F-Final: 870310-S-1247064-CST-H03-0001 Quality Control Plan Endorsement For Piping Prefab & Erection 04 A. Accepted

TANGGUH EXPANSION PROJECT
LNG EPC – PT. Meindo – 1247064
COMMENT RESOLUTION SHEET
DOCUMENT NUMBER DOCUMENT TITLE REV. CODE ISSUE STATUS DOCUMENT STATUS
870310-S-1247064-CST-H03-0001 Quality Control Plan Endorsement For Piping Prefab & Erection 04 F- FINAL A. ACCEPTED
NO COMMENTS ORIGINATOR SUPPLIER RESPONSE REASONS NAME &TITLE SECTION AFFECTED COMMENT STATUS
Additional some Project Specification refer to TEP- A. Agreed, Comment will

930-SPE-QA-BP4-0021_B06_Quality Control Plan For MADE WISNAWA PUTRA Comment has been done YUNIARTO Section 2.1.2 Agreed - Closed
1
Piping Work be implemented
Additional attachment ITP list and forms list refer to A. Agreed, Comment will
2 TEP-930-SPE-QA-BP4-0021_B06_Quality Control MADE WISNAWA PUTRA Comment has been done YUNIARTO Section 5 Agreed - Closed
be implemented
Plan For Piping Work
© BP p.l.c. Page 1 of 1 Project Internal

Digitally signed by
Made W Putra
DN: cn=Made W Putra,
o=TEP, ou=CSTS QAQC,
email=madewisnawa.p
utra@csts-tep.com,
c=US
Date: 2019.09.24
15:00:01 +09'00'
Tangguh Expansion Project – LNG EPC
PT. Meindo – Quality Control Plan Endorsement For Piping Prefab & Erection
Revision History
Amendment Revision Amender Name Amendment
Date Number
31/JAN/2019 01 Yodhi R-Submit For Review
28/MAR/2019 02 Yodhi R-Submit For Review
11/JUL/2019 03 Mangojaktua F-Final
23/SEP/2019 04 Yuniarto F-Final
Related documents
Document Document name Description of Content
number
TEP-1247064- H03-0001 Page 2 of 56 Rev:04

870310-S-1247064-CST-H03-0001 BP Internal
TABLE OF CONTENTS
1. Introduction ........................................................................................................ 4
1.1 PROJECT OVERVIEW .................................................................................................................. 4
1.2 SCOPE & OBJECTIVE ................................................................................................................... 4
1.3 DEFINITION AND ABBREVIATIONS............................................................................................. 5
2. REFERENCE DOCUMENTATION ...................................................................... 7

2.1 CODES AND STANDARDS ........................................................................................................... 7
2.1.1 Contract specifications ................................................................................................................... 7
2.1.2 Project Specifications& Study......................................................................................................... 7
2.1.3 Codes and Standards ..................................................................................................................... 8
2.1.4 Sub Contractor Reference ............................................................................................................ 10
2.2 APPLICABLE REVISION ............................................................................................................. 11
2.3 TECHNICAL REQUIREMENTS ................................................................................................... 11
2.4 LOCAL REGULATIONS ............................................................................................................... 11
3. QUALITY CONTROL PLANNING ..................................................................... 11

3.1 GENERAL ..................................................................................................................................... 11
3.2 DESCRIPTION OF QC CODE ..................................................................................................... 12
4. SYMBOLS, ABBREVIATIONS AND DEFINITIONS ......................................... 12

4.1 DESCRIPTION OF INVOLVEMENT CODE ................................................................................. 12
5. ATTACHMENTS ................................................................................................ 14
5.1 ITP LIST........................................................................................................................................ 14
5.1.1 General ITP for Initial Inspection: ................................................................................................. 14
5.1.2 Specific ITP for Construction: ....................................................................................................... 14
5.2 FORMS LIST ................................................................................................................................ 14
5.2.1 Inspection and Test Report Forms: .............................................................................................. 14
TEP-1247064- H03-0001 Page 3 of 56 Rev:04

1. Introduction
1.1 PROJECT OVERVIEW
BP Berau Ltd, hereafter know as COMPANY, is the operator as TANGGUH LNG, a two train natural
gas (NG) liquefaction facility in Bintuni Bay, Papua Indonesia. The facility includes associated onshore
infrastructure, two onshore platforms, pipelines and twelve wells. These facilities as are the Train 1 and
2 developments at Tangguh.
COMPANY has initiated the Tangguh Expansion Project to commercialize the incremental resource
into high margin gas markets based on a single LNG (liquefied natural gas) train expansion (Train 3).
Tangguh Expansion Project will consist of new offshore facilities, including wellhead platforms and
pipelines, and onshore development on the exisiting Tangguh brownfield site. The new onshore
facilities will include one additional natural gas liquefaction train of a similar desighn and capacity to the
existing trains, an onshore receiving facility (ORF), New LNG and condensate loading berth, additional
boil of gas (BOG) recovery, utilities, flares and the infrastructure to support logistics and the associated
increase in the temporary and permanent workforce.
The Tangguh Expansion project comproses of the following new facilities :
 [New] Onshore Receiving Facility (ORF)
 [New] LNG Train 3
 [New] Condensate Stabilization Train 3
 [New/Inter Connection] Plant Utility Facilities
 [New] LNG Loading System
 [New] Condensate Loading System
 [Expansion] Integrated Control and Safety System (ICSS)
 [Expansion] Telecommunication System
 [New] Trestle Jetty Structure
 [Expansion] Onshore Infrastructure
 Hazardous and Non-hazardous Waste Management System
1.2 SCOPE & OBJECTIVE
This document contain the details of quantity control quantity activities to be done during the execution
of the welding works as following :
 Welding Qualification procedure and welding personnel qualification activities.
 Welding at Site for pipe-supporting elements and miscellaneous steel structures of electrical /
instrumentations & others.
The quality control plan for welding activities associates with equipment manufacturing or material
supply at vendor or supplier shop premise are not covered by this document. The quality control plan
for that scope should be covered by IDS as written in the Vendor or Supplier Requisition.
TEP-1247064- H03-0001 Page 4 of 56 Rev:04

This document shall be considered as contractual quality control plan to be implemented by

SUBCONTRACTOR.
The document is issued, at Project Level, as Quality Control Plan complete with project information’s,
Project requirements and contractual obligations.
1.3 DEFINITION AND ABBREVIATIONS
AFC : Approved For Construction
Certificate : Record of the inspection results, kept on the applicable predefined form
and signed by all parties as per involvement code (see 3.3)
Construction
Organization : Organization Performing the installation and/or fabrication and/or
construction
Contractor : Organization appointed by OWNER to perform the Works
Discipline : A certain branch of knowledge, an area of activity
DWG : Drawing
EPC : Engineering, Procurement and Construction
IDS : Inspection Data Sheet
INSPECTION : Critical appraisal involving examination, measurement, testing, gauging,
and comparison of materials or items, in order to determine if the material
or item is in proper condition and quantity, and if it conforms to the
applicable or specified requirements.
ITR : (Inspection and Test Report); a formal written record detailing the results
of an inspection organized in a narrative, graphic, or tabular form,
dentified for each QC Code (see § 3.2). Once signed by the involved
parties it becomes a Certificate. It includes also the traceability versus the
inspected Item.
ITP : (Inspection and test Plan); Specific Section(s) of QCP that identify and
define Inspection sequences. It is prepared in accordance with all the
applicable contractual, engineering and Supplier’s provisions and
requirements. The ITP(s) provide references to applicable
procedures,acceptance criteria, documentation, quality records and
inspection attendance to be performed, in chronological order, from initial
inspection, throughout final inspections and mechanical completion. The
ITP(s) provide reference for the Inspection Forms to be used.
Organization : Group of people and facilities with an arrangement of responsibilities,
authorities and relationship
OWNER : External entity to CONTRACTOR defining product requirements and
paying for it
TEP-1247064- H03-0001 Page 5 of 56 Rev:04

PROCESS : Sequence of interdependent and linked activities which, at every stage,

consume one or more resources (employee time, energy, finance,
machines, facilities, equipment, techniques, and methods) to convert
inputs (data, material, parts, etc.) into outputs. These outputs then serve
as inputs for the next stage until a known goal or end result is reached.
PRODUCT : Result of a process. Any good, idea, method, information, object or
service created as a result of a process and serves a need or satisfies a
want. It has combination of tangible and intangible attributes (benefits,
features, functions, uses) that a seller offers a buyer for purchase.
QC : (Quality Control); process to verify that the product complies with
requirements. It is ensured by an organization not directly involved in
Product realization.
QCP : (Quality Control Plan); CONTRACTOR’s document to manage inspection
activities, incorporating all quality control requirements and complemented
with specific firm’s owned procedures as applicable.
RFI/IN : (Inspection Notification); written communication issued by the
Construction Organization to allow the involved parties to carry out their
own inspection or attend, as planned in the applicable ITP.
SUBCONTRACTOR : Is PT. MEINDO ELANG INDAH, Organization to whom any part of the
construction, fabrication of Piping and Structural item for Modularization
Work Project including Precommissioning (Hydrotest) Activity, Painting
and Pickling Passivation for Duplex Material, has been subcontracted by
CONTRACTOR.
TPI : (Third Party Inspection); any organization, authority, person or persons, to
which part of work has been subcontracted for the execution of inspection
and/or laboratory testing with related activities.
WORK : Means the permanent, new, revamped and refurbished facilities
constituting the Project, including all the construction / fabrication /
installation services, materials and equipment to be provided by
CONTRACTOR to satisfy its obligations pursuant to the Contract
undertaken with the OWNER
Any other terms related to quality and not listed above conform to section 3 “Terms and Definitions” of
ISO 9000:2005 “Quality Management System – Fundamentals and vocabulary”.
TEP-1247064- H03-0001 Page 6 of 56 Rev:04

2. REFERENCE DOCUMENTATION
2.1 CODES AND STANDARDS
2.1.1 Contract specifications
930-PLA-PM-1001 Tangguh Expansion Project Quality Management Plan

930-PRC-QA-0001 Quality Assurance Audit Procedure
930-PRC-QA-0003 Non Conformance Reporting Procedure
------------------------- Contract Document No. 4420000942 Section V-Quality
and Integrity Management
2.1.2 Project Specifications& Study
TEP-900-SPE-PP-BP4-0006 Project Specification for Hot Insulation

