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Dashboard / My courses / ENGG 404 (LEC 501 550 SEM 601 602 651 652 Winter 2022) / Assignment 1 - Root Cause Analysis
/ Assignment 1 - RCA Exercise - Graded
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 1
Correct
State the actual sequence of events by re-ordering the letters A), B), C), and D).
A. Upon hearing word from the industrial mechanics about a hot motor bearing that was threatening the operation
of a production line, John and
Mary immediately left their offices and walked rapidly through congested
walkway #3A in the plant, which served as a short-cut, rather than
taking the designated plant walkway #1, to
access the motor. While walking, they were preoccupied in conversation about a recent hockey game.
B. Prior to this, Dave and Doug, the two industrial mechanics, were relocating a gearbox with an overhead crane
and noticed gear oil leaking onto
walkway #3A beneath. The angle of the suspended gearbox caused oil to
leak from the filler tube, because they had neglected to reinstall the
filler cap. Seeing the spilt oil, they found
the local container with spill absorption compound to be empty, and so they went to a lower floor to find
some.
They were then called away to address a hot bearing on a motor that was restricting production.
C. As he was conversing with Mary, John slipped on the oil spill in walkway #3A and fell against the pipe causing
his hip to fracture on impact. It
was 5 months before John recovered to a point where he could work again,
although he will suffer from joint pain and restricted mobility for the
rest of his life.
D. Around the same time that Dave and Doug were called away, Bill the pipefitter placed a pipe on one side of the
walkway #3A. He did not flag
off the area and stepped over some spilled oil on his way back to get his toolbox
for installing the pipe.
Select one:
i. A,B,C,D cross out
ii. B,D,A,C
cross out
B. (Prior to this i.e. A), Dave and Doug, the two industrial mechanics, were relocating a gearbox with an overhead crane and noticed gear oil
leaking onto walkway #3A beneath. The angle of the suspended gearbox caused oil to leak from the filler tube, because they had neglected to
reinstall the filler cap. Seeing the spilt oil, they found the local container with spill absorption compound to be empty, and so they went to a lower
floor to find some. They were then called away to address a hot bearing on a motor that was restricting production.
D. Around the same time that Dave and Doug were called away, Bill the pipefitter placed a pipe on one side of the walkway #3A. He did not flag
off the area and stepped over some spilled oil on his way back to get his toolbox for installing the pipe.
A. Upon hearing word from the industrial mechanics about a hot motor bearing that was threatening the operation of a production line, John and
Mary immediately left their offices and walked rapidly through congested walkway #3A in the plant, which served as a short-cut, rather than
taking the designated plant walkway #1, to access the motor. While walking, they were preoccupied in conversation about a recent hockey game.
C. As he was conversing with Mary, John slipped on the oil spill in walkway #3A and fell against the pipe causing his hip to fracture on impact. It
was 5 months before John recovered to a point where he could work again, although he will suffer from joint pain and restricted mobility for the
rest of his life.
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 2
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above (box "FIRST", box "SECOND", box
"THIRD"):
First
A
Second C
Third B
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
This root can be further improved as follows:
John used Walkway 3A as a short-cut because:
A: John was in a hurry to respond to a threat in the operation, because
B: The culture of the organization did not hold safety as a value, because
LC-S: The management and leadership program of the organization did not include a set of Core Safety Values. #1 MLCA
Question 3
Incorrect
Which RME (Risk Management System Element) is most applicable to the solved root?
1) Management Leadership, Commitment and Accountability.
2) Risk Assessment and Management of Risks.
3) Community Awareness and Emergency Preparedness.
4) Management of Change.
5) Incident Reporting, Investigation, Analysis and Actions.
6) Program Evaluation and Continuous Improvement.
7) Design, Construction and Start-up.
8) Operations and Maintenance.
9) Employee Competency and Training.
10) Contractor Competency and Integration.
11) Operations and Facilities Information and Documentation.
Select one:
a. #1 MLCA cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 4
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
A: Bill did not receive training regarding appropriate procedures for pipe maintenance activities
C:The employee training program did not include specific details for temporary placement of pipe during maintenance activities.
First
B
Second
A
Third
C
A: Bill did not receive training regarding appropriate procedures for pipe maintenance activities, because
C: The employee training program did not include specific details for temporary placement of pipe during maintenance activities.
Third → C
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 5
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
1) Management Leadership, Commitment and Accountability.
2) Risk Assessment and Management of Risks.
3) Community Awareness and Emergency Preparedness.
4) Management of Change.
5) Incident Reporting, Investigation, Analysis and Actions.
6) Program Evaluation and Continuous Improvement.
7) Design, Construction and Start-up.
8) Operations and Maintenance.
9) Employee Competency and Training.
10) Contractor Competency and Integration.
11) Operations and Facilities Information and Documentation.
