i 1 HA 9.1 General information For converters 6SE42xx-xDrox (three-phase supply), the line contactor is opened when a fault occurs, and the power section goes into a no-voltage condition. The appropriate fauit message is displayed. For 6SE42xx-xGuox« inverters (DC supply), the ,fault” signal should be evaluated in the higher-level control. For the control power supply in the standby mode, the fault signaling relays of the inverter can also be connected to the ,extemal fault" input of the rectifier unit, 80 causing the supply to be tripped. The faultis also indicated by lamps; the red FAILURE" lamp on the handheld terminal and the integrated simple operator control panel. Fault messages are stored in the fault memory so that they are not lost when the supply fails. The fault memory is called-up from the operating level by depressing key [M] twice (forthe integrated operator control panel), or the key{C] (for the handheld terminal), or from each display parameter by depressing key [M] or [C] once (also refer to 5.4 ,Monitor program’), 9.2 Fault acknowledgement After a fault trip, the equipment restart circuit is inhibited until the fault has been acknowledged. Acknowledgementis not possible as long as the fault cause is still present. Ez There are various ways of acknowledging the fault message: + Depressing the [R] key on the operator control pane! + By connecting an H signal to one of the appropriate parameterized digital inputs (terminal strip 11). Refer to 8.22 for parameterizing the digital input. + Via the serial interface (refer to Section 7.6.7.3: Assignment, control word bits). 123py Pe ene C 9.3 Self-test - fault messages The system executes a self test after the initialization routine. All of the individual microcomputer system components are tested, e.g. the EEPROM, and data read-in from the power control board. ‘The following fault messages can occur during the self test. If these faults occur during operation, the equipment is tripped: Fault value 19: EEPROM data Sx: "th “mi EEPROM Data ( Cause: Several stored parameter data lie outside the limit values (possibly after software has been replaced). Caution! the standard settings are set, for data outside the limit values. The data must be checked before start-up. Remedy: Acknowledge using the reset button. Fault value 20: Internal DSP acknowledge Sx: *****h **min Internal DSP ACKN Cause: —_Intemal processor coupling faulted. Remedy: Fault acknowledgement; if the fault occurs several times after it has been S acknowledged, then there is a component fault, if required, replace SR11000. Fault value 21: Internal WS communications Sx: “**h **m; Internal WS com Cause: Communications between the processor board and the power section is faulted, If the fault occurs directly after switch-on during the self-test, it can- not be acknowledged. Remedy: Check the plug connection between the boards, or replace the boards. 1247 » 4 9.3 Self-test - fault messages Fault value 12: Interface 2 Sx: ***h **min Interface 2 Cause: _ Interface 2 does not provide the correct checkback signal! Remedy: Check that the plug connection to the option card is O.K.; check that the interface software release corresponds with that of the basic software. 1254 Pe 9.4 Fault trip during operation During operation, permanently programmed and limit values which can be parameterized are continuously monitored. In order to protect the power section against damage, it is always shutdown when a limit value is violated. List of fault messages: 1. Extemal {only for 6SE42x0%-xNv0x) 2 Stave (only for BSE420¢-xN00) 3. DC link voltage too high 4. DC link voltage too low’ 5. Supply failure (only for 6SE420-xNbox) 6. Supply voltage too high (only for SE420¢-xNbox) 7. Equipment overtemperature 8. Pulsed resistor 9, Main contactor 10. Pre-charging 11. Interface 1 (reserved) 12. Imerface 2 13. Power section 14, Inverter 15. Power supply 16. Internal DPS communications 17. Overspeed 18. Ground fault 19. EEPROM data 20. intemal DPS ackn. 21. Intenal WS com. 22. NTC power section 23. Resolver 24. Interface 1, time monitoring 25. Interface 2, functionfprotocol 26. Interface 2, time monitoring (reserved) 27. Anal. 1 IN: 1<4mA 28. Motor overtemperature 30. SR version? Fault value 3: DC link voltage too high Cause: Motor regenerates into the DC link when braking. Limit value: VDClink max > 680V Remedy: If the fault occurs during braking, set the integrator ramp-down slower, or use a higher-rating extemal braking resistor. 126A 6SE42 Fault diagnostics | u 9.4 Fault trip during operation Fault value 4: DC link voltage too low Sx: “***h **mi ct a a ° s 8 a = Cause: During operation, the DC link voltage falls below the limit ValU@: Voc eg in < 480V Fault: Main contactor contacts interrupted; Defective line rectifer, line voltage too low (only for 6SEA2xx-xDxx). Fault vatue 7: Equipment overtemperature Sx: "*h “min Unit overtemperature Cause: The measured heat exchanger temperature is too high. The unit is fault tripped at > 70°C. Fault: Ambient temperature too high Defective fan Ai filter blocked Defective NTC (temperature sensor) Fault value 8: Pulsed resistor Sx: *****h **min Pulsed ressitor Cause: _Intemal pulsed resistor thermally overloaded (braking resistor) due to high regenerative feedback or excessive braking power/excessive braking time. Remedy: Use extemal high-rating braking resistor. 