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Operation And Maintenance Manuals

Volume 14

Sub-Volume-14D

Operation And Maintenance Manuals


for 48V DC system panels
SK Comments:

Name 刘明志 郭金淼 李罗平


1 R
Date 2019.08.10 2019.08.12 2019.08.13
Name 刘明志 郭金淼 李罗平
0 First Issue R
Date 2018.05.20 2018.05.28 2018.06.05
REV DESN. CHKD. APPR. MODIFICATIONS TYPE

XE PIAN XE NAMNOY HYDROPOWER PROJECT

EPC SUBCONTRACT OF E&M GENERATING EQUIPMENT

BETWEEN

SK Engineering & Construction Co., Ltd

And

Zhefu Hydropower International Engineering Corporation Limited


Employer:
XePian-XeNamnoy Power Company Limited

Owner's
Engineer: TRACTEBEL Engineering S.A.

Contractor:
SK Engineering & Construction Co., Ltd

Sub-Contractor:
ZHEFU HYDROPOWER INTERNATIONAL ENGINEERING CO., LTD.

Supplier:
HN YUNHUI TECHNOLOGY CO., LTD

Operations and Maintenance Manual for DC48V System


TITLE:
DC48V 直流系统运营维护手册
KKS code ZHF XPXN 0DC08 OMI 001-1 Date 2019/08/10

ZF internal code Sheet 109

1
CONTENT
Page

1. Description ................................................................................................ 3
1.1 Detailed description......................................................................................................................... 3

1.2 Technical literature .......................................................................................................................... 9

1.3 Data list ............................................................................................................................................ 10

1.4 Other data: ....................................................................................................................................... 11

2 Operation ................................................................................................... 12
2.1 Principles of operation .................................................................................................................. 12

2.2 Operation instructions ................................................................................................................... 15

2.3 Testing and adjustments ............................................................................................................... 19

2.4 Security, safety ............................................................................................................................... 20

3 Maintenance ............................................................................................. 26
3.1 Preventative maintenance ............................................................................................................ 26

3.2 Trouble shooting guide ................................................................................................................. 39

4 Drawings ................................................................................................... 44

5 Brochures for the proprietary equipment ........................................... 46

2
1. Description

1.1 Detailed description

The DC power system consists of monitor module with touch screen EMU10LC,
charging module ER4830S/ER4850S2, DC power distribution monitoring Module
EDU01L, intelligent AC supply monitoring module EAU01, general distribution
module EGU01L, battery monitor EBU01L and battery group.
直 流 电 源 系 统 主 要 由 触 摸 屏 监 控 模 块 EMU10LC 、 充 电 模 块
ER4830S/ER4850S2、直流配电监控模块 EDU01L、智能交流配电监控模块 EAU01、
通用配电模块 EGU01L、电池监测仪 EBU01L 和蓄电池组等部分组成。
The AC input is converted to static DC output through the charging module. It
serves as the normal working power supply as well as the battery charging current.
交流输入提供给充电模块,充电模块输出稳定的直流,既对蓄电池组补充充
电和为负载提供正常的工作电流。
The central monitoring unit could collect the running parameter of all modules
(EMU10LC, ER4830S/ER4850S2, EDU01L, EAU01, and EGU01L) and then control
and manage the sub units. And through the communication interface, operator could
remotely monitor the DC system.
Battery group is normally at float-charging state, serve as back-up supply and
provide current for the impulsion load.
集 中 监 控 单 元 可 实 现 对 触 摸 屏 监 控 模 块 EMU10LC 、 充 电 模 块
ER4830S/ER4850S2、直流配电监控模块 EDU01L、智能交流配电监控模块 EAU01、
通用配电模块 EGU01L、蓄电池组等运行参数的采集与各单元的控制和管理,并
可通过远程接口接受后台操作员的监控。蓄电池组一般运行在浮充状态,一方面
作为备用,另一方面为系统的冲击性负荷提供电流。

3
1.1.1 48V DC System for Houay Makchan Weir

1.1.1 Houay Makchan Weir 48V 直流系统


This system consists of two panels [2260(H) x800(W) x600(D)] and two battery
racks.
It has two sets of charging system, two sets of battery, and one section of outgoing
bus-bar (two charging system are isolated by the diode), and micro monitoring modules.
系统由两面盘柜,两个电池架组成;配置两套充电系统两组电池一段馈出母
线(两套充电系统用二极管隔离)及微机监控模块;
• Battery is designed to supply 24 hours. For each group, there are 24 battery
cells (2V). The total capacity is 400Ah.
电池按照 24 小时供电设计,每组 24 节 2V 电池,容量 400Ah
• Each charging panel has one (01) AC input.
每个充电柜 1 路交流输入
• Each charging panel has three (03) 30A charging modules.
每个充电柜 3 块 30A 充电模块
• Outgoing feeder: Ten (10) 1P 10A
10 路 1P 10A 馈线
• Each battery group has a battery monitor.
每组电池配置电池监测仪

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1.1.2 48V DC System for Power Intake

1.1.2 Power Intake 48V 直流系统


This system consists of three panels [2260(H) x800(W) x600(D)] and two battery
racks.
It has two sets of charging system, two sets of battery, and one section of outgoing
bus-bar (two charging system are isolated by the diode), and micro monitoring
modules.
系统由 3 面 2260(H)x800(W)x600(D)盘柜,两个电池架组成;配置两套充电系
统(两套充电系统用二极管隔离)两组电池一段馈出母线及微机监控模块;

• Battery is designed to supply 24 hours. For each group, there are 24 battery cells
(2V). The total capacity is 2500Ah.
电池按照 24 小时供电设计,每组 24 节 2V 电池,容量 2500Ah
• Each charging panel has one AC input.
每个充电柜 1 路交流输入
• Each charging panel has eight 50A charging modules.
每个充电柜 8 块 50A 充电模块
• Outgoing Feeder:
o Eighteen (18) 1P 10A feeder. Two (2) 1P 63A feeder.
o Three (3) 1P 16A feeder. One (1) 1P 32A feeder.
18 路 1P 10A 馈线,2 路 1P 63A 馈线,3 路 1P 16A 馈线,1 路 1P 32A 馈线
• Each battery group has a battery monitor.
每组电池配置电池监测仪

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1.1.3 48V DC System for Valve Chamber

1.1.3 Valve Chamber 48V 直流系统


This system consists of three panels [2260(H) x800(W) x600(D)] and two battery
racks.
It has two sets of charging system, two sets of battery, and one section of outgoing
bus-bar (two charging system are isolated by the diode), and micro monitoring modules,
and two sets of inverter(1500W, from 48VDC to 220VAC).
系统由 3 面 2260(H)x800(W)x600(D)盘柜,两个电池架组成;配置两套充电
系统(两套充电系统用二极管隔离)两组电池一段馈出母线及微机监控模块,配备
2 台 DC48V 转 AC220V 的 1500W 逆变电源;
• Battery is designed to supply 4 hours. For each group, there are 24 battery cells
(2V). The total capacity is 600Ah.
电池按照 4 小时供电设计,每组 24 节 2V 电池,容量 600Ah
• Each charging panel has one AC input.
每个充电柜 1 路交流输入
• Each charging panel has (04)50A charging modules.
每个充电柜 4 块 50A 充电模块
• Outgoing feeder:
o 48VDC: Ten(10) 1P 16A, Two(2) 1P 50A
o 220VAC: Four (4) 2P 16A.
DC48V 馈线:10 路 1P 16A,2 路 1P 50A;
AC220V 馈线:4 路 2P 16A
• Each battery group has a battery monitor.
每组电池配置电池监测仪

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1.1.4 48V DC System for Xe Namnoy Dam

1.1.4 Xe Namnoy Dam 48V 直流系统


This system consists of two panels [2260(H) x800(W) x600(D)] and two battery
racks.
It has two sets of charging system, two sets of battery, and one section of outgoing
bus-bar (two charging system are isolated by the diode), and micro monitoring modules.
系统由两面盘柜,两个电池架组成;配置两套充电系统两组电池一段馈出母
线(两套充电系统用二极管隔离)及微机监控模块;
• Battery is designed to supply 24 hours. For each group, there are 24 battery
cells (2V). The total capacity is 400Ah.
电池按照 24 小时供电设计,每组 24 节 2V 电池,容量 400Ah
• Each charging panel has one (01) AC input.
每个充电柜 1 路交流输入
• Each charging panel has three (03) 30A charging modules.
每个充电柜 3 块 30A 充电模块
• Outgoing feeder: Ten (10) 1P 10A
10 路 1P 10A 馈线
• Each battery group has a battery monitor.
每组电池配置电池监测仪

7
1.1.5 48V DC System for Xe Pian Dam

1.1.5 Xe Pian Dam 48V 直流系统


This system consists of two panels [2260(H) x800(W) x600(D)] and two battery
racks.
It has two sets of charging system, two sets of battery, and one section of outgoing
bus-bar (two charging system are isolated by the diode), and micro monitoring modules.
系统由两面盘柜,两个电池架组成;配置两套充电系统两组电池一段馈出母
线(两套充电系统用二极管隔离)及微机监控模块;
• Battery is designed to supply 24 hours. For each group, there are 24 battery
cells (2V). The total capacity is 400Ah.
电池按照 24 小时供电设计,每组 24 节 2V 电池,容量 400Ah
• Each charging panel has one (01) AC input.
每个充电柜 1 路交流输入
• Each charging panel has (03) 30A charging modules.
每个充电柜 3 块 30A 充电模块
• Outgoing feeder: Ten (10) 1P 10A
10 路 1P 10A 馈线
• Each battery group has a battery monitor.
每组电池配置电池监测仪

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1.2 Technical literature

The DC auxiliary power supply system follows:

IEC 60051 Direct acting indicating analogue electrical measuring

instruments and their accessories

IEC 60439 Low-voltage switchgear and controlgear assemblies

IEC 60947 Low-voltage switchgear and controlgear

IEC 61439 Low-voltage switchgear and controlgear assemblies

IEC 61095Electromechanical contactors for household and similar

purposes

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1.3 Data list

The data information of AC 400V system is shown in:


No. Drawing KKS Drawing name
DC48V SYSTEM DIAGRAM OF HOUAY MAKCHAN
1 ZHF XPXN 0DC01 004
WEIR
2 ZHF XPXN 0DC01 005 DC48V SYSTEM DIAGRAM OF POWER INTAKE
3 ZHF XPXN 0DC01 008 VALVE CHAMBER DC48V SYSTEM
4 ZHF XPXN 0DC01 006 DC48V SYSTEM DIAGRAM OF XE NAMNOY DAM
5 ZHF XPXN 0DC01 007 DC48V SYSTEM DIAGRAM OF XE PIAN DAM

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1.4 Other data:

The data information of AC 400V system is shown in:


No. Drawing KKS Drawing name
DC48V SYSTEM DIAGRAM OF HOUAY MAKCHAN
1 ZHF XPXN 0DC01 004
WEIR
2 ZHF XPXN 0DC01 005 DC48V SYSTEM DIAGRAM OF POWER INTAKE
3 ZHF XPXN 0DC01 008 VALVE CHAMBER DC48V SYSTEM
4 ZHF XPXN 0DC01 006 DC48V SYSTEM DIAGRAM OF XE NAMNOY DAM
5 ZHF XPXN 0DC01 007 DC48V SYSTEM DIAGRAM OF XE PIAN DAM

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2 Operation

2.1 Principles of operation

2.1.1 Equipment Installation

2.1.1 设备安装
2.1.1.1 Unloading, handling, and placing.
2.1.1.1 卸车、搬运及放置
The DC system panels are usually packed in the wooden case. After arriving at
site, use the fort truck to unload the equipment with care, pay attention to the panel
safety and personnel safety. And leave marks to not to put equipment upside down or
incline.
我公司直流电源屏一般采用木箱包装,当设备运抵用户现场后,可使用铲车
将设备卸下,搬运设备时要小心轻放,注意屏体安全和相关搬运人员安全;并注
意直流屏上的放置标志,不得将设备倒置或侧翻搬运和放置,以免损坏包装,进
而损设备。
After unpacking battery, be careful to handle. Not to touch the pole and safety
discharge valve, to avoid damaging the battery or the personnel handling it.
搬运拆除包装后的蓄电池,要小心轻放,不要触动极柱和安全排气阀,避免造
成搬运人员受伤或损坏蓄电池。
To handle the battery unpacked, use the rubber or other insulation device. Don’t
use steel wire or other conductive equipment.
搬运拆除包装后的蓄电池,只能使用胶带等绝缘设备,不能使用钢丝绳等导
电设备。

2.1.1.2 Unpacking of DC system panels


2.1.1.2 直流屏外包装的拆除
Use the special tools to unpack the DC system panel’s package. Be care not to
damage the moisture-proof plastic bag inside, not to scratch on the panel surface
painting, not to break the glass door.
拆除直流屏外部木箱包装时应使用木工专用工具拆除,在拆箱的过程中注意
不要破坏内部的防潮塑料袋、不要划伤屏体油漆、不要打坏玻璃门。
When unpacking, be care not to incline the panel, because plug-in module (for
example: High-frequency power modules) may have loosened during tranportation.
The incline of panel may cause the plug-in module drop out and cause damage to it
thereof.
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拆除外包装时应注意不要过度倾斜屏体,设备中的接插件(如高频开关电源
模块等)在运输过程中可能已经松动脱出,过度的倾斜会使这些接插件掉出,造
成部件损坏。

2.1.1.3 Installation of DC system panels


2.1.1.3 直流屏的安装
Make sure that the installation spot ground has enough load bearing capacity. If
the panel or battery rack is installed on the floor, make sure the civil building is aware
of the loading data.
屏柜及蓄电池安装位置地面应有足够的承载能力,当屏柜或蓄电池需安装在
楼板上时,应向土建设计提供荷重要求。
Make sure there is no severe vibration or impact where the panel and battery rack
is installed.
屏柜及蓄电池安装的地方不能有剧烈的振动或碰撞冲击。
Make sure to avoid exposure to sunshine. Don’t place the panels and batter rack
in environment where there is radiation, infrared radiation, ultraviolet radiation, organic
solvent and corrosive gas infrared radiation, ultraviolet radiation, organic solvent gas
and corrosive gas.
屏柜及蓄电池应避免阳光直射,不能置于有放射性、红外线辐射、紫外线辐
射、有机溶剂气体和腐蚀性气体的环境中。
Make sure to leave enough space around the panel and battery rack for the purpose
of ventilation and maintenance.
屏柜及蓄电池组周围应留有足够空间以便通风和维护。

2.1.1.4 Installation of panels


2.1.1.4 屏体安装
After moving to installation spot, place the panel above the installing bolt position
and put on the nut, tight it with the wrench. The body and base shall be fixed tightly
(welding or bolting).
直流屏屏体搬运至安装现场后,按屏底安装位置放入安装螺丝孔内,套上螺
帽,用扳手把螺帽拧紧,屏体和底座的安装要牢固(应焊接或螺栓安装)。
If two or more panels are placed one next to another, after bolting the base, the
side of panels shall also be bolted together.
若屏体为 2 块及 2 块以上且并排安装的,应在固定底部螺丝后,再使用螺栓将
两块相邻的屏柜侧边联接在一起。
The earthing point shall be well grounded.
接地点应可靠接地。

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2.1.1.5 Installation of Battery Rack
2.1.1.5 蓄电池安装
Battery shall be kept far away from the heat source and device that may emit sparks,
such as transformer, power switch, and fuses. The safety distance is above 1m.
It is recommended to place the battery in a separate room, ventilated and air-
conditioned.
蓄电池应远离热源和易产生火花的地方,如变压器、电源开关或保险丝等,
安全距离应大于 1 米以上。最好为一个单独通风照明,温度湿度可控房间内。
Be sure not to connect to the wrong battery pole, which may cause damage to
battery.
安装蓄电池时应严格按图摆放,严防极性接反,否则将引起蓄电池损坏。
There is risk of electric shock due to the high voltage of grouped battery, use the
insulation tools when dismantling the conducting connector.
由于组合电池电压较高,存在着电击的危险,因此装卸导电联接片时,应使
用绝缘工具。
Unpack the battery package, check one by one to make sure there is no damage or
abnormal battery. Clean the battery surface and place them on the battery rack, connect
them in serial and tight the connecting bolt. At last check if the grouped battery voltage
is normal.
将蓄电池包装打开,逐只检查蓄电池无任何损伤和单元电池电压无异常后,
清洁蓄电池表面,把蓄电池逐只安装在电池架上,进行串联接入各电池电压采集
线并拧紧固定螺栓,最后检查蓄电池总电压是否正常。
In normal situation, there is no risk of get burnt by sulfuric acid. But if the battery
body is broken, then there is the risk. Should sulfuric acid accidently split into the eyes,
wash the eye and go to hospital immediately for further treatment.
电池在正常条件下,不存在硫酸烧伤的危险:但如果电池壳体破损,则存在
硫酸对皮肤和眼睛腐蚀的危险,万一硫酸溅进眼睛里,应立即用大量的清水冲洗
并去医院治疗。
Notice: Don’t connect to the wrong battery polarity. Make sure there is no short-
circuit, make sure the connecting bolts are tightened. And don’t connect the battery with
working load.
注意:安装时特别注意不能连接错极性以及短路,螺栓要拧紧,并且不要带
负荷连接。
Battery connection bolt torque indicator
M5 M6 M8 AP
2.0~2.9N.m 5.6~7.9N.m 8~10N.m 8~10N.m

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2.2 Operation instructions

2.2.1 Preparation Before Operation

2.2.1 操作前准备
Before operation, read carefully this manual and the electrical diagram. Read the
instruction manuals of the charging modules and monitoring modules. Master the
operation sequence and be aware of the attention notes.
操作前,必须认真阅读本说明书及电气原理图,认真阅读充电模块使用说明
书及触摸屏监控模块使用说明书,掌握操作步骤,明确注意事项。
Check if the module’s terminals are tightly plugged in.
检查模块端子是否插紧;
Check if the AC input voltage match with the module input requirement. Check if
the 3P AC input voltage is within 380V±15%.
检查交流输入电压是否与交流输入端口对应,检查输入三相交流电范围是否
在 380V±15%之间;
Check if the MCCB, MCB, Fuse are in good condition.
检查断路器、空气开关、熔断器是否完好;
Check if the battery are correctly connected. Check if the batteries are in good
condition.
检查蓄电池是否正确连接,蓄电池是否完好;
Use the ohmmeter to check if there is short-circuit between the positive busbar and
negative busbar, or between the battery positive pole and negative pole. (Before check
using ohmmeter, unplug all the rectifier module. After the check, plug back again.)
用欧姆表检查,确认直流输出正母排和负母排之间或电池正极和负极之间无
短路现象(注意测量前将所有整流模块拔出,测量后恢复)。