TEP-900-SPE-PP-BP4-0007 Project Specification for Cold Insulation
TEP-900-SPE-PP-BP4-1009 Project Specification for Protective Coating
TEP-900-SPE-PP-BP4-1040 Project Specification for Internal Coating
TEP-900-SPE-PP-BP4-0001 Project Specification for Piping Design
TEP-900-SPE-PP-BP4-0003 Project Specification for Pipe Flexibility Analysis
TEP-900-SPE-PP-BP4-0004 Project Specification for Piping Vibration Analysis
TEP-900-SPE-PP-BP4-1001 Project Specification for Piping Material Class.
TEP-900-SPE-PP-BP4-1004 Project Specification for Metallic Pipe, Fittings,
Flanges and Gaskets(Amendment to GPO-EN-
SPE-42104& GPO-EN-SPE-42301)
TEP-900-SPE-PP-BP4-1005 Project Specification for Bolting(Amendment
GPO-EN-SPE-42300).
TEP-900-SPE-PP-BP4-1011 Project Specification for FRP Pipes and Components
TEP-900-SPE-PP-BP4-1012 Project Specification for CPVC Pipes &Components
TEP-900-SPE-PP-BP4-1013 Project Specification for HDPE Pipes &Components
TEP-900-SPE-PP-BP4-1015 Project Specification for Piping Material Identification
and Marking.
TEP-900-SPE-PP-BP4-0002 Project Specification for Piping Material Colour Coding
TEP-900-SPE-PP-BP4-0005 Project Specification for Wedge Gate(API600)
Globe(BS1873) ands wing and Wafer Check
(API594),Expanding &Gate(API6D).
TEP-900-SPE-PP-BP4-0011 Project Specification for Ball (API608),Ball (API6D)
Valves (Amendment toGPO-EN-SPE-62015).
TEP-900-SPE-PP-BP4-0012 Project Specification for Butterfly Valves
Amendment to GPO-EN-SPE-62014).
TEP-900-SPE-PP-BP4-0008 Project Specification for Globe, Gate &Check
TEP-1247064- H03-0001 Page 7 of 56 Rev:04

(API602) Valves (Amendment toGPO-EN-SPE-

62021).
TEP-900-SPE-PP-BP4-0009 Project Specification for EEMUA 182Integral
Block & Bleed Valves(Amendment to GPO-EN-SPE-
62021).
TEP-900-SPE-PP-BP4-0010 Project Specification for Quarter Turn &Rising
Stem Valve Common Requirements (Amendment to
GPO-EN-SPE-62016 & Amendment to GPO-EN-
SPE-62017).
TEP-900-SPE-PP-BP4-1017 Valve Specification
TEP-900-SPE-PP-BP4-2001 Project Specification for Plot Plan Design.
TEP-900-SPE-MM-BP4-0003 Specification for Fabrication, Assembly, Erection and
inspection of pipe work(ASME B31.3) (Amendment to
GPO-EN-SPE-42103)
TEP-930-PRC-HS-BP4-0037 Pressure Testing Procedure
TEP-930-PRC-QA-BP4-0011 Control of Inspection Tools and Test Equipment at site
TEP-TBA-PLL-PP-BP4-0100 Piping Line List unit TBA

TEP-900-SPE-PP-BP4-2001 Project Specification for Plot Plan Design
TEP-930-PLA-QA-BP4-0007 Project Quality Plan for Site Construction
TEP-900-PRC-OP-BP4-0007 General Cleaning Procedure
TEP-900-SPE-QA-BP4-0023 QCP for Welding
TEP-900-SPE-QA-BP4-0031 QCP for Instrument
TEP-900-SPE-QA-BP4-0037 QCP for Lining & Refractory works at site
TEP-900-STD-PP-BP4-0002 Piping Standard Drawing Support
TEP-930-PRC-QA-BP4-0015 MIGAS Qualification Procedure for WPS and Welding
Operators
2.1.3 Codes and Standards
API 5L Specification for Line Pipe

API 5B Specification for Threading, Gauging, and Thread Inspection of
Casing, Tubing, and Line Pipe Threads
API 520 Sizing, Selection, and Installation of Pressure Relieving Devices in
Refineries – Part 1 & 2
API 521 Guide for Pressure-relieving and DE pressuring Systems
API 526 Flanges Steel Pressure Relief Valves.
API 551 Process Measurement Instrumentation.
API 594 Check Valve: Flanged wafer, Lug, and Butt-welding
API 598 Valve Inspection and Testing
API 599 Metal Plug Valves – Flanges, Threaded and Welding ends.
TEP-1247064- H03-0001 Page 8 of 56 Rev:04

API 600 Steel Gate Valves – Flanged and Butt-welding Ends, Bolted Bonnet
API 602 Steel Gate, Globe and Check Valves for Sizes DN100 and Smaller for
the Petroleum and Natural Gas Industries.
API 607 Fire Test for Quarter-turn Valves and Valves Equipped with Non-
metallic Seats
API 608 Metal Ball Valves-Flanged, Threaded and Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug-and Wafer-Type.
API Spec 6D Specification for Pipeline Valves.
API Spec 6FA Fire Test for Valves
API 941 Steels for Hydrogen Service at Elevated Temperatures and Pressures
in Petroleum Refineries
ASME BPVC Sect. 1 Section 1 Rules for Construction of Power Boiler.
ASME BPVC Sect. 2 Material Specification.
ASME B1.1 Unified Inch Screw Threaded (UN and UNR Thread Form)
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.5 Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24
ASME B16.9 Factory Made Wrought Steel Butt Welding Fittings
ASME B16.11 Forged Fittings, Socked Welding and Threaded
ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring Joint Spiral Wound and
Jacketed
ASME B16.21 Non Metallic Flat Gaskets for Pipe Flanges
ASME B16.25 Butt-welding Ends
ASME B16.47 Large Diameter Steel Flanges NPS 26 Through NPS 60
ASME B16.48 Steel Line Blanks
ASME B31.1 Power Piping
ASME B31.8 Gas Transmission & Distribution Piping System
ASME B36.10M Welded and Seamless Wrought Steel Pipe
C205 Cement-Mortar Protective Lining and Coating for Steel Water Pipe
and Larger-Shop Applied.
C602 Cement-Mortar Lining of Water Pipeline in Place 4in. and Larger.
ASTM A105 Standard Specification for Carbon Steel Forgings for Piping
Application
ASTM A350 Standard Specification for Carbon and Low-Alloy Steel Forgings,
Requiring Notch Toughness Testing for Piping Components
ASTM B466 Standard Specification for Seamless Copper-Nickel Pipe and Tube
ASME B16.47 Large Diameter Steel Flanges. NPS 26 Through NPS 60.
ASME B16.20 Metallic Gaskets for Pipe Flanges. Ring-Joint, Spiral-Wound, and
Jacketed
ASTM A333 Standard Specification for Seamless and Welded Steel Pipe for Low
Temperature Service
ASME B16.42 Ductile Iron Pipe Flanges and Flanged Fittings: Classes 150 and 300
TEP-1247064- H03-0001 Page 9 of 56 Rev:04

ASTM F1120 Standard Specification for Circular Metallic Bellows Type Expansion
Joints for Piping Applications
BS ISO 10497 Testing of Valves: Fire Type– Testing Requirements.
EEMUA No. 153 EEMUA Supplement to ASME B31.3
EEMUA No 182 Specification for Integral Block & Bleed Valve manifolds for Direct
Connection to pipework.
EEMUA Guide to the Specification, Installation and Maintenance of Spring
Publication 200 Supports for Piping.
ISO 13703 Petroleum and natural gas industries – Design and installation of
piping systems on offshore production platforms
ISO 14692 Petroleum and natural gas industries-Glass-reinforced plastic (GRP)
piping
ISO 15649 Petroleum and natural gas industries – Piping
ISO 17925 General Requirements for the Competence of Testing and
Calibrations Laboratories
SP-44 Steel Pipeline Flanges
SP-45 Bypass and Drain Connections
SP-58 Pipe Hangers and Supports
Norsok L-CR-003 Piping Details
PCIFL000 Flow Measurement Installation details.
PNF0200 Vents, Drains, and Instrument Connection Details.
PNFJ8000 Jacketed Piping Fabrication and Installation Details.
PNSC0035 Steam Tracing Details.
PNSC0036 Installation of High Density Polyethylene (HDPE)Piping.
UKOOA EHS15 Guidelines for the Management of Integrity of Bolted Pipe Joints
UKOOA EHS16 Installation guidelines for the Management, Design, and Maintenance
of Small Bore Tubing Systems.
2.1.4 Sub Contractor Reference
870310-S-1247064-CST-H02-0001 Project Quality Plan

870310-S-1247064-CST-H99-0006 Welding Control Procedure
870310-S-1247064-CST-P01-0001 Welding Book For Piping
870310-S-1247064-CST-H99-0009 NDT Personnel & Equipment List
870310-S-1247064-CST-P02-0001 NDT Procedure
870310-S-1247064-CST-H99-0005 Material Control Procedure
870310-S-1247064-CST-H99-0007 Welding Consumable, Handling, Storage, & Issue Control
Procedure
870310-S-1239022-CST-A99-0011 Fabrication Procedure for Piping
TEP-1247064- H03-0001 Page 10 of 56 Rev:04

2.2 APPLICABLE REVISION
Unless otherwise specified in the contract documents, the applicable revision or edition of applicable
specifications and standards is the last valid at the time when the contract or agreement are made to
enter into effective date.
2.3 TECHNICAL REQUIREMENTS

Technical requirements are indicated in applicable drawings, specifications and Standards referenced
in the contract
2.4 LOCAL REGULATIONS
Inspections and tests required by local regulations are out from the scope of this specification.
However, they shall be strictly adhered to and documented by SUBCONTRACTOR. Copy of such
records shall be submitted to CONTRACTOR.
The order of precedence of the codes and standards quoted in the specifications shall be:
1. International and local statutory regulations.
2. Project data sheets.
3. Project specifications.
4. This Specification.
5. Referenced Company documents.
6. Referenced national and international code
SUBCONTRACTOR shall negotiate the matter with the Authorities concerned and keep
CONTRACTOR informed of any resulting deviation from design requirements.There shall be no
deviation to Project specification requirements without prior written CONTRACTOR’s approval.
3. QUALITY CONTROL PLANNING
3.1 GENERAL
The inspections, tests and certification to be implemented in performing Piping Prefabrication and
Erection works are detailed in the ITPs and the attendant Inspection Forms listed in Chapter 5.2
The ITPs can be separated into the two following main groups:
 General ITPs include the initial necessary checks and verification to be performed, when required,
prior to perform the inspections and tests specified in the dedicated ITP(s) for works QC. The
frequency of the addressed inspections and tests are defined by the applicable Specifications,
Standards and/or Codes.
 Specific ITPs include inspection and tests which are or can be directly related to specific items
and/or part of the works that can be identified and traceable by means of the engineering drawings.
TEP-1247064- H03-0001 Page 11 of 56 Rev:04

3.2 DESCRIPTION OF QC CODE

Each inspection activity recalled in the ITP(s) is identified by a univocal QC Code. The QC Code is
split in three columns as follows:
LLL nnnn nnL Example: PIP010309M
QC Code: Activity sequential number (alpha numerical)

ITP number
Discipline code
First and second columns contain the split of the ITP ID number as identified in the ITP Title box, third
column contains the progressive number of the inspection phase which includes also the suffix for the
connection with the relevant works phase as to :
“Construction Completion” = M; “Precommissioning” = P; “Commissioning” = C
4. SYMBOLS, ABBREVIATIONS AND DEFINITIONS
4.1 DESCRIPTION OF INVOLVEMENT CODE
 Hold Point (H) : A point which mandatory requires the presence of the involved
parties (CONTRACTOR/COMPANY/Third party/Migas) for the
inspection when the activity is performed and before that any
further processing is permitted.
A written notification (RFI) is issued by the Construction