1279.4 Fault trip during operation Fault value 9: Main contactor Main contactor Cause: The main contactor does not provide a checkback signal. Either the line contactor has not pulled-in, or has dropped-out during operation. Remedy: Check the main contactor control voltage; Check the auxiliary contact for Fault value 10: Pre-charging ‘Sx: **h “min Pre-charging Cause: After switch-on, the time characteristic of the DC link voltage charging is checked. If inadmissible deviations occur, pre-charging is interrupted. Remedy: Check if there is a short circuit between terminals C and D, or a ground fault at terminal C or D. Fault value 13: Power section ‘Sx: “th “min Power section Cause: Power section fault, which cannot be more accurately specified. Please call your customer service. Fault value 14: Inverter Sx: *****h *min Inverter Cause: Terminals short-circuited between U2, V2, W2; Defective motor, incorrect motor data set (e.g. P110, P111, P125, P126). Remedy: Remove the short-circuit, replace the motor, check motor data and if re- quited, correct. 128> 6SE42 ieee “» ‘y 9.4 Fault trip during operation Fault value 15: Sx: h “min Power supply, Cause: —_ The switched-mode power supply voltage falls below the limiting values: Limit value for +24V +15V +15V Fault: Defective switched-mode power supply or the power supply load is too high due to a defective board. Fault value 16: Internal DSP communications Sx: ****h **min Internal DSP com. Cause: Communications with the signal processor are faulted. Please contact your customer service. Fault value 17: Overspeed ox: "min Overspeed Cause: The actual speed exceeds the speed limit, defined using parameter 395. Remedy: Parameter 390 (encoder normalization) and 395 to ensure they have the correct values. Fault value 18: Ground fault Sx: *h “min Ground fault Cause: Ground fault at the inverter output terminals (U2, V2, W2) or excessive ca- pacitance (cable length) to ground. 1299.4 Fault trip during operation Fault value 22: NTC power section sx: *h ™m NTC power section Cause: — Wire breakage to the NTC mounted on the power section cooling ribs; de- fective NTC (high-ohmic connection; connector has no contact). Remedy: Check the connection, replace the cable or NTC. Fault value 23: Resolver Sx: Resolver mi Cause: _ Incorrect encoder data parameterized, the resolver feeder cable is inter- rupted or the resolver defective; Remedy: Check that the encoder data P130-P132 is correct, check the continuity or the resolver cable, and that the connector is property inserted and contact established, replace resolver. Fault value 24: Interface 1, time monitoring sx: * *min SS1 time monitoring Cause: The control computer does not send data within the parameterized time (P5086). Remedy: Check interface 1, extend the response time (P506), select another re- sponse type (P505). Fault value 27: Analog 1 In: 1< 4 mA. Sx: **h “min ANA1 IN: |< 4mA Cause: Wire interrupted at analog input 4 (only for 4-20 mA mode) 130A” “y 6SE42 aclu ee 9.4 Fault trip during operation Fault value 28: Motor overtemperature ‘Sx: ****h “min Motor overtemp. Cause: The motor has overheated, if the fault message is displayed without the motor being overheated, then it is possible that the temperature sensor or sensor cable is defective or the temperature evaluation parameter values. are incorrectly set. Remedy: Check the temperature evaluation parameters (P385-P389) to ensure that they are correct; replace the sensor or sensor cable, Fault value 30: SR version? Sx: *****h **min SR version? Cause: The SR11000 control board and the software (EEPROM) do not match. Remedy: Please call the customer service. zl 131» 6SE42 Technical drawings 10.1 Equipment dimensions For converters 6Se42xx-1D... and 6SE420-1G.. : 10, 15, 20, 30, 40, 60, 80 Front view: z =I ooo » oo} SIEMENS SIMOVERT » sseazx1D.. | 40 [1520] 30 | 40 [eoreo] [6se42x-16. |10715]2000| 40 [60R0 bt 20 bt 20 we : 160] [v2 : 160 bs 80 | 120 | 160 | 240 | s60] [es 80 | 120 | 240 | 360 “e 1336SE42 Technical drawings | tl 10.1 Equipment dimensions For converters 6Se42xx-1D.. and 6SE42xx-1G.. : 10, 15, 20, 30, 40, 60, 80 Side view: Discharged air t Ch Terminal sp KI q ‘ | c re ams eo Gh LJ 360 Air intake iSim 6SE42 Ieee cite a ” 7» This page is reseved for additional drawings!6SE42 Technical drawings | 410 This page is reseved for additional drawings! a» A” 6SE42 ieee Cie ene eke This page is reseved for additional drawings!eye eee een ‘« This page is reseved for additional drawings! 