15
2.2.2 System start operation steps

2.2.2 系统投入运行操作步骤
Make sure all the breakers and battery fuses are at OFF position, Fuse between #1
and 24# battery is at OFF position.
确认所有断路器处于断开状态,电池熔断器处于断开状态,第 1 号和第 24
号电池的熔断器处于断开状态;
AC power Input: connect the 3P AC power supply, make sure the 3P AC input
voltage is within 380V±15%.
送交流电源:接入三相交流电源,确认三相交流电源电压在 380V±15%之间;
Close the lightning arrester circuit breaker 1QSK (11QSK), close the incoming
AC power supply circuit breaker 1QF (11QF). The AC monitoring indicator will light,
and the intelligent AC power supply monitoring module EAU01 starts to work.
合 上 防 雷 器 电 源 断 路 器 1QSK(11QSK) , 合 上 交 流 电 源 进 线 断 路 器
1QF(11QF),交流监测指示灯亮,智能交流配电监控模块 EAU01 启动工作;
Close circuit breaker QK1~n (QK11~n) for charging module. The power supply
indicator on the charging module panel will light (Green). The charging module starts
to work.
合上充电模块断路器 QK1~n(QK11~n),充电模块面板上的电源指示绿灯点
亮,充电模块开始工作;
When the charging module starts to work normally, start the touch-screen
monitoring module EMU10LC, DC power distribution monitoring module EDU01L,
general power distribution module EGU01L. First, check the module is trouble-free
alarm and the AC and DC data are normal, then proceed to the next step.
充电模块工作正常后,触摸屏监控模块 EMU10LC、直流配电监控模块
EDU01L、通用配电模块 EGU01L 启动工作,检查模块无故障报警,各交流、直
流数据正常后进行下一步;
Close #1 and #24 battery fuse, the battery module EBU01L starts to work.
合上第 1 号和第 24 号电池的熔断器,电池监测仪 EBU01L 启动;
Check all AC and DC data. Prepare to connect to battery when the CBs, lightning
arrester and fuse are at the normal state.
检查各交流、直流数据;断路器、防雷器及熔断器状态正确后可准备接入电
池;
To avoid large current impact, it is recommended to close the charging module
before connecting to battery (open circuit breakers for charging module QK1~n
(QK11~n)).
16
为了防止大电流冲击,接入电池前最好关闭充电模块(断开充电模块断路器
QK1~n(QK11~n)即可),此时除智能交流配电监控模块 EAU01L 外其余模块全部
停止工作;
Close the battery fuse RD1 (RD11), let the battery to supply to power system.
合上蓄电池熔断器 RD1(RD11),由蓄电池供电带系统运行;
Close the circuit breakers for charging module QK1~n (QK11~n). Start the
charging module, and connect to the battery. The charging module supply to the load ,
and at the same time charge the batteries.
合上充电模块断路器 QK1~n(QK11~n),充电模块启动开机,充电模块与电
池连接运行,充电模块对蓄电池浮充电的同时向负载供电;
Check system: make sure the touch-screen monitoring module EMU10LC, DC
power distribution monitoring module EDU01L, general power distribution module
EGU01L work normally, and there is no fault alarm, and all the voltage meter are
correctly indicating.
检查系统:确认充电模块 ER4830S/ER4850S2、触摸屏监控模块 EMU10LC、
直流配电监控模块 EDU01L、智能交流配电监控模块 EAU01、通用配电模块
EGU01L 等工作正常,无故障报警,各电压表显示准确;
Close the main circuit breaker QD1 (QD11) of DC feeders. Then the outgoing
busbar carries the electricity. The DC system starts to work.
合上的直流馈线总断路器 QD1(QD11),馈出母线 MX 带电,系统即投入运
行;
If there is inverted power supply , close the circuit breaker for inverter power
supply to let the inverter power to supply.
如有逆变电源,合上逆变电源断路器则逆变电源投入运行;
Close the upper leakage circuit breaker Q1 to power the temperature and humidity
control system, so as to adjust the temperature and humidity environment in the cabinet.
合上漏电空开 Q1 给温湿度控制系统供电,调节柜内温度与湿度环境。
When AC power supply interrupts, the battery group will un-interruptedly supply
to the DC busbar. When the battery-group more than 20% of its rated capacity, after the
AC supply is back to normal, restart the charging module manually or automatically.
Let the battery group get charged according to the right way. Or charge the battery
according to “constant-current”, “limited-voltage”, and “floating charging” ways.
当交流中断时,蓄电池组将不间断向直流母线供电,当蓄电池组发出容量超
过其额定容量的 20%及以上时,恢复交流电源供电后,应立即手动启动或自动启
动充电装置,安装正常充电方法对蓄电池组进行补充充电。

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2.2.3 System exit operation steps

2.2.3 系统退出运行操作步骤
If there is inverted power supply, open the circuit breaker for inverted power
supply. Open the DC feeder circuit breaker.
如有逆变电源则断开逆变电源断路器;断开直流馈线开关;
Open the main circuit breaker of DC feeders QD1 (QD11).
断开的直流馈线总断路器 QD1 (QD11) ;
Open the battery fuse RD1 (RD11), open the battery fuse for #1 and #24 battery.
断开蓄电池熔断器 RD1 (RD11) ,断开第 1 号和第 24 号电池的熔断器;
Open the circuit breakers QK1~n (QK11~n) for charging modules.
断开充电模块断路器 QK1~n (QK11~n) ;
Open the circuit breaker 1QF (11QF) for AC input power supply;Open the circuit
breaker 1QSK (11QSK) for lightning arrester power supply..
断开交流电源进线断路器 1QF (11QF) ;断开防雷器电源断路器 1QSK
(11QSK)。
Attention: Don’t quit the system when the batteries are not fully charged. If battery
is not fully charged for long time, the life span will be affected. If batter is badly under
voltage, quitting system may damage the battery.
注意:蓄电池电池未充满状态切勿系统退出运行,蓄电池如果亏电时间过长
会影响寿命,蓄电池如果严重亏电退出运行可损坏蓄电池。

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2.3 Testing and adjustments

2.3.1 Discharge test operation

2.3.1 放电试验操作
After the main circuit of the discharge tester is connected with the discharge circuit
breaker Q105/Q205, the AC220V working power of the discharge tester is connected,
and then the discharge tester is manually started.
将放电测试仪接入放电断路器 Q105/Q205 下端,另外接人放电测试仪的
AC220V 工作电源,启动放电仪;
Disconnect Q104 circuit breaker;
断开 Q104 断路器;
Disconnect the Q102/Q202 circuit breaker to disconnect the battery from the load.
断开 Q102/Q202 断路器,将电池与负载脱离开;
Close the discharge circuit breaker Q105/Q205, set the battery capacity, discharge
current, discharge time, termination voltage and other parameters of the discharge tester,
start the discharge mode of the discharge meter, the discharge meter enters the
countdown work; Record discharge current, discharge capacity, voltage of each section,
battery ambient temperature and so on every 1 hour until the end of discharge.
合上放电断路器 Q105/Q205,设置放电测试仪电池容量、放电电流、放电时
间、终止电压等参数,启动放电仪放电工作模式,放电仪进入倒计时工作;每隔
1 小时记录放电电流,放电容量,每节电压电压,电池环境温度等,直到放电结
束。
After discharge, disconnect the discharge circuit breaker Q105/Q205 and close the
circuit breaker Q102/Q202 to recharge the battery.
放电完成后断开放电断路器 Q105/Q205,合上 Q102/Q202 断路器对电池进
行补充充电。

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2.4 Security, safety

2.4.1 Safety Instruction

2.4.1 安全注意事项
Before starting operation, please carefully read the operation instructions,
attentions, in order to avoid accident. Items marked with "CAREFULLY, NOTE,
WARNING, or DANGER" serve as supplement attention safety operation. They don’t
represent all what should comply with all security matters. Therefore, operation
personnel responsible for product installation shall be trained and acquire the necessary
correct operating methods and various security considerations before the operations of
the equipment.
在开始操作之前,请仔细阅读操作指示、注意事项,以减少意外的发生。
产品及产品手册中的“小心、注意、警告、危险”事项,并不代表所应遵守的所
有安全事项,只作为各种操作安全注意事项的补充。因此,负责产品安装、操
作的人员必须经严格培训,掌握系统正确的操作方法及各种安全注意事项后方
可进行设备的各项操作。
When operating our company’s product, devices, the relevant industry safety
standards and special safety instructions shall be abided by.
在进行本公司产品、设备的各项操作时,必须遵守相关行业的安全规范,
严格遵守相关设备注意事项和特殊安全指示。
Electric Safety
电气安全
High Voltage/高压
When this power supply system is running, the live parts are with
high voltage.
Directly contact or indirect contact through wet object with these
Danger parts could bring fatal dangers.
危险 本电源系统运行时部分部件带有高压,直接接触或通过潮湿物
体间接接触这些部件,会带来致命的危险。
Relevant industry safety instruction shall be followed when installing AC/DC
power equipment. And the installing personnel shall have the qualification of working
with high-voltage AC and DC system.
交直流电源设备的安装,必须遵守相关行业的安全规范,进行交流设备安
装的人员,必须具有高压、直流电等作业资格。
When operating the system equipment, it is prohibited to wear wrist watch, wrist
chains, wrist rings or other electricity conductive objects.
操作时严禁在手腕上佩带手表、手链、手镯、戒指等易导电物体。
If the cabinet is found having water or damp inside, please shut down the power
immediately. When the cabinet works at damp environment, measures shall be taken
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to prevent moisture from getting inside the equipment.
发现机柜有水或潮湿时,请立刻关闭电源。在潮湿的环境下操作时,应严
格防止水分进入设备。
When installing, “Operation Not Allowed” marks shall be hung over the
switches and pushbuttons if they are indeed not allowed to operate.
安装过程中不允许操作的开关和按扭上,必须挂上禁止操作标识
Operation with high-voltage may cause fire or electric shock.
Local regulations and specifications shall be followed when setting
up AC/DC conductors.
Only personnel with qualifications can perform the high-voltage
Danger operations.
危险 高压线路的施工操作,可能导致起火或电击意外。交直流电缆
的架接、走线经过区域必须遵循所在地的法规和规范。只有具
有高压、交直流电作业资格的人员才能进行各项高压操作。
Insulation tools /绝缘工具

Special tools shall be used when operating High voltage AC/DC.


Danger 在进行高压、交直流电各种操作时,必须使用专用工具。
危险

Insulated
tools
绝缘工

Thunderstorm/雷雨
Operations with High voltage AC/DC or tower or mast in
Danger thunderstorm weather are prohibited.
危险 严禁在雷雨天气下进行高压、交直流电,及铁塔、桅杆作业。
In weather of thunderstorm, strong electro-magnetic field are produced. To avoid

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thunder damaging equipment, equipment shall be solidly earthed.
在雷雨天气下,大气中会产生强电磁场。因此,为避免雷击损坏设备,要及时
做好设备的良好接地。
Electrostatic Sensitive Device (ESD)/静电敏感元器件
Static electricity produced by human body could destroy the ESD
on circuit board, for example large scale integrated circuit (IC).
Before contacting the device, handle the plug-board, circuit board,
IC chips, anti-static-electricity glove shall be put on. And make sure
it is well grounded.
Attention 人体产生的静电会损坏电路板上的静电敏感元器件,如大规模
注意 集成电路(IC)等。在接触设备,手拿插板、电路板、IC 芯片等
前,为防止人体静电损坏敏感元器件,必须佩戴防静电手腕,
并将防静电手腕的另一端良好接地。

Short circuit/短路
It is prohibited to short circuit the positive and negative poles of the
power system or to ground the Not-ground-pole.
This DC power system is constant voltage dc power system. Short
circuit may cause equipment burnt and safety hazards.
Danger 严禁操作时将电源系统直流配电正负极短路或将非接地极对地
危险 短路。
电源设备为恒压直流供电设备,短路将会引起设备烧毁和人身
安全危害。
When operating with electricity on, the polarity of terminal and conductors must
be carefully checked.
The space within the DC panel is quite limited. The operation space shall be
considered before any operations.
When operating the system equipment, it is prohibited to wear wrist watch, wrist
chains, wrist rings or other electricity conductive objects.
Insulation tools shall be used during operation.
When operating with electricity on, keep the arm, hand, wrist fully attended, to
avoid the tools from slipping or to avoid accidental contact with live parts due to large
body movement.
Battery/电池
Before battery operation, please read carefully the safety
instructions for battery carrying and battery connecting.
Danger 进行电池作业之前,必须仔细阅读电池搬运的安全注意事项,
危险 以及电池的准确连接方法。
Before battery operation, please read carefully the safety instructions for battery
carrying and battery connecting.
进行电池作业之前,必须仔细阅读电池搬运的安全注意事项,以及电池的

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准确连接方法。
Abnormal operation to battery may cause danger. During operation, be careful
not to short-circuit the battery or spill the electrolyte. Electrolyte split may threaten
the safety of equipment, may corrode the metal or circuit board.
电池的不规范操作会造成危险。操作中必须严格注意、小心防范电池短路
或电解液溢出、流失。电解液的溢出会对设备构成潜在性的威胁,会腐蚀金属
物体及电路板,造成设备损坏及电路板短路。
When installing or operation battery, for safety reasons, pay attention to
following items:
电池安装、操作前,为确保安全,应注意如下事项:
1. Take of metal ornament from your body, like the wrist watch, wrist chain,
wrist bracelet, finger rings.
2. Use Special insulation tools.
3. Use eyes protection device, and do precaution measures.
4. Wear rubber gloves.
5. Keep the battery upside up all the time. No upside-down, or incline.

1.摘下手腕上的手表、手链、手镯、戒指等含有金属的物体。
2.使用专用绝缘工具。
3.使用眼睛保护装置,并做好预防措施。
4.使用橡胶手套。
5.电池在搬运过程中应始终保持电极正面向上,严禁倒置、倾斜。
Battery Protection/电池保护
This power system has battery protection function.
When the battery voltage lowers down to 190V (which could set to different
value), the system will automatically cut off the battery, to avoid the battery from over
discharging.
本电源系统具有电池保护功能。电池保护为当电池电压下降到 43.7V(电池
保护电压值可设)时电源系统自动切断电池,以避免蓄电池因过放电而影响电池
寿命。
Battery Protection function is on by default. This means if the AC supply is off
for long or the equipment is at fault, the battery protection may act. As the protection
is Under-voltage, the protection will actuate if the voltage is lower than setting value.
When set to undervoltage protection, if the voltage is lower than the set value, the
voltage protection relay KV1/KV2 (svr-1000) will operate; After the action of the
voltage protection relay, disconnect the dc contactor KM1/KM2 to cut off the battery
circuit to protect the battery。
本系统出厂设置为启动电池保护,意味着交流长时间停电或设备故障时可
能出现电池保护。当设置为欠电压保护时,如果电压低于设置值, 电压保护继电
器 KV1/KV2(SVR-1000)将动作; 电压保护继电器动作后驱动直流接触器
KM1/KM2 切断电池回路实现保护电池。
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To turn off the battery protection function:
取消电池保护功能的方法为:
To cancel battery protection: for voltage-protection relay KV1/KV2 (SVR-
1000), set the under-voltage protection setting value low, so that the UV-relay won’t
actuate.
取消电池保护:将电压保护继电器 KV1/KV2(SVR-1000),欠压保护定
值调整到较低的值,避免欠压保护继电器动作。
With the battery protection enabled, the battery is protected when
the battery voltage drops low. The disadvantage is when the battery
voltage drops to certain level, the power is cut off. So that all the
load will lose power.
Attention
启动电池保护的优点为电池电压较低时可以保护电池;缺点为
注意
电池电压下降到一定水平即切断电池,使得所有负载,包括重
要与非重要的负载断电。

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2.4.2 Environmental Conditions

2.4.2 环境条件
Atmosphere: 76-105kPA
大气压 76-105kPA;
Environment temperature (Equipment not running):
Ambient temp: -20℃ ~ +60℃
Battery discharging : -15℃ ~ +50℃
Battery charging : 10℃ ~ 30℃
Battery Storage: -15℃ ~ 40℃
设备停运期间,环境温度运行为-20℃至+60℃;电池放电:-15℃-50℃;电
池充电:10℃-30℃;电池存储:-15℃-40℃;
Environment Max. Humidity: 90%
环境相对最大湿度不超过 90%;
Environment Temperature Max. Change rate: 5℃/h;
Environment Humidity Max. change rate: 5%/h
环境温度变化率不超过 5℃/h,相对湿度变化率每小时不超过 5%;
The input AC supply frequency fluctuation range: 50Hz ±2%
交流输入频率波动范围不超过±2%;
Location has no corrosive metal, hazardous gas, not heavy dust, no mold, no
explosive medium, no interfering electro-magnetic fields...
使用地点无腐蚀金属及破坏绝缘的有害气体,无严重尘埃、无严重霉菌、无
导电微粒和爆炸危险介质、无强电磁场干扰环境。

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3 Maintenance

3.1 Preventative maintenance

In order to guarantee long-term and normal working state of the equipment, attention
shall be paid to equipment maintenance and repair, including:
为保证设备长期、正常的工作状态,应注意对设备进行维护、保养,包括:
The working environment of equipment shall be clean, dry and free of corrosive gas.
设备工作环境尽量保持清洁,干燥,无腐蚀性气体。
The working environment of equipment shall be of good ventilation.
设备工作环境通风良好。
The working environment of equipment shall not be damaged by wild rat.
设备工作环境无鼠害。
The working environment of equipment shall be of good illumination in order to
make easy for the operator to inspect the working state of equipment.
设备工作环境灯光照明良好,以便运行人员检查设备工作状态。
The equipment shall be inspected and repaired regularly, so that equipment can be in
the running state for a long term.
定期巡视、检修设备,使设备长期处于良好运行状态。
The products in the control system including the voltage meter, ammeter, multi-
function meter and watt-hour meter do not contain components which can be repaired
by users. The company provides the warranty period of 2 years for the above
products, and the warranty scope does not include damages caused by improper use.
If the user disassembles above products without authorization during the period, the
warranty commitments shall be invalid automatically.
本控制系统所提供产品,包括电压表、电流表、多功能表、电度表并没有用户可
以维修的部件。本公司对以上产品提供 2 年的保修期,保修范围不包括由于用户
使用不当造成的损坏。在此期间用户自行拆卸以上产品,保修承诺自行失效。

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3.1.1 Handling of Common Faults

3.1.1 常见故障处理
General Troubleshooting Process
通用故障处理流程
The controller will report alarms during the system installation and
commissioning, and this is considered as normal phenomena. The general
troubleshooting process enables you to locate the fault according to the symptom, in
order to analyze and clear the fault.
在安装和调试过程中,监控模块发生告警的现像属于该过程中正常现像。掌
握了通用的故障处理流程,就能根据故障现场查找故障根源,进行分析,从而
排除故障。

The general troubleshooting process is shown in Figure 2-1.


