AL MASAOOD BERGUM

HEALTH, SAFETY & ENVIRONMENTAL RISK ASSESSMENT

TASK / JOB: Frame Cad Operations

Doc No: AMB 172-014 Rev: G Date: 11.05.2015 Next Review Date: 10.04.2016

Key to Risk type : H - Health, S - Safety, E - Environmental, O - Others

Residual Risk
(Risk rating)
Probability

Probability
Base Risk
Risk Type

Severity

Severity
Associated risks /
Activity Detailed Job Steps Potential Hazards / Aspect Controls Monitoring
Impact

Note: At the start of each days work STA/ToolBox Talks shall be conducted to ensure work related hazards are discussed with the crew, work related training shall be conducted as and when required.

Frame Cad Unstrapping the GI coil S Strap can be whipped with Cut, laceration, Ensure the face & body is positioned away Monitoring by
Machine . LGS tension when cut. bruise. from the coil while cutting the strap. responsible
Panel Eye Injury 3 4 M Hand gloves and safety goggles should be 2 2 L supervisor/charge
Fabrication. worn along with other mandatory PPE. hand on daily
basis
Placing GI Coil on stand S Coil can fall Amputation, Competent person should operate the
using forklift. lacerations, bruise, forklift.
eye injuries, crushing Careful operation.Correct signalling by a
injuries, puncture. competent person.
Correct manual handling technique.
Use of Rigging hand gloves and other
mandatory PPE.
4 4 H Work to be stopped and the area should be 2 2 L
free of any obstruction during loading the GI
coil.
Forklift should be in good condition with the
reverse alarm and other warning devices
fully functional.

Note: Refer to Forklifts Operation Risk Assessment

IMF 210-02, Rev E Page 1 of 3


TASK / JOB: Frame Cad Operations
Doc No: AMB 172-014
Activity Detailed Job Steps
Use of Chain block for
putting coil on de-coiler
stand.
(GI sheet bending into
channel shape)
Inserting GI sheet in the
feed input of machine.
Machine operation.
Out put of job through
channel gate.
Channel stacking on stand
trolley.
Fabrication of channels into
panels.
IMF 210-02, Rev E
basis
AL MASAOOD BERGUM
HEALTH, SAFETY & ENVIRONMENTAL RISK ASSESSMENT
Rev: G Date: 11.05.2015 Next Review Date: 10.04.2016
Key to Risk type : H - Health, S - Safety, E - Environmental, O - Others
Residual Risk
(Risk rating)
Probability
Probability
Base Risk
Risk Type
Severity
Severity
Associated risks /
Potential Hazards / Aspect Controls Monitoring
Impact
S Fall of coil Amputation, 4 4 H Activity must be conducted by a experienced
lacerations, bruise, personnal
eye injuries, crushing Make sure the chain block is Third party
injuries, puncture. inspected.
Ensure the chain sling is in good condition
and th hook latch is present and is used 2 2 L
while lifting until the coil is placed on the
decoiler.
The guard on the decoiler should be fitted
after the coil is loaded on the de-coiler.
H Contact with moving Injury to personnel- Follow operational instructions & safety
machinery Cut/laceration/ signs/rules.
graze,entanglement, Adjust the guard for max. protection.
amputation Maintain safe working distance from
machine.
4 5 H Do not lean over the job. 2 2 L
Loose cloth, jewelry and long hair should be
avioded.
Only authorized person should operate the
machine.
H Ergonomic hazards Sprain, Strain, Follow safe manual handling procedure.
Backaches, Muscular Use of mechanical means where possible.
Pain, Minimize the distance.
Dislocation.Muscular Obtain help if load is too heavy.
Pain, Dislocation. 4 3 M Adopt correct posture. 2 2 L
Minimum weight should not exceed more
20kg in optimum condition.
Appropriate PPE's should be used.
Page 2 of 3
 (GI sheet bending into
channel shape)
Inserting GI sheet in the
feed input of machine.
Machine operation.
Out put of job through
AL MASAOOD BERGUM
channel gate.
Channel stacking on stand HEALTH, SAFETY & ENVIRONMENTAL RISK ASSESSMENT
trolley.
Fabrication TASK
of channels
/ JOB:into
Frame Cad Operations
panels.
Doc No: AMB 172-014 Rev: G Date: 11.05.2015 Next Review Date: 10.04.2016

Key to Risk type : H - Health, S - Safety, E - Environmental, O - Others

Residual Risk
(Risk rating)
Probability

Probability
Base Risk
Risk Type

Severity

Severity
Associated risks /
Activity Detailed Job Steps Potential Hazards / Aspect Controls Monitoring
Impact

H Noise Noise induced Check for elevated sound.

hearing loss Reduce noise exposure.
4 3 H 2 2 L
Mental Ensure ear plug/muff is in place
stress/annoyance
S Slip and trip Lacerations, bruise, Proper housekeeping to be maintained.
puncture, fracture, 4 3 M 2 2 L
dislocation
Material stacking to be taken care.
S Sharp and Jagged objects Lacerations, bruise, Use of Rigger gloves while handling the GI
puncture. 4 4 H panels. 2 2 L
No horse play.
S Electical Shock Electric shock- Switch off main power supply whilst
Pain/trauma, burn, inspection &
damage to nervous maintenace activities.
system ELCB to be provided and ensure proper
Spark, fire, property earthing and testing to be conducted.
damage 4 4 H Only trained 2 2 L
and authorized person should operate the
machine
Periodical inspection of
machine to be carried out and colour coded.

HSERA PERFORMED BY HSERA APPROVED BY

SIGNATURE : SIGNATURE : SIGNATURE : SIGNATURE :
NAME : Yathu.Sivadasan NAME : Rajeev NAME : Pradeep S.Pillai NAME : Ram Saran
Panicker
DESIGNATION : HSE Officer DESIGNATION : Sr HSE Officer DESIGNATION : QHSE Manager DESIGNATION : Production Manager

IMF 210-02, Rev E Page 3 of 3