138» 4 Option: ME11007.X | 11 11 ME11007.X option plug-in card, resolver evaluation 11.1 Versions ‘The ME11007.X option card is available in two different versions: ME11007.0 Resolver evaluation ME11007.1 Resolver evaluation + incremental encoder simulation + 4x analog output, 11 bits ” Note: ‘The ME11007.X optional plug-in card is mounted on the SR11000 control board at the location provided. Also refer to Section 4.4.2 ,Layout diagram of the connections" Either an ME11007.X (resolver evaluation) optional plug-in card can be mounted at this location, or an ME11019.X (incremental encoder evaluation). 11.2 Motor-resolver assignment ‘The ratio between the motor pole number and the resolver must be an integral number. ” | v23401-H2008-8202 | v23401-H12012-8201 | v23401-H12002-8209 ]v23401-H2003-8209 The resolver setting for synchronous motors is described in the Configuring Instructions (Order No. 6SE4200-8F P00) for AC servomotors. Induction motors require no adjustment. /y 139ar Ceekel ¢ 11.3 Mounting Waring! The converter must be disconnected from the supply before removing the board. ‘Caution: The board contains components which could be destroyed by electrostatic discharge (ECB). ‘The ME11007.X optional plug-in card is mounted on the SR11000 basic card by simply inserting connectors X26andX27 inthe appropriate socket connectors X26 and X27 on SR 114000. The board is screwed to the distance studs mounted on the SR111000. (ME11007.1/2 11.4 Connections - Layout diagram Output, incremental encoder simulation (only for ME 11007.1) Connection to SR11000 IME 11007. Component mounting side 1406SE42 11.5 Resolver connection A6-core, twisted-pair screened cable with additional outer screen mustbe usedto connect- up the resolver. The cable cross-section must be at least 0.25 mm? (e.g. LIYCY-CY 3x2x0.25 or DUE 4503 3P24-3910) Option: ME1100 ‘The resolver cable should be kept as short as possible and must not exceed 150 meters. X23 Incremental encorder simulation output (Connector) ME110007.1 optional card sritooo X22 Resolver connection (Socket) oe Ea} Resowver Connector Connector PTC thermistor to terminals ‘X11.16 X11.18 [41 1416SE42 41.5 Resolver connection 11.5.1 Assigning socket X22 as resolver input for 1FT6... and eyelet eens 1H6.. motors Resolver -t RY Supply+] 6 = RS Suppiy-| 3 x22 e S2 Sint oO +4 ‘$2 Sin 5 ~ St Cost ° «4 $3 Cos- Socket x11.16 — xi1.18 —J ‘Signal connector 20° coded on the AFT6.. und 1Ph6. motor Resolver cable type: Resolver type: DUE 4503 3P24-3910 V23401-H2009-B202 2-pin \v23401-H2012-B201 4-pin \V23401-42002-B208 6-pin V23401-42003-B209 &-pin 142Option: ME11007.X | 11 » 4» 11.6 Incremental encoder simulation 11.6.1 Mode of operation The incremental encoder simulation derives an incremental pulse train from the resolver signals, and thus simulates an incremental encoder. Two pulse tracks (track A and track B) shifted through 90, a zero. pulse, track C, as well as inverted signals A, B and C are generated, ‘Signals for clockwise direction of rotation at the motor drive end: 7— — High=18 V; 1, = 9,5 mA TrackA Low 23V TrackA TrackB TrackB J Track C en) (for pus number 1024) TrackE LI Track C mn (ior puis amber 512) Tracke The number of pulses per motor shaft revolution is dependent on the resolver pole pair number and is: 1=1024*p or 1=512*p (changeover to pulse number 512 using P134). Astexample: For a 2-pole motor/resolver combination: !=1024*1=1024 pulses/revolution Resolver signal u = 2° sin(p* 3,*) a ‘Yq Rotational angle of the ‘motor shaft 1432H Seek « 411.6 Incremental encoder simulation 11.6.1 Mode of operation 2nd example: For a 4-pole motor/resolver combination: = 1024 * 2 = 2048 pulses/revolution Resolver signal u= 2 sin (p* %"0 -Y, Rotational angle of the motor shaft 41.6.2 Connector assignment X23 (output, incremental encoder simulation) External evaluation unit e.g. position controller Signal level: High = 18V Low =3V gee = 20 MA * Reserved> 6SE42 Option: ME11007.X | 11 11.7 4x analog outputs, 11 bit ‘Analog outputs 3 to 6 are provided on the ME11007.1 optional card, and are fed to terminal strip KL 11009. X11 (only KL 11009) ‘Analog output 3 0..£10V , max2mA , short circuit proof ‘Analog output4 | Resolution +11 Bit Analog output § Analog output 6 Analog ground ‘Analog ground Analog ground X11.38 is exclusively used for these analog outputs. ‘The output quantities can be freely parameterized Also refer to the parameter list, Section 8.21. ” 145146Option: ME11019.x |12 12 Optional plug-in card ME11019.X Incremental encoder connection 12.1 Versions The optional ME11091.X plug-in card is available in two versions: ME11019.0 Incremental encoder evaluation Technical data: Inputs for two encoder tracks A/B/C and complementary signals A/BIC : ‘andzero pulse; pulse number canbe programmed in binary stages 512, 1024 etc.; encoder power supply 24 V, 200 mA, fmax = 300 kHz for » complementary-, 150 kHz for non-complementary drivers. ME11019.1 Incremental encoder evaluation + 4 x analog output, 14 bits Technical data: Inputs for two encoder tracks A/B/C and complementary signals A/BIC and zero pulse; Pulse number programmable in binary stages 512, 1024 