通用的故障处理流程如下图2-1:

图2-1 通用的故障处理流程图 Figure 2 -1 General


troubleshooting process

Troubleshooting of Rectifiers
充电模块常见故障分析和处理方法
Rectifier protection
充电模块保护
◎ The rectifier protection can be caused by rectifier AC input over-voltage,

27
under-voltage, and over-temperature. Confirm the cause according to the fault code.
充电模块交流输入过压、欠压、过温将导致充电模块保护,请根据故障
代码进行确认。
◎ Poor ventilation design of the cabinet (such as glass door or sealed
cabinet) may well result in the rectifier over-temperature protection.
机柜装有玻璃密封门或者机柜密不透风,可能导致充电模块过热保护。
◎ Too high ambient temperature of the equipment room may also lead to
the rectifier over-temperature protection.
机房环境温度过高,也将导致充电模块过热保护。
◎ Detect corresponding contents according to fault code, such as input and
output voltage, address setting,voltage setting and ventilation design. Refer to module
user manual for details.
根据故障代码检测相应的内容,如模块输入输出电压、地址设置、电压
设置及通风设计等。具体请参照随机发送模块用户手册。

Rectifier Fault
充电模块故障
◎Output over-voltage or power switch over current may cause rectifier fault.
Powering the rectifier off and on again to reset the fault.
充电模块的输出电压过高或者功率管过流将导致模块故障,要求将模块
断开交流后重新开启,可使模块正常。
◎ Improper voltage regulation may cause the rectifier output over-voltage.
If the rectifier is in auto status, adjust the rectifier voltage to suitable range through
the controller; If the rectifier is in manual status, adjust the voltage-adjusting button to
adjust the rectifier voltage to suitable range.
不合理的电压调整可能导致模块充电模块输出过压,若充电模块在自动
状态下,请通过监控模块将充电模块电压调至合理范围;若充电模块工作在手
动状态下,可以通过调压按键将充电模块电压调低至合理范围。

Rectifier load sharing failure


充电模块不均流
◎ If CAN cable or load sharing cable (if the rectifier has load sharing cable)
is not connected, load sharing may fail. Please power off and then connect the
communication cable or load sharing cable.Load sharing is not enabled between the
control rectifiers and switching rectifiers.
有连接 CAN 通信线或均流线(若该模块有均流线设置),可能导致
不均流。请断电后连接相应的通讯或均流线。

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Rectifier communication interruption
充电模块通讯中断
◎ Incorrect address of rectifier may lead to communication interruption.
Setting the addresses of two different rectifiers to the same address value will also
cause communication failure with controller. The address can be re-configured via
rectifier panel, and refer to rectifier user manual for details.
充电模块的地址设置错误将导致充电模块通讯中断,两个不同的充电
模块设置相同的地址也将造成监控模块通讯异常。通过模块面板按键可重设地
址,具体参见模块用户手册。
◎ Rectifier poor PE connection or PE disconnected can cause rectifier
communication interruption. Check and re-connect the rectifier ground cable.
Incorrect address setting of rectifier may lead to communication interruption.
充电模块地线连接不良或者 有连接可能导致充电模块通讯中断。检查
并重新连接模块地线。监控模块中错误的地址设置将导致充电模块通讯中断。
◎ Which will cause communication interruption. Check the communication
cable and re-connect the cable if the connection is not good.The end of the CAN
network must connect a 120-ohm resistor, otherwise, the communication of the
rectifier may fail.
充电模块与监控模块的通信线连接不良或连接错误将导致通信中断。检
查通讯线,若连接不良请重新连接。在 CAN 网络的终端须连接 120 欧姆的
匹配电阻,否则可能导致充电模块的通信故障。

Rectifier Half-loaded Output


充电模块半载输出
◎ Certain rectifiers are capable of half-loaded output protection upon input
phase-failure. Check the rectifier AC input voltage.
部分充电模块具有失相过载输出保护的功能,请检查充电模块的交流输
入电压。

Unable To Raise Rectifier Output Voltage To Rated Voltage


充电模块电压输出无法达到设定的电压
◎ Rectifier over-load will cause current limit, which makes the output
voltage cannot be adjusted to the preset voltage. Please confirm the load. Battery
current detection fault will cause rectifier current limit, which makes the output
voltage cannot be adjusted to the preset value.
充电模块的过载将导致限流,使充电模块的输出电压无法达到设定值。
请确认负载大小。电池电流检测错误,将导致充电模块限流,无法达到设定的
输出电压值。

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Troubleshooting Of Controller
监控模块常见故障分析和处理方法
Monitoring module parameters cannot be set
监控模块参数无法设置
◎ Communication failure between controller and its downstream
equipment, which will cause the failure to set the parameters. Check the
communication cable and address setting.
监控模块和下级设备没有通讯上,将导致参数无法设置。请检测通信线
和地址设置。
◎ Incorrect configuration will cause the failure to set the parameters. Check
if the configuration of the controller is consistent with the actual condition.
错误的配置会造成监控模块参数无法设置。请检查监控配置是否与实
际一致。
◎ Parameter value being set outside the setting range will cause the failure
to set the parameters. Please set the parameters according to the limit range.
参数过限无法设置参数。请按限制范围设置参数。

Monitor module failure buzzer does not ring


监控模块故障蜂鸣器不响
◎ Buzzer fault.
蜂鸣器故障。
◎ The buzzer is set to Mute in the controller, which silences the buzzer
when the fault indicator turns on. You can cancel the buzzer Mute setting in the
controller. The corresponding alarm has been masked in the controller, you can cancel
the masking in the controller.
监控模块中设置蜂鸣器消音,将导致蜂鸣器不响( 故障灯 )。可在监
控中取消蜂鸣器消音。 监控模块中将相应告警屏蔽。可在监控中取消告警屏蔽。

Failing To Transfer to BC Mode Automatically


监控模块不控制进入均充状态
◎ Major faults such as rectifier communication interruption, AC input
failure, battery branch disconnection will trigger the fault protection, in which state
there will be no switchover to BC. Battery current measurement fault will prevent the
controller from entering BC status.
模块通讯中断、交流电、电池组支路断等重要故障将导致监控模块进入
故障保护状态,不转均充。电池电流检测错误将导致监控模块不能进入均充状态
◎ I n Manual state, there will be no auto-switchover to BC, manual setting
is needed to make the system enter BC status.
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手动状态不会自动进入均充,需要人工设置进入均充。

Wrong Display of Battery Capacity In LCD


监控模块显示电池容量错误
◎ Battery current measurement fault
电池电流检测错误。
◎ Make sure that the boost charging is set enabled, which ensures battery
capacity calibration .
需要设置允许均充,保证电池容量校正。
◎ Use the function of restore battery nominal capacity in the controller.
使用监控模块中的电池标称容量功能。
Troubleshooting of BMS
电池监测仪常见故障分析和处理方法
BMS communication interrupted
电池监测仪通讯中断
◎ Incorrect or repeated address could cause the BMS-controller
communication interruption.
地址设置错误将导致电池监测仪不能正常和监控模块通讯。
◎ ncorrect communication cable connection will cause the
communication interruption.
错误的通讯线连接可能导致通讯中断。
◎ Improper grounding or no grounding will cause the communication
interruption, be sure to reconnect the grounding cable so as to suppress the
disturbance and improve communication quality.
不合理的接地或者不接地也将导致通讯中断。请务必连接地线,从而有
效阻止干扰,提高通讯质量。
◎ BMS protocol setting incorrect.
电池仪规约设置错误。

BMS over-voltage or under-voltage value setting failure


电池监测仪检测电压异常
◎ Measure the input voltage of the BMS. Make sure the voltage input is
the actual battery voltage. Besides, make sure that the electric connections are fine,
any failure connection (cable coat is pressed, reliable connection in surface, but
actually the cable is not connected) will cause battery voltage detection error.
先逐个测量电池监测仪端口上的输入电压,保证相邻两个端口之间的
电压为实际连接电池的电压,任何形式的误接 (压住电缆包 ,外表连接可
靠、实际没有连接)将导致电池电压检测异常。

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◎ At present, the BMS is set through the controller. Please check the
number of cells detected by each BMS.
目前电池监测仪设置均通过监控模块进行设置,请检查询台电池仪设
定的电池检测数量。

BMS over-voltage or under-voltage value setting failure


电池监测仪过压或者欠压值无法设置
◎ BMS over-voltage and under-voltage should be within certain ranges,
the latter should be smaller than the first. The range related faults could lead to the
setting failure. Please adjust the parameter setting sequence and ensure effective
setting range.
电池监测仪的过压和欠压值设置均有范围要求,要求欠压点不大于
过压点,因此设置参数时可能因为范围的限定错误导致这些参数无法正确设
置。请调整参数的设置顺序,确保有效的设置范围。

BMS won’t start (work power abnormal)


电池监测仪不能正常工作(工作电源异常)
◎ BMS requires normal operation of the 80V~320V power. The power
board is capable of automatic output short protection. To check the power board, cut
off all outputs and measure the output voltage.
电池监测仪要求 85V~320V 供电电源工作正常。电源板具有输出短
路自动保护功能,检测电源板好坏时,需要切断所有的输出,测量并观察输出电
压是否正常。

Troubleshooting of AC Distribution
交流配电常见故障和处理方法
交流配电有交直流监测模块 IARM-DC10 完成,故交流配电故障多为
IARM-DC10 故障引起。
The AC distribution monitoring is completed by AC-DC module IARM-
DC10, so AC distribution is usually caused by IARM-DC10 fault.

AC Voltage Sampling Inaccurate


交流电压采样不准确
◎ AC voltage sampling incorrect of IARM-DC10
IARM-DC10交流采样电路故障。
◎ Serious distortion of AC power source curves will lead to incorrect
AC voltage sampling. (This is commonly seen in non-power industries such as
mining, steel and oil.)

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交流电源波形严重变形将导致交流电压采样不准确(特别应用于
矿山、钢铁、石油等非电力行业的情况)。

AC Input Circuit Breaker Trip


交流输入空开跳闸
◎ Fault on the load side may cause AC Input Circuit Breaker Trip.
交流输入空开的负载侧设备故障短路或者电缆短路可能导致交流输入
空开跳闸。
◎ Damaged AC input circuit breaker auxiliary contact could trigger the AC
input circuit breaker tripping alarm.
交流输入空开辅助触点损坏可能导致监控模块显示交流输入空开跳闸
的告警。
◎ Abnormal work power of AC input circuit breaker auxiliary contact will
trigger alarm.
交流输入空开的辅助触点的工作电源异常,也将导致告警的发生。
◎ AC input of rectifier is damaged, which will cause the AC input circuit
breaker cannot be switched on.
充电模块交流侧损坏将导致交流输入空开无法合闸。

Troubleshooting of DC Distribution
直流配电常见故障和处理方法
DC distribution monitoring is completed by AC-DC module IARM-DC10, so
the DC distribution fault is usually caused by IARM-DC10 fault.
直流配电由交直流监测模块IARM-DC10完成,故直流配电故障多为
IARM-DC10故障引起。

DC voltage measurement is not accurate


直流电压检测不准
◎ IARM-DC10 working power is wrong or the power supply is not
symmetric.
IARM-DC10 的工作电源不对电源不对称。
◎ No input signal
无输入信号。
◎ IARM-DC10 sampling circuit fault
IARM-DC10 采样电路故障。

DC Output Tripping
馈电输出跳闸

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◎ DC output circuit being shorted or over-loaded could cause the branch
tripping.
馈电输出支路短路或者过载,可能导致馈出支路跳闸。
◎ Circuit breaker auxiliary contact being damaged, which will cause
distribution output trip alarm.
空开辅助触点损坏,将导致馈电输出跳闸的告警。
◎ Incorrect selection of auxiliary contact type will cause above alarms.
选择错误的辅助触点类型可能导致上述告警。
◎ The setting or wiring of FC05/FC10 branch with digital signal detecting
function is wrong, which causes the above alarm.
开关量检测功能的 FC05/FC10 支路设置错误或接线错误可能导致上
述告警。

Over- or under-voltage alarm due to bus voltage abnormal


母线电压异常导致过压或者欠压告警
◎ The fault with the IARM-DC10 voltage sampling can cause the bus
voltage sampling error, and lead to over/under voltage alarm.
IARM-DC10 电压采样故障将导致母线电压检测异常,出现过压或者欠
压的告警。
◎ Improper bus sampling point could lead to bus voltage abnormal alarm
upon bus connection.
母线采样点不合适,可能在母联时造成母线电压异常的告警。
◎ Improper setting of over- or under-voltage alarm point.
不合适的过压或者欠压告警点设置将导致母线电压异常的告警。

Troubleshooting of Other Devices


其他设备常见故障和处理方法
SPD Failure
防雷器故障处理
◎ Circuit breaker trip of Level C SPD can cause the SPD fault alarm.
C 级防雷器出现空开跳闸的现象,导致防雷器故障告警。
◎ The green mark of the varistor at the Level C SPD has turned red. Change
the varistor.
C 级防雷器的压敏电阻变红,更换压敏电阻。
◎ The gas discharge tube of the Level C SPD is damaged.
C 级防雷器的气体放电管损坏。
◎ If any indicator of the Level D SPD is off, the SPD must have been
damaged. Replace it.

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D 级防雷器的指示灯有任意一个不亮,防雷器损坏,要更换。

Remote Communication Protocol Fault


后台通讯协议故障处理
Use the corresponding protocol test program to check the correctness of the
data source-code and measurement.
使用对应的协议测试程序进行测试,观察数据源码和测量值,检查是否
正确。

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3.1.2 Frequently asked questions

3.1.2 常见问题解答
Cannot enter the system interface
不能进入子系统界面
You cannot enter the system and it prompt you "the number of xxx is 0". This is
because the number of the corresponding system hasn’t been configured in the system.
Please enter the maintenance-level configuration of the total system to configure the
number of system. If you want to monitor the AC screen, it is necessary to set the
number of AC screen to 1, so do the other three systems.
不能进入子系统,提示“xxx面数为0”,这是由于系统没有对相应子系统面数
进行配置,请进入总系统维护级配置对子系统面数进行配置,如果需要对交流屏
进行监控,就必须设置交流屏面数为1,其他三个系统也一样。

The touch operation can not click accurately


触摸操作无法正常进行
For the touch screen calibration, user could enter the HELP/VERSION info/ menu
using USB mouse, click on the “Touch-screen calibration” to calibrate it. If the touch
net-board fails, then the monitor needs to be replaced.
出厂没有触摸校准或用户校准失败会导致触摸不准,用户可以通过USB鼠标
进入帮助菜单的版本信息项点击“触摸校准”操作进行触摸屏校准。如果是触摸网
板失效,则需更换监控器。

Recover the maintenance-level parameters to the factory settings


系统参数恢复至出厂设置
As for the maintenance-level menu "Restore to factory settings" in the total system,
it only can restore user-level parameters to the factory defaults. For system
maintenance-level parameters, the system records and data are not formatted. If you
want to restore them to the factory pure system, operate as following:
系统被配置混乱,或者其他不可解决的问题,想恢复至出厂设置时,在总系
统维护级菜单“恢复至出厂设置”界面进行操作。只能恢复用户级参数至出厂默认
值。对于系统维护级参数,系统记录数据均没有格式化。如果用户想恢复至出厂
纯净系统,可以根据以下操作:
1) Enter the "Help" item and select "File Import / Export".
进入“帮助”,选择“文件导入/导出”项
2) Click on the OK button of the import bar, enter the recovery system password
"20110" and pop up "System Data Recovery" button.
点击导入栏确认按钮,输入恢复系统密码20110,弹出“系统数据复原”按钮。
3) Click the "System Data Recovery" button, and pop-up dialog box to confirm the
recovery of the system.
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点击“系统数据复原”按钮,弹出对话框确认复原系统。
4) Recover successfully and then restart.
复原成功,重启。
Note: this recovery will erase all system configuration data and record data (historical
alarms, batteries records, as the same as the factory defaults).
说明:这样复原,会清除掉系统的记录数据(历史告警,电池记录等,根出厂时
一样)。

Monitor always shows the communication of a device is interrupted.


监控器总显示某设备通信中断
Please check the communication lines of the equipment. Second, check whether
the device is actually connected to the COM2 (RS485B) port, while the communication
port parameter of the monitor is configured for COM1 (RS485A) port. Finally, check
whether the device communication address is set correctly.
请检查设备所接的通信线是否接反了。其次检查设备是否实际接在RS485B
(RS485B)口,而监控配置的通信口参数却为RS485A(RS485A)口。最后再检
查设备通信地址是否设置正确。

No DC bus insulation data


没有直流母线绝缘数据
DC bus insulation data is collected by the insulation host, and please set the
address of insulation host properly (Maintenance-level parameter of DC system -> AC-
DC acquisition module settings -> measurement settings), and check whether the
address of the insulation host is set in the communication network.
直流母线绝缘数据是绝缘主机采集,请正确设置好绝缘主机地址(直流子系
统维护级参数->交直流采集模块设置->测量设置),检查所设的绝缘主机地址是
否在通信网络中。
Charging module output voltage out of monitor’s control:
充电模块输出电压不受监控器控制
This means the system is at protection state. Please check system’s “Current
Alarm”, see if there is alarm such as “DC10 module communication interrupted”,
“current shunt fault”, or “Current sensor fault”, etc. If there is such alarm, the system
won’t exit protection mode and control the charging module output voltage without
these alarms getting eliminated. Or if the battery group number is set as “None”, then
the charging module will also not be controlled.
这种情况是系统进入保护状态,请查看系统“当前告警”界面中是否存在
“DC10模块通信中断”或“电流分流器故障”或“电流传感器故障”等告警,请排除这
些故障后,监控器才会解除保护,正常控制充电模块输出。或电池组数被设为“无”
时,也会不控模块。

Battery group equalized / float charging state frequently switching:

37
电池组均/浮充状态频繁切换
When the monitor is set as “Auto float charging management”, the monitor control
module automatically changes to float charging and then automatically to equalized
charging state. Please check the system battery logs. If the battery logs indicates
“Equalized charging changed to float charging automatically”, then indicates “Battery
capacity low, automatically change to equalized charging”. Please go to “DC System/
Setting / Password 11111 /Battery Manage parameter /Recovery Battery Capacity”
interface, to reset the two battery groups current capacity to rated capacity.
当监控器设为自动均浮充管理的情况下,监控器控制模块自动由均充转为
浮充后不久,马上又自动转为均充状态。请查看系统电池记录,如果电池充电
记录显示“均充自动转浮充”,然后又显示“电池容量过低自动转均充”。请进“直
流系统-配置-密码 11111-电池管理参数-恢复电池容量”界面,将两组电池的当前
容量恢复为额定容量。

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3.2 Trouble shooting guide

3.2.1 Routine Daily Patrol

3.2.1 日常巡视
VRLA batteries shall normally operate in floating service, floating voltage shall be
N×2.23V (25℃), equalized charging voltage shall be N×2.30V;
阀控式密封铅酸蓄电池组正常应以浮充电方式运行,浮充电压应控制为 N×2.23V
(25℃时),均充电电压宜控制为 N×2.30V;
During running, terminal voltage, floating voltage, charging voltage, voltage for each
cell, temperature of operation environment for VRLA batteries shall be mainly checked
and inspected.
对运行中的阀控式密封铅酸蓄电池,主要监视蓄电池组的端电压值、浮充电压值、
均充电压值、每只单体蓄电池的电压值、运行环境温度等.
Check if the charger is operating based on required mode;
充电机是否按照规定的充电方式运行;
Check if each of charger modules is in normal operation or not, AC power is normal or
not;
检查充电模块各模块工作是否正常,交流电源是否正常;
Check if indicating lamps on the panel are normal;
面板上各指示灯是否指示正确;
Check if there is looseness, heating and color change for wiring in the panel, if sealing
for cable hole is tight, if panel is clean and tidy, if panel door is tight;
屏内接线有无松脱、发热变色现象,电缆孔洞封堵是否严密,屏、柜是否整洁,
柜 门严密;
Check if each switch position is correct, if fuse works well and logo is complete, if
contacts are connecting tightly and there is no heating;
直流屏各开关位置是否正确,熔断器是否完好,标志是否齐全,各部触点连接是
否紧固,有无发热现象;
Check if batteries are sealed well, if there is no any leakage, if there is deformation,
damage and color change for the poles
蓄电池瓶体密闭是否良好,有无渗漏液现象,极柱是否 变形、破损,颜色是否
正常;
Check if connection parts are normal, if there is any looseness, corrosion.
各连接部位接触是否良好,有无松动、腐蚀现象;
Check if the temperature of batteries, battery room is normal, check the heating
39
facilities work normally.
蓄电池及电池室温度、取暖设施是否正常;
Check if ventilation and explosion-proof lamps are normal;
蓄电池室通风设施、防爆灯具是否正常;
The temperature of battery room shall keep 20~30℃ and be of good ventilation, the
maximum shall be less than 35℃;
蓄电池室的温度宜保持在(20~30)℃,最高不应超过 35℃,并应通风良好;
When the batteries are in equalized charging status, operator shall enhance the
monitoring to avoid that equalized charging cannot change to floating charging.
蓄电池进入均充状态时,运行人员应加强监视,防止均充不能转浮充状况的出现。

