MANDATORY

SERVICE BULLETIN
TITLE: ELECTRICAL POWER - INSPECTION/REWORK OF ZL PANEL DIODES WITH FLEXIBLE
BRAIDED LEADS

1. Planning Information
A. Effectivity

(1) Airplanes
Hawker 800XP and Hawker 850XP, Serials 258709 through 258819, 258821 through 258823,
258825 through 258838, 258840, 258841, 258844, 258845, 258847, 258848, 258852, 258855,
258856, 258858, 258859, 258861, 258872, 258874, 258876, 258891, 258893, 258895, 258900,
258901, 258904, 258907, 258909, 258912, 258915, 258921, 258959, 258961, 258963, 258977,
and 258982 through 258984;
Hawker 900XP, Serials HA-0001 through HA-0095, HA-0097 through HA-0108, HA-0110, HA-0112
through HA-0114, HA-0117, HA-0120, HA-0121, HA-0140, HA-0143, and HA-0146 through
HA-0164;
Hawker 750, Serials HB-1 through HB-35, HB-41, HB-43, HB-62, HB-63, HB-65 and HB-67.
If you are no longer in possession of the airplane, please forward this information to the present
owner.
(2) Spares
Any airplanes that have installed P/N SW06HHN400SU-U9096 diodes with flexible braided leads
purchased from Hawker Beechcraft Parts & Distribution (HBP&D) from January 1, 2005 through
June 18, 2010.
B. Reason

This Service Bulletin is being issued to address a production quality escape in which certain airplanes had
been delivered with four (4) diodes with flexible braided leads (hereafter referred to as diodes) that have a
greater length than is permitted by specification. The function of these diodes is to feed electrical power to
the essential power (PE) bus. The extra length of the diodes makes it possible for inadvertent contact to
occur. If contact occurs, it may result in reverse current from the PE bus to either PS1 or PS2. This may
lead to inoperative emergency contactors and/or reduced main battery duration in the event of loss of both
generators.

The export of these commodities, technology or software are subject to the U.S. Export
Administration Regulations. Diversion contrary to U.S. law is prohibited. For guidance on
export control requirements, contact the Commerce Department's Bureau of Export
Administration at http://www.bis.doc.gov.
Both classes are available on the web at http://pubs.hawkerbeechcraft.com and mailed to:
(a) Owners of record on the FAA Aircraft Registration Branch List and the HBC
Safety of Flight Information (SOFI) List.
(b) Those having a publications subscription.

Hawker Beechcraft Corporation (HBC) issues Service Information for the benefit of owners
and fixed base operators in the form of two classes of Service Bulletins. The first class,
Mandatory Service Bulletins (red border) includes changes, inspection and modifications that
could affect safety or crashworthiness. HBC also issues Service Bulletins with no red border
which are designated as either recommended or optional in the compliance section within the
bulletin. In the case of recommended Service Bulletins, HBC feels the changes,
modifications, improvements or inspections will benefit the owner/operator and although
highly recommended, Recommended Service Bulletins are not considered mandatory at the
time of issuance. In the case of Optional Service Bulletins, compliance with the changes,
modifications, improvements or inspections is at the owner/operator's discretion.
Information on Safety of Flight Information (SOFI) or subscription can be obtained through
the Hawker Beechcraft Corporation Technical Manual Distribution Center (TMDC). As
Mandatory Service Bulletins and Service Bulletins are issued, the Service Bulletin Master
Index will be updated and available online at http://pubs.hawkerbeechcraft.com. Warranty
will be allowed only when specifically defined in the Service Bulletin and in accordance with
HBC Warranty Policy.
Unless otherwise designated, HBC Mandatory Service Bulletins, Service Bulletins and HBC
Kits are approved for installation on HBC airplanes in original or HBC modified configurations
only. HBC Mandatory Service Bulletins, Service Bulletins and Kits may not be compatible
with airplanes modified by STC installations or modifications other than HBC approved kits.

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C. Description
This Service Bulletin provides instructions to access the ZL panel, which is located between Frames 22
and 23 in the rear equipment bay. The P/N SW06HHN400SU-U9096 diodes, A, C, D, and E, along with
associated wires and components in the area, shall be inspected for signs of heat damage. If any heat
damage is found, these items shall be repaired or replaced in accordance with the Aircraft Maintenance
Manual (AMM). If no heat damage is found, diodes A, C, D, and E shall each be insulated in a new
heatshrink sleeve.
D. Compliance

An Airworthiness Directive will be requested on the matter covered by this Service Bulletin.
Hawker Beechcraft Corporation considers this to be a Mandatory Service Bulletin. It must be accomplished
no later than 300 flight hours or 12 months from receipt of this Service Bulletin, whichever occurs first.
E. Approval
The engineering data contained in this Service Bulletin is FAA approved.
This modification is classified Level 2 Major per FAA Order 8110.52.
Prior to accomplishment, owners/operators of airplanes registered in countries other than the United
States shall consult with their local Aviation Regulatory Authority.
F. Manpower

The following information is for planning purposes only:

Estimated man-hours: 12 hours
Suggested number of personnel: 1
The above is an estimate based on experienced, properly equipped personnel complying with this Service
Bulletin. Occasionally, after work has started, conditions may be found that could result in additional man-
hours.
G. Weight and Balance

Negligible.
H. Electrical Load Data

No change.
I. Software Accomplishment Summary

Not applicable.
J. References
Aircraft Maintenance Manual (AMM), Chapter 20 and Chapter 24.