Subcontractorand addressed to the involved parties in due time.
The Construction Subcontractorshall not process the activity/item

beyond a Hold Point in the absence of any of the involved
parties, unless prior written permission to proceed is obtained by
them
 Witness Point (W) : A point which requires attendance/inspection/verification by the

involved parties (CONTRACTOR/COMPANY/Third party/Migas)
when the activity is performed.
TEP-1247064- H03-0001 Page 12 of 56 Rev:04

A written notification (RFI) is issued by the Construction

Subcontractor and addressed to the involved parties in due
time.In case that any of the involved parties does not attend the
inspection at the scheduled time or does not provide comments
before the date notified, the Construction Subcontractor is not
obliged to hold further processing and the inspection can be
performed.
 Surveillance Point (S) : Involvement for monitoring a phase of work activities. A written
notification (RFI) is not requested by the Construction
Organization. Periodic review by the CONTRACTOR and or
COMPANY representative on an activity, operation , process of
documentation by Construction Subcontractor
 Review (R) : Review of documentation/reports. A written notification (RFI) is

not requested by the Construction Organization.
CONTRACTOR/COMPANY/ Third party/Migas representative
 Perform/Submit (P) : Perform works and when requested by W/H points for other
parties prepare inspection and submit RFI.
 Request for inspection (RFI) : The notification of inspection is a formal written request to be
issued by CONTRACTOR in order to allow all parties involved to
participate to the inspection and test as they are planned in the
applicable ITP(s). The Subcontractor QC shall notify COMPANY
through QC of Contractor to perform an in process inspection at
least 48 hours in advance of any HOLD point or 24 hours for
Witness inspections as soon as a representative portion of the
particular feature of work has been accomplished. In process
inspections include, but are not limited to,
- Handling of materials including welding consumables
- Fit-up inspection;
- Visual inspection;
- Dimensional Control inspection;
- NDE such as PT, MT, UT & RT including PMI for exotic
- material;
- E&I inspection;
TEP-1247064- H03-0001 Page 13 of 56 Rev:04

- Pressure Test inspection;
- Blasting & Surface Preparation Inspection;
- Painting, Coating and Insulation Inspection.
5. ATTACHMENTS
5.1 ITP LIST
5.1.1 General ITP for Initial Inspection:
 ITP No. PIP-0001 : Document Review and preliminary Activities.
5.1.2 Specific ITP for Construction:
 ITP No. PIP-0101 : Pipe-Supporting Elements Fabrication – Fixtures and Structural

Attachments.
 ITP No. PIP-0102 : Shop Fabrication of Metallic Piping.
 ITP No. PIP-0103 : Aboveground and Underground Metallic Piping Erection.
 ITP No. PIP-0104 : Fiberglass/Plastic pressure piping erection
 ITP No. PIP-0105 : Underground Piping Work - HDPE
5.2 FORMS LIST
5.2.1 Inspection and Test Report Forms:
 TEP-ITR-RFI-001 : RFI Request for Inspection
 TEP-ITR-PIP-101 : Prefabricated Piping Structural Steel Components Inspection

Report.
 TEP-ITR-PIP-102 : Prefabricated Piping Structural Steel Components Release

Report.
 TEP-ITR-PIP-104 : Prefabricated Piping Spool / Subassembly Inspection Report.
 TEP-ITR-PIP-105 : Prefabricated Piping Spool / Subassembly Release Report.
 TEP-ITR-PIP-106 : Pipe-Supporting Elements Installation Inspection Report.
 TEP-ITR-PIP-107 : Laid Piping Inspection Report.

TEP-1247064- H03-0001 Page 14 of 56 Rev:04
 TEP-ITR-PIP-108 : Valves / In Line Equipment Installation Inspection Report.
 TEP-ITR-PIP-109 : Bolted Flange Joints Inspection Report.
 TEP-ITR-PIP-110 : Screwed Pipework Installation Inspection Report.
 TEP-ITR-PIP-111 : Orifice Flanges Installation Visual Inspection Report.
 TEP-ITR-PIP-112 : Piping Release for Pressure Test Report.
 TEP-ITR-PIP-113 : Pressure Test Report.
 TEP-ITR-PIP-114 : Substantial Completion of post pressure test piping reinstatement

Report.
 TEP-ITR-PIP-115 : Piping reinstatement & Mechanical Completion Inspection Report.
 TEP-ITR-PIP-119 : Material receiving and inspection report (MRIR)
 TEP-ITR-PIP-120 : Spring-Loaded Supports Installation Inspection Report – Variable

and Constant Load Type.
 TEP-ITR-PIP-121 : Shock Absorber Installation Inspection Report.
 TEP-ITR-PIP-122 : Expansion Joints Installation Inspection Report.
 TEP-ITR-PIP-123 : RTR/Thermoplastic Joints preparation and Assembly.
 TEP-ITR-PIP-124 : Checking of Heating Blanket Application and Curing Time.
 TEP-ITR-PIP-125 : P&ID’s Conformity checks report for process Subsystem Report
 TEP-ITR-PIP-126 : Blowing/Flushing of Piping Report
 TEP-ITR-PIP-127 : Instrument Lines Blowing Report
 TEP-ITR-PIP-128 : Joint Preparation and Pre-Assembly Report of Underground Piping

Work – HDPE Pipe
 TEP-ITR-PIP-129 : Butt Fusion Welding Report of Underground Piping Work – HDPE

Pipe
 TEP-ITR-PIP-130 : As Built & Cover Inspection Report of Underground Piping Work –

HDPE-Pipe
TEP-1247064- H03-0001 Page 15 of 56 Rev:04

ITP No.: PIP-0001 DISCIPLINE

Title: DOCUMENT REVIEW AND PRELIMINARY ACTIVITIES. PIPING WORKS
Reference Documents Verifying Involvement Notes
QC CODE Inspection Phase Description Acceptance Criteria Documents CC QC JO CL CO
Availability latest version and approval status
PIP 0001 01M of Construction Drawings and any other AFC DWGs. P R R R
AFC DWGs.
applicable documentation check.
Review of applicable procedures:
PIP 0001 02M AFC drawings of AFC drawings of P R R R
 Piping Material Traceability
Topographic survey Topographic survey
 Piping Fabrication and Erection
and/or grading plans and/or grading plans
 Flange Joint- Gasket Verification
and Flange Bolt tightening TEP-930-PRC-HS-BP4- TEP-930-PRC-HS-BP4-
0037 0037
 Piping Internal Cleaning
 Pressure Testing of Piping TEP-900-SPE-MM-BP4- TEP-900-SPE-MM-BP4-
0003
 Valve Testing and Traceability 0003
Tagging TEP-900-SPE-PP-BP4-
TEP-900-SPE-PP-BP4-
0005
 Subcontractor Method 0005
Statement Including Subcontractor
 Etc method statements
Pressure Testing equipment adequacy List of Equipment Test Calibration register  Site register to
PIP 0001 04M verification Check Test Manifold, Pressure Pack Folder Valid calibration P R R R be maintained
Gauges, Psv, Hoses & Couplings, etc. ISO 17025 certificate / label by CC-QC at
TEP-930-PRC-QA-BP4-0011
Site offices.
List of Equipment Calibration register  Site register to
PIP 0001 05M Calibration status of inspection and test ISO 17025 Valid calibration P R R R be maintained
Instrumentation and devices. TEP-930-PRC-QA-BP4-0011 certificate / label by CC-QC at
Site offices.
ORGANIZATION CODE INVOLVEMENT CODE

CC – Construction Organization CO –CONTRACTOR Commissioning P – Perform/Submit W – Witness (Minimum 20% Inspection rate)
QC – QC Construction organization TP – PJIT/DGMIGAS S – Surveillance H – Hold Point (100% Inspection rate)
JO – CSTS Joint Operation/CONTRACTOR CL – COMPANY R – Review
TEP-1247064- H03-0001 Page 16 of 56 Rev:02

MEINDO will use
this ITP as per
Scope of work of
PO 1247064 ?

Title: PIPE-SUPPORTING ELEMENTS FABRICATION-FIXTURES PIPING WORKS
AND STRUCTURAL ATTACHMENTS.
QC COD`E Inspection Phase Description Acceptance Criteria Documents CC QC JO CL CO
___ ___ ___ Joint fit-up Inspection, Welding Process ___ ___ Refer to QCP No. TEP-930-
implementation, Visual Inspection & NDE of SPE-QA-BP4-0023 for Welding
weldment 
Piping bulk material receiving Material manag.nt OSDR Warehouse
___ ___ ___ procedure, packing Log Book
List,certification
PIP 0101 01M a. Physical verification of incoming
Project standard TEP-ITR-PIP--119* P H W W *(Phase to be included only when
materials: verification of identification TEP-900-SPE-PP-BP4-0002 Project material is provided
marks, tags, colour coding, thickness, without Material Release report)
TEP-900-SPE-PP-BP4-1015
dimensions, distortions, shape, any
evidence of damage
Final Inspection of Fabricated Item: TEP-ITR-PIP-101
PIP 0101 02M AFC DWGs.- P H W W
 Completeness of the assembly check
 Welding-induced distortion or TEP-900-SPE-MM-BP4-
deformation or warping check 0003
 Related geometries, dimensions and TEP-900-STD-PP-BP4-
tolerances check 0002
 Surfaces free from damages, rust &
scale, and cleaned
 Erection marks for identification
Release of Pipe–Supporting Elements for TEP-ITR-PIP-102  Verify with respect to QC
PIP 0101 03M further activities or shipping: AFC DWGs P H W W
Code -01M.
 Visual & Dimensional checks  TEP-900-SPE-MM-BP4-
 Welding and NDE  0003 Refer to Welding Data
 PWHT (if required), Hardness test Base as per QCP No. TEP-
TEP-900-STD-PP-BP4-
 930-SPE-QA-BP4-0023 for
0002
 Cleanliness Welding
 Preservation

TEP-1247064- H03-0001 Page 17 of 56 Rev:02

MEINDO will use
this ITP as per
Scope of work of
Tangguh Expansion Project – LNG EPCPO 1247064 ?

