BILFAL HEAVY INDUSTRIES LTD.

P.O. BOX 10138

JUBAIL INDUSTRIAL CITY – 31961
KINGDOM OF SAUDI ARABIA
Email: Tec@bilfal.com
Website: www.bilfal.com

SWCC - YANBU 20 MIGD

MSF EVAPORATOR

Client: DOOSAN HEAVY INDUSTRIES &

CONSTRUCTION Co. Ltd.

METHOD STATEMENT FOR DEAERATOR ROOF PANEL

ERECTION

0 13-4-2015 JACOB T. S.L. SANTOSH ISSUED FOR INFORMATION

Rev. Date Prepared Verified Approved Modifications

REVISION
SCOPE OF WORKS
This document is describing detailed methods and sequence to be followed for the
erection of DEAERATOR Roof Panel for Evaporator Unit 75 & 76

REFERENCE DOCUMENTS AND STANDARDS

• 70-GDG-MTC-001 : Evaporator General Assembly
• 70-GDG-MTC-151 : Deaerator General Assembly
• 70-GDG-MTC-152 : Deaerator Tolerance Drawing
• 70-GDG-MTC-153 : Deaerator Roof Drawing

PRE CHECKLIST
• Deflection check:
Installation of 2 Nos additional stiffener beam longitudinally placed at top of Roof
Panel to avoid Deflection during lifting
• Temporary Lifting lug:
Installation of Temporary Lifting Lug: Each lug shall be of Minimum thickness of
plate: 20 thk. A-36 Material
Minimum Fillet Weld size 16mm and 200 mm Length for each Lug
• Checking of shackles slings
• Checking of access clearance throughout the way
• Checking of Ground stability
• Assembly of lifting gear

TECHNICAL INFORMATION
Item Description : Deaerator Roof Panel
Weight : 27000 Kg. (Maximum weight for lifting)
Lifting crane : 100 Ton 2 nos, 60 Ton 1 Nos (Crawler Crane)
Weight of crane HOOK : Av. 2000 Kg For Each Crane

TRANSPORTATION AND UNLOADING OF ROOF PANEL

• Roof panel to be transported from Factory to erection area and positioned on the
Concrete block which placed on Erection area.
• Ensure the orientation of Roof panel and all lifting lugs are securely fitted for
lifting
• Confirm all internal components need to be erected before the Deaerator is
closed
• Ensure all lifting gears are available at location
 Unloading and Erection Positioning of ROOF PANEL

ERECTION OF ROOF PANEL (First Step)

Two steps of installation need to be performed for Roof panel erection. The first step
involves lifting of roof panel from ground and place over the roof panel of Evaporator
STAGE 26, using with pre-installed Rails and Trolleys. See below sketch for rail and
trolley arrangement.

Positioning of Cranes Rails and trolleys for 1 stage Installation

LIFTING OF ROOF PANEL
• After placing of Roof Panel at lifting area, Locate 2 Nos. 100 ton capacity cranes
(Crane No. 1 & 2) on both side of roof panel and 1 No. 50 Ton capacity Tailing
crane (Crawler Crane No. 3) at end side, as shown in above sketch
• Install Lifting tools like shackle, Lifting slings directly to the temporary lifting lugs
welded on roof panel.
• Securely connect all slings to cranes and ensure all slings and shackles are
properly fitted.
• Lift up the Roof panel up to 1 meter height; check the levelness of roof panel. In
case, the roof panel found tilted, load down and adjust the sling to keep levelness
• After Roof panel is lifted until higher level of the trolley, which was placed over
the roof of stage 26.
• Slowly down the Crane 1 and 2 in order to seat the Roof Panel distillate side onto
the TROLLEY No. 2
• Once the roof panel distillate side completely seated on trolley No. 2, then the
Crane No. 1 & 2 can be released. (See below sketch)

1 stage Installation of ROOF PANEL

• After releasing Crane No. 1 and 2, Push the panel slowly towards the distillate
side using with tailing Crawler crane – No. 3.
• Once the roof panel reaches nearly up to the distillate side, Release the tailing
Crawler crane No 3
 Pushing the panel through rails

ERECTION OF ROOF PANEL (2nd Step Erection)

• After placing of Roof Panel over the roof of stage 26, All lifting gears shall be
installed on Roof panel at Brine side and Distillate side
• Perform Re positioning of Cranes; such as Crane No. 2 at Brine side and Crane
No 3 at Distillate side.

• Securely connect all slings to cranes and ensure all slings and shackles are
properly fitted.
• Lift up the Roof panel up to the top level of Deaerator side panel
• Align the roof panel with all side panels and carry out temporary tack weld in
order to release lifting cranes

Final Erection positioning

TOOLS AND EQUIPMENTS TO BE USED
Cranes: Mobile Hydraulic Cranes- 150Ton Capacity
Crawler Crane 60 Metric Ton Capacity- 1 No

Mobile Crane 100 Metric Ton Capacity- 2 Nos

Shackles: 30 Ton (Quantity as per requirement)

Spreader Beam: 40 Ton Capacity x 19 Meter Lg. 1 no.

Pneumatic Winch: 5 Ton Pulling Capacity (If Required)

Trolley Special made 2 Nos

Trailer: 1 Nos. 50 Ton Long Ttrailer

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