etc.; encoder power supply 24 V, 200 mA; fmax = 300 kHz for complementary-, 150 kHz for non-complementary drivers; four select, outputs for analog values, output current, max. 2 mA. Note: ‘The ME11019.X optional plug-in card is mounted on the SR11000 control board at the location provided. Also refer to Section 4.4.2 Layout diagram of the connections". » Either an ME11019.X optional plug-in card (incremental encoder evaluation) or ME11007.X S (resolver evaluation) can be mounted at this position, mA } 147fear eho eee 12.2 Mounting Warning! The converter must be disconnected from the supply before | removing the board. Caution: The board contains components which couldbedestroyed | ‘The ME11007.X optional plug-in card Distance studs M3x 12 SR11000 is mounted on the SR11000 basic card by simply inserting connectors M3 washer ——] X26andX27 inthe appropriate socket M3x6 screw ——[-=>]- connectors X26 and X27 on SR 11000. The board is screwed to the distance studs mounted on the SR111000. ME11019.X 12.3 Connections = Layout diagram Connection to SR11000 ME11019.X Component mounting side + not mountedim 66SE42 Option: ME11019.x |1 12.4 Inkremental encoder connection $R11000 X22 Inkremental encoder connector Socket & Inkremental encoder Connector Option card ME11019.X, 12.5 Incremental encoder evaluation 12.5.1 Assignment, socket X22 as incremental encoder input 4 x 8 8 i) Incremental meoder il ! oo aw >> | , PPE Pe ; : /yat ption: ME11019.x [12 12.5.2 Mode of operation ‘Two pulse tracks (track A and track B) shifted through 90, a zero pulse, track C, as well as inverted signals A, B and C are generated by the incremental encorder. Signals at motor rotation cw: —High <18 V; |, = 9,5 mA cate hy rece J Low 23V Track “LT Lis LT Track B mutts Track B el TrackC ieee SS Tracke maximum input frequency: fa= 300 kHz al application of encoders with push-pull driver outputs and complementary signals A and A, Band B, C and C. fg= 150 kHz at application of encorders with push-pull driver outputs and single signals ABund C. 12.6 4x analog output, +11 bit Analog outputs 3 to 6 are provided on the ME 11019.1 optional card, and are fed through ry to terminal strip KL 11009. X11 (only KL 11009) Analog output 0..410V , max2mA , short-circuit proof Analog output4 | Resolution £11 Bit Analog output 5 Analog output 6 Analog ground Analog ground Analog ground X11.38 and X11.40 are exclusively used for these analog outputs. ‘The output quantities can be freely parameterized; also refer to parameter list, Section 8.21. 150» eZ Option: Peer-to-peer-co pling|13 13 Peer-to-peer coupling SK11021 13.1 Connections - front view ‘$K11021 optional plug-in card peerto-peer SR11000 U2 (TxD) Fiber-optic cable connections U1 (RxD) x20 , HExx connection y ) Connector Green LED: Board sends a telegram Yellow LED: Board receives a valid telegram X21 $31 standard interface (RS232/TTYIRS485) Connector Aa X22 Resolver or incremental encoder connection Socket ‘The peer-to-peer coupling is accommodated on a PC board, which can be optionally Mounted on the SR11000 board at the fieldbus interface slot. Fiber-optic cable: Standard length 1m; is available pre-assembled. 1516SE42 Option: Peer-to-peer-coupli Abe ‘ 13.2 Adapting the data transfer Parameter group contains parameter set P510 - P514, which is used to define the data transfer type for the peer-to-peer interface. Parameters 512-514 are of no significance. 1) Parameters 512 - 514 cannot be set for the peer-to-peer interface, ——— and therefore have no significance. 1 1 I I ! ! 1 | | 1 L More detailed instructions regarding programming and general orientation in the menu structure are provided in Section 5.3 “Parameterization”. ‘ Also refer to the parameter list, Section 8.26 “Parameterization, interface 2 (option)" 1524 6SE42 Option: Peer-t 13.3 Mode of operation 13.3.1 General description Peer-to-peer is a point-to-point connection and is used to configure a fast digital setpoint cascade. Every drive sends defined process data and a status/control word to the next drive in the cascade. The number of drives in the cascade is not limited. The length of the fiber-optic cable between two drives must not exceed 10 meters. If the main setpoint of the 1st drive in the cascade is to be entered via a serial interface, the standard RS485/RS232/TTY interface can be used. Peer-to-peer communications uses fiber-optic cables to guarantee fast, disturbance free data transfer. A dedicated controller ensures the shortest processing time for the process data. The connections between the drives uses pre-assembled plug-in fiber-optic cables Which makes it easy to establish. Both ends of the fiber-optic cable are identical and the signal direction is bi-directional. Thus, interchanging the cable ends does not result in an erroneous function. |tshould only be ensured, that the output of a drive (T x D) is connected with the input (R X D) of the following drive. eer-coupling 13 1536SE42 Option: Peer-to-peer: ee alee) ‘ 13.3 Mode of operation 13.3.2 Protocol