GABRIEL INDIA LTD SANAND MSA-6

GAUGE R& R STUDY AVERAGE AND RANGE METHOD BASED ON TOLERANCE - DATA SHEET PAGE 1 OF 1

PART NAME : INNER TUBE DESCRIPTION : Inner Diamter Groove SAMPLE 10 GAUGE NO : FIV01/02

DATE : 8/13/2022 SPECIFICATION : 27.3/27.4 (MM) OPERATOR 3 GAUGE NAME DIGITAL VERNIER 0-150MM

PERFORMED BY PRIYANKA TOLRANCE: 0.100 TRIALS 3.0 TV= = Tolerance /6

0.0167
SL. APPRAISER TRIAL # PART SERIAL NUMBER
No. NAME 1 2 3 4 5 6 7 8 9 10 AVERAGE
1 ISHWAR 27.30 27.31 27.31 27.31 27.30 27.31 27.30 27.30 27.30 27.30 27.304
2 ROHIT 1 27.31 27.30 27.30 27.30 27.31 27.30 27.31 27.31 27.30 27.30 27.304
3 ANKIT 27.30 27.30 27.30 27.30 27.30 27.30 27.31 27.31 27.30 27.30 27.302
4 Average 27.303 27.303 27.303 27.303 27.303 27.303 27.307 27.307 27.300 27.300 27.303 Xa
5 UCL x 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310
6 LCL x 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296
7 Range 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.000 0.000 0.008 Ra
8 NAME 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 10.000 AVERAGE
9 ISHWAR 27.31 27.30 27.31 27.31 27.30 27.30 27.31 27.30 27.30 27.30 27.304
10 ROHIT 2 27.30 27.31 27.30 27.30 27.30 27.31 27.30 27.31 27.30 27.30 27.303
11 ANKIT 27.30 27.30 27.30 27.30 27.30 27.30 27.30 27.31 27.30 27.31 27.302
12 Average 27.303 27.303 27.303 27.303 27.300 27.303 27.303 27.307 27.300 27.303 27.303 Xb
13 UCL x 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310
14 LCL x 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296
15 Range 0.010 0.010 0.010 0.010 0.000 0.010 0.010 0.010 0.000 0.010 0.008 Rb
16 NAME 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 10.000 AVERAGE
17 ISHWAR 27.30 27.30 27.31 27.30 27.31 27.30 27.31 27.30 27.31 27.30 27.304
18 ROHIT 3 27.30 27.30 27.30 27.30 27.30 27.30 27.31 27.31 27.30 27.30 27.302
19 ANKIT 27.30 27.31 27.30 27.30 27.30 27.30 27.31 27.30 27.30 27.30 27.302
20 Average 27.300 27.303 27.303 27.300 27.303 27.300 27.310 27.303 27.303 27.300 27.303 Xc
21 UCL x 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310 27.310
22 LCL x 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296 27.296
23 Range 0.000 0.010 0.010 0.000 0.010 0.000 0.000 0.010 0.010 0.000 0.005 Rc
24 Part 27.3030 Xabc
25 Average Xp 27.302 27.303 27.303 27.302 27.302 27.302 27.307 27.306 27.301 27.301 0.0056 Rp
 Repeatability & Reproducability (R & R) % R & R= 100[R&R/TV]
24.8
R & R= ( EV2+ AV2) EV2 0.0000171 Note: Accept if < 10%
AV2 0.0000000 Accept on Deviation
R & R= 0.0041 R & R2 0.000017 if >10% and <30%
No.of distinct data
categories
NOTE : PV, TV , & % ge of PV are not applicable since the analysis = 1.41*(PV/R&R)
is based on Tolerance. = 5.7
Since PV = TV

Remarks:
Acceptable
Accepted On Deviation.
Not Acceptable

G4Q059/0119 Sign. :

This should be equal or

more than 5
Guidelines for acceptance of gauge repeatability and reproducability (% R & R) MSA-6

1.Under 10 % error = The measurement system is acceptable. PAGE 1 OF 3

2.10 % to 30 % error = may be acceptable based upon importance of application,cost of gauge,

3.Cost of repairs etc.Over 30 % error= measurement system needs improvement.

Make every effort to identify the problems and have them corrected.

Points for justification to accept the gauge under deviation : ( Tick mark the reason and provide data if applicable)

1 Gauge application is not much important as automatic correction exists.

2 Cost of replacing the gauge is too high.

3 Cost of repairing the gauge is too high.

4 Process Capability is more than 2.5, hence R & R % (10-30%) can be considered as acceptable

on deviation
This should be equal or
more than 5
If R&R% is equal or more than 30% then following analysis to be carried out and
and to have the action plan to get R&R within acceptable limit.

case I If repeatability is comparatively higher than reproducabililty, identify causes related to instrument / equipment

a) The instrument may need maintenance

b) The Gauge may have to be redesigned to be more rigid

c) Clamping or location for gauging needs to be improved.

case II If reproducability is comparatively higher than repeatability, use graphical method and identify following causes

a) The appraiser needs to be better trained in how to use and read the gauge / instrument.

b) Calibrations on the gauge dial are not clear.

c) Fixture of some sort may be needed to help the appraiser use the gauge more consistently.

G4Q059/0119
 RANGE CHART - APPRAISER 1
Range
0.012
0.01
0.008
0.006
0.004
0.002
0
1 2 3 4 5 6 7 8 9 10
Component Serial Number

RANGE CHART - APPRAISER 2

0.012
Range

0.01

0.008

0.006

0.004

0.002

0
1 2 3 4 5 6 7 8 9 10
Component Serial Number

RANGE CHART - APPRAISER 3

0.012
Range

0.01

0.008

0.006

0.004

0.002

0
1 2 3 4 5 6 7 8 9 10
Component Serial Number

Guideline
If all the individual ranges are within control limits, all appraisers are consistent and
are using the gauge in the same ways.

Conclusion Acceptable
Guideline for analysis of Average Chart :
The area within the control limits represents the measurement discrimination ("noise"). Since the group of parts used in the study represents the process variation,
approximately one half or more of the averages should fall outside the control limits. If the data shows this pattern, then the measurement system should be
considered adequate to detect part to part variation and measurement system can provide useful information for analyzing and controlling the process. If less than
half fall out side the limit , then either the measurement system has inadequate discrimination or the sample does not represent the expected process variation.

Conclusion : The percentage of points beyond the control limits = 0% So gage is adequate.

The measurement system has inadequate discrimination or the sample does not represent the expected process variation.
Average Readings

AVERAGE CHART FOR THE APPRAISER 1

27.315
27.310
Av-
27.305 er-
27.300 UCL x
age
27.295 LCL x
27.290
27.285
1 2 3 4 5 6 7 8 9 10
Component number

AVERAGE CHART FOR APPRAISER 2 & 3 Page No. : 02 of 02

A ve ra ge R ea d in gs

AVERAGE CHART FOR THE APPRAISER 2

27.315
27.310 Average
27.305
UCL x
27.300
LCL x
27.295
27.290
27.285
1 2 3 4 5 6 7 8 9 10
Component No.s
Average Readings

AVERAGE CHART FOR THE APPRAISER 3

27.315
27.310 Average
27.305 UCL x
27.300 LCL x
27.295
27.290
27.285
1 2 3 4 5 6 7 8 9 10
Component Number