Professional Documents
Culture Documents
1. PURPOSE :
The purpose of this procedure is to provide the details of installation of High mast System & other
miscellaneous items like wire ropes, Trailing cables, winch, Motors, Head frame, Luminarie carriages
etc.
2. SCOPE:
This procedure covers methods of installation of High mast and other miscellaneous items.
The procedure is in accordance with applicable codes, specifications, contract documents & approved
drawings.
6. PROCEDURE:
1. 7. RESPONSIBILITIES:
2. 7.1 PROJECT MANAGER
The responsibility of ensuring the implementation of this Method Statement lies with Project Manager,
Electricals Limited,
7.2. QC ENGINEER
7. 3. SITE ENGINEER
Site Engineer shall be responsible but not limited to the following activities:
To ensure that the relevant Project Specification, Approved Method Statement and Approved
shop drawings are available in coordination with Construction Manager and QC Engineer.
To check the access and area for conduit prior to shifting and fixing of it
and to report discrepancy if any to the QC engineer. To ensure safe
unloading / shifting of High mast and luminiares during delivery and
lying at site. To ensure that the High mast and luminaries work is
done at site as per approved shop drawings, and Technical
Specification. To inform all concerned parties for any inspection /
test as required in coordination with the Site Manager and QC
Engineer. To check and perform that all the laying is carried out
exactly in line with the Project Specifications. Site engineer will
submit the Check list for High mast shaft and luminaires to the QA/QC
Engineer for review and approval
2 45 90
3 18 3
4 45 55
5 27 86
6 24 97
Note: As per the Technical Report No.7 the maximum permissible limit of deflection for 30 mtr., High
mast is 750mm in serviceability limit state or in general as follows :
1) Deflection is to be checked at the 2/3 of the design wind speed. 2) Deflection at the
top most point is not be more than 1/40 of the mast height.
Methodology:
The Theory Right angled triangle was used for plotting the actual position of the High Mast and the
difference of the actual position and assumed position was measured in the Auto CAD. From this triangle
the horizontal distance and the vertical angle to the top of the High mast was measured with high
precision electronic Total Station with an accuracy of 1”. The Total Station was set up in a suitable place
in such a way that the vertical angle to the top of the mast could be measured easily. The horizontal
distance from the pole to the Total Station was measured by holding Prism Pole with prism close to the
foot of the mast. This horizontal distance and the vertical angle was measured and noted. This method
is repeated three times and an average of these measurements were used to plot the position of the
mast. The difference between the actual position and assumed position is the difference in the verticality
of the High Mast.
Technical Specification
Approved shop Drawing
Approved FQP
Project quality Plan
Project safety plan
For the method of UN loading and storage details for High mast and luminaires has furnished in Filed
Quality Plan vide number xxxxx
All the factory inspection reports with respect to the High mast and luminaires supplied shall be made
available at site by shipping the materials for reference.
All the calibration certificate of test equipment carried out with which factory tests were conducted shall be
furnished along with factory inspection reports.
Site :
OrderNo. :
Location :
DrawingNo. :
QualityChecksCarriedOut :
3. LightFixing&LightingWireEarthing‐CGBox‐
Gland
JuctionBox
4. WinchandWinchMotorChecking
5. Luminairecarriage
6. Typeoffittings
7. Mountingoffittingsasperdrawing
8. Alignment
9. Aiminganglesetting
10. Finishing
CheckedBy:________________________
Witnessedby:_____________
Date:
n) Template
n) Lightning protection finial
o) Details of slack board inside the base
compartment. p) Provision for cable termination r) Design life of the High mast s) Approximate weight of
the mast
Contact Stand High mast Without Accessories Contact Stand High mast with Accessories Non Contact
Stand High mast with Accessories
: 30 Mtr.
: 20 Sided Polygonal.
:
: 20 sided polygon.
: 169 mm : 540 mm
: 150 mm : 585 mm
: Bottom: 750MM, Middle: 550 MM
: Hot Dipped Galvanised.