Hardware: Fiber-optic cable (Toshiba) full duplex Protocol Process data 1_(PZD1 C ~ Process data, adjustable from 1-5 ~J = words, dependent onthe number of — 8 data bits, even parity, 1 stop bit (cannot be changed) ‘The telegram run time is dependent on the baud rate and the number of process data: Telegram run time in msec. e Baud rate 5 Words 4 Words 3 Words 2 Words 1 Word 9600 16,0 13.7 10,30 8,00 5,70 19200 8,0 68 5,10 4,00 2,80 38400, 4,0 34 2,60 2,00 1,40 76800 2,0 17 1,30 1,00 0,70 115200, 1.3 41 0,83 0,70 046 230400, 07 06 0,45 0,35 0,25 lin the drive, the telegrams are cyclically scanned every 1 msec. Thus, the following maximum response time is obtained: Drive-drive: Telegram run time + 1 msec Master-last drive: (No. of drives - 1) * telegram run time + 1 msec. 1542) “~ 13.4 Mounting the connectors for fiber-optic cables Clamping device AFP cable sheath Assembly steps: + Remove approx. 2 cm of the APF cable sheath. Insert the fiber core into the connector housing; the fiber core must extend at the front of the connector. + Place the connector housing on a level surface. Press the clamping device into the connector housing. + Cutoff the APF cable vertically at the connector. n: Peer-to-peer-coup erik 155’ 6SE42 Option: Braking resistor |14 14.1 Braking resistors for 6SE42xx-xDxxx converters Converter type 6SEA2x- 6SE4800-0BW03 6SE4800-08W07 6SE4800-08W18 6S£4800-08W23 » sseeeocaance 2x parallel 6SE4800-08W33 14.2 Braking resistors for rectifier ui Option BR Oder No. ‘6SE4800-0BW13 ‘6SE4800-08W23 6SE4800-0BW43 6SE4800-0BW33 2x parallel 6SE4800-08W23 ‘Max. switch-on duration at the peak output Duty duration switch-on duration T —D = Anoptional external braking resistor is available for every converter of the 6SE42xx-xDxxx series and rectifier unit 6SE42xx-xNxxx. The braking resistor assignment, specified in the tables, must be maintained unconditionally due to the thermal monitoring of the braking Tesistor. P36 should be set to,,extemal". Also refer to Section 8.3. ‘The connection drawings are provided in Section 4.3.1 (for the converters) and 24.3.1 (for the rectifier units). 1876SE42 Option: Braking ote ‘ 14.3 Load calculation The maximum permissible braking time t,,., is calculated from the load diagram, as a function of the ratio of the average braking power P,,, to continuous P, of the braking resistor used. The average braking power P,,, is defined as following at a maximum braking P,: 4. For braking when decelerating to a standstill and reversing: Pay = Pa /2 a Pa -t Je te --o Po. Pa t e- te --eIe---- ty - Je- te -->| Load diagram 6 4 i Pam} Po 4 2 ° tT a 20 40 60 80 100s temax —> e 158n” “" SE42 ey ieee utente 14.3 Load calculation If the average braking power P,,, is greater than the continuous rating of the braking resistor, then the required no-load time T, for a braking time T, is calculated as follows: te formar % (P, /P,-1) ee ‘om Calculation example: Determining the maximum braking and the required no-load time between two braking sequences. Converter output: 29 kVA Braking resistor: -OBW 23, P, = 10 KW, P, = 56 KW, tomar = 58 Motor: Squirrel-cage induction motor (4 pole), rated outputs Py= 22 kW, efficiency eff.,, = 0.88 ‘Assumption: The regenerative power is the same as the motor power at the drive shaft. Maximum braking power: P, = ny x Py ,9 x 22 KW = 19,8 kW 1. Shutdown Average braking power for decelerating to standstil: ‘The average braking power P,,,,is less than the permissible continuous output P, of the, pulsed resistor. A no-load time after braking is not required. 2, Regenerative operation at constant speed ‘Average braking power: P,, = 9,8 KW Ratio P,,, /P,, = 19,8 kW/10 kW = 1,98 Time taken from the load diagram: ty... = 22S If the load duration is, e.g. t,= 15 s, then a no-load interval of t. <1 fp = ee PIP oes Mg = exe = 157s must be maintained until the next regenerative load period. 1596SE42 eyed ing resistor |14 14.4 Equipment dimensions ‘The perforated sheet steel! housing for the braking resistors is designed for cubicle mounting. Cross-section AB oooo990000 Ooo5590 oono0: ooo o 160» 6SE42 Rectifier Unit ” Part 2 The second part of this Manual covers the 6SE42xx-xNvox rectifier units. Only those subjects are covered, which differ from the subjects regarding the 6SE42xx-xDxx and 6SE42xx-xGr00« units in Section 1. A reference is made to Part 1 for subjects which are not covered. In order to locate subject matters quickly, as far as possible, the same section ‘numbering is used in Part 2 as in Part 1, the only difference being that a2 is placed in front. (eg. as for Section 1.3 > 21.3). Xtxia a) a) Teil 2: Netzeinspeisung 6SE42xx-xNxxx List of Contents 21 Description 22 Technical data 23 Mounting and installation 24 Connections 25 Start-up 27 Serial interface 28 Parameter list 29 Fault diagnostics 30 Technical drawings XiltxIV» 6SE42 PEM tescie analy Section 2: Rectifier unit 21 Discription 21.2 Block Diagramm of 6SE42xx-xNd0x* .... 21.3 Mode of operation of the power section... 