Title: SHOP FABRICATION OF METALLIC PIPING PIPING WORKS
Reference Involvement Notes
Documents Verifying
QC CODE Inspection Phase Description Acceptance Documents CC QC JO CL CO
Criteria
---- ---- ---- Piping bulk material receiving Material Over Short Activity as per “Material
management Damage Report Management” Procedure
procedure – Warehouse
packing List – Log Book
certification-
PIP 0102 01M Physical verification of incoming materials: Project standard TEP-ITR-PIP--119* P H W W *(Phase to be included only when
Project material is provided
a. verification of identification marks, tags, TEP-900-SPE-PP-BP4- without Material Release report)
colour coding, identification and 0002
traceability TEP-900-SPE-PP-BP4-
b. thickness, dimensions, distortions, 1015
shape, any evidence of damage
c. material certificates review
---- ---- ---- PMI testing (if required) Project PMI report/record (PMI report and Record to be
included in the specific procedure)
Specs/procedure
---- ---- ---- Piping materials protection and Project Specs Warehouse Activity as per “Material
preservation Log book Management” Procedure

TEP-1247064- H03-0001 Page 18 of 56 Rev:02

MEINDO will use this
ITP as per Scope of
work of PO 1247064 ?
Verifying
Documents
QC CODE Inspection Phase Description Documents CC QC JO CL CO
Acceptance Criteria
Joint fit-up Inspection, Welding Process  Refer to QCP No. TEP-
___ ___ ___ ___ ___ 930-SPE-QA-BP4-0023 for
implementation, Visual Inspection & NDE of
weldment  Welding
PIP 0102 02M Visual inspection of completed pipe spools or: AFC DWGs.- TEP-ITR-PIP-104 P H W S
 Geometric configuration and TEP-900-SPE-MM-BP4-
0003
completeness of assembly
 Appropriate fit of components
 Reinforcement of Welded Branch
Connections
 Dimensional check including thickness
Measurement by UT as specified
 Surface condition check including the
after temporary attachment
removal/NDT
 Markings and identification
PIP 0102 03M Piping Pressure Test  TEP-ITR-PIP-113 If prescribed.
AFC DWGs P H H W
 Verification of test manifold TEP-930-PRC-HS-BP4-
 Verification of test instrumentation 0037
 Verification of test medium
 Filling & Pressurization
 Visual Inspection at Test Pressure
 Verification of NDT Summary

TEP-1247064- H03-0001 Page 19 of 56 Rev:02

MEINDO will use
this ITP as per
Tangguh Expansion Project – LNG EPC Scope of work of
PO 1247064
PT. Meindo – Quality Control Plan Endorsement For Piping? Prefab & Erection

Verifying
Documents
Acceptance Criteria
PIP 0102 04M Release inspection of piping prefabricated AFC DWGs.- TEP-ITR-PIP-105 P H W W Verify with respect to QC
TEP-900-SPE-MM-BP4- Codes -02.
spools to Blasting/Painting: 0003
Visual & Dimensional checks   Refer to Welding
Welding and NDE  Data Base as per QCP No.
TEP-930-SPE-QA-BP4-0023
PWHT (if required), Hardness test  for Welding
Internal Cleanliness  If required
Lay-up & Preservation 

TEP-1247064- H03-0001 Page 20 of 56 Rev:02


Title: ABOVEGROUND AND UNDERGROUND METALLIC PIPING PIPING WORKS
ERECTION Reference
Verifying Involvement Notes
Documents
Acceptance Criteria
PIP 0103 01M Pipe Static Supporting Elements and Dynamic TEP-ITR-PIP-106
AFC DWGs P H W S  Concrete curing and test
Components installation check: reports are acceptable prior to
Pipeway Location (Layout, Elevation & Spacing) TEP-900-SPE-MM-BP4-
loading
check 0003
Steel assemblies erection in racks
completeness
Concrete reinforced steel pedestals and thrust
blocks for sleeperways and trenches installation
completeness 
PIP 0103 02M Pipe laying, Pipe Spool erection and assembly TEP-ITR-PIP-107
check (complete Line): AFC DWGs P H W S
Spool Release document Review TEP-900-SPE-MM-BP4-
Material Identification 0003
Ensure the Internal Cleaning of pipes for TEP-TBA-PLL-PP-BP4-
absence of debris prior to erection or placement. 0100
Strain-free installation of piping in compliance
with AFC Dwgs.
Pipework alignment, straightness, TOP, BOP,
BOF, etc.
Open ends protection of erected piping.
PIP 0103 03M Pipe Dynamic Supporting Elements and AFC DWGs TEP-ITR-PIP-106 P H W S  If applicable .
Component installation check:  TEP-900-SPE-MM-BP4-   Plus any of the follow. as
0003 applicable
Spring Loaded Supports installation check AFC DWGs TEP-ITR-PIP-120
Shock Absorbers Installation check TEP-900-STD-PP-BP4- TEP-ITR-PIP-121
0002
Expansion Joints installation check TEP-900-SPE-MM-BP4-
TEP-ITR-PIP-122
0003

TEP-1247064- H03-0001 Page 21 of 56 Rev:02


ERECTION Reference Involvement Notes
Documents Verifying
Criteria
___ ___ ___ Joint fit-up inspection, Welding process ___ ___ Refer to QCP No. TEP-930-
implementation, Visual inspection & NDE of SPE-QA-BP4-0023 for Welding
weldment. 
PIP 0103 04M Valves, quill and other Line-Equipment AFC Dwgs. TEP-ITR-PIP-108 P H S S
installation: TEP-900-SPE-MM-BP4-
0003
-Ensure the correct location and positioning as
per AFC Dwgs. and Stds.
PIP 0103 05M Bolted Flange Joints inspection (pipe to pipe AFC Dwgs. TEP-ITR-PIP-109 P H W S
and pipe to strain sensitive equipment): TEP-900-SPE-MM-BP4-
0003
- Joint assembly members condition.
TEP-900-SPE-PP-BP4-
- Cleaning and examination for condition of 1005
flange and fastener contact surfaces.
- Alignment of Flanges.
- Installation of Gasket.
- Installation and Tightening of Bolts.

TEP-1247064- H03-0001 Page 22 of 56 Rev:02


Title: ABOVEGROUND AND UNDERGROUND METALLIC PIPING WORKS
PIPING ERECTION Reference Involvement Notes
Documents Verifying
Criteria
PIP 0103 06M Screwed Pipework inspection: AFC Dwgs. TEP-ITR-PIP- P H S S Care of Welding Inspector
TEP-900-SPE-MM-
110
- Minimum threads engagement and
BP4-0003
maximum exposed pipe threads in TEP-ITR-PIP-
threaded connections check. 109
- Seal welds check. 
PIP 0103 07M Orifice Flanges installation inspection  AFC Dwgs. TEP-ITR-PIP- P H W W For inspection of flow orifice plate, refer to
111 QCP No. TEP-930-SPE-QA-BP4-0031for
- Visual Inspection of weld root profile  TEP-900-SPE-MM-
Instrumentat..
BP4-0003
- Pressure Taps orientation  Care of Welding inspector

TEP-1247064- H03-0001 Page 23 of 56 Rev:02


ERECTION Reference Involvement Notes
Documents Verifying
Criteria
Piping mechanical completion inspection of
PIP 0103 08M installed piping prior to release for pressure AFC Dwgs. TEP-ITR-PIP-112 P H W W W  Limited to the
test: TEP-900-SPE-MM-BP4-
parts pertaining
- Mechanical completion and conformity of 0003 to QC.
lines to AFC Dwgs. Including Slope TEP-930-PRC-HS-BP4-  For welding,
check, pipe supports and hangers. 0037 PWHT and NDE
- Location of permanent gaskets TEP-900-SPE-PP-BP4- works, refer to
- Test Pack folder preparation ,  1001 Welding Data Base
- Pre-test Punch Listing (YES/NO items) as per QCP No.
- Installation/removal of TEP-930-SPE-QA-
permanent/temporary items BP4-0023 for
- Any valves installed in the circuit are kept Welding
in open position (Ball valves in the half-
open position)
- Verification of piping internal cleanliness
- External surface condition check including
temporary attachment removal/NDT
- Thickness Measurement as specified for
Baseline survey requirement
Piping Pressure Test 
PIP 0103 09M - Verification of test manifold AFC Dwgs. TEP-ITR-PIP-113 P H H W W Either Hydrostatic
- Verification of test instrumentation TEP-930-PRC-HS-BP4-
or Pneumatic
- Verification of test medium 0037 missing TEP-
- Filling & Pressurization
- Verification of water certificate
ITR-PIP-114
- Visual Inspection at Test Pressure

TEP-1247064- H03-0001 Page 24 of 56 Rev:02


ERECTION
PIP 0103 10M De-Pressurization and Water Disposal AFC Dwgs.
___ P H W S
- Draining, drying with air TEP-930-PRC-HS-BP4-
0037 115
PIP 0103 11M Reinstatement of Piping:
AFC Dwgs. TEP-ITR-PIP-114 P H W W
 Removal of test spades/blinds ,etc.
 Installation of in-line components excluded TEP-900-SPE-MM-BP4- TEP-ITR-PIP-109
0003
from pressure test.
 Clearing of Punch-list “NO” items TEP-930-PRC-HS-BP4-
0037
 Setting spring pipe supports.
TEP-900-SPE-PP-BP4-
1001
 Refer to QCP
___ ___ ___ Pipe external wrapping for UG piping (Tape ___ ___
No. TEP-930-SPE-
wrapping). if applicable QA-BP4-0037for
Lining & Refractory
Works at Site.
P&ID’s Conformity checks report for process AFC Dwgs. P H H* H H *The activity is supervised
PIP 0103 12P TEP-ITR-PIP-125 and controlled by CSTS
Subsystem
CO
TEP-900-PRC-OP-BP4- P H H* H H *The activity is supervised
PIP 0103 13P Blowing/Flushing of Piping TEP-ITR-PIP-126 and controlled by CSTS
0007
CO
TEP-900-PRC-OP-BP4- P H H H H *The activity is supervised
PIP 0103 14P Instrument Lines Blowing TEP-ITR-PIP-127 and controlled by CSTS
0007
CO
missing **Applicable for Non
Critical Lines where
Boroscope is negative
and for Critical Lines.
TEP-1247064- H03-0001 Page 25 of 56 Rev:02

MEINDO will use

this ITP as per
ITP No.: PIP-0104 Scope of work of DISCIPLINE
PO 1247064
Title: FIBERGLASS/PLASTICPRESSURE ?
PIPINGERECTION PIPING WORKS
Pre-installation inspection:  AFC Drawings AFC Drawings P R R R Document review
PIP 0104 01M Verification of isometric, piping arrangement Control Sheets and material receiving
applicable inspection
drawings, components and spools shall be completed as
Preparation of isometric control sheets per ITP No. PIP-0001
and ITP No. PIP-0002
Check joints and assembly preparation: Manufacturer Assembly P W W S
PIP 0104 02M
 squareness of cut spigot end Instructions TEP-ITR-PIP-123
 insert depth
 nose thickness
 spigot diameter
 adhesive application
Check heating blanket application and curing Manufacturer Assembly TEP-ITR-PIP-124 P W W S
PIP 0104 03M time Instructions
Inspection before pressure test:  P&IDs TEP-ITR-PIP- P H H H  Piping test-pack
PIP 0104 04M  Pre-test punch listing TEP-900-SPE-MM-BP4-0003 preparation (TP-Folder)
TEP-930-PRC-HS-BP4-0037 112
 Release for pressure test TEP-900-SPE-PP-BP4-1001
Piping pressure testing AFC Dwgs. TEP-ITR-PIP-113 P H H H

PIP 0104 05M TEP-930-PRC-HS-BP4-0037
P&ID’s Conformity checks report for AFC Drawings. TEP-ITR-PIP-125 P H H* H H *The activity is
IP 0104 06P supervised and controlled
process Subsystem by CSTS CO
TEP-900-PRC-OP-BP4-0007 *The activity is
PIP 0104 07P Blowing/Flushing of Piping TEP-ITR-PIP-126 P H H* H H
supervised and controlled
by CSTS CO

TEP-1247064- H03-0001 Page 26 of 56 Rev:02

MEINDO will use
this ITPFor
PT. Meindo – Quality Control Plan Endorsement as Piping
per Prefab & Erection
Scope of work of
PO 1247064 ?

