GABRIEL INDIA LTD,

NASHIK.
FORMAT NO :PLQ01
Gabrilel India Ltd sanand MSA PLAN 2022-2023 REV NO: 0
ISSUE DATE :11-04-2022
MEASURMENT SYSTEM OF-
CONTROL PLAN OPERATING Instrument PRECISION
STUDY GAUGE ID LOCATION SPECIFICATION Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23
SR NO MSA NO INSTRUMENT/GAUGE TYPE NUMBER RANGE RANGE (L.C.)
PLAN W3
1 1 Digital Vernier Caliper VARIABLE R & R STUDY FIV01 IT MACHINING 0-50 0-150 0.01 28.40/28.60 (IT) Name PRIYANKA
Date 25.04.2022
PLAN W2
2 2 Height gauge & Lever dial VARIABLE R & R STUDY FIH01 OT MACHINING 0-100 0-600 MM 0.01 MM 19.8/20.2 Name priyanka
Date 13.05.2022
PLAN W2
3 3 Height gauge & Lever dial VARIABLE R & R STUDY FIH01 NA 100-200 0-600 MM 0.01 MM NA Name
Date
PLAN W2
4 4 Height gauge & Lever dial VARIABLE R & R STUDY FIH01 ASSLY 200-300 0-600 MM 0.01 MM 288/289 (ASSLY) Name priyanka
Date 7/16/2022
PLAN W2
5 5 Height gauge & Lever dial VARIABLE R & R STUDY FIH01 OT MACHINING 300-600 (NA) 0-600 MM 0.01 MM 250 ± 0.5 Name priyanka
Date 28.08.2022
PLAN W2
6 6 Surface Roughness Tester VARIABLE R & R STUDY FIZ04/01 STDROOM 2400um NA 0.001Micron 0.2 MAX Name
Date
PLAN W2
7 7 Air Gauge VARIABLE R & R STUDY FGO02/05 IT MACHINING 20-25 0.05um 0.001 MM 26.00/26.050 Name
Date
PLAN W2
8 8 PLUNGER DIAL VARIABLE R & R STUDY FGD01/04 IT GRINDING NA 0.06um 0.001 MM 29.905/29. Name
Date
PLAN W2
9 9 Air Gauge VARIABLE R & R STUDY FGO02/01 OT MACHINING 40-50 0.039 um 0.001 MM 42.00/42.039 Name
Date
PLAN W2
10 10 Plug gauge ATTRIBUTE R & R STUDY FGP015 OT MACHINING 5-10 mm NA N.A.. 8.3/8.7 Name
Date
PLAN W2
11 11 Plug gauge ATTRIBUTE R & R STUDY FGP07 OT MACHINING 10-20mm NA N.A.. 12.10/12.20 Name
Date
PLAN W2
12 12 Plug gauge ATTRIBUTE R & R STUDY FGP015 IT MACHINING 20-30 mm NA N.A.. 26.00/26.050 Name
Date
PLAN W3
13 13 SNAP GAUGE ATTRIBUTE R & R STUDY FGS01 OT MACHINING 30-40' 0.4mm N.A. 33.80/34.200 Name priyanka
Date 25.04.2022
PLAN W2
14 14 CONCENTRICITY GAUGE ATTRIBUTE R & R STUDY FEF01 OT MACHINING 0.1 0.1 0.1 Max 0.1 Max Name priyanka
Date 5/19/2022
PLAN W2
15 15 Plug gauge ATTRIBUTE R & R STUDY FGP014/02 OT MACHINING NA NA N.A.. 14.00/14.30 Name priyanka
Date 6/28/2022
PLAN W2
16 16 THREAD PLUG GAUGE ATTRIBUTE R & R STUDY FGP021 IT MACHINING NA M25 X1-6H N.A. M25 X1-6H Name priyanka
Date 7/16/2022
PLAN W2
17 17 INSIDE VERNIER CALIPER VARIABLE R & R STUDY FIV01/08 IT MACHINING 20-30 22-50 0.01 27.3 +0.1 Name priyanka
Date 8/13/2022
PLAN W3
18 18 GROOVE DIAL CALIPER VARIABLE R & R STUDY FIZ01/01 OT MACHINING 30-40 30-50 mm 0.01 43.50 to 43.70 Name
Date
PLAN W2
19 19 LENGTH CHECKING GAUGE (RR) ATTRIBUTE R & R STUDY SGO127/2 RR LINE 300-350 ±2 MM N.A. 350.8±2 MM Name
Date
PLAN W2
20 20 LENGTH CHECKING GAUGE (FF) ATTRIBUTE R & R STUDY FGO09/03 FF LINE 350-400 ±3 MM N.A. 398.5±3 Name
Date
PLAN W2
Verification by
21 21 PLATING THICKNESS TESTER. VARIABLE R & R STUDY FIZ08/01 PLATING LAB 0.1-1.0 MM 0.0001 MM 10-19um Name
master part
Date
PLAN W2
22 22 COMPRATOR GAUGE & DIAL VARIABLE R & R STUDY FGDO4/01 IT GRINDING 0-30 0-300 0.001 30.00/30.10 Name
Date
PLAN W2
23 23 Lever DIAL -1um VARIABLE R & R STUDY FGDO3/01 IT MACHINING 0.05 0.14 1 um 0.05 MAX (IT) Name
Date
PLAN W2
24 24 LEVER DIAL -10um VARIABLE R & R STUDY FGDO2/01 IT MACHINING 0.1 0.9 10 um 0.1 Runout (IT) Name
Date
PLAN W2
25 25 AIR SNAP GAUGE VARIABLE R & R STUDY FGP017 PCG N.A. N.A. N.A. 29.905/29.975 Name priyanka
Date 6/29/2022
PLAN W2
26 26 Micrometer VARIABLE R & R STUDY FIM03/02 FF LINE N.A. 25-50 MM N.A. N.A. Name priyanka
Date 7/23/2022
PLAN W2
27 27 SNAP GAUGE ATTRIBUTE R & R STUDY FGS01 OT MACHINING 30-40' 0.4mm N.A. 33.700/34.300 Name priyanka
Date 28.08.2022
PLAN W2
X=250 MM
28 28 Profile Projector VARIABLE R & R STUDY FIZ05 STDROOM 0-50 0.001um 27.0 ± 0.3 (IT DIA) Name
Y=150MM
Date
PLAN W2
29 29 Weight check machine VARIABLE R & R STUDY FIZ10 ASSLY 1-100 600gms 0.01gms 70-130 mg Name
Date
PLAN W2
As per
30 30 Visual defect Shox ATTRIBUTE R & R STUDY N.A FF Q-GATE N.A N.A NA Name
INSPECTION STD
Date
PLAN W2
As per
31 31 Visual defect FF ATTRIBUTE R & R STUDY N.A RR Q-GATE N.A N.A NA Name
INSPECTION STD
Date