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3.2.1 Regular Maintenance

3.2.1 定期维护

Discharge test to check full capacity shall be done for newly installed batteries,
capacity is up to 100%. in future, discharge test to check the capacity will be done every
two years. After 4 years of operation, that test shall be done every year, capacity shall
not be less than 80%. If the capacity of one cell is less than 80%, it must be withdrawn
or changed. Discharge test shall be carried out under the special staff’s inspection by
day. After equalized charging shall he performed, then floating charging.
新安装的蓄电池组应进行全容量核对性放电试验,容量达到 100%,以后每
两年进行一次核对性放电试验,运行四年后每年进行一次核对性放电试验,容量
需达到 80%及以上,单体蓄电池活化失败(容量低于 80%),该只蓄电池必须退出
或更换。放电试验应该在白天有专门人员监护下进行,放电后应进行均衡充电然
后转浮充运行;
Activation charging and inspection& maintenance shall be arranged once a year
for batteries.by using special equipment and instruments, discharge shall be performed
based on actual load.current shall keep stable during discharge, when the capacity is
about 30%(discharge 3 hours based on 0.1C, C means rated capacity), voltage,
discharge current, temperature and so on of cells and batteries shall be measured every
hour. After equalized charging shall he performed, then floating charging.
蓄电池每年应安排一次活化充电和检查维护。利用专用设备仪器,以实际负
荷做一次放电,放电应保持电流稳定,放出额定容量的 30%左右(以 0.1C 放电 3
小时,C 指电池额定容量),放电每小时应测一次单体电池及电池组电压、放电电
流、温度等,放电后应进行均衡充电然后转浮充运行;
Batteries voltage data from batteries monitoring device shall be checked once a
month. If data is abnormal, voltage shall be test, checked and confirmed manually.
Operation deviation of floating voltage is ±0.05V;
每月应核查一次蓄电池监测仪的电池电压数据,数据异常时,应人工实测蓄
电池电压检查确认,浮充电压运行偏差值±0.05V;
Connecting wires shall be checked semiannually if there is looseness, corrosion,
deformation and heating. If looseness, it shall be tightened to the specified torque, if
corrosion, it shall be changed on time.
每半年应检查一次连接导线是否牢固,是否有腐蚀、松动应拧紧至规定扭距,
腐蚀应及时更换,检查外观有无异常变形和发热现象;
The standby batteries need to be recharged for 12 hours as required in part 4,
chapter 6. The recharging can be done by replacing the working batteries with the
41
standby batteries;
备用搁置电池按照第 4 部分第 6 章要求进行补充充电 12 小时,可使用替换
电池方法进行补充充电;
Except for batteries, regular inspection period of other equipment is one year that
time can be shorten based on the actual equipment status. Regular inspection items can
be confirmed based on the equipment configuration, but, the following shall be included
at least:
蓄电池以外的其它直流电源设备定期检验周期一般为 1 年,可依据设备运行
状况适当缩短。定期检验的内容根据设备配置情况确定, 至少包括以下内容:
(1) Accuracy test of steady current, accuracy test of steady voltage, ripple coefficient
test, equalized current test in parallel operation;
充电装置的稳流精度试验、稳压精度试验、纹波系数试验、并机均流试验;
(2) Inspection of monitoring/alarm/control (including auto-floating charging, regular
charging)/protection function of monitoring device
微机监控单元的监视、报警、控制功能 (包括自动充电、定期充电) 和保护功能
检验。
(3) Check whether the measured data on the interface of monitoring host IARM-SA10
is accurate compared with the actual data, and whether the data collected through DCS
is consistent with the data of monitoring host IARM-SA10;
检查监控主机 IARM-SA10 界面各测量数据与实际比较是否准确,通过 DCS 采
集的数据与监控主机 IARM-SA10 数据是否一致;
(4) Adjust the alarm setting parameters to check whether the alarm protection function
is normal
调整报警设置参数检查报警保护功能是否正常;
(5) By monitoring the host IARM-SA10 to adjust the charging mode to manual mode
and switching both charging and floating charging status in the means mode, check
whether the output voltage of the module is consistent with the set voltage and judge
whether the switching function is normal.
通过监控主机 IARM-SA10 调整充电模式为手动模式,在手段模式下切换均充与
浮充状态,查看模块输出电压是否和设定电压一致,判断切换功能是否正常;
(6) Through monitoring host IARM-SA10 to check the working state of charging
module, output voltage, output current, working state, communication state and mutual
comparison between modules, judge whether the module is working normally
通过监控主机 IARM-SA10 查看充电模块的工作状态,输出电压,输出电流,工
作状态,通讯状态及模块间相互比较等判断模块是否工作正常;
(7) Check whether the IARM-SA10 alarm function of monitoring host is normal by
simulating fuse alarm and feeder circuit breaker trip contact.
通过模拟熔断器报警及馈线断路器脱扣触点等检查监控主机 IARM-SA10 报警功

42
能是否正常。

43
4 Drawings

The drawing list is showed as below:


No. Drawing KKS Drawing name
DC48V SYSTEM DIAGRAM OF HOUAY MAKCHAN
1 ZHF XPXN 0DC01 004
WEIR
48V DC CHARGER AND DISTRIBUTION PANEL FOR
2 ZHF XPXN 0DC08 031
HOUAY MAKCHAN WEIR
48V DC CHARGER PANEL FOR HOUAY MAKCHAN
3 ZHF XPXN 0DC08 032
WEIR
48V DC BATTERY PACK 1 FOR HOUAY MAKCHAN
4 ZHF XPXN 0DC08 033
WEIR
48V DC BATTERY PACK 2 FOR HOUAY MAKCHAN
5 ZHF XPXN 0DC08 034
WEIR
6 ZHF XPXN 0DC01 005 DC48V SYSTEM DIAGRAM OF POWER INTAKE
7 ZHF XPXN 0DC08 001 48V DC CHARGER PANEL 1 FOR POWER INTAKE
8 ZHF XPXN 0DC08 002 48V DC CHARGER PANEL 2 FOR POWER INTAKE
48V DC DISTRIBUTION PANEL FOR POWER
9 ZHF XPXN 0DC08 003
INTAKE
10 ZHF XPXN 0DC08 004 48V DC BATTERY PACK 1 FOR POWER INTAKE
11 ZHF XPXN 0DC08 005 48V DC BATTERY PACK 2 FOR POWER INTAKE
12 ZHF XPXN 0DC01 008 VALVE CHAMBER DC48V SYSTEM
13 ZHF XPXN 0DC08 041 48V DC CHARGER PANEL 1 FOR VALVE CHAMBER
14 ZHF XPXN 0DC08 042 48V DC CHARGER PANEL 2 FOR VALVE CHAMBER
48V DC DISTRIBUTION PANEL FOR VALVE
15 ZHF XPXN 0DC08 043
CHAMBER
16 ZHF XPXN 0DC08 044 48V DC BATTERY PACK 1 FOR VALVE CHAMBER
17 ZHF XPXN 0DC08 045 48V DC BATTERY PACK 2 FOR VALVE CHAMBER
18 ZHF XPXN 0DC01 006 DC48V SYSTEM DIAGRAM OF XE NAMNOY DAM
48V DC CHARGER AND DISTRIBUTION PANEL
19 ZHF XPXN 0DC08 011
FOR XE NAMNOY DAM
20 ZHF XPXN 0DC08 012 48V DC CHARGER PANEL FOR XE NAMNOY DAM
21 ZHF XPXN 0DC08 013 48V DC BATTERY PACK 1 FOR XE NAMNOY DAM
22 ZHF XPXN 0DC08 014 48V DC BATTERY PACK 2 FOR XE NAMNOY DAM
23 ZHF XPXN 0DC01 007 DC48V SYSTEM DIAGRAM OF XE PIAN DAM
24 ZHF XPXN 0DC08 021 48V DC CHARGER AND DISTRIBUTION PANEL

44
FOR XE PAIN DAM
25 ZHF XPXN 0DC08 022 48V DC CHARGER PANEL FOR XE PAIN DAM
26 ZHF XPXN 0DC08 023 48V DC BATTERY PACK 1 FOR XE PAIN DAM
27 ZHF XPXN 0DC08 024 48V DC BATTERY PACK 2 FOR XE PAIN DAM

45
5 Brochures for the proprietary equipment

5.1 EMU10LC Touch Screen Monitoring Module


Environment
Working temperature:-10℃~65℃
Storage temperature:-25℃~65℃
Relative humidity:≤95% (40±2℃)
Power supply input scope:21~72VCD,Rated input:48VDC、24VDC
使用环境
工作温度:-10℃~65℃ 储存温度:-25℃~65℃
相对湿度:≤95% (40±2℃)
供电电压输入范围:21~72Vdc,额定输入 48VDC、24VDC

Indicating panel
显示面板
EMU10LC monitoring module indicating panel is as shown in 1-1 fig.
EMU10LC 监控模块显示面板如图 1-1 所示。

EMU10LC monitoring module adopts 7 inch real-color TFT-LCD screen with


800×480 resolution. It has USB port, 6 function keys, three indicating lamp, touch
screen. At the same time, press key could be used to enquiry the system data. Below
is the panel legend explanation, as in table 1-2
EMU10LC 监控模块采用 7 英寸真彩 TFT-LCD,800×480 像素,有
USB 口、6 个功能键,三个指示灯,全触摸屏操作。同时,可以使用按键查询
系统数据以满足不同使用习惯,面板图标说明见表 1-2。
Table 1-2 EMU10LC module panel legend explanation

46
表 1-2 EMU10LC 面板图标说明
Legend Function Remark
图标 功能说明 备注
Green Power supply The indicator light indicates the power supply for
(绿色) indicator EMU10LC module is normal.
电源指示灯 指示亮表示 EMU10LC 辅助电源正常
The alarm indicator indicates the general alarm signal;
The alarm level could be set to different level : “No
General alarm
alarm”, “General Alarm”, or “Severe Alarm”.
indicator
(Yellow/黄色)
一般告警指示
指示灯亮表示有一般告警产生;可在告警级别设

置中对各类告警设置为“不告警”、“一般告
警”或“严重告警”
The alarm indicator indicates the severe alarm signal;
The alarm level could be set to different level : “No
Severe Alarm
alarm”, “General Alarm”, or “Severe Alarm”.
Indicator
(Red/红色)
严重告警指示
指示灯亮表示有严重告警产生;可在告警级别设置

中对各类告警设置为“不告警”、“一般告警”或
“严重告警”
USB port can be used to upgrade the application
USB Port
program or used to import/export configuration files.
USB 接口
可用 U 盘升级应用程序或导入导出配置文件
Used to return to up level interface.
To restart EMU10LC, hold ESC and ENT key at the
ESC key
same time.
ESC 键
返回上一级界面,同时按住 ESC 与 ENT 键可重
启 EMU10LC
Home Key Short key used to return to home page
主页键 快速返回主页面
In current page, move the focus up to above item or
UP key
widget.
向上键
在当前页面中让焦点转到上一条目或控件
In current page, move the focus to down to next item
DOWN Key
or widget.
向下键
当前页面中让焦点转到下一条目或控件
TAB key Used to skip among widgets.
TAB 键 在当前页面的各控件上跳转
47
Used to confirm enter or to skip to the page indicated
by focus point.
To restart EMU10LC, hold ESC and ENT key at the
ENT Key
same time.
ENT 键

确认输入或进入当前焦点所指界面;
同时按住 ESC 与 ENT 键可重启 EMU10LC

Definition of Terminals at back side


背部接口定义
The wiring terminals are located at the back side of EMU10LC. The arrangement
of terminals is as shown in fig 1-3. The definition of terminals is shown in table 1-4.
接线端子位于 EMU10LC 背面。端子排列如图 1-3 所示,端子接线说明见
表 1-4。

Table 1-4 Definition of Terminals at back side


表 1-4 背面端子接线说明
Termin Definition
Remark Type
al 接线说明
备注 安规类型
端子
Protective
Protective Earthing
PE Earthing
保护地
保护地
Positive pole of power supply High-
HM+ To connect to DC
电源输入正极 voltage
busbar
Negative pole of power supply port.
HM- 接合闸母线
电源输入负极 高压端口
System Fault out put contact NO/NC output Safe
SYSF
EMU10LC 自身故障告警干接点输出接口 常开常闭输出 voltage
REL1~ 1#~7# REL alarm signal output contacts. ports

48
REL7 Normal open. 安全电压
1#~7#告警干接点输出端口,断电时常开输 NO/NC 端口
出 switchable.
1#~7# REL alarm signal output contacts: 常开或常闭输出
COM COMMON terminal. 可设置
1#~7#告警干接点公共端
EMU10LC module 12V Output(Positive), use
to supply power to audible/light alarm driver.
+12V
EMU10LC 模块 12V 输出电源正极,供声
Connect to
光告警输出驱动用
external audible/light
Output interface for External alarm buzzer.
SND alarm device.
外部告警蜂鸣器输出接口
接外部声光告警
Output interface for External alarm indicator.
LIT
外部告警指示灯输出接口
Used to turn on
1# discrete Input, for infrared alarm
LCD back light.
IN1 annunciator.
用于打开 LCD
1#开关量输入口,接红外报警器
背光
2# discrete Input, or IRIG-B time-sync port
GPS hardware
(RS485)
IN2 time-sync.
2#开关量输入口或 IRIG-B 对时接口
GPS 硬对时
(RS485)
1#~2# discrete input ground terminal.
DGND
1#~2#开关量输入口信号地
CAN1 Communication Positive
C+ terminal.
CAN1 通信口正极
CAN1 备用
CAN1 Communication Negative
C- terminal.
CAN1 通信口负极
CAN1 Communication Positive
ER 系列模块
C+ terminal.
CAN 通信口及
CAN2 通信口正极
EAU01、EDU01L
CAN2 CAN1 Communication Negative
和 EGU01L 等
C- terminal.
CAN 通信口
CAN2 通信口负极
RS485 Communication Positive
COM1 T+ Spare
terminal.
49
RS485 通信口正极 备用
RS485 Communication Negative
T- terminal.
RS485 通信口负极
RS485 Communication Positive
T+ terminal.
Connect to Battery
RS485 通信口正极
COM2 monitor.
RS485 Communication Negative
接电池检测仪
T- terminal.
RS485 通信口负极
RS485 Communication Positive
T+ terminal.
RS485 通信口正极
COM3
RS485 Communication Negative
T- terminal.
RS485 通信口负极
Communication
RS232 Communication Transfer
port with remote
TXD terminal
Unit.
RS232 通信口发送端
后台通信口
RS232 Communication Receive
RXD terminal
COM4
RS232 通信口接收端
RS232 Communication Ground
GND terminal
RS232 通信口信号地
USB Port USB Port
USB
USB 接口 U 盘接口
LAN
10M/100M Ethernet port Spare
Port
10M/100M 以太网口 备用
网口

Main Information Interface


主信息界面
After the monitor module is powered on. The internal initialization starts.
Then there shows the language selection interface (Chinese, English). The default
language is Chinese. If no switch button is pressed within 5s, the system will continue
with the default language. Initialization finishes, ahd the HOME page of system panel
shows up. After the full start-up, go to the “System Setting” ->“password for different
maintenance level”->”DC panel Parameters Setting”-> “System Parameters Settings”
50
to switch to different language. After this setting, the interface will be presented in
newly selected language.
监控模块上电后,首先进行内部初始化,接着会出现语言选择界面(中
文和英文),出厂时选的是中文,若 5s 内未点击语言切换按钮,则默认更改前
设置的语言进入,初始化完成后,显示系统信息屏的 Home 界面。界面完全启
动后,可以通过系统配置——输入维护级密码——直流屏参数设置——系统参
数设置——系统参数配置中进行语言切换,切换后界面会自动更新显示语言。

How to Check Real time data


如何查看实时数据
In the home page, click the icons to go to the corresponding device menu. In the
menu, there shows the device’s real time information, for example battery data,
rectifier module. The information shown will change from time to time as the system
setting changes. If EAU01 module for AC panel is set to 0 in the system setting, then
the home page will not show icon of AC panel.
在主信息界面上单击相应设备的图标即可进入相应设备的菜单。在菜单内
会显示设备实时信息,如电池数据、整流模块数据等。主信息界面的显示内容
会随着系统设置的变化而变化,如果系统设置交流屏的 EAU01 个数为 0 个,
则主界面就不会显示交流屏图标。

For the device menu, if the device information is too much to show within one
page, the information will be split into several pages. Use the scroll bar at page right
side to scroll up and down to check more information.
进入相应设备菜单后,如果设备信息较多无法在一个页面显示,页面会自
动分成多页显示,可以通过页面右侧的滚动条操作,通过滚动页面显示其余设
备信息。
At home page, if device detects alarm, a red alarm dot will be placed at the
device icon to indicate that there is alarm for this device. For the detailed alarm
information, go to check the alarm menu.
在主信息界面上,如果某类设备检测到有告警,就会在该设备图标上放置
一个红色告警灯,指示该类设备有告警,具体告警信息可在告警菜单中查询。
The home information page shows the schematic diagram. It has nothing to do
with the real device quantity. For example, the 5 rectifier module icons doesn’t mean
there are actually 5 module in the system.
主信息界面上的设备图标是示意图,与设备的实际个数无关,如整流模块
图标,并非表示系统中配置 5 个整流模块。

How to check Alarm data


如何查看告警数据
At main information page, click “alarm information” to go to the system alarm
information page. The alarm information page shows all the current and history alarm
51
information, battery history records, and setting page of alarm switch and alarm
output contacts. History alarm record and battery usage history record could be
deleted from this page.
在主信息界面上单击“告警信息”即可进入系统告警信息界面。告警信息界
面显示了直流系统的所有当前告警信息、历史告警信息、电池历史记录信息以
及告警开关设置页面和告警输出干接点设置页面,也可在此页面清除历史告警
记录和电池历史记录。

Alarms could be categorized in to three levels: “Severe Alarm”, “General


Alarm”, “No Alarm”.
If current setting is “Severe Alarm”, the red Severe Alarm indicator will light up
when there is severe alarm event, and the external audible/light annunciator will be
actuated. If current setting is “General Alarm”, the yellow General alarm indicator
will light up when there is alarm event, and the external audible/light annunciator will
be actuated. If current setting is “No Alarm”, no alarm indicator will light up when
there is alarm event, and the external audible/light annunciator will not be actuated.
Whichever level is selected, the monitor backstage would catch the alarm
whichever happens.
告警等级可以设置为 3 个级别,分别为:严重告警、一般告警、不告警。
当设置为严重告警的事件发生时,监控模块面板会点亮红色告警指示灯,同时
驱动外部声光告警;设置为一般告警的事件发生时,监控模块面板会点亮黄色
告警指示灯,一般告警和严重告警都会驱动外部声光告警;设置为不告警时,
监控模块不会点亮面板告警指示灯,也不会驱动外部声光告警;无论设置为何
种告警,在发生告警时监控的后台都可以看到该告警。

Local hardware calibration


本地硬件校验
At help information interface, there is “Local hardware calibration”. This
function could control the monitor module’s output alarm and output dry contacts,
could use to check if each alarm channel is normal. The operation is only effective at
this interface. After leaving this interface, all the above mentioned output nodes will
controlled by the program automatically. If there is no operation within 2 minutes at
this page, the system will leave this page and return to home page.
在帮助信息界面有一个“本地硬件校验”界面该界面可以控制监控模块的
输出告警和输出干接点,可以用于在运行过程中检验各个告警通路是否正常。
该操作只有在该界面有效,离开该界面后上述各个输出节点由程序自动控制,
另外如果在 2 分钟内未进行操作,系统会自动离开该界面返回主菜单。

All the system run-time parameter can’t be modified without password. And
password has valid period. After entering password, re-enter the setting menu within 5
minutes doesn’t need password again. The passwords are categorized into user
password and maintenance password. Use the maintenance password to enter into
52
maintenance level menu, to set the system device quantity, communication protocol
type or other parameter. Generally the system parameter don’t need to change after
factory setting. Use user password to enter into user level menu to set the alarm
threshold, battery management and other parameters. These parameters have been set
at factory. But they might need to be adjusted according to site actual need.
所有的系统运行参数都需要输入密码才能够进行更改,密码有一定的有
效期,第一次输入密码后 5 分钟内再次进入设置菜单不需要再输入密码。密码
分为用户级密码和维护级密码。输入维护级密码进入维护级菜单,维护级菜单
进行如系统设备个数,通信协议类型等参数设置,一般在系统调试出厂后不需
要再设置;输入用户级密码进入用户级菜单,用户级菜单一般进行如告警门
限、电池管理等参数设置,这些参数虽然在出厂调试过程中已经设置,但在运
行现场可能会根据实际需求进行微调。

Set Maintenance level Parameter


设置维护级参数
Enter maintenance level page
At main home page, click “System Configuration” to enter login interface, as
shown in fig 1-5.