Title: UNDERGROUND PIPING WORK – HDPE PIPE PIPING WORKS
PIP 0105 01M Approved MOCK P W W W

Mock up Test for UG Piping work - HDPE DVS 2202-1 UP report
pipe TEP-1221351-H99-0007
Check joints and assembly preparation: Manufacturer Assembly TEP-ITR-PIP-128 P W W S
PIP 0105 02M Instruction
 Cut Length
 Squareness check of cut and bevel DVS 2202-1
 Surface Cleanliness TEP-900-SPE-PP-BP4-
 Alignment check 1013
 Temperature of heating plate
 Jointing pressure
 Holding time of fusion
Manufacturer Assembly TEP-ITR-PIP-129 P W W W
DVS 2207
Visual Inspection of Butt Fusion Welding
TEP-900-SPE-PP-BP4-
1013
Manufacturer Assembly TEP-ITR-PIP-130 P W W W

As Built and Cover Inspection
TEP-1175184-R06-0001
TEP-900-SPE-PP-BP4- TEP-ITR-PIP-113 P H H H
PIP 0105 05M Piping Pressure testing 1013

TEP-1247064- H03-0001 Page 27 of 56 Rev:02

IN/RFI – INSPECTION NOTIFICATION

MONTH DAY
JAN FEB MAR APR MAY JUN 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1
JUL AUG SEP OCT NOV DEC 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Document ref.:
DISCIPLINE : CIVIL  ELECTRICAL  MECHANICAL  INSTR/AUT  PIPING  PIPELINE  TELECOM 

PACKAGE 
INSPECTION
ITEM/TAG EXPECTED
No QC CODE ITEM/TAG DESCRIPTION AREA/LOCATION EXECUTION
NUMBER TIME
RESULT
SIGNATURE FOR NOTIFICATION / ACKNOWLEDGEMENT

Construction Subcontractor CONTRACTOR COMPANY PJIT/DGMIGAS/TPI
NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Date Date Date Date
LEGEND: INSPECTION EXECUTION RESULT
ACCEPTED ; REJECTED ; POSTPONED ; CANCELLED

Comment/Remarks:
INSPECTION PRESENCE: Construction Subcontractor. CONTRACTOR COMPANY  OTHER 

SIGNATURE FOR INSPECTION EXECUTED
Construction Subcontractor CONTRACTOR COMPANY PJIT/DGMIGAS/TPI
NAME NAME NAME NAME
SIGNATURE SIGNATURE
SIGNATURE SIGNATURE
Date Date Date Date
Form code: TEP-ITR-RFI-001
TEP-1247064- H03-0001 Page 28 of 56 Rev:02

OWNER: BP Berau Ltd JOB UNIT

PLANT LOCATION: 1247064
BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP REFERENCE
PIP-0101-01M PIP-0101
PROJECT TITLE: TANGGUH EXPANSION PROJECT
REPORT No. Sh. of.
SUBCONTRACTOR:
PREFABRICATED PIPING STRUCTURAL STEEL COMPONENTS INSPECTION REPORT
DRAWING / SPECIFICATION No. & Rev.:
ASSEMBLY LAYOUT AND COMPLETENESS AS PER AFC DRAWINGS

WORKMANSHIP – ABSENCE OF UNACCEPTABLE TWISTS,
BENDS, KINKS, WARPING, CAMBER OR SWEEP IN FINISHED
MEMBERS
APPROPRIATE FIT OF COMPONENTS
DRAWING RELATED GEOMETRIES
TAG  ITEM / ELEMENT
DIMENSIONS AND
TOLERANCES
HOLING
UNIT ID
MARKS
No. Rev. C NC C NC C NC C NC C NC C NC
           
           
           
           
           
           
           
           
           
           
           
           
C= CONFORMING NC= NOT CONFORMING
NOTES: INSPECTION NOTIFICATION
REFERENCE
RFI No.:
____________________
Subcontractor QC CONTRACTOR COMPANY TPI
NAME NAME NAME NAME
DATE DATE DATE DATE
Form Code:TEP-ITR-PIP-101
TEP-1247064- H03-0001 Page 29 of 56 Rev:02


PROJECT TITLE: PIP-0101-02M PIP-0101

TANGGUH EXPANSION PROJECT REPORT No. Sh. of
SUBCONTRACTOR:
PREFABRICATED PIPING STRUCTURAL STEEL COMPONENTS RELEASE REPORT
FABRICATION COMPLETED AND ACCEPTED AS PER ITR-PIP-101
HEAT TREATMENT
NON DESTRUCTIVE TESTING
DRAWING
FREE OF RUST, OR
CONTAMINANTS
ITEM
RELEASED
Rev.
PAsS
FAIL
PASS
FAIL
NA
PASS
FAIL
NA
PASS
FAIL
YES
NO
No.
           
           
           
           
           
           
           
           
           
           
           

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 30 of 56 Rev:02


PIP-0102-01M PIP-0102
PROJECT TITLE:
TANGGUH EXPANSION PROJECT REPORT No. Sh of
SUBCONTRACTOR:
PREFABRICATED PIPING SPOOL / SUBASSEMBLY INSPECTION REPORT

PIPING ASSEMBLY LAYOUT AND COMPLETENESS AS PER AFC

DRAWINGS
LINEAR AND ANGULARITY & ROTATION
TOLERANCES
REINFORCEMENT OF WELDED
DRAWING BRANCH CONNECTIONS
TAG  ITEM / ELEMENT WORKMANSHIP – NO
KINKS, SCRATCHES,
Etc.
MARKINGS
& COLOR
CODING
No. Rev. C NC C NC C NC NA C NC C NC
          
          
          
          
          
          
          
          
          
          
          
C= CONFORMING NC= NOT CONFORMING NA=NOT APPLICABLE

REFERENCE
Measuring devices S.N.:
RFI No.: ____________________

QC CONSTRUCTION ORGANIZATION CONTRACTOR COMPANY TPI
NAME NAME NAME NAME
DATE DATE DATE DATE
Form Code:TEP- ITR-PIP-104
TEP-1247064- H03-0001 Page 31 of 56 Rev:02



TANGGUH EXPANSION PROJECT REPORT No. Sh. of
SUBCONTRACTOR:
PREFABRICATED PIPING SPOOL / SUBASSEMBLY RELEASE REPORT
FABRICATION COMPLETED AND ACCEPTED AS PER ITP-PIP-102
HEAT TREATMENT
NON DESTRUCTIVE TESTING
DRAWING
FREE OF RUST, OR
CONTAMINANTS
ITEM
Rev. RELEASED
PASS
FAIL
PASS
FAIL
NA
PASS
FAIL
NA
PASS
FAIL
YES
NO
No.
           
           
           
           
           
           
           
           
           
           
           
           

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 32 of 56 Rev:02


SUBCONTRACTOR:
PIPE-SUPPORTING ELEMENTS INSTALLATION INSPECTION REPORT
APPLICABLE SPEC. /
LINE No. REF. P&ID No. & Rev.
PROCEDURE No. & Rev.
ITEM LOCATION IN PLAN RELATIVE TO THE POSITION POINT OF REFERENCE

(PR)
LOCATION OF THE CENTRELINE OF THE ITEM RELATIVE TO

THE ESTABLISHED SUPPORT LINE
ISO DRAWING
TAG  ITEM / ELEMENT DISTANCE BETWEEN CENTRES OF ADJACENT
ITEMS
DEVIATION OF BOP LEVELS
SLOPE
No. Rev. C NC C NC C NC C NC C NC NA
          
          
          
          
          
          
          
          
          
          
          

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
Form Code: TEP-ITR-PIP-106
TEP-1247064- H03-0001 Page 33 of 56 Rev:02


SUBCONTRACTOR:
LAID PIPING INSPECTION REPORT
APPLICABLE SPEC. /
LOCATION
VERTICAL & HORIZONTAL ALIGNMENT
STRAIGHTNESS
ISO DRAWING ELEVATION & LEVEL / BOP / TOP
TAG  ITEM / SPOOL OR ELEMENT
SLOPE
SUPPORT
SEATING
No. Rev. C NC C NC C NC C NC C NC NA C NC NA
             
             
             
             
             
             
             
             
             
             
             
             

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 34 of 56 Rev:02


SUBCONTRACTOR:
VALVES / IN-LINE EQUIPMENT INSTALLATION INSPECTION REPORT
APPLICABLE SPEC. /
TYPE, SIZE, RATING DESIGNATION, END CONNECTIONS,

MATERIAL
ITEM DESCRIPTION ISOMETRIC DRAWING No. Rev. LOCATION FLOW DIRECTION
STEM ORIENTATION
C NC C NC C NC NA REMARKS
      
      
      
      
      
      
      
      
      
      
      
      

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 35 of 56 Rev:02


BINTUNI BAY,PAPUA - INDONESIA QC CODE ITP
REFERENCE
PROJECT TITLE: PIP-0103- PIP-0103
TANGGUH EXPANSION PROJECT 05M No. Sh
REPORT of
SUBCONTRACTOR:
BOLTED FLANGE JOINTS INSPECTION REPORT
APPLICABLE SPEC. /
PROC. No. & Rev.
DRAWING FLANGE
JOINT No.
No. Rev. SPEC. SIZE TYPE FACING FINISH MATERIAL
GASKET
SPEC. TYPE (see note 1) SIZE RATING MATERIAL
OUTER INNER FILLE
WINDING
RING RING R
Note 1: In case of RTJ indicate number for Ring Gasket

BOLTING ASSEMBLY BOLT / STUD NUT WASHER
SPECIFICATION
SIZE
MATERIAL
LUBRICANT TYPE AND BRAND NAME :
CHECK PASS FAIL CHECK PASS FAIL
ROTATIONAL
FLANGE FACINGS FINISH
  TWO-HOLE  
JOINT ASSEMBLY CONDITION AND CENTERLINE HIGH/LOW SPACING / GAP

ALIGNMENT    
FREE OF RUST
PARALLELISM AND
  CONTAMINATS  
Have Joints previously been hydrotested

