Maharaja Education Trust (R), Mysuru

Maharaja Institute of Technology Mysore

Belawadi, Sriranga Pattana Taluk, Mandya – 571 477

Approved by AICTE, New Delhi,

Affiliated to VTU, Belagavi & Recognized by Government of Karnataka

Lecture Notes on
DESIGN OF MACHINE ELEMENTS-I (18ME52)
Prepared by
Prof. Ravikumar K S, B.E, M.Tech, MISTE(Ph.D)
Assistant Professor
Prof. Abhilash M, B.E, M.Tech, MISTE
Assistant Professor
Prof. Purushotham S, B.E, M.Tech, MISTE
Assistant Professor

DEPARTMENT OF MECHANICAL ENGINEERING

 Maharaja Education Trust (R), Mysuru
Maharaja Institute of Technology Mysore
Belawadi, Sriranga Pattana Taluk, Mandya – 571 477

Vision/ ಆಶಯ

“To be recognized as a premier technical and management institution promoting extensive

education fostering research, innovation and entrepreneurial attitude"
ಸಂಶೆ ೋಧನೆ, ಆವಿಷ಺ಾರ ಹ಺ಗೂ ಉದ್ಯಮಶೋಲತೆಯನ್ನು ಉತೆತೋಜಿಸನವ ಅಗರಮ಺ನ್ಯ ತ಺ಂತ್ರರಕ ಮತ್ನತ ಆಡಳಿತ್ ವಿಜ್ಞ಺ನ್

ಶಕ್ಷಣ ಕೆೋಂದ್ರವ಺ಗಿ ಗನರನತ್ರಸಿಕೊಳ್ಳುವುದ್ನ.

Mission/ ಧ್ಯೇಯ

 To empower students with indispensable knowledge through dedicated teaching and

collaborative learning.
ಸಮರ್ಪಣ಺ ಮನೊೋಭ಺ವದ್ ಬೊೋಧನೆ ಹ಺ಗೂ ಸಹಭ಺ಗಿತ್ವದ್ ಕಲಿಕ಺ಕರಮಗಳಿಂದ್ ವಿದ್಺ಯರ್ಥಪಗಳ್ನ್ನು ಅತ್ಯತ್ೃಷಟ

ಜ್ಞ಺ನ್ಸಂರ್ನ್ುರ಺ಗಿಸನವುದ್ನ.

 To advance extensive research in science, engineering and management disciplines.

ವೆೈಜ್ಞ಺ನಿಕ, ತ಺ಂತ್ರರಕ ಹ಺ಗೂ ಆಡಳಿತ್ ವಿಜ್ಞ಺ನ್ ವಿಭ಺ಗಗಳ್ಲಿಿ ವಿಸೃತ್ ಸಂಶೆ ೋಧನೆಗಳೆೊ ಡನೆ ಬೆಳ್ವಣಿಗೆ

ಹೊಂದ್ನವುದ್ನ.

 To facilitate entrepreneurial skills through effective institute - industry collaboration and

interaction with alumni.
ಉದ್ಯಮ ಕ್ೆೋತ್ಗಳೆೊ ಡನೆ ಸಹಯೋಗ, ಸಂಸೆೆಯ ಹಿರಿಯ ವಿದ್಺ಯರ್ಥಪಗಳೆೊ ಂದಿಗೆ ನಿರಂತ್ರ ಸಂವಹನ್ಗಳಿಂದ್

ವಿದ್಺ಯರ್ಥಪಗಳಿಗೆ ಉದ್ಯಮಶೋಲತೆಯ ಕೌಶಲಯ ರ್ಡೆಯಲನ ನೆರವ಺ಗನವುದ್ನ.

 To instill the need to uphold ethics in every aspect.

ಜಿೋವನ್ದ್ಲಿಿ ನೆೈತ್ರಕ ಮೌಲಯಗಳ್ನ್ನು ಅಳ್ವಡಿಸಿಕೊಳ್ಳುವುದ್ರ ಮಹತ್ವದ್ ಕನರಿತ್ನ ಅರಿವು ಮೂಡಿಸನವುದ್ನ.

 To mould holistic individuals capable of contributing to the advancement of the society.

ಸಮ಺ಜದ್ ಬೆಳ್ವಣಿಗೆಗೆ ಗಣನಿೋಯ ಕೊಡನಗೆ ನಿೋಡಬಲಿ ರ್ರಿರ್ೂಣಪ ವಯಕ್ತತತ್ವವುಳ್ು ಸಮರ್ಪ ನ಺ಗರಿೋಕರನ್ನು

ರೂಪಿಸನವುದ್ನ.
 Maharaja Institute of Technology Mysore
Department of Mechanical Engineering

Vision / ಆಶಯ

“To excel in technical education by producing Mechanical Engineers who are

competitive, contributing and sustainable in the global socio technological front.”