进入维护级参数设置界面
在主信息界面上点击“ 系统配置”,进入密码输入界面,如图 1-5 所
示。

Follow instruction, and enter maintenance level password “090508”, to go to the


maintenance level parameter setting page, as shown in fig 1-6.

53
根据提示输入维护级密码“090508”,进入 维护级参数设置主界面,如图 1-6
所示。

Set AC panel maintenance level parameter.


设置交流屏维护级参数
At “maintenance level parameter setting” interface, click “AC panel parameter
setting” to go to “AC maintenance level parameter setting” page.
At this page, user could choose to go to “AC panel basic parameter setting”, “AC
feeder acquisition module setting”, and “Recover AC panel user level default setting”.
在 维护级参数设置 界面中点击 交流屏参数设置进入 交流屏维护级参数
设置界面。
此时可选择进入 交流屏基本参数设置、 交流馈电支路采集模块设置和 恢
复交流屏用户级出厂设置。

● AC panel basic parameter setting, refer to table 1-7.


● 设置交流屏基本参数,具体见表 1-7。
Table1-7 AC panel basic parameter setting
表 1-7 交流屏馈电支路采集模块参数设置表
Parameter Default Description
参数 默认值 描述
EAU01 Quantity 0 Max:1,Scope 0~1.

54
EAU01 个数 最大值为 1,范围 0~1
Use the DIP switch at EAU01 surface panel to set
EAU01 Start
the communication address with EMU10LC, scope:
Address
160 160~167.
EAU01 起始
通过 EAU01 面板拨码开关设置和 EMU10LC
地址
通信地址,范围为:160~167
EGU01L Quantity Scope: 0~5
0
EGU01L 个数 范围为:0~5
Use the DIP switch at EGU01L surface panel to set
EGU01L Start the communication address with EMU10LC, scope:
Address 107 107~111.
EGU01L 起始地址 通过 EGU01L 面板拨码开关设置和 EMU10LC
通信地址,范围为:107~111

● AC feeder acquisition module setting, refer to Table 1-8。


● 设置交流屏馈电支路采集模块参数,具体见表 1-8。
Table 1-8
Data Data sub- Default
No. Descritpion
Category Category Value
序号 描述
数据大类 数据小类 默认值
EGU01L DIP switch address of AC panel EGU01L,
Address used for communication with EMU10LC.
1 107
EGU01L 地 交流屏 EGU01L 的拨码地址,用于与
址 EMU10LC 通信
Feeders The quantity of AC outgoing feeder circuit
quantity to breaker connected to EGU01L. scope 1~32.
1#EGU01L 2 32
exquisite 接入 EGU01L 的交流馈出空开路数,范围
Module
采集支路数 1~32
Mark for the
1#EGU01L
first feeder Mark for the first feeder
模块 3 1
第一支路标 起始支路标号

Circuit
Normally
breaker mode Auxiliary contact type: NO, NC (Optional)
4 closed.
空开接入模 空开辅助触点类型,常开、常闭可选
常闭

55
Alternative: “Full state signal”, “Full alarm
signal”,”1 state, N alarm”, “1 alarm, N state”, “N
state, N alarm”. Details are as following:
1) “Full alarm signal”: S1~SN connect to
outgoing feeder’s alarm contacts.
2) “Full state signal”: S1~SN connect to
outgoing feeder’s auxiliary contacts.
3) “N state, N alarm”: S1, S3, S5… Connect to
the odd feeders’ auxiliary contacts. And S2,
S4, S6… connect to the even feeders’ alarm
contacts.
4) “1 state, N alarm”: S1 connect to auxiliary
contacts. And all the others connect to the
alarm contacts.
Circuit 5) “1 alarm, N state”: SN connect to the alarm
breaker display Alarm contacts And all the others connect to the
5
空开显示方 告警量 auxiliary contacts.

可设置为“全状态量”、“全告警量”、“1 状
态 N 告警”、“1 告警 N 状态”、“N 状态 N
告警”。具体如下:
1)全告警:S1~SN 依次接入馈出空开告警
触点
2)全状态:S1~SN 依次接入馈出空开辅助
触点
3)N 状态 N 告警:S1、S3、S5、S7…奇
数路依次接入馈出空开辅助触点,S2、S4、
S6、S8…偶数路依次接入馈出空开告警触点
4)1 状态 N 告警: S1 接入馈出空开辅助触
点,其余接入馈出空开告警触点
5)1 告警 N 状态:SN 接入馈出空开告警
触点,其余接入馈出空开辅助触点

● Recover AC panel user level default setting


● 恢复交流屏用户级出厂设置
Click “Recover AC panel user level default setting”, all the user level default
setting parameter of AC panel EAU01 module will be reset to default value.
点击 恢复交流屏 用户级 出厂参数设置,交流屏的 EAU01 用户级参数将恢
复为出厂默认值。
56
Set DC panel maintenance level parameter.
设置直流屏维护级参数
At the “maintenance level parameter setting” page, Click “DC panel parameter
setting” to go to “DC panel maintenance level parameter setting” page.
At this page, user could choose to go to “System parameter setting”, “EGU01L
module setting”, “Battery monitor setting”, “module setting” and “Recover DC panel
user level default setting”.
在 维护级参数设置主界面中点击 直流屏参数设置按钮进入维护级直流屏参
数设置界面。
此时可选择进入 系统 参数设置、EGU01L 模块设置、 电池仪设置、模块
设置和恢复直流屏出厂设置。

● System parameter setting, refer to table 1-9.


● 设置系统参数,具体见表 1-9。

Table 1-9 System parameter setting


表 1-9 系统参数设置表
Data Data sub-
No. Default Value Descritpion
Category Category
序号 默认值 描述
数据大类 数据小类
Choose the Dc system voltage level, such as 48V
System Voltage
or 24V.
1 Level 48V
选择直流系统电压等级,如 48V 或 24V 系
系统电压等级

Choose the display language, Chinese or
Language Chinese
2 English, on-line switchable.
语言 中文
System 选择界面显示的语言,中英文可在线切换
parameter IRIG time-sync
No Set if use IN2 as the IRIG signal input port.
setting 3 setting
无 设置是否将 IN2 作为 IRIG 信号的输入口
IRIG 对时设置
系统参数配 Set the battery group as none, one group, or two
置 groups.
Battery groups One Group.
4
电池组数 一组 选择设置电池组数为无、一组或两组。如果
选择为两组,则须先设置 EDU01L 个数为
2。且两组电池须采用并联方式连接
Voltage step- Yes Indicate if the silicon-chain is configured.
4
down unit 有 If no silicon-chain, then busbar for control power

57
降压单元 supply won’t be shown.
设置是否有硅链,如果无硅链,将不显示控
母电压
Set the EDU01L to show or not the busbar
Busbar coupler coupler switch’s state of the double charging
No
5 inpect system.

母线联络检测 设置是否 EDU01L 显示双充双电系统上母联
开关的状态。
Temperature Acquisition could be done by
EGU01L or EBU01L.
Temperature Set to “No”, then the temperature won’t be
6 Acquisition EGU01L acquired.
温度采集
温度采集可以选择由 EGU01L、EBU01L 采
集,选择“无”则不采集温度
Type of insulation detect monitor.
Insulation Detect Set to “No”, then the insulation status won’t
7 Monitor EDU01L be detected and acquired.
绝缘主机 绝缘检测主机类型,如果选择“无”就不做
绝缘采集
LI
To choose the battery type:
Battery type Lead-Acid
8 Lead-Acid Batter or nickel-cadmium battery
电池类型 Battery
可以选择铅酸电池、镍镉电池
铅酸电池

Setting value adjustable, scope: 42~69(for 48V


system), 21~39 (for 24V system). To supply to
load, first set the “Supply to load” as “Enabled”
Power in the user level parameter. When the busbar
supplying voltage is greater or equal to “supplying to load
supplying to load 51(48V
parameter Voltage”, then the “supplying to load” relay can
1 voltage System)
setting be closed.
负载上电电压 25.5(24V
下电参数配
System)
置 数值可设,范围为:48V 系统为 42~69(24V
系统为 21~39),需先在用户级参数里面“使
能”负载上电,当检测到母线电压大于 或等
于负载上电电压时,才能使负载下电接触
器闭合

58
Setting value adjustable, scope: 42~69(for 48V
system), 21~39 (for 24V system). To supply to
load, first set the “Charging to battery” as
“Enabled” in the user level parameter. When the
busbar voltage is greater or equal to “Battery
51(48V
Battery charging charging Voltage”, then the “charge battery”
System)
2 voltage relay can be closed.
25.5 (24V
电池上电电压
System)
数值可设,范围:48V 系统为 42~69(24V
系统为 21~39),需先在用户级参数里面“使
能”电池上电,当检测到母线电压大于或 等
于电池上电电压时,才能使电池下电接触
器闭合
Alternative: “None”, “One AC input”, or “Two
AC input”.
“None”: no AC input monitoring.
“One AC input”: with one AC input monitoring.
AC input
“Two AC input”: With two AC input monitoring.
1 quantity 2
AC 交流输入路数
可选择“无”、“1 路”、“2 路”,当选择
Parameter
“无”时表示不配交流监控,如选择“1 路”
Setting
或“2 路”表示配有交流监控,且交流输入
交流参数配
的路数为“1 路”或“2 路”

First AC input
Single phase Alternative: Single phase, three phase
2 phases
单相 可以设置为:单相、三相
1 路交流相数
Second AC input
Single phase Alternative: Single phase, three phase
3 phases
单相 可以设置为:单相、三相
2 路交流相数
Quantity of The quantity of EAU01 of the system is fixed to
1 EAU01 1 One.
EAU01 EAU01 个数 系统中 EAU01 个数固定为 1 个
Parameter DIP switch address of EAU01, used for
Setting Address communication with EMU10LC
2 164
EAU01 参 地址 EAU01 的拨码地址,范围:164~167 用于与
数配置 EMU10LC 通信
EAU01 Communication port between EMU10LC and
3 CAN2
Communication EAU01.

59
port EMU10LC 与 EAU01 通信的通信口,固定
EAU01 通信口 使用 CAN2 口
Reset EAU01 to
user level default Click to reset EAU01 to user level default setting
4 setting. / 点击恢复 EAU01 用户级各参数为出厂配置
恢复 EAU01 参数
用户级出厂设置
Max. Q’ty is two.
If the Q’ty is set to two, then the second
EDU01L’s insulation detecting function and
Quantity of silicon-chain control function will be disabled
1 EDU01L 1 automatically.
EDU01L 个数
最多可设置 2 个。如果配置为 2 个,则第
EDU01L
2 个 EDU01L 的绝缘检测功能和硅链控制功
Parameter
能自动禁用
Setting
EDU01L Start DIP switch address of EDU01L, Scope:
EDU01L 参
Address 220~223.
数配置 2 220
EDU01L 起始 EDU01L 面板上的拨码地址,范围为 220-
地址 223。
EDU01L
Communication
Communication port between EDU01L
3 port CAN2
EDU01L 的通信口,固定使用 CAN2 口
EDU01L 通讯

Quantity of
EGU01L 1 EGU01L 1 最多可设置 48 个
Parameter EGU01L 个数
Setting EGU01L Communication port between EMU10LC and
EGU01L 参 Communication EGU01L.
2 CAN2
数配置 port EMU10LC 与 EGU01L 的通信口, 固定使用
EGU01 通讯口 CAN2 口
Communication address with EMU10LC. Use
Backend Local host
for inner automation system communication.
communicati 1 address 1
EMU10LC 的通信地址,用于同站内综自系
on setting 本机地址
统通信
后台通信设
Backend The automation system communication protocol:
置 2 CDT
protocol CDT/MODBUS
60
后台协议 同站内综自系统通信的协议类型
CDT/MODBUS
The automation system communication byte
Byte rate
3 9600 rate: 4800/9600/19200
波特率
同站内综自系统通信的速度 4800/9600/19200
Data package parity check method: odd-check,
Parity check
No even-check, no-check.
4 code setting
无 数据包的校验方式,分为奇校验、偶校验、
奇偶校验码设置
无校验
(reserved) to communication with backend over
IP address
5 192.168.1.2 Ethernet.
IP 地址:
通过以太网与后台通讯(保留)
(reserved) to communication with backend over
SubNet Mask
6 255.255.255.0 Ethernet.
子网掩码
通过以太网与后台通讯(保留)
(reserved) to communication with backend over
Default gateway
7 192.168.1.1 Ethernet.
默认网关
通过以太网与后台通讯(保留)

● Set EGU01L module parameter, refer to table 1-10.


● 设置 EGU01L 模块参数,具体见表 1-10。
Table 1-10 EGU01L module parameter setting
表 1-10 EGU01L 模块参数设置表
Data Data sub- Default
No. Descritpion
Category Category Value
序号 描述
数据大类 数据小类 默认值
EGU01L
Address 1# EGU01L 开关模块的拨码地址,用于
1 48
EGU01L 与 EMU10LC 通信
地址
Alternative running mode : “switch mode”,
“Insulation Mode”, “Temperature Mode”,
“16 insulation, 16 switch Mode”, “15
Discrete
1#EGU01L Insulation, 15 switch, 2 temperature Mode”,
Running signal
module “27 switch, 2 specialized switch, 3
2 mode detect
(if there are temperature mode”.
运行模式 开关量检
more than
one 测 对 EGU01L,的运行模式进行选择,可选
EGU01L 择“开关模式”、“绝缘模式”、“温度模
module, the 式”、“16 绝缘 16 开关模式”、“15 绝缘
61
other’s 15 开关 2 路温度模式”、“27 开关 2 专
setting is 有开关 3 温度模式”
the same
with this Alternative: “Full state signal”, “Full alarm
one.) signal”,”1 state, N alarm”, “1 alarm, N
state”, “N state, N alarm”. Details are as
1#EGU01L
following:
模块
1) “Full alarm signal”: S1~SN connect to
(若
outgoing feeder’s alarm contacts.
EGU01L
2) “Full state signal”: S1~SN connect to
数量大于
outgoing feeder’s auxiliary contacts.
1,设置参
3) “N state, N alarm”: S1, S3, S5…
数与此类
Connect to the odd feeders’ auxiliary
同)
contacts. And S2, S4, S6… connect to
the even feeders’ alarm contacts.
4) “1 state, N alarm”: S1 connect to
auxiliary contacts. And all the others
connect to the alarm contacts.
Circuit
5) “1 alarm, N state”: SN connect to the
breaker
Full Alarm alarm contacts And all the others
3 display
全告警量 connect to the auxiliary contacts.
空开显示方

可设置为“全状态量”、“全告警量”、“1
状态 N 告警”、“1 告警 N 状态””N 状
态 N 告警”。具体如下:
1)全告警:S1~SN 依次接入馈出空开告警
触点
2)全状态: S1~SN 依次接入馈出空开辅
助触点
3)N 状态 N 告警: S1、S3、S5、S7…奇
数路依次接入馈出空开辅助触点,S2、
S4、S6、S8…偶数路依次接入馈出空开
告警触点
4)1 状态 N 告警:S1 接入馈出空开辅
助触点,其余接入馈出空开告 警触点
5)1 告警 N 状态:SN 接入馈出空开告
警触点,其余接入馈出空开辅助触点
Circuit Normally Auxiliary contact type: NO, NC
4
breaker closed. (Optional)
62
mode 常闭 空开辅助触点类型,常开、常闭可选
空开接入
模式
Feeder 32 by default, scope: 1~32
Switch 默认 32 路,可设置范围为:1~32
5 32
branch Q’ty
开关支路数
First 0~3, this can only be set at the first EGU01L
number of switch module.
6 1
switch 0~3 路,只在第一个 EGU01L 开关模
开关首标号 块设置此参数
For “15 Insulation, 15 switch, 2 temperature
Mode”, the default value is 3.
Temperatur For “Temperature Mode”, the default value
e branches is 32. Setting scope: 1~32.
7 0 若设置为 15 绝缘 15 开关 2 温度模
Q’ty
温度路数 式,默认值:3,设置范围 0~3,若设置
为温度模式,默认值:32,设置范围 1~
32
Insulation
branches 32 by default. Adjustable scope 0~32
8 32
Q’ty 默认 32,可设置范围 0~32
绝缘支路数
First The branch number is adjustable.
number of 支路标号可设置
9 insulation 1
branch
绝缘首标号
Insulation Two options: “Busbar for switching power
branch supply at first” or “Busbar for control power
wiring supply at first”
10 控母在前
sequence. 可设置为“合母在前”或“控母在前”两种方
绝缘支路接 式
线顺序
Branch Q’ty Adjustable scope 0~32
connected 设置范围 0~32
to
11 Switching 0
power
supply
busbar

63
接在合母上
的支路数
First The number could be set arbitrarily. (Only
number of valid at “Temperature Mode”.)
13 temperature 1 标号可任意设置(设置为温度模式时生效)
branch
温度首标号
Note: at default situation, all switch module’s acquisition branch Q’ty is associated with the first
number of branch. User could also set manually each module’s first branch number. To satisfy
different application requirement, when modifying any one of the acquisition branch Q’ty, it is
no longer associated with the first branch number. User need to set all the EGU01L’s first
branch number according to the actual situation. Otherwise the branch numbers may be messed
up.
说明:默认情况下,所有开关模块的采集支路数和第一支路标号是相互关联的。用户也
可手动设置各模块第一支路标号,以满足不同的应用需求。为了满足不同应用的需求,
当修改任一模块的采集支路数时,不再对各模块的第一支路标号作关联,用户必须根据
实际应用情况进行设置所有 EGU01L 第一支路标号,否则有可能造成支路标号混乱