 
BOLTS TIGHTENING
TIGHTENING WITH TENSIONING
TIGHTENING WITH HAND-OPERATED OR AUXILIARY POWERED TOOLS WITH TORQUE
TOOLS APPLYING LOAD-CONTROL
MEASUREMENT  
TECHNIQUE
REQ.’D TORQUE VALUE: RESIDUAL BOLT LOAD / STRESS REQUIRED:
PRESSURE
No. OF PASS ACTUAL TORQUE VALUE TENSIONING STAGE
READING
30% of Req.’d. Torque Pressure A
60% of Req.’d. Torque Pressure B
100% of Req.’d. Torque Break Loose Pressure
FINAL RESULT: ACCEPTED  REJECTED 

INSPECTION NOTIFICATION
REFERENCE
NOTES:

RFI No.: ____________________
NAME NAME NAME NAME
DATE DATE DATE DATE
Form Code: TEP-.ITR-PIP-109
TEP-1247064- H03-0001 Page 36 of 56 Rev:02



SUBCONTRACTOR:
SCREWED PIPEWORK ERECTION INSPECTION REPORT

APPLICABLE SPEC. /
MINIMUM ENGAGED THREADS
MAXIMUM EXPOSED THREADS

ISOMETRIC DRAWING No. Rev. JOINT ID No.
SEAL WELD
      
      
      
      
      
      
      
      
      
      
      
      

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 37 of 56 Rev:02



SUBCONTRACTOR:
ORIFICE FLANGES INSTALLATION VISUAL INSPECTION REPORT
APPLICABLE SPEC. / PROCEDURE

No. & Rev.
PRESSURE TAPS ORIENTATION
INTERNAL GRINDING OF WELD ROOT

ORIFICE FLANGE ID
ISOMETRIC DRAWING No. Rev.
No.
SEAL WELD OF THREADED JOINTS
      
      
      
      
      
      
      
      

REFERENCE
RFI No.: ____________________
NAME NAME NAME NAME

DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 38 of 56 Rev:02



PROJECT TITLE: PIP010308M PIP-0103
PIP010405M
SUBCONTRACTOR: REPORT No. Sh1 Of2
PIPING RELEASE FOR PRESSURE TEST REPORT

APPLICABLE SPEC. / PROCEDURE No. &
LINE No. / SECTION No. TEST PACKAGE No. & Rev.
Rev.
POS. FIELD WALKDOWN INSPECTION ITEMS DESCRIPTION YES NO NA REMARKS
1 TEST PACK VERIFICATION:

TEST DIAGRAM AVAILABILITY SHOWING THE FOLLOWING AS A MINIMUM:
A. LIMITS OF PIPING TO BE TESTED INCLUDING TEST MANIFOLD AND
EQUIPMENT INCLUDED IN THE TEST.
1.1 B. TEST PRESSURE OF THE SYSTEM   
C. RELIEF VALVE SETTING D. SAFETY INSTRUCTION SHEET
D. PRESSURE TESTING PROCEDURE APPROVED
VERIFICATION OF WELD SUMMARY RECORD TO INDICATE COMPLETION OF ALL
1.2 WELD JOINTS.   
APPLICABLE WELD INSPECTION (VISUAL AND NDE), POST WELD HEAT

1.3 TREATMENT, HARDNESS TEST COMPLETED.   
TEST PRESSURE SENSITIVE PIPING COMPONENTS REMOVAL /

1.4 REINSTATEMENT LIST AVAILABLE   
PRE-TEST PUNCH LISTING OF ON-PLOT PIPING AVAILABLE

1.5   
TEMPORARY SPADES, PADDLES & BLINDS INSTALLATION LIST AVAILABLE

1.6   
THE PRESSURE TESTING MANIFOLD IS SEPARATELY PRESSURE TESTED TO AT

LEAST 1.2 TIMES THE SYSTEM TEST PRESSURE BUT NOT LESS THAN THE
1.7 DISCHARGE PRESSURE OF THE PUMP USED FOR THE PRESSURE TESTING.   
2 PIPING LINE WALKTHROUGH:

ON-PLOT PIPING LINE COMPLETELY ERECTED
2.1   
PIPE RACK AND SLEEPERWAY SUPPORTS HAVE BEEN COMPLETELY ERECTED. SURVEYS
AND CHECKS BY INSPECTION ARE ACCEPTABLE. ADDITIONAL TEMPORARY SUPPORT MAY
2.2 BE INSTALLED AS REQUIRED   
EXPANSION JOINTS AND SPRING HANGERS OR SPRING SUPPORTS ARE

2.3 PROVIDED WITH TEMPORARY RESTRAINTS.   
BURIED PIPELINE ARE ADEQUATELY BERMED OR COVERED TO ANCHOR THE

2.4 LINE DURING PRESSURE TEST   
ALL JOINTS (FLANGE, THREADED, WELDED OR MECHANICAL SEALS) ARE LEFT
EXPOSED FOR VISUAL LEAK DETECTION DURING THE PRESSURE TEST.
A) EXTERNAL COATING & PRIMING OF JOINTS IS ALLOWED ONLY IF
APPROVED BY INSP. DEPT. MGR & PROPONENT ORGANIZATION
2.5 REPRESENTATIVE.   
B) THE PIPE ITSELF CAN BE EXTERNALLY PRIMED & COATED TO A FINAL
COAT.
2.6 DRAINS ARE PROVIDED AT ALL LOW POINTS OF THE PIPING SYSTEM   
DRAINS ARE PROVIDED IMMEDIATELY ABOVE CHECK VALVES (VERTICAL

2.7 LINES)   
VENTS AND DRAIN VALVES, BOTH TEMPORARY AND PERMANENT, CONFORMS

2.8 WITH THE PIPING CLASS OR RATING   
ISOLATION VALVES ARE VERIFIED TO HAVE BEEN BODY AND/OR SEAT TESTED
2.9 PRIOR TO INSTALLATION THROUGH VERIFICATION OF FIELD TEST
CERTIFICATES   
Form Code: ITR-PIP-112 ½
TEP-1247064- H03-0001 Page 39 of 56 Rev:02


PROJECT TITLE: PIP010308M PIP-0103
PIP010405M
REPORT No. Of2
SUBCONTRACTOR: Sh2
PIPING RELEASE FOR PRESSURE TEST REPORT

ALL IN LINE VALVES THAT ARE NOT USED AS TEST ISOLATION

2.10 VALVES ARE IN OPEN POSITION (BALL VALVES IN HALF-OPEN   
POSITION)
PERMANENT VENT AND DRAIN VALVES ARE IN OPEN POSITION   

2.11
AFTER WATER FILLING AND AIR VENTING, AND PLUGGED.
FLAPPER/DISC OF CHECK VALVES IS REMOVED, UNLESS IT IS   

2.12
FASTENED IN OPEN POSITION OR CHECK VALVE HAS BY-PASS
ALL PERMANENT FLANGE JOINTS ARE INSPECTED, GASKET MAT'L

VERIFIED & PROPERLY TIGHTENED
2.13   
(VERIFICATION MADE THROUGH REVIEW OF FLANGE JOINT
INSPECTION REPORTS ITR-PIP-111).
2.14 PERMANENT GASKET COLOR CODE APPLIED   
INSTALLED PROCESS INSTRUMENTS AND EQUIPMENT THAT MAY BE   

2.15
DAMAGED BY THE STRENGTH TEST PRESSURE ARE DISCONNECTED
ARC STRIKES, GOUGES, AND OTHER INDICATIONS OF CARELESS

WORKMANSHIP (SUCH AS SURFACE POROSITY, UNEVEN WELD
2.16 PROFILES, AND UNDERCUT) SHALL BE REMOVED BY GRINDING AND   
INSPECTED BY MAGNETIC PARTICLE OR LIQUID PENETRANT
METHOD.
TEMPORARY WELDED ATTACHMENTS TO THE PIPE WERE GROUND

2.17 OFF AND INSPECTED BY MAGNETIC PARTICLE OR LIQUID   
PENETRANT METHOD.
PIPING SYSTEMS FLUSHED CLEAN OF LOOSE SCALE AND DEBRIS OR   

2.18
SCRAPED PRIOR TO COMMENCEMENT OF PRESSURE TESTING.
NA=NOT APPLICABLE
PIPING RELEASED: YES  NO 

REFERENCE

RFI No.: ____________________
NAME NAME NAME NAME
DATE DATE DATE DATE
Form Code:TEP-ITR-PIP-112 2/2
TEP-1247064- H03-0001 Page 40 of 56 Rev:02


PIP010202M PIP-0103
PROJECT TITLE: PIP010309M
TANGGUH EXPANSION PROJECT PIP010405M
SUBCONTRACTOR: REPORT Sh of
No.
PRESSURE TEST REPORT
APPLICABLE SPEC. / PROCEDURE
No. & Rev.
IDENTIFICATION OF TEST EQUIPMENT / INSTRUMENT USED

MODEL /
TEST EQUIPMENT / INSTRUMENT DESCRIPTION MAKE S/N
TYPE
PRESSURE TEST CHECK LIST

No. DESCRIPTION PASS FAIL N/A No. DESCRIPTION PASS FAIL N/A
TEST WATER
CONSTRUCTION JOINTS IN SYSTEM ARE
LABORATORY
EXPOSED INCLUDING ALL WELDS,
1    6 CHEMICAL ANALYSIS   
FLANGES, THREADS
DONE.
APPROVAL OBTAINED
DISCS AND FLAPPERS REMOVED OR AND SAFETY
FASTENED IN OPEN POSITION ON CHECK PRECAUTIONS
2 VALVES    7 ENFORCED FOR   
AIR/GAS TESTS
AN APPROVED
VENTS AND DRAINS INSTALLED BUBBLING SOLUTION
3    8 IS AVAILABLE   
TEMPERATURE
EQUILIBRIUM
BLEED VALVE INSTALLED ESTABLISHED
4    9 BETWEEN TEST FLUID   
AND SYSTEM
PRESSURE-TEMPERATURE RECORDER
5 INSTALLED      
TYPE OF TEST
HYDROSTATIC  PNEUMATIC 
CATEGORY OF TEST
STRENGTH TEST  TIGHTNESS TEST  SERVICE TEST  LEAK TEST 
TEST PARAMETERS
SYSTEM DESIGN PRESSURE:
TYPE OF TEST FLUID: ____________________________
______________________
REQ.’D TEST PRESSURE:
TEST FLUID TEMPERATURE: ______________________
_________________________
TEST START: _____________ TEST FINISH:
AMBIENT TEMPERATURE: ________________________
_____________
SYSTEM DESIGN TEMPERATURE: _________________ ACTUAL HOLDING TIME: ________________
RESULTS
PRESSURE TEST: ACCEPTED  REJECTED 
NOTES: INSP. NOTIFICATION
REFERENCE
RFI No.:
____________________
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 41 of 56 Rev:02


BINTUNI BAY,PAPUA - INDONESIA QC CODE QCP
REFERENCE
SUBCONTRACTOR:
PIPING REINSTATEMENT AND MECHANICAL COMPLETION INSPECTION REPORT
APPLICABLE SPEC. /