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K. Publications Affected
None.
L. Interchangeability of Parts
Not applicable.
M. Warranty Credit
Warranty credit for labor and parts to the extent noted under MANPOWER and MATERIAL will be allowed
on all affected airplanes that are under standard warranty coverage or an active HBC maintenance
program covering labor and parts on the date of issue. Claims for compliance with this Service Bulletin are
to be filed as a W3-type claim against SB 24-4034.
Warranty coverage offered in this Service Bulletin will expire 12 months from the last day of the month this
Service Bulletin is issued. After this date, the owner/operator assumes the responsibility for compliance
cost. Hawker Beechcraft Corporation (HBC) reserves the right to void continued warranty coverage in the
area affected by this Service Bulletin until the date the Service Bulletin is accomplished by an HBC
Authorized Service Center (ASC).
The owner/operator should contact an HBC ASC to schedule the warranty work to be accomplished. The
HBC ASC must be rated to perform maintenance on the specific model of Hawker Beechcraft airplane.
The HBC ASC will submit the appropriate paperwork directly to the HBC Warranty Department for
warranty consideration. In the event that work cannot be accomplished at an HBC ASC, parts may be
purchased directly from Hawker Beechcraft Parts & Distribution (HBP&D) and a warranty claim for parts
ONLY should be submitted directly to the HBC Warranty Department.
After the Service Bulletin has been accomplished, a warranty claim must be submitted to HBC within 60
days of the Service Bulletin completion date.

2. Material Information
A. Materials - Price and Availability

On application to the following address:

Hawker Beechcraft Parts & Distribution (HBP&D)
10511 East Central Avenue
Wichita, KS 67206
USA
Phone: 316-676-3100 or 1-888-727-4344
Fax: 316-676-3222 or 316-676-3327
E-mail: HBC_Parts@hawkerbeechcraft.com

B. Industry Support

Not applicable.

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C. Airplanes

The following parts required for accomplishment of this Service Bulletin may be ordered through a Hawker
Beechcraft Authorized Service Center or HBP&D:

Part Number Description Quantity Per Airplane

M23053/16-005-0 Heatshrink Sleeve 48 inches

Hawker Beechcraft Corporation expressly reserves the right to supersede, cancel and/or declare obsolete,
without prior notice, any parts or publications that may be referenced in this Service Bulletin.
D. Spares

Not applicable.
E. Reidentified Parts

None.
F. Tooling - Price and Availability

Not applicable.

3. Accomplishment Instructions
This Service Bulletin shall be accomplished as follows:

NOTE
Should any difficulty be encountered in accomplishing this Service Bulletin,
contact Hawker Beechcraft Corporation at 1-800-429-5372 or 316-676-3140.

Observe all Warnings and Cautions contained in the airplane manuals

referenced in this Service Bulletin.

Whenever any part of this system is dismantled, adjusted, repaired or

renewed, detailed investigation must be made on completion to make sure
that distortion, tools, rags or any other loose articles or foreign matter that
could impede the free movement and safe operation of the system are not
present, and that the systems and installations in the work area are clean.

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A. Airplane

(1) Remove all power from the airplane and disconnect the batteries. Display warning notices
prohibiting reconnection of airplane electrical power.
(2) Remove equipment as necessary in accordance with the applicable AMM chapter to gain access to
the ZL panel. Refer to Figure 1.
(3) Remove the ZL panel cover.
(4) Locate, at the upper end of the ZL panel, diodes A, C, D and E, which are in-line between the PE bus
and the #1 and #2 battery contactors and #1 and #2 emergency contactors. Refer to Figure 1, Detail
A.
(5) Accomplish the following inspection and modification at the defined area of the ZL panel:
(a) If evidence of heat damage exists to any of the associated wires and components in the area,
repair or replace these wires and components in accordance with AMM Chapter 20-10-50,
Standard Practices - Airframe.
(b) If evidence of heat damage does not exist, install heatshrink sleeve(s) P/N M23053/16-005-0
over diodes A, C, D, and E. Shrink the sleeve(s). Refer to Figure 2.

NOTE
Apply heatshrink sleeves to the braided area of the diode leads ONLY, being
careful to overlap a portion of the terminal lug and the crimped ferrule on the
diode. Do NOT include the body of the diode.
(6) Install the ZL panel cover.
(7) Install the equipment that was removed in Step (2) in accordance with the applicable AMM Chapter.
(8) Reconnect the airplane batteries, remove warning notices, and restore power.
(9) Functionally test the DC Generation System in accordance with AMM Chapter 24-30-01-501.
(10) Ensure all work areas are clean and clear of tools and miscellaneous items of equipment.
(11) Return airplane to service.
B. Spares

For spare unit P/N SW06HHN400SU-U9096 diodes purchased from HBP&D from January 1, 2005 to June
18, 2010, if the diode assembly exceeds six and three quarters (6.75) inches in length, return the diode to
HBP&D for replacement or credit.
C. Record of Compliance

Upon completion of this Service Bulletin, make an appropriate maintenance record entry.

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Inspection of ZL Panel
Figure 1

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Heatshrink Sleeve Installation on P/N SW06HHN400SU-U9096 Diodes

Figure 2

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