● Parameter setting of batteries detector is shown in detail on table 1-11


● 设置电池检测仪参数,具体见表 1-11。
Table 1-11 Parameter setting table of batteries detector
表 1-11 电池检测仪参数设置表
Data Data sub- Default
No. Descritpion
Category Category Value
序号 描述
数据大类 数据小类 默认值
batteries
batteries detector quantity in the system, range is
detector
1 0 0~20;
quantity
Public 系统中电池检测仪的个数,范围 0~20 个
电池仪数量
data
Communication type between EMU10LC and
setting for Protocal of
batteries detector, MODBUS or PBM can be
batteries batteries
2 MODBUS chosen;
detector detector 电
EMU10LC 与电池检测仪通信的协议类型,可
电池检测 池仪协议
选 MODBUS 或 PBM
仪公共数
Serial Communication port between EMU10LC and
据设置
Communicati batteries detector, COM2 port is fixed.
3 COM2
on Port EMU10LC 与电池检测仪通信的通信口,固定
通信串口 使用 COM2 口
1# cell Device Code address of 1# batteries detector, it is used for
1 112
detector address communication with EMU10LC
64
1#电池检 设备地址 1#电池检测仪的拨码地址,用于与 EMU10LC
测仪 通信
Cell quantity
Cell quantity to be detected by batteries detector
2 to detect 24
1#电池检测仪检测的电池单体数
检测单体数
1 # battery detector belongs to which battery set,
Affiliated after setting, the acquisition information from that
1# battery
3 battery 所属 cell will display in the corresponding battery set
蓄电池
电池组 1#电池检测仪所属电池组,设定后该电池检测
仪采集的单体会在相应的电池组显示
Temperature
Temperature channel number to be detected by 1#
channel
4 0 battery detector, 0~2 channels can be set
number 温度
#电池检测仪检测的温度路数,可设置 0~2 路
路数

● Module parameter setting is shown in detail on table 1-12


● 设置模块参数,具体见表 1-12。
Table 1-12 parameter setting table for rectifier module
表 1-12 整流模块参数设置表
Data Data sub- Default
No. Descritpion
Category Category Value
序号 描述
数据大类 数据小类 默认值
48V/24V rectifier module quantity in the system,
rectifier module
setting range is 1~40.
1 quantity 3
系统中 48V/24V 整流模块的个数,设置范围
整流模块数量
1~40
Rated current of
Rated current of 48V/24V rectifier module in the
parameter rectifier module
2 50A system
setting for 整流模块额定电
系统中 48V/24V 整流模块的额定电流
rectifier 流
module initial value of rectifier module communication
整流模块 address, rectifier module address must be
参数设置 Device starting continuous, rectifier module automatically
3 address 0 arranged, this value cannot be changed
设备起始地址 指整流模块通信地址的起始值
整流模块地址必须连续,整流模块自动排
列,该值不能更改
4 Communication CAN2 CAN communication rectifier module of ER

65
port series must choose CAN 2
通信口 ER 系列 CAN 通讯整流模块须选择 CAN2
DC/AC quantity
1 0 This feature is not available 暂不开放此功能
数量
DC/AC
Device starting
parameter
2 address 185 This feature is not available 暂不开放此功能
setting
设备起始地址
DC/AC
Communication
参数设置
3 port COM2 This feature is not available 暂不开放此功能
通信口
DC/DC DC/DC quantity
1 0 This feature is not available 暂不开放此功能
parameter 数量
setting Communication
DC/DC 2 port CAN2 This feature is not available 暂不开放此功能
参数设置 通信口

● Recover factory parameter


● 恢复出厂参数
In the main interface of DC panel maintenance-level setting, click to recover DC
panel factory setting to recover DC panel parameters (user level and maintenance
level) of EMU10LC to the factory default parameters
在直流屏维护级参数设置主界面中点击恢复直流屏出厂设置可以将 EMU10LC
的直流屏参(用户级和维护级)恢复到出厂默认参数。

View user-level password


查看用户级密码
In the mainscreen of maintenance-level parameter setting, click to view user-level
password to view user level password
在维护级参数设置主界面中点击查看用户级密码,可查看用户级密码。

设置用户级参数 user-level parameter setting


Enter the maintenance level parameter setting interface
进入维护级参数设置界面
Enter the password input interface, enter the user-level password "123456" (the
password can be changed) as prompted, and enter the user-level parameter setting
interface after confirmation, as shown in figure 1-13
进入密码输入界面,根据提示输入用户级密码“123456”(密码可更改),
确认后进入用户级参数设置界面,如图 1-13 所示。
图 1-13 用户级参数设置界面
figure 1-13 user-level parameter setting
66
AC panel parameter setting
设置交流屏参数
In user level parameter setting interface, click AC panel parameter setting to
enter the AC panel parameter setting interface
在用户级参数设置界面点击交流屏参数设置进入交流屏参数的设置界面。

● AC panel parameter setting is shown in detail on table 1-14


● 交流屏参数设置,具体见表 1-14.
表 1-14 整流模块参数设置表
Table 1-14 parameter setting table for rectifier module
Data type No Data type Default Description
数据大类 序号 数据小类 默认值 描述
Overvoltage point for
1 AC phase voltage 252V 220V~289V
交流相电压过压点
Undervoltage point
2 for AC phase voltage 186V 0V~220V
AC alarm 交流相电压欠压点
setting Overvoltage point for
交流告警设置 3 AC line voltage 437V 380V~500V
交流线电压过压点
Undervoltage point
4 for AC line voltage 323V 0V~380V
交流线电压欠压点
5 Alarm discrepancy of 10V 5V~50V
67
phase voltage
相电压告警回差
Alarm discrepancy of
6 line voltage 17V 5V~50V
线电压告警回差
Unbalanced threshold
of system three-phase
7 current 5A 0~100A
系统三相电流不平衡
阀值
Alarm contact type for
NO Status can be set: NO or NC
8 contactor
常开 常开或常闭可选
接触器告警点属性
HV close time
1 500ms 1~5000ms
高压吸合时间
Time delay of
2 contactor status check 1000ms 1~5000ms
接触器状态检测延时
Stable time when
3 system is power on 1000ms 1~20000ms
系统上电稳定时间
Lacking phase
threshold of phase
EAU01 4 28V 1V~50V
voltage
parameter
相电压缺相阀值
setting 1
Lacking phase
EAU01 参数
threshold of line
设置 1 5 50V 1V~86V
voltage
线电压缺相阀值
Unbalanced threshold
6 of pahse voltage 28V 1V~50V
相电压不平衡阀值
Unbalanced threshold
7 of line voltage 50V 1V~86V
线电压不平衡阀值
Current radio
8 1 0~1000
电流变比
EAU01 1 Voltage operation Phase Line voltage or phase voltage can be
68
parameter mode voltage set
setting 2 电压运行模式 相电压 可设置为“线电压”或“相电压”
EAU01 参数 Choose “three phase” or “single
设置 2 Single phase” based on the actual AC input
AC phase number
2 phase power
交流相数
单相 根据实际的交流输入电压选择三相
或单相

Manual Mode Detect,


NC NC or NO
3 2 alarm properties.
常闭 常闭或常开
人工模式检测点 2
告警属性
U1 alarm point type NC NC or NO
4
U1 告警点属性 常闭 常闭或常开
U2 alarm point type NC NC or NO
5
U2 告警点属性 常闭 常闭或常开
HV
colse-LV
Control mode hold
6
控制模式 高压吸合
-
低压保持
Switch delay time
7 5s 3~600s
切换延迟时间
Voltage smoothing
8 time 10s 1~60s
电压滤波时间
Control enable can be set,
if setting is “No”, auto switch
Control enable YES
1 function of EAU01 is forbidded.
控制使能 是
可设置是否使能控制,若设置为否
EAU01
则禁止 EAU01 自动切换功能
parameter
It can be set “auto”, “Channel 1 close
setting 3
and Channel 2 open”, “Channel 2
EAU01 参数
Contactor control Auto close and Channel 1 open”.
设置 3 2
接触器控制 自动 When “Channel 1 close and Channel
2 open” or “Channel 2 close and
Channel 12 open”, disconnection and
69
connection of EAU011 or Channel 2
can be forced operated
可设置为:自动/1 路闭合 2 路
断开/2 路闭合 1 路断开
若设置为 1 路闭合 2 路断开/2
路闭合 1 路断开,则强制进行
EAU011 路或者 2 路的断开及闭
合控制

Set DC Panel Parameter


设置直流屏参数
Click “parameter setting of DC panel screen on the user-level parameter setting
interface to enter the setting interface of DC panel screen parameters .
At this time,user can choose to enter settings interfaces about system parameter
setting, AC parameter setting, DC bus parameter setting, battery management
parameter setting, battery test parameter setting, battery alarm parameter setting, LV
power-off parameter setting, insulating parameter setting, module parameter setting,
manual control and recover nominal capacity battery, etc.
在用户级参数设置界面点击直流屏参数设置进入直流屏参数的设置界
面。
此时可选择进入系统参数设置、交流参数设置、直流母线参数设置、电
池管理参数设置、电池测试参数设置、电池告警参数设置、低压下电参数设
置、绝缘参数设置、模块参数设置、手动控制和恢复电池标称容量等设置界
面。

● system parameter setting


● 设置系统参数
Data type No Data type Default Description
数据大类 序号 数据小类 默认值 描述
1 Year 年 2008 Set year in EMU10LC system time
2 Month 月 1 Set month in EMU10LC system time
Data/time change 3 Day 日 17 Set day in EMU10LC system time
日期/时间更改 4 Hour 时 17 Set hour in EMU10LC system time
5 Minute 分 11 Set minute in EMU10LC system time
6 Second 秒 26 Set second in EMU10LC system time
Alarm If the internal buzzer of EMU10LC is set to
Alarm silence Calling
silence/screensav 1 sound when alarm occurs, the external alarm
告警消音 鸣叫
er time setting SND is not controlled by this setting

70
告警消音/屏保 设置 EMU10LC 内部的蜂鸣器在发生告
时间设置 警时是否鸣叫,外部的告警 SND 不受该
设置控制
If do not operate EMU10LC for longer than
the screensaver time, EMU10LC will turn
Screensaver off the liquid crystal backlight, and if there is
time any operation, the backlight will light up
2 5min
屏幕保护时 again
间 如果超过屏保时长未操作 EMU10LC,
EMU10LC 会关闭液晶背光,如果有任何
操作,背光会重新点亮
Backlight Backlight brightness can be chsen:
3 brightness 100 100%/80%/60%/40 %
背光亮度 背光亮度可选择,100%/80%/60%/40 %
New
Change user password
1 password /
Password change 更改用户级密码
新密码
修改密码
Re-enter Confirm the changed user password
2 /
再次输入 确认更改的用户级密码
Dry contact 1
1 0
干接点 1 For some brief alarm, such as AC power grid
Dry contact 2 instantaneous volatility, if the user does not
2 0 want dry contact to report to the background,
干接点 2
Dry contact 3 relay action delay can be set, after setting time
3 0 delay value, only when the duration of the
干接点 3
corresponding alarm is greater than the delay
Dry contact 4
4 0 value, dry contact acts and report to the
干接点 4
background.
Dry contact setting Dry contact 5
5 0 对于一些短暂的告警,如交流电网的瞬
干接点设置 干接点 5
时波动,如果用户不希望干接点向后台上
Dry contact 6
6 0 报,可以设置继电器的动作延时,设置延
干接点 6 时值之后,只有相应告警持续的时间大于
Dry contact 7 该延时值,干接点才会动作,向后台上报
7 0
干接点 7
Set output mode of alarm dry contact. When
Output mode NO set to normally open, if the system fails, the
8
输出模式 常开 corresponding dry contact is closed
设置告警干接点的输出方式,当设置为
71
常开时如果系统有故障,相应干接点闭合

Note: when setting, first click the data category on the left of the page, and then set the data
subclass on the right
说明:设置时首先点击页面左边的数据大类,然后再对右边的数据小类进行设置

● AC parameter setting
● 设置交流参数:
Data
type No Data type Default Description
数据大 序号 数据小类 默认值 描述

Overvoltage point
for AC phase
1 252V 220V~289V
voltage
交流相电压过压点
Undervoltage point
for AC phase
2 186V 0V~220V
voltage
交流相电压欠压点
Overvoltage point
3 for AC line voltage 437V 380V~500V
交流线电压过压点
AC Undervoltage point
alarm 4 for AC line voltage 323V 0V~380V
setting 交流线电压欠压点
交流告 Alarm discrepancy
警设置 5 of phase voltage 10V 5V~50V
相电压告警回差
Alarm discrepancy
6 of line voltage 17V 5V~50V
线电压告警回差
Unbalanced
threshold of system
7 three-phase current 5A 0~100
系统三相电流不平
衡阀值
Alarm contact type NC Status can be set: NO or NC
8
for contactor 常开 状态常开或常闭可设置
72
接触器告警触点属

HV close time 1~5000 ms
1 500 毫秒
高压吸合时间 1~5000 毫秒
Time delay of
contactor status
1~5000 ms
2 check 1000 毫秒
1~5000 毫秒
接触器状态检测延

Stable time when
1~20000 ms
3 system is power on 1000 毫秒
1~20000 毫秒
系统上电稳定时间
Lacking phase
threshold of phase
4 28V 1V~50V
voltage
EAU01
相电压缺相阈值
paramete
Lacking phase
r setting
threshold of line
1 5 50V 1V~86V
voltage
线电压缺相阈值
EAU01
Unbalanced
参数设
threshold of pahse
置 1 6 28V 1V~50V
voltage
相电压不平衡阈值
Unbalanced
threshold of line
7 50V 1V~86V
voltage
线电压不平衡阈值
Unbalanced
threshold of system
8 three-phase current 5A 1A~100A
系统三相电流不平

Current radio
9 1 0~1000
电流变比
EAU01 Voltage operation
Phase voltage Line voltage, phase voltage
paramete 1 mode 电压运行模
相电压 线电压、相电压
r setting 式
73
2 Choose “three phase” or “single phase”
AC phase number Single phase based on the actual AC input power
2
EAU01 交流相数 单相 根据实际的交流输入电压选择“三相”、
参数设 “单相”
置 2 NA CB alarm point
type NO NC, NO
3
NA 空开告警点属 常闭 常开、常闭

U1 alarm point type NO NC, NO
4
U1 告警点属性 常闭 常开、常闭
U2 alarm point type NO NC, NO
5
U2 告警点属性 常闭 常开、常闭
HV colse-LV
Control mode hold HV colse-LV hold(fixed setting)
6
控制模式 高压吸合-低 高压吸合-低压保持(固定设置)
压保持
Switch delay time
7 5 秒 3~600 秒
切换延时时间
Voltage smoothing
8 time 3 秒 1~60 秒
电压滤波时间
Control enable can be set,
if setting is “No”, auto switch function of
EAU01 is forbidded.
If setting is “YES”, AC incoming circuir can
Control enable YES be controlled by EAU01 to achieve power
1
控制使能 是 on/off or switch
可设置是否使能控制,若设置为否,则
禁止 EAU01 自动切换功能。“是”表示可
EAU01
以利用 EAU01 来控制交流进线的通断和
参数 3
切换
EAU01 control ennable shall be set first. It
can be set “auto”, “Channel 1 close and
Channel 2 open”, “Channel 2 close and
Contactor control Auto
2 Channel 1 open”.
接触器控制 自动
When “auto”, EAU01 judge AC incoming
voltage automatically and switch control;
When “Channel 1 close and Channel 2
74
open”, EAU01 controls contactor of AC
Channel 1 to close or open, contactor of AC
Channel 2 is open;
When “Channel 2 close and Channel 12
open”,the case is opposite

需先设置 EAU01 控制使能,可设置:


“自动”、“1 路闭合 2 路断开”,“2 路闭
合 1 路断开”当选择自动时,由 EAU01
自动判断交流进线电压并进行投切控制,
当选择“1 路闭合 2 路断开”则 EAU01 固
定的控制交流 1 路接触器闭合,交流 2
路接触器断开,当选择“2 路闭合 1 路断
开时”则相反

● Parameter setting for DC busbar


● 设置直流母线参数:
Data
No
type Data type Default Description

数据大 数据小类 默认值 描述


undervoltage point 45V(48V Setting range:30~70V for 48V system,
of busbar for system) 21~40V for 24V system
1
switching 22.5V(24V 数值可设置范围:48V 系统 30~70,24V
合闸母线欠压点 system) 系统 21~40

DC overvoltage point 58.5V(48V Setting range:30~70V for 48V system,


alarm of busbar for system) 21~40V for 24V system
2
setting switching 29V(24V 数值可设置范围:48V 系统 30~70,24V
合闸母线过压点 system) 系统 21~40
直流告 undervoltage point 45V(48V Setting range:30~70V for 48V system,
警设置 of busbar for system) 21~40V for 24V system
/ 3
control 22.5V(24V 数值可设置范围:48V 系统 30~70,24V
控制母线欠压点 system) 系统 21~40

overvoltage point 58.5V(48V Setting range:30~70V for 48V system,


4 of busbar for system) 21~40V for 24V system
control 29V(24V 数值可设置范围:48V 系统 30~70,24V

75
控制母线过压点 system) 系统 21~40

Scale for batteries


Range:5A~3000A
1 shunt 100A
范围 5A~3000A
电池分流器量程
Scale for load
Range:5A~3000A
2 shunt 100A
范围 5A~3000A
负载分流器量程
Discharging time
for busbar
No need to change
3 resistance switch 1S
一般不用更改
母线电阻投切放
电时间
Interval time for
busbar resistance
No need to change
EDU01L 4 switch 10S
一般不用更改
parameter 母线电阻投切间
setting 1 隔时间
Options: no silicon chain control, Class 1
EDU01L Control method of No silicon silicon chain, Class 2 silicon chain,Class 3
参数设置 5 silicon chain chain control silicon chain
1 硅链控制方式 无硅链控制 可选项:无硅链控制、一级硅链、二级硅
链、三级硅链
48V(48V
Output voltage of
system) 42-69V(48V system)
6 silicon chain
24V(24V 16~39V(24V system)
硅链输出电压
system)
Status test methos
of batteries fuse NC Options: NC, NO
7
电池熔丝状态检 常闭 可选项:常闭、常开
测方式
Status test methos
of silicon chain NO Options: NC, NO
8
control 常开 可选项:常闭、常开
硅链控制状态检

76
测方式
Status test methos
of busbar couple NO Options: NC, NO
9
母线互联状态检 常开 可选项:常闭、常开
测方式
Check enable of
insulted double
No Start insulated double hosts function or not
1 hosts
否 是否启用绝缘双主机功能
绝缘双主机检测
使能
Check enable of
DC plunge No no this function temporarily
2
直流互窜检测使 否 暂不开放直流互窜检测功能
EDU01L 能
parameter
Check enable of
setting 2
AC plunge No no this function temporarily
3
交流窜入检测使 否 暂不开放直流互窜检测功能
EDU01L

参数设置
2 Shunt voltage
Setting range: 10~100
4 level 75mV
设置范围:10~100
分流器电压等级
You can choose if start balance bridge self-
Start balance checking function to check insulation (for
bridge self- No 24V system, there is no insulation check
5
checking 否 function)
启动平衡桥自检 可选择是否启动母线平衡桥自检绝缘是否
下降(24V 系统无绝缘检测功能)