1 P&ID CHECK / WALKTHROUGH:
ALL PIPING COMPONENTS ARE INSTALLED IN THEIR RESPECTIVE

LOCATIONS AS SHOWN IN THE P&ID AND ISOMETRIC DWGS. (I.E: PIPING,
1.a   
REMOVABLE PIPE SPOOLS, VALVES, VENTS, DRAINS, SPECTACLE
PLATES, BLINDS, FLANGE SPACERS, ETC)
ALL IN-LINE EQUIPMENT & INSTRUMENTS RECEPTACLES ARE

INSTALLED IN THEIR RESPECTIVE LOCATIONS AS SHOWN IN THE P&ID.
1.b (I.E: STRAINER, METER TUBE, STRAIGHTENING VANES, FLOW METER,   
ORIFICE FITTING, PRESSURE INDICATORS, TEMPERATURE,
TEMPERATURE INDICATORS, SAMPLE PROBES, ETC)
FLOW DIRECTION OF CONTROL VALVES, GLOBE VALVES, AND CHECK

1.c   
VALVES FOLLOW THE PROCESS FLOW DIRECTION.
2 PIPE SUPPORTS:
TYPE, NUMBER AND LOCATION OF SUPPORTS AND ANCHOR

2.a   
ACCORDING TO DRAWINGS.
DETAILS OF THE INSTALLED PIPE SUPPORTS CONFORM WITH THE

2.b   
PIPE SUPPORT LIST PER PROJECT SPECIFICATION.
ALL PIPE SUPPORTS ARE IN FULL CONTACT WITH THE MAIN

2.c   
STRUCTURAL SUPPORTS AND CARRY THE LOAD.
3 PIPING:
PIPE ARE RESTING FULLY ON PIPE SUPPORTS. SHIMS ARE INSTALLED
AND SEAL WELDED TO PIPE SUPPORTS TO MAINTAIN CONTACT
3.a WHERE REQUIRED.   
3.b PIPE CLAMPS ARE TIGHTENED AND IN FULL CONTACT WITH THE PIPE.   
ALL NUTS AND BOLTS OF FLANGE CONNECTIONS ARE FULLY

3.c ENGAGED. FLANGE JOINTS WERE VERIFIED TO BE TIGHTENED USING   
THE APPLICABLE TORQUE PROCEDURE.
PRESSURE TEST OF FIELD INSTALLED PIPING AND COMPONENTS ARE
3.d
COMPLETE.   
3.e CONFIRM THE SYSTEM DRIED

  
REFERENCE
RFI No.:
____________________
CONTRACTOR
Subcontractor QC COMPANY TPI
Construction Commissioning
NAME NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE SIGNATURE
DATE DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 42 of 56 Rev:02

TEP-1247064- H03-0001 Page 43 of 56 Rev:02

TEP-1247064- H03-0001 Page 44 of 56 Rev:02


BINTUNI BAY,PAPUA - INDONESIA QC CODE QCP REFERENCE

SUBCONTRACTOR:
SPRINGLOADED SUPPORTS INSTALLATION INSPECTION REPORT –
VARIABLE AND CONSTANT LOAD TYPE
TAG  ITEM / ELEMENT INCLUDED IN SUPPORT No. ISO DRAWING No. & Rev.
APPLICABLE SPEC. /
LINE No. / SECTION No. REF. P&ID No. & Rev.
AVAILABLE REFERENCE DOCUMENTS

PROJECT DOCUMENTS SUPPLIER DOCUMENTS
 Data sheet : _____________________________  Drawing : _______________________________
 Piping erection dwg. : _____________________________  Catalogue : _______________________________
 Installation instructions :
 Support drawing where the spring support is included : ________________________________________________
POS. CHECK DESCRIPTION YES NO NOTES
IS THE TAG ITEM READABLE AND THE NUMBER OF THE INSTALLED SPRING
1 SUPPORT THE SAME AS THE ITEM NUMBER INDICATED ON PROJECT  
DOCUMENTS: DATA SHEET, ISOMETRIC, PIPING ERECTION DRAWING ?
ARE THE DATA INDICATED ON THE NAMEPLATE(S) OF THE INSTALLED SPRING
2 SUPPORT IN COMPLIANCE WITH THE DATA INDICATED IN THE DATA SHEET,  
INCLUDED THE TWO TRAVEL INDICATING INDEXES ?
3 FROM A VISUAL INSPECTION IS THE SPRING COIL COMPLETE AND WITHOUT  

VISIBLE DAMAGES ?
4 ARE THE EXECUTION AND INSTALLATION OF SPRING SUPPORT  

CONNECTIONS IN ACCORDANCE WITH THE CONSTRUCTION DRAWING ?
IS THE INSTALLATION OF SPRING SUPPORT IN ACCORDANCE WITH THE
5 SUPPLIER’S INSTRUCTIONS AND ARE THE LOCKING PINS POSITIONED TO  
ALLOW THEIR REMOVAL ?
6 IS THE WHOLE SUPPORT CATENARIES (ROD, SPRING SUPPORT,  

ACCESSORIES) CORRECTLY INSTALLED, TIGHTENED AND IN TENSION ?
7 ARE THE LOCKING PINS INSERTED ?  

REFERENCE
RFI No.:
____________________
NAME NAME NAME NAME
DATE DATE DATE DATE

TEP-1247064- H03-0001 Page 45 of 56 Rev:02



SUBCONTRACTOR:
SHOCK ABSORBERS INSTALLATION INSPECTION REPORT

TAG  ITEM / ELEMENT INCLUDED IN SUPPORT No. ISO DRAWING No. & Rev.
APPLICABLE SPEC. /

 Piping erection dwg. :

_____________________________  Catalogue : _______________________________
 Support drawing where the shock absorber is included :  Installation instructions :

________________________________________________ _______________________________________________
_ _
IS THE ITEM NUMBER OF THE INSTALLED SHOCK ABSORBER THE SAME AS

1 THE ITEM NUMBER INDICATED ON PROJECT DOCUMENTS: PROJECT  
SPECIFICATION, ISOMETRIC, PIPING ERECTION DRAWING ?
ARE THE DATA INDICATED ON THE NAMEPLATE(S) OF THE INSTALLED
2 SHOCK ABSORBER IN COMPLIANCE WITH THE DATA INDICATED IN THE  
PROJECT SPECIFICATION ?
3 ARE THE EXECUTION AND INSTALLATION OF SHOCK ABSORBER  

CONNECTIONS IN ACCORDANCE WITH THE CONSTRUCTION DRAWING ?
4 IS THE INSTALLATION OF SHOCK ABSORBER IN ACCORDANCE WITH THE  

SUPPLIER’S INSTRUCTIONS ?
5 IS THE TRAVEL INDICATOR IN THE CORRECT POSITION AS PRESCRIBED BY  

THE PROJECT SPECIFICATION ?

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 46 of 56 Rev:02

BINTUNI BAY,PAPUA - INDONESIA QC CODE QCP
REFERENCE
SUBCONTRACTOR:
EXPANSION JOINTS INSTALLATION INSPECTION REPORT

INSTALLED ON IN-LINE
TAG  ITEM / ELEMENT SUBASSEMBLY / EQUIPMENT ISO DRAWING No. & Rev.
No.
APPLICABLE SPEC. /

 Piping erection dwg. : _____________________________  Catalogue : _______________________________
 Installation instructions :
________________________________________________
ARE THE ITEM NUMBER AND FLOW DIRECTION OF THE INSTALLED
EXPANSION JOINT THE SAME AS THE ONES INDICATED ON PROJECT
1 DOCUMENTS: PROJECT SPECIFICATION, ISOMETRIC, PIPING ERECTION  
DRAWING?
ARE THE DATA INDICATED ON THE NAMEPLATE(S) OF THE INSTALLED

2 EXPANSION JOINT IN COMPLIANCE WITH THE DATA INDICATED IN THE  
PROJECT SPECIFICATION?
HAS THE EXECUTION OF EXPANSION JOINT INSTALLATION BEEN MADE IN

3  
ACCORDANCE WITH THE SUPPLIER’S INSTRUCTIONS?
IS THE INSTALLATION OF EXPANSION JOINT CONNECTIONS IN ACCORDANCE

4  
WITH THE CONSTRUCTION DRAWING?
IS THE WHOLE JOINT, INCLUDING PRESSURE THRUST RODS IF PRESENT,

5  
CORRECTLY INSTALLED?
HAVE THE DEVICES PROVIDED BY THE MANUFACTURER TO HOLD THE JOINT

6  
IN THE ERECTION POSITION BEEN REMOVED?

REFERENCE
RFI No.:
____________________
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 47 of 56 Rev:02


PROJECT TITLE: PIP-0104- PIP-0104

TANGGUH EXPANSION PROJECT 03M No. Sh
REPORT of
SUBCONTRACTOR:
RTR/THERMOPLASTIC JOINT PREPARATION AND ASSEMBLY REPORT
APPLICABLE SPEC. / PROCEDURE No.
& Rev.
- Check size Check

- Check proper installation of heating Check adhesive Release for
blanket voltage bonding Pressure Test
Join
- Check pipe ends closure curing time
Line Number t
No.
C NC C NC C NC Ye Not
s
       
       
       
       
       
       
       
       
       
       
       
REFERENCE
RFI No.:
____________________
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 48 of 56 Rev:02

SUBCONTRACTOR:
CHECKING OF HEATING BLANKET APPLICATION AND CURING TIME
LINE No. / SECTION No. TEST PACKAGE No. & Rev. APPLICABLE SPEC. / PROCEDURE No. & Rev.
Release for Heating

Joint preparation Adhesive application
Line number Joint No. Size Blanket Curing
cm  Pass  Fail  Pass  Fail  Yes  Not 
inch 
     
     
     
     
     
     
     
     
     
     
     
     

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 49 of 56 Rev:02

870310
PLANT LOCATION:
QCP
BINTUNI BAY,PAPUA - INDONESIA QC CODE
REFERENCE
PIP- PIP-010_
PROJECT TITLE: 010____
REPORT No. Sh of
SUBCONTRACTOR:
P&ID’S CONFORMITY CHECKS REPORT FOR PROCESS SUBSYSTEM REPORT
Item no Commissioning Subsystem no P&ID no Service
INSPECTION
DESCRIPTION OF THE INSPECTION RESULT REMARKS
CONFIRMITY CHECK WITH P&ID’S
CONFIRM THAT ALL THE PROCESS P&ID NOTES ARE CORRECTLY
IMPLEMENTED
CHECK SUPPORTS ARE FIXED CORRECTLY
CHECK SPRING HANGERS ARE RELEASED & SET AT COLD SETPOINT MARK.
CHECK FLOW DIRECTION FOR ISOLATION VALVES (IF APPLICABLE)