: 85 Microns
: 1200 x 250 mm
: 30 mm
: 730 PCD / 830 OD / TH. 8 MM (L&T scope)
: 730 PCD / 830 OD / TH.2 MM (L&T scope)
b) Lightening Finial
1. 6.0 Foundation
a) details of Foudnation
2. 7.0 WINCH
a) Make of winch
b) Number of drums/winch
c) Gear Ratio
d) Capacity
e) Operating Speed
f) Type to Raise/Lower fully
g) Method of operation
h) Type of Lubrication arrangement
i) Type of lubricant
m) Method of operation
: Suitable for 2 way wire rope system : MS Hot Dip Galvanised : LM-6
: Provision for 2 Nos of 12 Mm Dia HDG bolt with Nuts washers privided in base compartment of
High mast.
: 1.2 Mtr height lightening Finial provided for ligtening Protection
B- Major
C- Minor
1 RECEIPT OF MATERIAL
Unloading
i) High mast shaft is unloaded B
1a visual
carefully with the help of
crane/hydra/slippers without any
damage
ii) For high mast accessories to be A
visual 100%
unloaded properly
Checking
B
1b i) With respect to packing list visual 100% Packing list
C
ii) With respect to Challan visual Challan
iii) Completeness with respect to B
visual 100% GA Drawing
G.A. drawings
B
iv) For any damage during transit visual
v) Damage to Galvanisation during B
visual
transit.
Storage
i) Material to be stored in primary B
1c visual
packing
ii) Materials like high mast shaft, B
visual
stored on a open area.
iii) Different type of materials are B
visual
segregated and kept separately
B
'v) Other materials are stored indoors visual
v) Proper watch and wards are B
visual 100%
available.
2a Pre-erection
i) Availability & correctness of A Foundation
visual 100%
foundation design
B
ii) Aviailability of foundation nut. visual
C Erection
iii) Aviailability of Erection Manual. visual
manual
iv) Availability of all Accessories & A
visual
connected hardware
B
v) Availability of Crane Or Derrick visual
A
vi) Correctness of high mast sling. visual
1 of 2 2 of 2
MATERIAL - HM&Luminiare
RECEIPT/STORAGE/ s FQP No.
ABBREVIATIONS A - PRE-
Critical ERECTION/ERECTION
B- Major
C- Minor
2b Erection
i) Assembly of high
manual B 100%
mast shaft
ii) Alignment of water
manual
foundation nuts. level
iii) Alignment and
visual B
leveling of shaft
iv) Tightness of head
mech. spanner B 100%
frame & Winch
v) Erection of high
mast with the help of manual Crane A 100%
derrick/ crane
vi) Fitting of the
lanterna carriage &
manual B
installation of the
Luminaires
vii) Commissioning of
manual A
the high mast.
3 LIGHTING FIXTURES
3a Pre-erection
i) Availability of all
visual B 100%
components
ii) Compatibility of
visual B
different components
3b Erection
i) Fixing of mounting
manual B 100%
arrangement / bracket
iii) Tightness of
mech. spanner B 100%
connections
iv) Aiming. manual B
METHOD STATEMENTS FOR LUMINAIRES
1. PURPOSE :
2. SCOPE:
This procedure covers methods of installation of Lighting and other miscellaneous items.
3. CONTROLLING SPECIFICATIONS:
The procedure is in accordance with applicable codes, specifications, contract documents & approved
drawings.
4. PROCEDURE:
← • Lux level measurement shall be done at 10 x10 meter grid at working height. & 2 meter at
Vertical height.
← • Luminiare Angle shall be set by using the protractor scale provided in luminaires, as per the
lighting design.
STATEMENTS
Project : Report
No.
Subcontract Package:
Lux level meaurement shall be done at 10x10 meter grid at working height & 2 mtr at vertical
height.
Sr. Area / Location Illumination measured - Illumination required - Remarks
No. Lux Lux
Details of instruments used - Inst.n Description, make, Sr.No., calibration validity.
Sign :
Name :