● Parameter setting for batteries management


● 设置电池管理参数:
No
Data type Data type Default Description

数据大类 数据小类 默认值 描述

Equalized/f Nominal Batteries nominal capacity: C10 capacity,
1 200AH
loating capacity range is10~3000A
77
charging 标称容量 系统中电池组的标称容量,即 C10 的容量
voltage 值,范围 10~3000A
setting Batteries floating charging voltage, range is
40~70V for 48V system(21~39V for 24V
均浮充电 53.5V system)
floating
压设置 (48Vsystem If considering temperature compensation,
charging
2 ) floating voltage may be different from this
voltage
26V(24V value
电池浮充电压
system) 电池组的浮充电压值,数值可设范围:48V
系统 40~70(24V 系统 21~39),如果启
动温补,浮充时电压值可能不同于该值
56V
Equalized
(48Vsystem Voltage when equalized charging status, range
charging
3 ) is 40~70V for 48V system(21~39V for 24V
voltage
28V(24V system)
电池均充电压
system)
Current when If current when floating charging status is larger
change to than this value, equalized charging will be
1 Equalized 0.08C10 started
charging 如果浮充状态下电池充电电流大于该值,就
转均充电流 启动均充
Charging
Charging current limitation value when
current
2 0.1C10 constant current and equalized chargingstatus
limitation point
Judgement 恒流均充状态下的充电限流值
充电限流点
setting for
Equalized
Equalized/ If Equalized charging will be started at regular
charging at
floating time by system auto control or not
3 regular time or 是
charging 是否运行系统自动的定时启动均充为电池充
not
转均充判 电
是否定时均充
据设置
Period of
Equalized
Time interval between twice time-starting
4 charging at 90 天
两次定时启动之间的时间间隔
regular time
定时均充周期
Equalized Equalized charging need to be started or not
5 charging when 否 when power is off and become on
overtime 交流停电又恢复后是否需要启动均充
78
power-off
停电超时均充
Capacity
limitation If batteries capacity is less than this value,
when change equalized charging will be started
6 80%C10
to Equalized 如果电池当前容量小于该值,系统就会启动
charging 电池均充
转均充容量限
If equalized charging time is more than its
Remove alarm
protection time,alarm for overtime equalized
for overtime
charging will occur. When push the button,
equalized
7 alarm can be removed manually.
charging
当均充时间超过均充保护时间而结束的告
清均充超时告
警,会产生均充超时告警,点击该按钮后,

可手动清除均充超时告警
Time current
If current for constant voltage and equalized
when change
charging is less than this value, timing is
to floating
1 0.01C10 started;
charging
如果恒压均充的充电电流小于该值就开始计
转浮充计时电


Timing time
current when If current for constant voltage and equalized
Judgement change to charging is less than time current when change
3 hour
setting for 2 floating to floating charging, timing is started;
3 小时
Equalized charging 恒压均充的充电电流小于转浮充计时电流就
/floating 转浮充计时时 开始计时
charging 间
转浮充判 Protection time
Longest charging time when auto equalized
据设置 for auto
charging, if time is more than this value, change
equalized 24 hour
3 to floating charging
charging 24 小时
自动均充时最长充电时间,如果超过此时间
自动均充保护
就转浮充
时间
Protection time Longest charging time when maunal equalized
for maunal 24 hour charging, if time is more than this value, change
4
equalized 24 小时 to floating charging
charging

79
手动均充保护 手动均充时最长充电时间,如果超过此时间
时间 就转浮充
Temperature
sensor factor Keep
1 100
温度传感器系 保留

Temperature compensation value in the floating
charging status, it is the compensation value for
all batteries. If setting value is 300mV/(℃.set),
Temperature that means if batteries environment temperature
compensatio Temperature is 1℃ higher than temperature compensation
n compensation centre point, floating charging voltage will
2
Setting factor 0mV/ (℃.组) reduce 300mV, otherwise, the voltage will rise
温度补偿设 温度补偿系数 300mV.
置 电池浮充状态的温度补偿值,该值是整组电
池的补偿值,如设置为 300mV/(℃.组)表示
电池环境温度比温补中心点每升高 1℃浮充
电压就降低 300mV,反之升高 300mV
Temperature
Temperature compensation centre point when
compensation
3 25℃ temperature compensation
centre
进行温度补偿时的温补中心点
温度补偿中心
Discharging time when 0.1C10, it is used for
calculating the remaining capacity.
1 0.1C10 10 hour
以 0.1C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 0.2C10, it is used for
Dischargin calculating the remaining capacity.
2 0.2C10 4 hour
g curve 以 0.2C10 放电时可放电的时间,用于计算
setting 剩余容量
Discharging time when 0.3C10, it is used for
放电曲线 calculating the remaining capacity.
3 0.3C10 3.3 hour
设置 以 0.3C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 0.4C10, it is used for
calculating the remaining capacity.
4 0.4C10 2.2 hour
以 0.4C10 放电时可放电的时间,用于计算
剩余容量
80
Discharging time when 0.5C10, it is used for
calculating the remaining capacity.
5 0.5C10 0.9 hour
以 0.5C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 0.6C10, it is used for
calculating the remaining capacity.
6 0.6C10 0.8 hour
以 0.6C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 0.7C10, it is used for
calculating the remaining capacity.
7 0.7C10 0.7 hour
以 0.7C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 0.8C10, it is used for
calculating the remaining capacity.
8 0.8C10 0.5 hour
以 0.8C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 0.9C10, it is used for
calculating the remaining capacity.
9 0.9C10 0.4 hour
以 0.9C10 放电时可放电的时间,用于计算
剩余容量
Discharging time when 1.0C10, it is used for
calculating the remaining capacity.
10 1.0C10 0.3 hour
以 1.0C10 放电时可放电的时间,用于计算
剩余容量

● Test parameter setting for batteries


● 设置电池测试参数:
Data
No
type Data type Default Description

数据大 数据小类 默认值 描述


Discharging end voltage range when manual
verification capacity test can be set to 43~
45V(48V 系
Manual End voltage 50V for 48V system(21~27V for 24V
统)
test 1 手动测试终止电 system)
27V(24V 系
手动电池 压 If batteries voltage is lower than this value,
统)
测试 discharging will stop.
进行手动核容测试时电池的放电终止电
81
压,数值可设范围:48V 系统 43~50
(24V 系统为 21~27),如果电池电压
低于该值就停止放电
Maximum duration time for batteries when
manual verification capacity test, if test time
Protection time is longer than this, test shall be stopped.
2 手动测试保护时 5h
间 进行手动核容测试时电池的最长持续时
间,如果电池测试时间大于该值就停止测

The following is permitted or not:
Batteries activation discharging test will be
started automatically and online by
monitoring module.
Auto test If yes, monitoring module will start batteries
1 permission No discharging activation and charging
自动测试允许 automatically
是否允许监控模块自动在线启动电池活化
放电测试,如果设置为“是”监控模块会按
照下面的参数自动启动电池放电活 化和
充电
Time interval when monitoring module starts
Auto test
auto activation discharging test;
自动电池
Only when auto test permission is “YES”,
测试 Auto test period
2 90days this valus is valid;
自动测试周期
监控模块启动电池自动活化放电测试的时
间间隔,只有当“自动测试允许”设置为
“是”时该值才有效
Time point when monitoring module starts
auto activation discharging test;
0 means activation discharging test is starting
Startind time
at 00:00.
3 自动测试起始时 0
Only when auto test permission is “YES”,

this valus is valid;

监控模块启动电池自动活化放电测试的时
82
间点,0 点表示在凌晨 00 点 00 分开始
活化放电,只有当“自动测试允许”设置
为“是”时该值才有效
Discharging end voltage when auto
verification capacity test,
If batteries voltage is lower than this value,
discharging will stop.
End voltage Only when auto test permission is “YES”,
4 自动测试终止电 50V this valus is valid;
压 Halve it when 110V system
进行自动核容测试时电池的放电终止电
压,如果电池电压低于该值就停止放电,
只有当“自动测试允许”设置为“是” 时
该值才有效 110V 系统减半
Maximum duration time when auto
verification capacity test,
if test time is longer than this, test shall be
stopped.
Protection time
Only when auto test permission is “YES”,
5 自动测试保护时 1h
this valus is valid;

进行自动核容测试时电池的最长持续时
间,如果电池测试时间大于该值就停止测
试,只有当“自动测试允许”设置为“是” 时该
值才有效
Mode will change toequalized charging after
batteries auto activation discharging test
Change to started by monitoring module.
equalized charging Only when auto test permission is “YES”,
6 Yes
after test this valus is valid;
测试结束转均充 监控模块启动电池自动活化放电测试结束
后是否转均充,只有当“自动测试允许”
设置为“是”时该值才有效

● Alarm parameter setting for batteries


● 设置电池告警参数:
83
No
Data type Data type Default Description

数据大类 数据小类 默认值 描述

Undervoltage
point of Halve it when 24V system
1 45V
batteries 电池组的欠压告警点 24V 系统减半
电池组欠压点
overvoltage
point of Halve it when 24V system
2 58.5V
Batteries batteries 电池组的过压告警点 24V 系统减半
alarm 电池组过压点
limitation Floating
This point is invalid when equalized charging;
setting overvoltage
Halve it when 24V system
电池组告 3 point 55V
警限设置 电池组在浮充状态下的过压告警点,在均充时该
浮充电压过压
值无效 24V 系统减半

Floating
If batteries current is larger than this value,
overcurrent
overcurrent alarm will occur.
4 point 0.15C1
电池组充电过流告警点,电池电流大于该值会产
电池组充电过
生过流告警
流点
If batteries environment temperature is higher than
alarm point for
this value, temperature compensation will not be
temperatur High
1 45℃ performed when floating charging.
e alarm temperature
电池环境温度高温告警点,超过该值浮充不再进
limitation 高温告警点
行温度补偿
setting
If batteries environment temperature is lower than
alarm point for
this value, temperature compensation will not be
温度告警 low
2 10℃ performed when floating charging.
限设置 temperature
电池环境温度低温告警点,超过该值浮充不再进
低温告警点
行温度补偿

Cell Undervoltage
alarm point of cell Undervoltage alarm point of cell
1 1.9V
limitatio 电池单体欠压 电池单体欠压告警点
n setting 点

84
电池单 overvoltage
体告警 point of cell Overvoltage alarm point of cell
限设置 2 2.3V
电池单体过压 电池单体过压告警点

Undervoltage
point of If voltage level of the last cell is different from the
terminal other cells, undervoltage alarm point can be set
3 1.9V
voltage separately; if they are the same, alarm point will be
末端电池欠压 the same with the above point. The last cell is defined
点 as the last one in EBU01L.
overvoltage 如果电池组中最后一节电池的电压等级与其它电
point of of 池不同,可以单独设置过欠压告警点,如果相
terminal 同,请将告警点设置的与上述单体告警点相同尾电
4 2.3V
voltage 池 默认定义为:最后一个 EBU01L 设备上最后
末端电池过压 一节单体为尾电池

If Voltage difference between any two of cells is
differential
larger than this value, alarm will occur. It doesn’t
threshold of
include the terminal cell inspection.
5 cell voltage 500mV
电池组中任意两节电池的电压差值超过该值就会
单体电压压差
产生压差超限告警。该告警不包含末端电池的检
门限

● Parameter setting for LV outage


● 设置低压下电参数:
No
Data type Data type Default Description

数据大类 数据小类 默认值 描述

Outage enable No Use load outage function or not
1
下电使能 否 是否启用负载下电功能
Parameter
43.2V(48V Setting range:40~69V for 48V syste
setting for load Outage
system) (20~39V for 24V system)
outage 2 voltage
21.6V(24V 可设数值范围:48V 系统 40~69(24V
负载下电参数 下电电压
system) 系统 20~39)
设置
associated No If set the other condition associated with
3
condition 否 outage function

85
关联条件 下电功能是否设置其他条件与其关联
Relate with
abnormal AC If outage is associated with abnormal AC
Yes
4 power power

关联交流异 下电是否和交流异常相关联

Cause of
Judge abnormal AC power by rectifier
abnormal AC Rectifier
module or EAU01
5 power module
是通过整流模块来判断交流异常还是通
交流异常的 整流模块
过 EAU01 来判断交流异常
来源
Outage enable No Use load outage function or not
1
下电使能 否 是否启用负载下电功能
43.2V(48V Setting range:40~69V for 48V syste
Outage
system) (20~39V for 24V system)
2 voltage
21.6V(24V 可设数值范围:48V 系统 40~69(24V
下电电压
system) 系统 20~39)
associated If set the other condition associated with
No
Parameter 3 condition outage function

setting for 关联条件 下电功能是否设置其他条件与其关联
batteries outage Relate with
电池下电参数 abnormal AC If outage is associated with abnormal AC
Yes
设置 4 power power

关联交流异 下电是否和交流异常相关联

Cause of
Judge abnormal AC power by rectifier
abnormal AC Rectifier
module or EAU01
5 power module
是通过整流模块来判断交流异常还是通
交流异常的 整流模块
过 EAU01 来判断交流异常
来源

● Parameter setting for rectifier module


● 设置整流模块参数
Data
type No Data type Default
数据 序号 数据小类 默认值
大类

86
Output undervoltage 45V(48V Undervoltage alarm point will be sent to
point of rectifier system) rectifier module
1
module 22.5(24V 整流模块欠压告警点,该值会下发给整流模
整流模块输出欠压点 system) 块
Output overvoltage 58.5V(48V Overvoltage alarm point will be sent to rectifier
point of rectifier system) module
2
module 29V(24V 整流模块过压告警点,该值会下发给整流模
整流模块输出过压点 system) 块
Default output voltage
of DC/DC module No DC/DC function
3 50V
DC/DC 模块默认输 暂无 DC/DC 功能
出电压
● Manual control
● 手动控制
Data
No
type Data type Default Description

数据大 数据小类 默认值 描述


Battery
Start test switch maunally for Battery verification
verification
capacity test, this switch can be changed only
capacity test
Stop testing
1 when auto-operation
control
停止测试
手动启动电池核容测试开关,该开关要求”运
电池核容测试
行方式”必须在”自动运行”时才可以更改
控制
System operation mode:
Auto mode-batteries management is controlled
automatically by monitoring module;
/ Auto-
Operation mode Manual mode-system is operated by user
2 operation
运行方式 manually;
自动运行
系统运行方式,自动运行表示有监控模块自
动控制电池管理,手动运行表示由用户手动
控制系统运行
Equalized/floati When manual operation mode, batteries charging
Floating
ng charging status can be changed;
3 charging
control 在”运行方式”在”手动运行”状态时可转换电池
浮充
均浮充控制 的充电状态
1# 1 Turn on&off Turn on When manual operation mode, user can turn on
87
module 开关机 开机 and turn off rectifier module
control 在”运行方式”在”手动运行”状态时可开关整流
1#模块 模块
控制 When manual operation mode, output voltage of
53.5V rectifier modulecan be set, setting range is 42~
Voltage (48V 69V for 48V
2 regulation system) system(21~39V for 24V system)
电压调节 27V(24V 在”运行方式”在”手动运行”状态时可设置整流
system) 模块输出电压,可设数值范围 48V 系统
42~69(24V 系统 21~39)
Current When manual operation mode, current limitation
limitation point can be set
3 100%
regulation 在”运行方式”在”手动运行”状态时可设置整流
限流调节 模块限流点
When “load outage enable” and manual
operation mode, outage can be performed by
Load: outage
1 controlling load contactor
负载下电
在“负载下电使能”并且在”运行方式”为”手动
运行”状态时可控制负载接触器进行下电动作
When “load energize enable” and manual
operation mode, energize can be performed by
Load: energize
2 controlling load contactor
负载上电
LVD 在“负载下电使能”并且在”运行方式”为”手动
control 运行”状态时可控制负载接触器进行上电动作
LVD 控 When “batteries outage enable” and manual
制 operation mode, outage can be performed by
Batteries:outage
3 controlling batteries contactor
电池下电
在“电池下电使能”并且在”运行方式”为”手动
运行”状态时可控制电池接触器进行下电动作
When “batteries energize enable” and manual
Batteries:energi operation mode, energize can be performed by
4 ze controlling batteries contactor
电池上电 在“电池下电使能”并且在”运行方式”为”手动
运行”状态时可控制电池接触器进行上电动作

● Recover Battery Nominal Capacity


● 恢复电池标称容量
At the DC panel user parameter interface, click “recover Battery Nominal

88
Capacity” , this could restore the battery capacity to the nominal capacity.
在直流屏用户级参数设置界面中点击恢复电池标称容量可以将电池当前容量
恢复为标称容量。

5.2 ER Series Rectifier


The description of indicator lamp on the front panel is shown on the following
table:
前面板指示灯说明见表
ER4830/S

Power indicator

Protection indicator

Fault indicator

Indicator Name State Meaning


Power On DC input power present
(green) indicator Off No DC input power
DC input overvoltage, undervoltage; rectifier
On overtemperature; rectifier load sharing
Protection imbalance
(yellow) indicator Off No alarm or protection
Interrupt of communication between rectifier
Blinking
and main controller
Output overvoltage, address conflict, serious
On
Fault indicator load sharing imbalance*
(red) Off No fault
Blinking Fan fault
Note*: That the current of a rectifier is lower than 1A while the average rectifier current is
higher than 6A is deemed serious load sharing imbalance

Functions
主要功能
☆ Protection
The rectifier provides the following protection functions: input overvoltage and
undervoltage protection, output overvoltage protection, fan fault alarm, short circuit
89
protection and overtemperature protection.
☆ Fault display
The rectifier faults are indicated by the states (on, off and blinking) of the
indicators on the front panel. Refer to Table 2-3 for the fault information and advices
on troubleshooting.
☆ Fan speed control
Stepless fan speed control: control the fan speed according to the output current
and ambient temperature.
☆ Communication
The rectifier communicates with the main controller in CAN mode. It sends its
output voltage, current, protection and alarm information to the main controller, and
receives and executes the control commands from the main controller. The
communication functions include remote acquisition of alarm,
Table 2-3 Indicator description and advices on troubleshooting
Fault
Fault cause Advice on troubleshooting
phenomena
Power indicator No AC input Verify the input
(green) off Internal rectifier fault Return the rectifier to Emerson for repair
AC input overvoltage or
Verify the AC input voltage
undervoltage
Verify the rectifier communication;
Serious load sharing
Check that the output voltage settings of the
imbalance
parallel rectifiers are consistent
1. Check if the ambient temperature is
Protection
outside the specifications;
indicator
2. Check if the system thermal design is
(yellow) on
rational;
Rectifier overtemperature 3. Check if the air inlet and outlet of the
rectifier are obstructed.
If all the preceding checks proved
satisfactory, return the rectifier to Emerson
for repair
1. Check that the communicaiton cable is
not damaged and is properly connected;
Protection 2. Check that the CAN cables are not
indicator reversely connected;
Communication interrupt
(yellow) 3. Check that a 120Ω matching resistor is
blinking connected between the CAN+ and CAN-
terminals of the farthest rectifier on the
CAN bus

90
Fault
Fault cause Advice on troubleshooting
phenomena
Cut off the AC power and restart the
Output overvoltage
rectifier. If the fault persists, return the
Fault indicator protection
rectifier to Emerson for repair
(red) on
Check that the battery is not reversely
Output fuse blown
connected to the output
Fault indicator Check if the fan is obstructed. if yes, remove
Fan fault
(red) blinking the obstruction

91
5.3 EAU01 Intelligent AC Distribution Monitoring Module
The description of indicator lamp on the front panel is shown on the following
table
前面板指示灯说明见表

Silkscreen Function
Lamp color Note
name description
指示灯颜色 备注
丝印名称 功能说明
Running indicator for Normally-on means EGU01L is in
Green
RUN EGU01L the running status
绿指示灯
EAU01 运行指示灯 常亮表示 EAU01 正在运行中
ON: No.1 channel work
noramlly
No.1 channel working
Green OFF: No.1 channel work abnormally/
NORMAL status indicator
绿指示灯 spare
1 路工作指示灯
亮:1 路工作正常
灭:1 路工作异常/1 路备用
ON: No.2 channel work
noramlly
No.2 channel working
EMERGENC Green OFF: No.2 channel work abnormally/
status indicator
Y 绿指示灯 spare
2 路工作指示灯
亮:2 路工作正常
灭:2 路工作异常/1 路备用
Red Alarm indicator ON means there is alarming.
ALARM
绿指示灯 告警指示灯 告警指示灯亮表示有告警产生

Setting DIP Switch


拨码开关设置
92
It is required to set the DIP switch before using EAU01. The DIP switch is
located on the body of EAU01, as shown in Figure 1-14.