“ಜಾಗತಿಕ ಸಾಮಾಜಿಕ ತಾಾಂತಿಿಕರಾಂಗದಲ್ಲಿ ಷಪರ್ಾಾತ್ಮಕ, ಕೆೊಡುಗೆ ಮತ್ುು ಷುಸ್ಥಿರ ಮೆಕಾಾನಿಕಲ್ ಎಾಂಜಿನಿಯರ್

ಗಳನುು ಕೆೊಡು಴ ಮೊಲಕ ತಾಾಂತಿಿಕ ಶಿಕ್ಷಣದಲ್ಲಿ ಉತ್ುಮ ಸಾಧನೆ ಮಾಡು಴ುದು”

Mission / ಧ್ಯೇಯ

1. To enrich teaching-learning experience through distinguished practices

and ever improving infrastructure
ವಿಶಿಶಟ ಅಭ್ಾಾಷಗಳ ಮೊಲಕ ಬೆೊೋಧನೆ ಕಲ್ಲಕೆಯ ಅನುಭ಴಴ನುು ಉತ್ೃಶಟಗೆೊಳಿಷು಴ುದು ಮತ್ುು
ಮೊಲಸೌಕಯಾ಴ನುು ಷದಾ ಷುರ್ಾರಿಷು಴ುದು

2. To enhance student performance through consistent guidance, motivation

and mentoring
ಸ್ಥಿರಮಾಗಾದವಾನ, ಪೆಿೋರಣೆ ಮತ್ುು ಮಾಗಾದವಾನದ ಮೊಲಕ ವಿದಾಾರ್ಥಾಗಳ ಕಾಯಾಕ್ಷಮತೆಯನುು
ಹೆಚ್ಚಿಷು಴ುದು

3. To develop distinct skills, leadership qualities and creative thinking among

the learners through sensible endeavors
ಷಾಂವೆೋದನಾಶಿೋಲ ಩ಿಯತ್ುಗಳ ಮೊಲಕ ಕಲ್ಲಯು಴಴ರಲ್ಲಿ ವಿಭಿನು ಕೌವಲಾಗಳು, ನಾಯಕತ್ವದ
ಗುಣಗಳು ಮತ್ುು ಷೃಜನಶಿೋಲಚ್ಚಾಂತ್ನೆಯನುು ಬೆಳೆಷು಴ುದು
 Maharaja Institute of Technology Mysore
Department of Mechanical Engineering

Program Outcomes

1. Engineering knowledge: Apply the knowledge of mathematics, science, engineering

fundamentals, and an engineering specialization to the solution of complex engineering
problems.
2. Problem analysis: Identify, formulate, review research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of mathematics,
natural sciences, and engineering sciences.
3. Design/development of solutions: Design solutions for complex engineering problems and
design system components or processes that meet the specified needs with appropriate
consideration for the public health and safety, and the cultural, societal, and environmental
considerations.
4. Conduct investigations of complex problems: Use research-based knowledge and research
methods including design of experiments, analysis and interpretation of data, and synthesis of
the information to provide valid conclusions.
5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and modern
engineering and IT tools including prediction and modeling to complex engineering activities
with an understanding of the limitations.
6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to
the professional engineering practice.
7. Environment and sustainability: Understand the impact of the professional engineering
solutions in societal and environmental contexts, and demonstrate the knowledge of, and need
for sustainable development.
8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and
norms of the engineering practice.
9. Individual and team work: Function effectively as an individual, and as a member or leader
in diverse teams, and in multidisciplinary settings.
10. Communication: Communicate effectively on complex engineering activities with the
engineering community and with society at large, such as, being able to comprehend and write
effective reports and design documentation, make effective presentations, and give and receive
clear instructions.
11. Project management and finance: Demonstrate knowledge and understanding of the
engineering and management principles and apply these to one’s own work, as a member and
leader in a team, to manage projects and in multidisciplinary environments.
12. Life-long learning: Recognize the need for, and have the preparation and ability to engage
in independent and life-long learning in the broadest context of technological change.
 Maharaja Institute of Technology Mysore
Department of Mechanical Engineering

Course Overview

Subject: Design of Machine Elements-I Subject Code: 18ME52

Machine design is creating new devices or improving existing ones in an attempt to provide
the best or optimum design consistent with the constraints of time, money and safety as
dictated by the application and the market place. Design of machine elements provides a
detailed exposition of the principle concepts behind the design process and their application
in various machine members including transmission elements. The course aims to provide
fundamental knowledge for material selection, analysis of components subjected for static,
impact and fatigue loading conditions. Through this course a student can learn how to design
the machine elements such as fasteners, shafts, joints, couplings, keys, threaded fasteners,
riveted joints, welded joints and power screws.
Course Objectives
The objectives of this course are to make students to:
1. Understand mechanical design procedure, materials, codes and use of standards.
2. Design machine components for static, impact and fatigue strength.
3. Design fasteners, shafts, joints, couplings, keys, threaded fasteners, riveted joints,
welded joints and power screws.
Course Outcomes

CO’s DESCRIPTION OF THE OUTCOMES

18ME52.1 Describe the use of Codes and Standards in design process.
18ME52.2 Analyze the behavior of machine components under static, impact, fatigue loading.
Utilize standard failure theories and fatigue analysis to develop safety factors for
18ME52.3
machine elements.
Calculate the diameters of the shafts based on strength & rigidity, Design and
18ME52.4 Evaluate various types of couplings, threaded fasteners and power screws based on
application.
Calculate design parameters of permanent and temporary joint on various loading
18ME52.5
application.