21.5 Braking electronics and load resistor ... 22 Technical data 22.1 Technical data, rectifier unit modules... 23 Mounting and installation 23.4 Routing the feeder cables. 23.5 Mounting P 6SE42/20-2Nxx.. 24 Connections 24.1. Waming information 24.2 Feeder cross-section for connecting the rectifier units, DC link an braking resistor......... . 243 6SE420-xNvox rectifier unit connections . 24.3.1 X1/X2 power terminals .. 24.3.2 Supply voltages X3/X4 - 24.3.3 Control terminal strip X1 24.3.4 Layout diagram of the connections on the SN11027 24.4 Connections for multi-motor operation .. 174 24.4.3 6SE4220-2Nxxx rectifier unit in parallel operation . 176 24.5 Option: Charge enhancer LV 12667 (150 kVA)... L477 25 Start-up 25.1 Setting the unit configuration ..... .179 25.2 Switching the rectifier unit on/off 179 25.3 Position of the coding jumpers . . 180 25.4. Display esc 181 xv4 EUS ouess ud ‘ 25.5. Switch-on diagrams... ou 182 25.6 Enable diagram for master-slave operation 183 25.7. Fault handling for master-slave operation 184 27 Serial interface 27 RS232/TTYIRS485 serial interface. 185 27.5 Data transfer type ... 27.6 USS protocol, refer to Section 7.6 in Part 1 186 27.6.5.1 Net data block structure... 186 28 Parameter list Cs 28 Parameter list, rectifier unit ... 187 29 Fault diagnostics 29.1. General information 29.2 Fault acknowledgement... 29.4 Fault trip during operation 189 oo 189 . 189 30 Technical drawings 30.1 Converter dimensions .... Appendix Motor data for Siemens 1FT6.. synchronous motors ...... w= 1 Motor data for Siemens 1PH6...4RF5 asynchronous motors... A-4 eDescription Pe 6SE42 21.2 Block Diagramm of 6SE42xx-xNxxx as a 7486 sinful) as “om meee ani ees oe a] ‘wary rujuod doo- paso pe ua » d» ’v “e 1616SE42 Description | PAI 21.3. Mode of operation of the power section ‘An uncontrolled 3-phase bridge rectifier is used which is connected to the supply through aline filter. The DC link capacitors are pre-charged through series resistors andan auxiliary contactor. For power section faults, e.g. when switching-onto a short-circuit at the DC link output, pre-charging is safely and automatically terminated. When functioning correctly, the charged capacitors are then connected through a power contactor through the bridge rectifier through a power contactor and an enable signal is output for the inverter. The total inverter load is limited by the pre-charging (refer to Section 22.1 Technical data). To calculate the total inverter load, the rated output S,, at f, = 10 kHz (refer to Section 22, “Technical data, G modules) of all connected inverters are added. If the permissible total inverter load is exceeded, the external LV 12667 charge enhancer (additionally 150 kVA) can be used. Several rectifier modules, with the same rating, can be connected in parallel. 21.5 Braking electronics and load resistor To dynamically limit overvoltages in the DC link, which can occur, for example, due to switching operations in the supply or when the inverters go into regenerative operation, braking electronics are integrated. Depending on the rating of the extemally mounted load resistor, longer braking periods are possible up to full torque (4-quadrant operation). ‘The braking power and the ohmic value of the extemal braking resistors can be taken from the table, Technical data in Section 22. Braking is indicated by the individual green LEDs. on the control board (refer to the layout diagram, Section 24.2.4). In Section 14 Option: Braking resistor, you will find the Order Nos. of the braking resistors as well as the technical data and an example to calculate the maximum braking time and required no-load interval. 21.6 Type code, refer to Section 1.6 162J» TERE ict eee pes 22.1 Technical data, rectifier unit modules ‘Supply Usupsiy -400V +/-15% 50-60 Hz E Rated line current | sua, 46 | 92 | 183 DC link voltage Uz 530 V (450 V...650 V) Rated output P, 25 | 50 | 100 Peak output Rg fort = 60s, 37 75 | 150 Rated output current 1, 50 200 Peak current i for t= 60s 5 300 Losses at P, ot 04 Ambient temperature Cooling air requirement External series fuse (FF) refer to selection table, Chap. 24.2 Braking power with ‘external resistor Total inverter load which can be connected Converter dimensions: High ‘Width Depth 1) For the 6SE4220.2N rectfer uni, the line reactor Is mounted outside the unit (efer to Drawings, ‘Section 23.5). HWsD = 3651215x210 163164, A 6SE42 Mounting and installation Pa Refer to Part 1, Sections 3.1 - 3.3 for mounting and installation 23.4 Routing the feeder cables DC link connection Inverter Braking recistor supply voltages t Serial interface |_}}X16 Controlterminal strip I]X11 = Control lines t t Standby Supply terminals operation terminals 1656SE42 MO eee enes 23.5 Mounting P 6SE42/20-2Nxxx For the 6SE42/20-2N rectifier unit, the line filter is externally mounted for space reasons. The line filter dimensions and installation in the cabinet below the supply infeed can be taken from the drawing below. The clearance between the rectifier