The bits of the DIP switch are defined as shown in Figure 1-15.

EX: To allow or prohibit sending data to gauge outfit (if external gauge outfit is
connected). Placing this bit in the ON position allows EAU01 to send data to gauge
outfit. Place this bit in the OFF position if you do not need the display function of the
gauge outfit.
Bits MOD, AD1 and AD0 set the property of EAU01. See Table 2-4.
Table 2-4 Setting of EAU01 property through DIP switch
Bit
EAU01 address EAU01 property
MOD ADD1 ADD0
ON ON ON 160 ATS module 1
ON ON OFF 161 ATS module 2
ON OFF ON 162 ATS module 3
ON OFF OFF 163 ATS module 4
OFF ON ON 164 Fully-automatic module 1
OFF ON OFF 165 Fully-automatic module 2
OFF OFF ON 166 Fully-automatic module 3
OFF OFF OFF 167 Fully-automatic module 4

接线端子
Connection Terminal

93
The connection terminals are on the base of EAU01. The terminal layout is shown
in Figure 1-15 and the terminals are defined in Table 2-5.

Table 2-5 Terminal description

Port Terminal Connection description Safety type

PE PE Protective earth Protective


earth
P1+ Power input 1 +
Power input 1
P1- Power input 1 -
P2+ Power input 2 +
Power input 2
P2- Power input 2 -
NA Phase A of main AC input
NB Phase B of main AC input High-volt
Main AC input voltage
NC Phase C of main AC input port

NN Neutral line of main AC input


EA Phase A of standby AC input
EB Phase B of standby AC input
Standby AC input voltage
EC Phase C of standby AC input
EN Neutral line of standby AC
input
Control terminal of main input NR+ Main input contactor coil High-volt

94
contactor (close at high voltage- NR- Main input contactor coil port
hold at lowterminal
Control voltage)of standby
ER+ Standby input contactor coil
input contactor (close at high
voltage-hold at low voltage) ER- Standby input contactor coil
NCA Standby port
Standby
NCN Standby port
ECA Standby port
Standby
ECN Standby port
IA Phase A current of system
Current input IB Phase B current of system
IC Phase C current of system

DGND Negative terminal of 12V


Power output power or common terminal of SELV port
+12V Positive terminal of 12V power
digital signal
N-C Auxiliary contact of main
input contactor
Auxiliary contact of standby
E-C
input contactor
Detection point 1 of artificial
N-F
Digital signal mode
N-A Detection point 2 of artificial
mode
User alarm contact 1 or SPD
U1
alarm point contact 2 or SPD
User alarm
U2 SELV port
alarm point
C+ CAN communication port +
CAN
C- CAN communication port -
T+ RS485 communication port +
RS485
T- RS485 communication port -
Jumper terminal J6 Connecting pins 2 and 3 with a
jumper cap increases the
matching resistance of CAN
line

95
5.4 EDU01L DC Distribution Monitoring Module
The description of indicator lamp on the front panel is shown on the following
table:
前面板指示灯说明见表

Silkscreen Function
Lamp color Note
name description
指示灯颜色 备注
丝印名称 功能说明
Power indicator for Normally-on means EGU01L
Green
RUN EGU01L power is working
绿指示灯
EDU01L 电源指示灯 常亮表示 EDU01L 电源工作中
Twinkle means CAN
CAN Cmmunication
Green communication is in progress
NORMAL status indicator
绿指示灯 指示灯闪烁表示正在 CAN 通
CAN 通讯状态指示灯

RS485 Cmmunication Twinkle means RS485
EMERGENC Green status indicator communication is in progress
Y 绿指示灯 RS485 通讯状态指示 指示灯闪烁表示正在 RS485 通
灯 讯
ON which means there is
Red Alarm indicator
ALARM alarming.
绿指示灯 告警指示灯
告警指示灯亮表示有告警产生

Connection And Setting


接线及设置

☆ The layout of the terminals is shown in Figure 1-16, and the terminals are

described in Table 2-6

96
RS485- CAN-
PE VB- VB+ VH- VH+ VK- VK+ IB- IB+ IZ- IZ+ RS485+ CAN+

10 1 4 1

3
J12

1
LLVD-NO K-COM SYM-COM SYM-NC BusLink
LLVD-COM LLVD-NC K-COM K2 K4 K6 SYM-NO DioChain BattFuse NC

H3

BLVD-NO K-COM K1 K3 K5 K7 ALM-COM ALM-NC DGND 12V+ 12V+


BLVD-COM BLVD-NC ALM-NO DGND

Figure 1-16 EDU01L terminal layout


Table 2-6 Terminal description
Terminal Description Safety
PE Protective earth PE
Positive power input. It is also the
VH+ positive sampling signal input of
switching bus voltage
When there is only KM
Negative power input. It is also the
or HM existing in the
VH- negative sampling signal input of
system, you need to
swtiching bus voltage
short VK+ and VH+,
Positive sampling signal input of
VK+ VK- and VK-
control bus voltage
High voltage
Negative sampling signal input of
VK- portat
control bus voltage
secondary side
Positive battery power input, it is also the positive sampling
VB+ signal input of battery voltage (EDU01L supports battery/bus
dual power)
Negative battery power input, it is also the negative sampling
VB- signal input of battery voltage (EDU01L supports battery/bus
dual power)
IB+ Positive sampling signal input of battery current shunt
IB- Negative sampling signal input of battery current shunt

97
Terminal Description Safety
IZ+ Positive sampling signal input of load current shunt
IZ- Negative sampling signal input of load current shunt
LLVD-NO Normally open contact output of LLVD relay
LLVD-NC Normally closed contact output of LLVD relay
LLVD-
Common terminal of LLVD relay
Com
BLVD-NO Normally open contact output of BLVD relay
BLVD-NC Normally closed contact output of BLVD relay
High voltage
BLVD-
Common terminal of BLVD relay port at
Com
secondary side
Outputs of 1# ~ 3# diode chain relays. Normally open upon
K1 ~ K3
power-off
K4 ~ K6 Reserved
K-COM Common terminal of diode chain relays
SYSF-NO Normally open contact output of EDU01L fault relay
SYSF-NC Normally closed contact output of EDU01L fault relay
SYSF-Com Common terminal of EDU01L fault relay
ALM-NO Normally open contact output of fault alarm relay
ALM-NC Normally closed contact output of fault alarm relay
ALM-Com Common terminal of fault alarm relay
DGND 12V power ground output from EDU01L
+12V 12V power positive terminal output from EDU01L
SELV port
BattFuse Alarm dry contact input of battery fuse failure
DioChain Dry contact input of diode chain manual/auto status
BusLink Dry contact input of buslink status
Short pin2 and pin3 with a jumper cap can increase the
J12
matching resistance of CAN bus
CAN+ CAN communication port (positive)
CAN
CAN- CAN communication port (negative)
RS485 RS485+ RS485 communication port (positive)

98
Terminal Description Safety
RS485- RS485 communication port (negative)

☆ Setting DIP Switch

Address DIP: At most four EDU01L modules can be connected to the main
controller at the same time. 2-bit address is used (see Figure 1-17) to number the
EDU01L. The DIP address is shown in Table 2-7

Table 2-7 DIP address


DIP
EDU01L EDU01L
positi Bit 1 status Bit 2 status
No. logic address
on
on
1#EDU01L on (default) 220
(default)

Base 2#EDU01L on off 221


3#EDU01L off on 222
4#EDU01L off off 223
Note: The EDU01L logic address is consistent with main controller
seting address
Working mode DIP: as shown in Figure 1-18, the corresponding working mode
of the DIP is shown in Table 2-8. (Note: When performing dual-bus insulation test or
DC intrusion test, you should set one EDU01L as master module and the other as
slave module).
Table 2-8 Working mode DIP status
DIP
Bit 1 Bit 2
positi Working mode
status status
on
EDU on on CAN-RS485 protocol Slave
99
01L on off conversion mode is not enabled Master
intern
off on Slave
al
off off CAN-RS485 protocol
(defaul (defaul conversion mode is enabled Master
t) t)

Troubleshooting
故障处理
Abnorma
Indicator Normal Reason Action to take
l
Measure the voltage between terminals
of VH+ and VH-, VB+ and VB-. If the
POWER On Off Power failure
voltage is abnormal, check the external
power
Check if the communication cable is
connected solidly and correctly, the
Communication with
Blinkin rectifier address/upper level equipment
CAN Off rectifier/upper level
g address is consistent with the EDU01L
equipment disconnected
address, or check if the matching resistor
is configured reasonably
Check if the EDU01L communication
Communication between cable is connected solidly and the
Blinkin upper level equipment polarities are correct, and if the EDU01L
RS485 Off
g and EDU01L address is consistent with the upper level
disconnected equipment. Check if the upper level
equipment is normal
The external cable
Check if the shunt cable is normal, if the
connection of EDU01L is
diode chain has short circuit or open
ALAR incorrect, for example,
Off On circuit and if the EDU01L is set
M shunt cable is
incorrectly. If not, please contact with
disconnected, or the diode
Emerson service engineer
chain is abnormal

100
5.5 EGU01L Universal Power Distribution Module
The description of indicator lamp on the front panel is shown on the following
table:
前面板指示灯说明见表

Silkscreen Function
Lamp color Note
name description
指示灯颜色 备注
丝印名称 功能说明
Normally-on means EGU01L
Running indicator for
Green is in the running status
RUN EGU01L
绿指示灯 常亮表示 EGU01L 正在运
EGU01L 运行指示灯
行中
Twinkle means CAN
Communication status
Green communication is in progress
NORMAL indicator for CAN
绿指示灯 指示灯闪烁表示正在 CAN
CAN 通讯状态指示灯
通讯
Communication status Twinkle means RS485
EMERGENC Green indicator for RS485 communication is in progress
Y 绿指示灯 RS485 通讯状态指示 指示灯闪烁表示正在 RS485
灯 通讯
ON means there is alarming.
Red Alarm indicator
ALARM 告警指示灯亮表示有告警产
绿指示灯 告警指示灯
生,告警指示灯闪烁表

Connection And Setting


接线及设置

☆ The layout of the terminals is shown in Figure 1-19, and the terminals are
101
described in Table 2-9

Figure 1-19 EGU01L terminal layout


Table 2-9 Terminal description
Terminal Connection description Safety type
PE Protective earth PE
HM+ Working power + Secondary side high-volt
HM- Working power - port

S1 ~ S28 Digital, insulation and temperature signal


RS485 communication
T+
port +
COM
RS485 communication
T-
port -
CAN communication port
C+
+ SELV port
CAN
CAN communication port
C-
-
Positive correction of DC
ADJ+
leakage current sensor
ADJ
Negative correction of DC
ADJ-
leakage current sensor

102
GND +/-12V output power ground
+12V +12V output power
-12V -12V output power
Connecting pins 2 and 3 with a jumper
J12 cap increases the matching resistance of
CAN bus

☆ Setting Address DIP

The address DIP is on the right corner of EGU01L base. The high/low sequence
of the address DIP is: Bit 1 is the highest bit and bit 6 is the lowest one. ON: 0, OFF: 1.
The EGU01L addess is the DIP address setting plus 48. The default setting of DIP
switch is 000000. Table 4 shows the sketch map of EGU01L DIP
Table 4 EGU01L address DIP (sketch map)

Troubleshooting
故障处理
Abnorma
LED Normal Fault cause Action to take
l
Measure terminals HM+ and HM- to check if
POWE
On Off No power normal voltages are present. If not, check the
R
external power
Not Verify the following: The EGU01L
CAN
Blinkin communicating communicaiton cable is connected properly,
Off
g with upper-level the polarities are correct, the address setting
RS485 controller is consistent with that in the upper-level
103
controller, and the upper-level controller is
working normally
1. For digital signal detection, check if any
MCB is open on the corresponding route.
ALAR On/blinki
Off Alarm/prealarm 2. For insulation branch detection, check if
M ng
any branch insulation decreases, or if any
leakage current sensor is faulty

104
5.6 EBU01L Battery Detector
Setting DIP Switch
电池监测仪设置拨码
The DIP switch has eight bits. Its position is shown in Figure 3. The amplified
illustration is shown below.

The leftmost bit is the protocol selection DIP switch. Switching it to the upper
position selects PBM protocol, and switching it to the bottom position selects Modbus
protocol.
The rightmost five bits are address DIP switches. Switching it to the upper position
is 0, and switching it to the bottom position is 1, and consisting of 32 EBU01L addresses.
The actual communication address of the battery detector is DIP switch value plus 112.
The other DIP switches are invalid (reserved).
When the DIP switches are set as shown in the preceding figure, the battery
detector uses Modbus protocol to communicate with the host. The address is 0001B,
and the actual communication address is 113 (112 + 1=113).
If the battery detector needs to measure battery temperature and battery string
current, or judge the over-voltage or under-voltage of the battery cells on its own, the
communication protocol should be set to Modbus.
The values of the address DIP switches are listed in the following table.
DIP switch Decimal
1 2 3 4 5 value
0 0 0 0 0 0
0 0 0 0 1 1
0 0 0 1 0 2
0 0 0 1 1 3
0 0 1 0 0 4
0 0 1 0 1 5
0 0 1 1 0 6
0 0 1 1 1 7
0 1 0 0 0 8
0 1 0 0 1 9

Commissioning
Make sure that the wiring is reliable and correct, and that the DIP switch settings are
correct. After the check, supply power to the battery detector and observe the indicator
105
status. Handle the abnormalities according to the following table if any
Indicat Normal Abnor Cause Handling method
or mal Check if there is voltage at the power input
Power On Off No power supply terminal. If not, check the power supply. If
yes, the battery detector is damaged, contact
the service
Check personnel
that the of Emerson
communication cable of the
No commu- nication
Comm Flash Off battery detector is reliable, the address is the
with the host
same as that of the host, and the host works
normally
Measure the battery cell voltage one after
1.Battery cell voltage another with a multimeter, and find out and
abnormal replace the battery cell with abnormal voltage
On
(greater than 14.5V or smaller than 1.5V,
2.Internal hardware
alarm point settable). If the voltage of all
fault
battery cells is normal, the battery detector is
Alarm Off damaged, contact the service personnel of
Wiring fault of battery cell voltage branch,
Emerson
use a multimeter to find out the fault. If
Battery cell over- voltage of any detection channel is between
Flash 16.7V to 23V, the battery detector will resume
voltage protection
normnal operation after the wiring fault is
cleared; if voltae of any detection channel is
above 23V, the battery must be restarted after
If voltage of certain battery cell channel is
Battery cell over- the wiring fault is cleared
Off above 23V, use a multimeter measure and
voltage protection
Run Flash clear the wiring fault, then restart the battery
detector
The battery detector is damaged, contact the
On Sampling stops
service personnel of Emerson

106
5.7 Batteries
Discharge current and discharge cut-off voltage
放电电流和终止电压
Discharge must not be continued below the voltage recommended for the
discharge time. Deeper discharges must not be carried out unless specifically agreed
with the manufacturer. Recharge immediately following complete or partial discharge.
Discharge Current Final Discharge Voltage(V/Cell)
0.1C10 or current close to it 1.8
0.1C or below, or intermittent 1.75
discharge
0.17C or current close to it 1.70
0.26C or current close to it 1.67
0.6C or current close to it 1.60
Current in excess of 3C 1.30

Discharge temperature
放电温度

☆ Control the ambient temperature during discharge within the range from -15℃

to 50℃ for the reason described below.

☆ Batteries operate on electrochemical reaction which converts chemical energy

to electric energy. The electrochemical reaction is reduced as the temperature lowers,


thus, available discharge capacity is greatly reduced at temperatures as low as -15℃.
For the high temperature should not exceed 50℃ in order to prevent deformation of
resin materials which house the battery or deterioration of service life.

Charging
充电
A、Charging guidelines
● Fully charge batteries after each use.
● Charge in a ventilated area as gasses may be released through the pressure relief
valve if the batteries are excessively over-charged.
● Never charge a frozen battery.
● Ideal charging temperatures:32℉~104℉(0℃~40℃)

B、Charging Voltage
The charging voltage should be regulated according to the type of service in
107
which the battery will be used. Generally, the following voltages are used at 25°C
(77°F).
For standby use . . . . 2.25 to 2.30 volts per cell (6&12V)
.............................. 2.23 volts (2V )
For cyclic use ........... 2.40 to 2.50 volts per cell (6&12V)

C、Charging temperature
● Charge the battery at an ambient temperature in the range from 0℃ to 40℃.
● Optimum temperature range for charging is 5℃ to 35℃
● Charging at 0℃ or below and 40℃ or higher is not recommended: at low
temperatures, the battery may not be charged adequately; at high temperatures, the
battery may become deformed.

D、Temperature Compensation
As temperature rises, electrochemical activity in a battery increases. Similarly,
as temperature falls, electrochemical activity decreases. Therefore, conversely, as
temperature rises, charging voltage should be reduced to prevent overcharge, and
increased as temperature falls to avoid undercharge. In general, to assure optimum
service life, use of a temperature compensated charger is
recommended. The recommended compensation factor for FULLRIVER
batteries is -3mV/℃/Cell (stand by) and -4mV/℃/Cell (cyclic use). The standard
center point for temperature compensation is 25℃ (77℉).

Temperature Correction of Charger Voltage


V corrected = V25°C - ((T actual -25°C) x (.004 V/°C)) (Cycle use)
And
V corrected = V25°C - ((T actual -25°C) x (.003V/°C)) (Stand by use)

E、Cautions
● Clean the battery with wet cloth. Never have the battery splashed or deposited
with oils or organic solvents such as gasoline and paint thinner, nor have it cleaned
with colths impregnated with these materials.
Avoid dusting by “cloth duster” or cleaning by dry cloth(particulary chemical
textile) as they will generate static electricity which is dangerous.
● when the storage battery is to ber mounted in a container or bag, a ventilation
opening should be provided.
A cubicle containing the battery and a storage battery room should be provided
with sufficient ventilation.
● permissible temperature range of battery use is -15~ 45℃,but use at 5~30℃
range is recommended for long service life.
● when 4 or more battery groups will be used in parallel connection, consult with
us prior to use.

108
● mixed used of batteries with different capacityes, different histories and of
different manufacture is liable to cause damages to the battery or to the equipment.

109

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