Prof. Abhilash M Prof. Purushotham S Prof. Ravikumar K S

Faculty Faculty Course Coordinator

Facilitator Dept. NBA Coordinator HOD

 Maharaja Institute of Technology Mysore
Department of Mechanical Engineering
Syllabus
Subject: Design of Machine Elements-I Subject Code: 18ME52
MODULE - 1
Introduction: Design Process: Definition of design, phases of design, and review of engineering materials and
their properties and manufacturing processes; use of codes and standards, selection of preferred sizes. Review of
axial, bending, shear and torsion loading on machine components, combined loading, two- and three
dimensional stresses, principal stresses, stress tensors, Mohr's circles.
Design for static strength: Factor of safety and service factor. Failure mode: definition and types. , Failure of
brittle and ductile materials; even and uneven materials; Theories of failure: maximum normal stress theory,
maximum shear stress theory, distortion energy theory, strain energy theory, Columba –Mohr theory and
modified Mohr’s theory. Stress concentration, stress concentration factor and methods of reducing stress
concentration. 10 Hours
MODULE - 2
Impact Strength: Introduction, Impact stresses due to axial, bending and torsion loads.
Fatigue loading: Introduction to fatigue failure, Mechanism of fatigue failure, types of fatigue loading, S-N
Diagram, Low cycle fatigue, High cycle fatigue, Endurance limit. Modifying factors: size effect, surface effect,
Stress concentration effects Notch sensitivity, Soder berg and Goodman relationships, stresses due to combined
loading, cumulative fatigue damage, and Miner’s equation. 10 Hours
MODULE – 3
Design of shafts: Torsion of shafts, solid and hollow shaft design with steady loading based on strength and
rigidity, ASME and BIS codes for power transmission shafting, design of shafts subjected to combined bending,
torsion and axial loading. Design of shafts subjected to fluctuating loads.
Design of keys and couplings :Keys: Types of keys and their applications, design considerations in parallel and
tapered sunk keys, Design of square and rectangular sunk keys. Couplings: Rigid and flexible coupling-types
and applications, design of Flange coupling, and Bush and Pin type coupling 10Hours
MODULE – 4
Design of Permanent Joints: Types of permanent joints-Riveted and Welded Joints.
Riveted joints: Types of rivets, rivet materials, Caulking and fullering, analysis of riveted joints, joint
efficiency, failures of riveted joints, boiler joints, riveted brackets.
Welded joints: Types, strength of butt and fillet welds, eccentrically loaded welded joints 10Hours
MODULE – 5
Design of Temporary Joints: Types of temporary joints- cotter joints, knuckle joint and fasteners. Design of
Cotter and Knuckle Joint.
Threaded Fasteners: Stresses in threaded fasteners, effect of initial tension, design of threaded fasteners under
static, dynamic and impact loads, design of eccentrically loaded bolted joints.
Power screws: Mechanics of power screw, stresses in power screws, efficiency and self-locking, design of
power screws. 10Hours
Text Books:
1. Design of Machine Elements, V.B. Bhandari, Tata McGraw Hill Publishing Company Ltd., New Delhi, 2nd
Edition 2007.
2. Mechanical Engineering Design, Joseph E Shigley and Charles R. Mischke. McGraw Hill International
edition, 6th Edition, 2009.
3. Machine Design- an integrated approach Robert L. Norton Pearson Education 2 nd edition.
Design Data Handbook:
1. Design Data Hand Book, K. Lingaiah, McGraw Hill, 2nd Ed.
2. Data Hand Book, K. Mahadevan and Balaveera Reddy, CBS Publication.
 Maharaja Institute of Technology Mysore
Department of Mechanical Engineering

Index

Subject: Design of Machine Elements-I Subject Code: 18ME52

SL. No. Contents Page No.

Fundamentals of Mechanical Engineering

1 1-10
Design
Module - 01
2 Static Stresses 11-30

3 Design for Impact Loads 31-39

Module - 02
4 Design for Fatigue Loads 40-55

5 Design of Shafts 56-75

Module - 03
6 Design of Joints, Keys and Couplings 76-99

7 Riveted Joints 100-124

Module - 04
8 Welded Joints 125-131

9 Power Screws 132-148

Module - 05
10 Threaded fasteners 149-160
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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

Design of Machine Elements-I (18ME52) Module-04 Riveted joints and Weld joints Page 100
Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

Design of Machine Elements-I (18ME52) Module-05 Threaded Fasteners & Power Screws Page 132
Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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Maharaja Institute of Technology Mysore Department of Mechanical Engineering

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