CHECK STEAM TRAP FLOW DIRECTION (IF APPLICABLE)
CHECK MANUAL ISOLATION VALVES OPENING/CLOSING/LUBRICATION
CHECK INSULATION/PAINTING AS PER P&ID
CHECK ACCESSABILITY FOR ALL ISOALTION VALVES
VERIFY TRACING INSTALLATIONS (HEATING FLUID, HEATING CABLE)
ATTACHMENTS:
 LINE LIST
 P&ID
CHECK ALL HAZARDOUS VENTS/DRAINS ARE CONNECTED TO
FLARE/CLOSED DRAIN SYSTEM
CHECK INLINE FILTERS/STRAINERS ARE CORRECTLY INSTALLED
TEMPORARY SPADES/BLANKS/BLINDS ARE REMOVED/INSTALLED
TEMPORARY FILTERS REMOVED/INSTALLED AS PER REQUIREMENT
TEMPORARY PACKINGS/BOLTING REMOVED
CORROSION PROBES ARE INSTALLED
ORIFICE PLATES ARE CORRECTLY INSTALLED

NO VISIBLE EXTERNAL DAMAGE TO LINE/INSULATION/PAINT
CHECK NRV DIRECTION

REFERENCE
RFI No.: ____________________

NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 50 of 56 Rev:02

870310
PLANT LOCATION:
QCP
BINTUNI BAY,PAPUA - INDONESIA QC CODE
REFERENCE
PIP- PIP-010_
PROJECT TITLE: 0103____
SUBCONTRACTOR:
BLOWING/FLUSHING OF PIPING REPORT
Item no Commissioning Subsystem no P&ID no Service
AIR BLOWING INSPECTION

Comply Not Comply

CONFIRM THE CIRCUIT READY
CHECK THE SYSTEM MAXIMUM PRESSURE ALLOWED
CHECK NUMBER AND SIZE OF PIPING INVOLVED
CHECK THE AIR FLOW AND BUFFER STORAGE AVAILABILITY.
CHECK AIR BLOWING PRESSURIZATION
CONFIRM THE CLEANNESS OF CIRCUIT

REINSTATE PIPES CONCERNED AS PER
P&I DIAGRAMS
WATER FLUSHING INSPECTION

Comply Not Comply
CONFIRM THE CIRCUIT READY
CHECK THE FLOW RATE OF THE CIRCULATING PUMPING
CHECK THE WATER QUALITY
VERIFY THE SYSTEM DESIGN PRESSURE
CONFIRM SYSTEM DRIED/DEW POINT
COMFIRM WATER ELIMINATION IF REQUESTED
CONFIRM THE CLEANNESS OF CIRCUIT
REINSTATE PIPES CONCERNED AS PER
P&I DIAGRAMS
REFERENCE
RFI No.: ____________________
CONTRACTOR TPI
Subcontractor QC COMPANY
Construction Commissioning
NAME NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE SIGNATURE
DATE DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 51 of 56 Rev:02


PROJECT TITLE: PIP-0103-14P PIP-0103
SUBCONTRACTOR: 1 1
INSTRUMENT LINES BLOWING REPORT
CHECK LIST 
FLOW DIRECTION
IDENTIFICATION
CONNECTIONS
CONNECTIONS
CONNECTIONS
DOWNSTREAM
, PRESSURE)
ELECTRICAL
LINE READY
PNEUMATIC
UPSTREAM/
(FLUSHED
STRAIGHT
PROCESS
LENGTH
TAG/ITEM DESCRIPTION
REMARKS
     
     
     
     
     
     
     
     
     
     
     
     
CONFORMITY WITH SPC.  NON CONFORMITY WITH SPC. 
REFERENCE
RFI No.: ____________________

Subcontractor QC CONTRACTOR COMPANY OTHER
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 52 of 56 Rev:02

OWNER : BP Berau Ltd JOB UNIT

870310
PLANT LOCATION
BINTUNI BAY, PAPUA - INDONESIA QC CODE QCP REFERENCE
PIP-0105
PROJECT TITLE:
TANGGUH EXPANSION PROJECT REPORT No.
PT. EPTCO DIAN PERSADA Sh of

SUBCONTRACTOR :
JOINT PREPARATION AND PRE-ASSEMBLY REPORT OF UNDERGROUND PIPING WORK - HDPE PIPE
LINE No. / SECTION No. TEST PACKAGE No. & Rev. APPLICABLE SPEC. / PROCEDURE No. &
EPTCO ??? Rev.
Squareness Inside Pipe

Material Free from
Cut Length of Cut End Cleanliness and End Alignment
Defect
Bevel Cap Covering
Joint
Line Number
No.
NC C NC C NC NC
C C NC  C

    
      
      
      
      
      
      
      
      
      
      
      
REFERENCE
RFI No.: _________________

QC CONSTRUCTION
ORGANIZATION CONTRACTOR COMPANY TPI
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 53 of 56 Rev:02

OWNER JOB UNIT

BP Berau Ltd 870310
:
PLANT LOCATION
PROJECT TITLE: PIP-0105
TANGGUH EXPANSION PROJECT REPORT
No. Sh of
SUBCONTRACTOR : PT. EPTCO DIAN PERSADA
BUTT FUSION WELDING REPORT OF UNDERGROUND PIPING WORK - HDPE PIPE
TEST APPLICABLE SPEC. / PROCEDURE No. & Rev.
EPTCO ??? LINE No. / SECTION No. PACKAGE
No. & Rev.
Tempertature
Build up Build up Cooling Welding
Jointer Heat of Heating
Joint Pressure Time Time Bead
Line Number Stamp No./ Lot. Plate
No.
No. No. NC NC NC C NC C NC
C C C
      











NOTES: INSPECTION NOTIFICATION REFERENCE
RFI No.: _________________
QC
CONSTRUCTION CONTRACTOR COMPANY TPI
ORGANIZATION
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 54 of 56 Rev:02

JOB UNIT
OWNER : BP Berau Ltd
870310
PLANT LOCATION
PIP-0105
PROJECT TITLE:
REPORT No.
SUBCONTRACTOR : PT. Sh of
EPTCO DIAN PERSADA
AS BUILT & COVER INSPECTION REPORT OF UNDERGROUND PIPING WORK - HDPE PIPE
EPTCO??? LINE No. / SECTION No. TEST PACKAGE No. & Rev. APPLICABLE SPEC. / PROCEDURE No.
& Rev.
Coordinate Elevation
Ref.
Joint Benc Cover
Line Number Remarks
No. h Top of (b - a)
Mark Top of
the
Northing Easting Pipe
Ground
(a)
(b)

REFERENCE
RFI No.: _________________

QC CONSTRUCTION
ORGANIZATION CONTRACTOR COMPANY TPI
NAME NAME NAME NAME
DATE DATE DATE DATE
TEP-1247064- H03-0001 Page 55 of 56 Rev:02

OWNER:BP Berau Ltd JOB: 870310 UNIT
PLANT LOCATION:BINTUNI BAY,PAPUA - INDONESIA QC CODE QCP REFERENCE
PROJECT TITLE:TANGGUH EXPANSION PROJECT PIP-010201M PIP-0102
SUBCONTRACTOR: Report No.: Page 1 of
MATERIAL RECEIVING AND INSPECTION REPORT (MRIR)

Supplier Location : PL No.: Arrival date Page of
No. Material Description P.O. P.O. Stock No. Material Quantity UOM Heat Unique Mill cert status Remark
No item Grade Order Receive No. No ac rej
No c
Total Quantity Received (ITEM) :

Inspection Comments:
MATERIAL Coordinator Subc. QC SUBCONTRACTOR CONTRACTOR COMPANY
TEP-1247064- H03-0001 Page 56 of 56 Rev:02


F-Final: 870310-S-1247064-CST-H03-0001 Quality Control Plan Endorsement For Piping Prefab & Erection 04 A. Accepted

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F-Final: 870310-S-1247064-CST-H03-0001 Quality Control Plan Endorsement For Piping Prefab & Erection 04 A. Accepted

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TANGGUH EXPANSION PROJECT

LNG EPC – PT. Meindo – 1247064

COMMENT RESOLUTION SHEET

Additional some Project Specification refer to TEP- A. Agreed, Comment will

© BP p.l.c. Page 1 of 1 Project Internal

TEP-1247064- H03-0001 Page 2 of 56 Rev:04

2. REFERENCE DOCUMENTATION ...................................................................... 7

3. QUALITY CONTROL PLANNING ..................................................................... 11

4. SYMBOLS, ABBREVIATIONS AND DEFINITIONS ......................................... 12

TEP-1247064- H03-0001 Page 3 of 56 Rev:04

1.2 SCOPE & OBJECTIVE

TEP-1247064- H03-0001 Page 4 of 56 Rev:04

This document shall be considered as contractual quality control plan to be implemented by

1.3 DEFINITION AND ABBREVIATIONS

AFC : Approved For Construction

TEP-1247064- H03-0001 Page 5 of 56 Rev:04

PROCESS : Sequence of interdependent and linked activities which, at every stage,

TEP-1247064- H03-0001 Page 6 of 56 Rev:04

2.1 CODES AND STANDARDS

2.1.1 Contract specifications

930-PLA-PM-1001 Tangguh Expansion Project Quality Management Plan

2.1.2 Project Specifications& Study

TEP-900-SPE-PP-BP4-0006 Project Specification for Hot Insulation

TEP-1247064- H03-0001 Page 7 of 56 Rev:04

(API602) Valves (Amendment toGPO-EN-SPE-

TEP-930-PRC-QA-BP4-0011 Control of Inspection Tools and Test Equipment at site

TEP-TBA-PLL-PP-BP4-0100 Piping Line List unit TBA

2.1.3 Codes and Standards

API 5L Specification for Line Pipe

TEP-1247064- H03-0001 Page 8 of 56 Rev:04

TEP-1247064- H03-0001 Page 9 of 56 Rev:04

2.1.4 Sub Contractor Reference

870310-S-1247064-CST-H02-0001 Project Quality Plan

TEP-1247064- H03-0001 Page 10 of 56 Rev:04

2.2 APPLICABLE REVISION

2.3 TECHNICAL REQUIREMENTS

2.4 LOCAL REGULATIONS

1. International and local statutory regulations.

2. Project data sheets.

5. Referenced Company documents.

6. Referenced national and international code

3. QUALITY CONTROL PLANNING

TEP-1247064- H03-0001 Page 11 of 56 Rev:04

3.2 DESCRIPTION OF QC CODE

LLL nnnn nnL Example: PIP010309M

QC Code: Activity sequential number (alpha numerical)

“Construction Completion” = M; “Precommissioning” = P; “Commissioning” = C

4. SYMBOLS, ABBREVIATIONS AND DEFINITIONS

4.1 DESCRIPTION OF INVOLVEMENT CODE

A written notification (RFI) is issued by the Construction

The Construction Subcontractorshall not process the activity/item

 Witness Point (W) : A point which requires attendance/inspection/verification by the

TEP-1247064- H03-0001 Page 12 of 56 Rev:04

A written notification (RFI) is issued by the Construction

 Review (R) : Review of documentation/reports. A written notification (RFI) is

- Handling of materials including welding consumables

- Dimensional Control inspection;

- NDE such as PT, MT, UT & RT including PMI for exotic

TEP-1247064- H03-0001 Page 13 of 56 Rev:04

- Pressure Test inspection;

- Blasting & Surface Preparation Inspection;

- Painting, Coating and Insulation Inspection.

5.1 ITP LIST