Note:Range covered as per control plan

MSA Complete

REVIEWED BY: MSA PLAN APPROVED BY:-

 HEIGHT GAUGE

assembly CPQ024
Total Length 288 / 289

INNER TUBE-CPQ024 cpq001 koya/kopa

1 Inner dia As per SOP T001

2 Diameter on Chamfer 29.0 ± 0.3

Inner Diameter on
3 27.0 ± 0.3
Chamfer
4 Bore length 46+0.2

5 Run out 0.1 Max

6 Circlip groove distance 3.0 +0.2

7 Groove ID 27.3 +0.1

9 GROOVE OD 28.0 / 28.20

10 GROOVE DISTANCE 9.8 / 10.2

11 TOTAL LENGTH As per SOP T001

12 Run out on boaring ID 0.05 Max

13
BOARING DIA
14 As per SOP T001
(spinning side)

16 Radius R 5.5 / 6.5

1 TOTAL LENGTH As per SOP T001

THREAD M25 * 1.0 - 6H

Thread Minor
23.917 ~ 24.153
Diameter
5 Run out 0.1 Max
 13 Run out on boaring ID 0.05 Max

KOPA BOLT 15-29 7-35

vernier

Spinning ID 21.0 / 22.7

KOPA
KOPG
KWPM LH/RH FRONT
KWPM/K24
KOLA

Air Plug Gauge

Digital Vernier Calliper/ Profile
projector
Digital Vernier Calliper/ Profile
projector
Vernier Calliper

