caused of electric shock or personal injury Before
starting maintenance, disassemble the power of timer completely, And
wait until residual electric is exhausted in condenser of power unit.
(2) To see the normal operation of the power board, Check the yellow
LED(DC24V or AC220V) for output voltage display.
2) Check Timer Unit
(1) Check whether power unit is operating well, when the power of timer unit
is failure or problem during product operation.
(2) If the problem occurs during the one part of several timers, check capacity
of connected solenoid valve When used in excess of the rating, the units
may not work during operation.
ᆞHigh Voltage and residual electric can be remained for moving timer on
Signal the connector. After all the electricity supply cut off, starting
maintenance. Failure to observe this, property damage and personal
injury may occur.
3) How to check after maintaining the product
(1) After finishing maintenance, Have to check appearance and wiring
condition before power supply.
ㆍWhen supply power in condition of fault assembly or wrong wiring
connection, property damage and personal injury may occur.
(2) After finishing maintenance, Check the whole length of wiring condition,
installation state of units and power board unit.
(3) Power board unit is connected on the farthest to the right, specified
location, check input power is well-wired and bolt-state for fixing unit.
(4) Timer unit is fixed completely on the timer body, and check bolt is
well-locked.
(5) Check other appearance and wiring condition, See the LED lights up of the
first power unit when power is entered.

14 15
 TW 600 User Manual
SEQUENCE INJECTION TIMER

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Italy Romania Weihai Japan
Portugal Turkey Iran Qingdao Korea Tokyo
China USA Michigan
Syria
Spain Israel Bangladesh
Morocco Suzhou Kunshan Headquarters
Egypt
India Dongguan Plant
Thailand
Hongkong 24
(Manufacturing & Sales)
Mexico
Vietnam
Philippines Sales subsidiary 24
Malaysia
Sales office 61
Singapore
Agency 17 Peru

Indonesia

New Zealand Brazil

Chile
Argentina
South Africa

Australia

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e-mail : jbloomfield@yudousa.com
MICHIGAN & WINDSOR, CANADA
(Sales Office)
Tel : + 1 616 644 5615
e-mail : bthomas@yudousa.com
CANADA TERRITORY (Sales Office)
Tel : + 1 313 378 0264
e-mail : drawlings@yudousa.com
U.K.
YUDO (UK) LTD.
Tel : + 44 1989 763423
e-mail : ruthd@yudo.co.uk
CZECH
YUDO CZ
Tel : + 420 724 358 612
e-mail : info@yudo.cz
RUSSIA
OOO YUDIX
Tel : +7 495 723 5221
e-mail : commercial@yudo.su
YUDO EU SA. YUDO BENELUX YUDO MEXICO S.A de C.V.(Head Office)
Tel : + 351 244 570 390 Tel : + 31 (0)13 5705252 Tel : + 52 1 442 467 2598
e-mail : general@yudoeu.com e-mail : bvbueren@mouldservice.nl e-mail : yuko.daniel@yudohot.com
TIJUANA OFFICE (Sales Office)
FRANCE SLOVAKIA Tel : + 52 664 634 2936
YUDO FRANCE YUDO SLOVAKIA s.r.o. e-mail : yuko.ken@yudohot.com
Tel : + 33 2 3277 4200 Tel : + 421 904 116944
e-mail : flouhichi1008@yudoeu.com e-mail : yklee@yudostar.com ARGENTINA
SPAIN POLAND Modular Mold Normalizados S.A.
Tel : + 54 11 4756 7272 
YUDO IBERICA S.L. EUROTECH HOLDING Sp. z o.o. e-mail : info@modular-mold.com
Tel : + 34 93 715 81 22 Tel : + 48 22 843 05 79
e-mail : ysp.gavilar@yudoeu.com e-mail : office@euroitech.com EGYPT
ROMANIA FINLAND C&C CORPORATION
Tel : + 20 2 2516 7926
ROMOULD YUDO ROMANIA YUDO Nordic Oy e-mail : jinylee52@yahoo.co.kr
Tel : + 40 213 272 115 Tel : + 358 3 616 1847
e-mail : yudoro.nicu@yudoeu.com e-mail : info@yudonordic.fi
REPUBLIC OF SOUTH AFRICA
HESTICO PTY. LTD.
TURKEY BRAZIL
Tel : + 27 11 786 5228
YUDO TURKEY SOLUTION BASE e-mail : shaun.f@hestico.co.za
Tel : + 90 212 320 95 63 Tel : + 55 47 3435 0022
e-mail : general@yudo.com.tr e-mail : yudo@yudosa.com.br
ITALY PERU
YUDO ITALY SH TOTALMATRIX S.A.C.
Tel : + 39 2 99 551 78 Tel : + 51 1 447 1652
e-mail: giovanni.pasolini@yudoitaly.com e-mail : contactoperu@totalmatrix.com
GERMANY CHILE
YUDO GERMANY GmbH. TOTALMATRIX E.I.R.L
Tel : + 49 711 707 30370 Tel : + 56 2 671 8439
e-mail : info@yudo-germany.com e-mail : contactoperu@totalmatrix.com

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