unit and line filter should be maintained to ensure sufficient cooling air intake. i Jj _Il + | 7 : FL 7 S 2 80 7 - LOW Ice eect lele og a a OBS NjO] iB | e 4 Ha eee 167.0 215.0 168 ‘4» 6SE42 Connections |24 24.1 Warning information Warning ‘When the converteris operated, voltages up to 1000 Vcan occur, which can lead to death or severe bodily injury. Extreme caution should be used when working on an open unit. The following waming information must be adhered to: + Only qualified, trained maintenance and service personnel are Permitted to test and repair the converter or any part or section ofit. | + For standard operation, covers should be left in place, and the converter cubicle door must be kept closed. Dangerously high voltages occur in the unit forlonger periods of time if the control unit or the resistor element of the pulsed resistor is defective. Before touching electrical contact, ensure that the voltage between terminals C and Dis {ess than 60 V. If this instruction is not observed, this can result in severe bodily injury and even death. + Ifitis necessary to make measurements during start-up with the converter powered-up, never touch any electrical contacts. Always. keep one hand continuously outside the cubicle, completely free or | away from electrical circuits. : | > Only use measuring equipment and instruments when you are completely certain that they are in perfect working order and safe. + If you carry out start-up work on a converter which is powered-up stand on aninsulated (ECB-compatible) matand make sure that this not grounded! + Ifyou have to work on the connected motor or on the feeder cables to the motor, the main converter switch or the incomming circuit breaker to the system must be in the OFF position and locked-out. + Allwork carried out on the converter mounting and installation must be in conformance with national codes and local regulations. This also means that the converter cubicle or the chassis unit which must be correctly grounded. By grounding the unit, itis ensured that no freely-accessible part of the converter is at the supply potential or any other dangerous potential. + The user is responsible in ensuring that the motor, converter and supplementary units are installed, mounted and connected up according to the recognized technical specifications in his/her particular country as well as any other regionally valid regulations! specifications. Cable dimensioning, screening, grounding, shutdown, isolation and overcurrent protection are some of the issues which are extremely important and must be observed. ” 1676SE42 eid «= 24.1 Warning information Warning This converter has dangerous voltage levels and controls rotating mechanical components. If the instructions in this Manual are not strictly observed, this can result in death, severe bodily injuries or | significant material damage. Only suitably qualified personnel are permitted to work on this | converter. Personnel must be completely knowledgeable of all ‘ warning information and measures which are specified in this Instruction manual for the transport, installation and mounting and operator control of the converter. Successful and safe handling of this converter is dependent on professional transport, installation ‘and operator control of the equipment. Important information regarding protective grounding Due to the converter discharge currents (>3.5 mA) through the protective conductor (PE), according to DIN VDE 0160, the cross- section of the protective conductor to the cubicle must be at least ‘ 10 mm? Cu, or a second protective conductor must be routed in parallel (VDE 0160, Section 6.5.2). The converter discharge currents can be up to 100 mA. If higher rating loads are connected, the minimum cross-section of the protective conductor must be in the appropriate ratio to the cross-section of the phase conductor. Refer to DIN 57100 Part S40/VDE 0100 Part 540 Table 2. The line-side circuit of the converter corresponds to circuit 7 (DIN VDI 0160-5.5.3.4.2, Fig. 8). Itis not permissible to use e.l.c.bs 168» ® a) “eo (HZ (feasts Pe 24.2 Feeder cross-section for connecting the rectifier units, DC link and braking resistor Empfohlener Maximalquerschnitt Netzsicherung Mindestquerschnitt derZuleitung | Volidraht | Litze feindrahtig Netz /ZK Netz /ZK A124 32A/35A 10/2x10 63 A 25 12x25 125A 95 /2x50° 250 A * Cables, each 50 mm? cross-section mustbe usedto connect the DC link bus for 6SE4220- 2Nvox rectifier units. Altemative fuse types: J.M. MOO (M1) Uf2/..A 500V~gR 32 A... 250A Sitor 3NE80... 660 V~ gR 35 AW. 63 A Sitor 3NE8727... 