Height gauge/Lever diel

Vernier Calliper

Inside Calliper

Vernier Calliper

Profile Projector

Height gauge

Height gauge/Lever diel

Air Plug Gauge

Radius gauge
P
Length checking Gauge/HEIGHT
GAUGE

P
P
 4 Grease Quantity 70 - 130 mg

1 Assy. Length 404.5 ±3 mm

length gauge Assy. Length 398.5 ±3 mm
SGO18/3 EL Guage : Front Cushion 305.2±2MM 303.2+0.3/307.2-0.3
SGO18/4 EL Guage : Front Cushion 318±2 MM 316.8+0.3/320-0.3

SGO127/2 EL Guage : Rear Cushion 350.8±2 MM 348.8+0.05/352.8-0.05

OUTER TUBE

As per SOP T008

Oil seal dia. Air Gauge
Ø42
Axel hole to top 250 ± 0.5 Height Gauge ,Lever dial
Distance axel hole to
26.5 ± 0.3 Height Gauge ,Lever dial
BTA end
Axel hole dia 12.10 / 12.20 Plug Gauge
Offset Axel face to BTA
20.8 ± 0.1 Height Gauge ,Lever dial
center (RH)
Offset Axel face to BTA
21.7 ± 0.1 Height Gauge ,Lever dial
center (LH)
Axel boss milling width Vernier calliper /
33.1± 0.3
-RH Snap gauge
Axel boss milling width Vernier calliper /
34 ± 0.3
-LH Snap gauge
Milling face Brake drum
11.5 ± 0.7 Special Gauge gauge
face distance
Axel hole
perpendicularity w.r.t 0.10 max Pin with height gauge
axel Face
Axel boss parallism
0.08 max Height Gauge ,Lever dial
w.r.t to BTA
Milling face parallism
0.08 max Height Gauge ,Lever dial
w.r.t to axel boss
Milling face Brake drum
11.5 ± 0.7 Height Gauge ,Lever dial
face distance

Axel hole to MG center

160 ± 0.2 Height Gauge ,Lever dial
distance LH
Distance axel hole to
26.5 ± 0.3 Height Gauge ,Lever dial
BTA end
Axel hole Dia 12.10 / 12.20 Plug Gauge
Offset Axel face to BTA
20.8 ± 0.1 Height Gauge ,Lever dial
center (RH)
Offset Axel face to BTA
21.7 ± 0.1 Height Gauge ,Lever dial
center (LH)
Axel boss milling width Vernier calliper /
33.1± 0.3
-RH Snap gauge
Axel boss milling width Vernier calliper /
34 ± 0.3
-LH Snap gauge
MG threading (LH) M6 * 1- 6H Thread plug gauge
MG Hole Minor
4.955 - 5.153 Plug Gauge
Diameter
Distance to MG
7.5-7.7 Height Gauge ,Lever dial
threading (LH)
BTA center to MG
33 ± 0.15 Height Gauge ,Lever dial
height (LH)
 Torque Wrench

Tightening torque of M8 bolt (20 / 26 NM)

1 /set up
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs

1 /set up
5no ./shift
1 /set up
5no /shift
1 /set up
5no /shift
1 /set up
1no ./2
Hrs

1 /set up
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs up
1 /set
1no ./2
Hrs
1 /set up
1no ./2
Hrs up
1 /set
1no ./2
Hrs
100%
1 /set up
1no ./2
Hrs up
1 /set
1no ./2
Hrs
 Gabrilel India Ltd
Q-Gate Qualification
sanand
MEASURMENT CONTR
SYSTEM OF- OL
INSTRU STUDY LOCATION PLAN Apr-22 May-22 Jun-22
SR NO MENT/ TYPE NUMBE
GAUGE R
1 Visual Attribute R&R buffing Q gate
2 Visual Attribute R&R PC Q gate
3 Visual Attribute R&R IT Q gate
4 Visual Attribute R&R GD Q gate
5 Visual Attribute R&R Palting Q gate
6 Visual Attribute R&R Jupiter Q gate
7 Visual Attribute R&R Suzuki Q gate
8 Visual Attribute R&R REAR Q gate
9 Visual Attribute R&R FF Q gate
10 Visual Attribute R&R KWPM Q gate

REVIEWED BY:
 FORMAT:PLQ01
te Qualification REV NO: 0
ISSUE DATE :11-04-2022

Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22 Jan-23 Feb-23 Mar-23

APPROVED BY: