DOC.

No:
IGCPL/JIG/1270/GGPL/OCP/101
LOA No.: -
OPERATION AND GGPL/KKD/C&P/PMC/DRS/19/2018
CONTROL PHILOSOPHY DATE:31.01.2019
SHEET: 1

CLIENT: M/s. GODAVARI GAS PVT. LTD.

PROJECT: CITY GAS DISTRIBUTION PROJECTS AT EAST & WEST

GODAVARI DISTRICTS

PROCESS CONDITIONS:

FLUID: NATURAL GAS

FLOW: WORKING: 5000 / 1500 / 1000 SCMH

PRESSURE:
SKID INLET: 14 to 49 Kg/cm2g
SKID OUTLET: 4 Kg/cm2g
19 Kg/cm2g for 150#
DESIGN:
49 Kg/cm2g for 300#

TEMPERATURE:
WORKING: 0 TO 55 ºC
DESIGN: -29 to 65 ºC

INLET SIZE: 5000 SCMH 4”X300#

1500 SCMH 2’’X300#
1000 SCMH 2’’X300#
OUTLET SIZE: 5000 SCMH 6”X150#
1500 SCMH 3’’X150#
1000 SCMH 3X150#

MADE BY: CHECKED BY: APPROVED BY:

KK DS VL
 DOC. No:
IGCPL/JIG/1270/GGPL/OCP/101
LOA No.: -
OPERATION AND GGPL/KKD/C&P/PMC/DRS/19/2018
CONTROL PHILOSOPHY DATE:31.01.2019
SHEET: 2

INDEX:

1. SKID OVERVIEW

2. SKID PROCESS

3. SKID SECTIONS

a) Gas Conditioning

b) Pressure Regulation

c) Metering

4. CONTROL PHILOSOPHY

MADE BY: CHECKED BY: APPROVED BY:

KK DS VL
 DOC. No:
IGCPL/JIG/1270/GGPL/OCP/101
LOA No.: -
OPERATION AND GGPL/KKD/C&P/PMC/DRS/19/2018
CONTROL PHILOSOPHY DATE:31.01.2019
SHEET: 3

SKID OVERVIEW:

The skid has one inlet end connection & one outlet end connection, with as per process data flow
5000/1500/1000 SCMH through outlet and having skid design pressure of skid 49/19 kg/cm2g at -
29 to 65 deg C. The skid is provided with twin stream of gas conditioning unit (Cartridge filters)
along with twin stream Monitor pressure control valve with in built slam shut off valve, Active
pressure control valve &Creep relief valve for relieving of excess pressure is provided.

SKID PROCESS:

The system is Continuous operating type for Natural Gas Pressure Regulating skid.
The skid can be basically considered to be in mentioned section:

• Gas Conditioning: Filtration of gas.

• Pressure Regulation: Variable pressure at inlet of the skid will be regulated to required
pressure at outlet.
• Metering: This section consists of Rotary meter

SKID SECTIONS:

a) Gas Conditioning: The system is having Dual stream Cartridge Filter arrangement for
filtration. The Cartridge Filter is so designed, as such at the entry of Natural Gas to Filter,
it will be obstruct by Borosilicate Glass Fiber elements for fine filtration.

b) Pressure Regulation: The skid is having Dual stream Pressure control valves with inbuilt
Slam Shut off valve. Pressure gauges are used at skid inlet & outlet of the skid for pressure
indication.

c) Metering: Flow Computation is carried out using RPD Meter.

CONTROL PHILOSOPHY:

At the outlet of the system Pressure Gauge is provided for line pressure indication.

Major Isolation Element:

Lever operated Isolation Ball valves are provided at Inlet (IV-101) & Outlet (IV-109) of the skid. In
case of emergency these valves can be manually shut off to stop the inlet flow or isolate the skid.
Moreover, Other valves are provided in the skid for isolation & maintenance of skid elements.

Cartridge Filter:

Cartridge Filter is provided for liquid & solid particle removal. The Cartridge Filter is a Horizontal
vessel with Borosilicate glass fiber Cartridge type filter elements where in the incoming natural
gas is conditioned to remove moisture that has been condensed in the transportation pipelines.
The velocity of the gas is reduced and the moisture is separated from the gas.

MADE BY: CHECKED BY: APPROVED BY:

KK DS VL
 DOC. No:
IGCPL/JIG/1270/GGPL/OCP/101
LOA No.: -
OPERATION AND GGPL/KKD/C&P/PMC/DRS/19/2018
CONTROL PHILOSOPHY DATE:31.01.2019
SHEET: 4

Cartridge Filter is having following accessories:

1. Differential Pressure Gauge across inlet & outlet to measure the pressure difference across
the filter element.
2. Manual drain valve – to remove the accumulated condensate from the filter.
3. Manual Vent Valve – for removing excess gas.

Pressure Reduction station:

1. Set Point of PCVA-101 4.0 Kg/cm2g

2. Set Point of PCVA-102 3.5 Kg/cm2g

3. Set Point of PCVM-101 4.5 Kg/cm2g

4. Set Point of PCVM-102 4.5 Kg/cm2g

5. Set Point of SSV-101(OPSO) 5.5 Kg/cm2g

6. Set Point of SSV-102(OPSO) 6.0 Kg/cm2g

7. Set Point of CRV-101 & CRV-102 5.0 Bar(g)

Condition1: Normal operation

During normal operation of skid, PCVA-101 reduces inlet pressure from 14 to 49 kg/cm2g to 4
kg/cm2 g (Set pressure of PCVA 101).

Condition 2: If PCVA-101 Fails

In case of contingency PCVA 101 fails, the pressure exceeds beyond 4.0 bar g & if it reaches up
to 4.5 kg/cm2g (PCVM-101 Set Pressure), PCVM-101 takes charge & delivers 4.5 kg/cm2g
pressure.

Condition 3: If PCVM-101 Fails

If PCVM-101 Fails, CRV-101 operates and pop up & relieves excess pressure greater than 5.0
kg/cm2g (set pressure of CRV-101 5.0 kg/cm2g)

MADE BY: CHECKED BY: APPROVED BY:

KK DS VL
 DOC. No:
IGCPL/JIG/1270/GGPL/OCP/101
LOA No.: -
OPERATION AND GGPL/KKD/C&P/PMC/DRS/19/2018
CONTROL PHILOSOPHY DATE:31.01.2019
SHEET: 5

Condition 4: If PCV & CRV Fails

If PCVA-101, PCVM101 & CRV-101 of main line fails & pressure increases up to 5.5 kg/cm2g &
tried to exceed, SSV-101 (Set pressure – 5.5 kg/cm2g) shut of gas flow through running stream.

As SSV trips, outlet pressure reduces & finally when outlet pressure reaches 3.5 kg/cm2g, PCVA-
102 activated (set pressure of PCVA-102 is 3.5 kg/cm2g).

Thus, similar flow of events condition 1, 2, 3 & 4 takes place in stand by stream as well

Note: CRV-101 (1% flow capacity) for Working & standby stream.

MADE BY: CHECKED BY: APPROVED BY:

KK DS VL