Select one:
a. #4 MOC cross out
c. #11 OF&ID
cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 6
Partially correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
C: The risk assessment program did not include requirements/procedures for how to flag off hazards.
First D
Second
A
Third
D
Fourth
C
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
C: The risk assessment program did not include requirements/procedures for how to flag off hazards.
The correct answer is: First → B, Second → D, Third → A, Fourth → C
Question 7
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #2 RA&MR cross out
b. #1 MLCA
cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 8
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
B: The evaluation program did not include review and improvement of the SMPs
C: Doug and Dave did not follow the SMP for relocating the gearbox
First
C
Second A
Third E
Fourth D
Fifth B
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
A: Doug and Dave didn't understand the SMP
E: The SMP was long, complicated, and outdated
D: The SMP had not been reviewed in over five years
B: The evaluation program did not include review and improvement of the SMPs
Question 9
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #8 O&M cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 10
Partially correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
First D
Second
A
Third
B
Fourth C
Fifth E
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
D: Oil spilled from gearbox, because
A: The suspended gearbox leaked oil from the filler tube, because
B: The gearbox was tilted when lifting it, because
E: The risk from tilting the gearbox was not understood, because
C: The risk from tilting the gearbox was not assessed, because
LC: The evaluation program did not include review and improvement of the SMPs #6 PECI
Question 11
Incorrect
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #1 MLCA cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 12
Partially correct
Please organize the following causes in logical order to the missing section of the root cause labelled above:
A: It would take time and effort to document and report an oil spill
B: The reporting program did not include criteria that specified that an oil spill during maintenance must be reported.
First
C
Second
B
Third
A
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 13
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #4 MOC
cross out
b. #1 MLCA
cross out
c. #7 DC&SU
cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 14
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
A: The maintenance program did not include a schedule for weekly inspections of the spill clean-up kit
First
C
Second B
Third
D
Fourth A
Nobody refilled the empty spill clean-up container with absorptive agent, because
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
D: The weekly inspection of the spill clean-up container was not completed, because
A: The maintenance program did not include a schedule for weekly inspections of the spill clean-up kit.
Question 15
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
Risk Management System (APEGA Model):
1) Management Leadership, Commitment and Accountability.
2) Risk Assessment and Management of Risks.
3) Community Awareness and Emergency Preparedness.
4) Management of Change.
5) Incident Reporting, Investigation, Analysis and Actions.
6) Program Evaluation and Continuous Improvement.
7) Design, Construction and Start-up.
8) Operations and Maintenance.
9) Employee Competency and Training.
10) Contractor Competency and Integration.
11) Operations and Facilities Information and Documentation.
Select one:
a. #4 MOC cross out
c. #7 DC&SU
cross out
d. #8 O&M
cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 16
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
First
B
Second
C
Third
A
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
The correct answer is:
Question 17
Incorrect
Which RME (Risk Management System Element) is most applicable to both of the solved roots?
Risk Management System (APEGA Model):
Select one:
a. #1 MLCA
cross out
b. #9 EC&T
cross out
c. #6 PECI
cross out
d. #11 OF&ID
cross out
You will note that the two roots are NOT re-combined even though the latent causes relate to the same RME #6 PECI. It is bad practice to re-
combine any roots at any point in a RCA Chart.
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 18
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
A: Employees prioritized responding to the threat to production over safety
B: Safety was not recognized or held as a value in the organization
First
C
Second
A
Third
B
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Employees did not clean up the spill, because
C: Employees left spill, a hazard, to respond to threat to production, because
Question 19
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #2 RA&MR cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 20
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
A: The spill clean-up container was empty
B: No one followed the operations schedule for refilling the spill clean-up container
C: The operations program did not include a procedure to check and replenish the spill clean-up kit.
D: Employees could not find absorptive agent
First
D
Second A
Third
B
Fourth C
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A: The spill clean-up container was empty, because
C: The operations program did not include a procedure to check and replenish the spill clean-up kit.
Question 21
Correct
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #8 O&M cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 22
Correct
Please organize the following causes in logical order to the missing section of the root cause labelled above
A: No one communicated the value of safety to the employees
First B
Second C
Third E
Fourth A
Fifth D
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B: Employees didn't think it was their job to clean up the spill, because
C: Employees didn't know that oil spills were everyone's responsibility, because
E: Employees were not aware of the value of safety in the organization, because
A: No one communicated the value of safety to the employees, because
D: The management program did not include a standard to check that employees could explain that safety is a value
Question 23
Incorrect
Which RME (Risk Management System Element) is most applicable to the solved root?
Select one:
a. #1 MLCA cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 24
Correct
Select one:
a. AND cross out
b. OR cross out
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10/5/22, 10:11 AM Assignment 1 - RCA Exercise - Graded: Attempt review
Question 25
Incorrect
Select one:
a. AND cross out
b. OR cross out
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