Document No OHS/RA/E-11

Risk Assessment Record

Revision No 00
Issue Date 01/01/2008
Power Projects EOT CRANE HOIST LOAD TEST
Page No 1 of 2
Activity Description:- EOT crane hoist load test
Risk assessment reference number: PPD/RA/E-11
Details of the task/ operation:
• Tools/ Machine involved: Mobile Crane, pallet trolley, lifting tackles, Nylon Rope.
• Location: Specific hazards to be identified by the site on daily basis.
Sub Activities
• Settlement of crane
• Settlement of truck
• Connecting of slings to load testing plates
• Unloading of load testing plates to ground
• Removal of slings
• Connecting slings to EOT crane
• Placing packing material
• Placing the test loads on packing material
• Lifting the load and measuring the values
• Drop the load cell slowly on ground
• Remove the belts and slings
Hazard Severity Likelihood Risk Rating
(H- Hazards, C- Controls) (S) (L) (S*L)
H1 Fall of material (Failure of lifting tackles) 3 3 9
(C1,C2,C3,C4,C6,C7,C8,C9,C10)
H2 Slip/ trip/ Fall – height (C5,C9,C11) 3 1 3
H3 Usage of Crane (Refer R/A/Gen/22)

Harm
1. Muscular fatigue
2. Injury to person.
3. Fatality

Persons exposed
Workmen involved in testing, other contractor working nearby, visitors/ public, Crane operator.
 Document No OHS/RA/E-11
Risk Assessment Record
Revision No 00
Issue Date 01/01/2008
Power Projects EOT CRANE HOIST LOAD TEST
Page No 2 of 2

Control measures to be taken:

C1 Toolbox talk to be given to the workmen by concerned supervisor informing about the hazards and precaution to
be taken involved in the activity.
C2 Only competent person must carry out load test.
C3 Skilled and trained person to be involved in the activity.
C4 Area to be cordoned off and warning signs to be displayed.
C5 Use full body harness, while working at height
C6 All lifting gears (Dee shackles, lifting belt, pallet trolley, chain pulley block) must have valid test certificate.
C7 Proper lighting arrangement to be made in GIS Room.
C8 Tag line to be used while handling loads in the mobile crane.
C9 All openings in the floors shall be properly covered/ barricaded.
C10 Walk ways / Gangways to be kept free from small wooden blocks and cables.
C11 Use of PPE like heavy-duty hand gloves, safety shoes, and Hard Hat

Legal Requirements to be followed:

Section no: 6.2, 6.3,6.4 code of construction safety practice(ii) DM-TG-14,15,16,18,19,20
Training requirements of the personnel involved:
Ladder inspection training, Scaffolding erection training, power tools inspection training
Related emergency procedures, if any:
Emergency Vehicles
Verification of the implementation of control measures:
Test Certificates copy, Toolbox Talks Records,
Any other information:
Assessed by: Risk Assessment Committee
Review instructions:
SEVERITY LIKELIHOOD

1 Negligible 91 to 100 1
2 Minor 75 to 90 2
3 Lost time injury 50 to 74 3
4 Major 25 to 49 4
5 Severe 6 to 24 5
6 Fatality 0 to 5 6
Severity of the Hazard × Likelihood of Occurrence = Risk rating.
1 – 7 Low
8 – 16 Medium
17- 36 High