Standard Maintenance Procedure Doc:

for Modular Conveyors

1. Purpose:
The purpose of this document is to define a standard operating procedure, roles &
responsibilities while carrying out maintenance activity at modular Conveyors (PC-32 Peeler
Infeed) of PepsiCo Sundar Snacks Plant.
2. Scope:
This procedure is applicable to modular conveyors maintenance at PepsiCo Sundar Snacks
Plant.
3. Exclusion: Electrical Work, Hot Work
4. Hazards and Risks Involved:
Hand Injury, Foot Injury, Hand injury, Slip & Trip, Ergonomics, Pinch & entanglement hazard
5. Mandatory Personal Protective Equipment (PPE):

Mandatory
Safety Shoes Cotton Gloves Safety Helmet Uniform Ear Plug Safety Harness Goggles

6. Role & Responsibility:

It is responsibility of execution lead to ensure that all safety precautions and steps should
be followed (Defined in section 5) before executing activity.

7. Procedure/Steps Involved:

1- Ensure to cut off the power supply before starting activity.

Power isolation will be carried out by applying 2 LOTO at
isolators (One by Operator and one by artisan) as per EHS
hazardous energy protocols.

Potential Hazards:

Doc: PAK--EHS-SOP-001 Issue Date: 01-May- Version: 00 Revision Date: -22

 2- LOTO accompanied by power isolation. After LOTO, remove top, bottom & backside
inspection hatches/covers for conveyor inspection using spanner

a b C

Potential Hazards:

3- Check the conveyor slag or tension manually from opened inspection hatches

2
 Potential Hazards:

4- If slag or tension is observed adjust the conveyor through adjustment slots by

loosening or tightening through spanner.

a b c

Potential Hazards:

5- In order to check the health of conveyor, sprockets, bottom strips & rods remove the
links connecting rod stopper pin with nose Plier. This will open the conveyor and it can
be easily glide down through drive driven and supporting sprockets. While inspecting
the bottom bed strips ensure to use 3P certified safety harness with double lanyard and
firm anchoring point.

a
b c

3
Potential Hazards:

6- After completing inspection put conveyor back on sprockets and pull it over drive,
driven and guide sprockets with 3P certified safety belt.

a Potential Hazards:
b c

7- A
f
t
e
r

fixing conveyor on sprockets and guide channel, insert the connecting rod manually in
place and locking pin through nose plier accompanied by safety covers fixation

b c
a

4
Potential Hazards:

8- Perform lubrication and greasing of bearings through grease gun via grease nipple.

Potential Hazards:

5
 9- Check the gear box for seal leakage and oil quality check (Using L-key)

Potential Hazards:

10-After close gear box remove LOTO and observe the behaviour in dry run

6
NOTE: All the electrical power tools, welding plants, welding cylinders, lifting equipment’s and
safety harness used must be 3P certified

Prepared By Reviewed By Approved By

Name
Muhammad Umair Taha Rehman/Bilal Ali Ahmad Dilshad/Rizwan

Signature