660 V~ aR 125A... 250A ‘The protective conductor (PE) cross-section must be at least 10 mm? for all units, according to VDE 0160. le a Important note Control and power cables should always be routed separately. Setpointinputs, analog controlinputs and measured value outputs shouldbe routed using screened cables. The screenis connected s at the converter at terminal X1 (PE). a Saas a 169(ey Connections | 24.3 6SE42xx-xNxxx rectifier unit connections 24.3.1 X1/X2 power terminals (Only the circuit- and terminal diagrams supplied with the unit are binding. PE L1 2 13 ‘Supply 3-ph. AC 400 V +15% 50/60 Hz 170» 6SE42 Connections | Px 24.3 6SE42xx-xNxxx rectifier unit connections 24.3.2 Supply voltages X3/X4 The supply voltage can either be taken from the unit or externally supplied for standby operation. Supply voltage input: 2-ph.AC 400V +/- 15% 50/60 Hz Tenminal strip X3: » Connection for own spply: Fuse J x3.1-2 jumper 31-2 0) eee ay standby jor 2-ph. AC 400 V +15% 50/60 Hz Lt x34 L2 X33 Fuse ’ 2A 1 500V Temminal strip X4: 2-ph. AC 400 V £15% 50/60 Hz Supply voltage output for 6SE42xx-xGxxx inverters x4 af [2 This voltage is available after the rectifier OmC) unit has been switched-on via terminal X11.2 O} B} Fuse 10A / 500V CAR) 1716SE42 eee ‘é 24.3 6SE42xx-xNxxx rectifier unit connections 24.3.3 Control terminal strip X11 Digital inputs: +24 ON Acknowledge Checkback signal from a parallel rectifier unit, otherwise jumper 4 - 9 External fault (low aktiv) +24V Ground Digital outputs: Ground Eable slave, for parallel operating as master Enable inverter or checkback signal, for parallel operating as slave Contact, signaling relay fault 1 the positon indicated corresponds to ,fault" and . the quiescent state Electronik ground PE protective conductor 472» a” a” eH Connections | 24 24.3 6SE42xx-xNxxx rectifier unit connections 24.3.4 Layout diagram of the connections on the SN11027 control board Fault (red) [—— On Vellow) Ready (green) an Ea Paced resistor sce Restet button <[j- Standard interface (RS232/ TTY / RS485) automatically changeover Control terminal strip~@ é é N nh © 24.4 Connections for multi-motor operation 24.4.1 Rectifier unit with 6SE42xx-xGxxx inverters uojaeuUeD 1010) op peuu0d 10}oW) 7H 00/05 9651 A OOF OV use . dang, 20}0W OL ALM 20)0H1 Dd) AL me “€ A wW w ‘snq 4ull 00 474Connections ee 6SE42 24.4 Connections for multi-motor operation 24.4.2 Rectifier unit with 6SE42xx-xGxxx inverters uor}2euU09 JO}0W) uoNeeUUOD JOJO 7H 09/05 951 A OOP Ov ‘ud-¢ Addng, e12710 + | | | lk Kh Sal snq 4u 9G » a) aw 1756SE42 eee ‘< 24.4 Connections for multi-motor operation 24.4.3 6SE4220-2N>ox rectifier unit in parallel operation 3 ‘ = . 5 $ i 3 Ba Be Dae e 176» 6SE42 Connections | rly 24.5 Option: Charge enhancer LV 12667 (150 kVA) 24.5.1 Description The maximum inverter load which can be connected to the rectifier units limited to 300 % of the rated output (refer to Section 22.1, Technical data). To calculate the total inverter Power, the rated output, SN at fp = 10 kHz from the table, technical data for 6SE42xx-xGxx, Section 2.2 is added for all of the connected inverters. If the total converter power is exceeded, the extemal charge enhancer LV 12667 can be used. In this case, the total inverter load can be increased by 150 kVA.ees 4 4 24.5 Option: Charge enhancer LV 12667 (150 kVA) 24.5.2 Connections for multi-motor operation 7H 09/0$ %S1 FA OOF OV “Ud-E UoHIeUUOD JO}OW ‘Addns e127 n + - wt | foo = || | ttt | Ali | ot creat ety met or I} -- 444 ==445-F eet aE snq yun 9G op 178a ” y Hee Start-up|25 25.1 Setting the unit configuration ‘The unit configuration can be set using plug-in coding jumpers. The position can be taken from drawing under 25.3 on the next page. The function of the table below. The address of the serial interface (only RS485) can be set from binary 0 to 7. Edge (= 20m) | contoled negative | Status nan (0=20ma) | controlled Z 25.2 Switching the rectifier unit on/off ‘The unit is switched-on via the terminal strip, control word. Either static or edge-controlled operation can be selected using jumper S2. The selected mode is then valid for all control signals. put X11.2 "ON" or via the serial interface Terminal strip: The switch-on command is initiated by applying a positive voltage to input X11.2. Steady-state operation: + 24V = switch-on OV = switch-off edge-controlled operation: Oto+24Vedge = switch-on OV = switch-off Serial interface: ‘The switch-on command is initiated by setting the "ON" bit in the interface control word (refer to 7.6.7.3 Assigning the control word bit). edge-controlled operation: 0 to 1 edge = switch-on 0 = switchoff The interface is activated for edge control. The terminal strip signals, however, still maintain their function. The command source is not switched-over. If the unit is only to be switched-on or off via the interface, input X11.2 "ON" must be jumpered to terminal X11.1, P24V before the supply voltage is connected and the "edge- controlled operation function” selected. After the supply voltage is connected, an edge is not identified and switch-on can be realized via the interface. The rectifier unit can be switched-off via the terminal strip at any time. ‘The "ON" control bit is ignored if the interface is not activated. 479Hen Sera « 25.3 Position of the coding jumpers The coding jumpers are accessable from the front with- ‘out having to remove the board. The functions refer to inserted coding jumpers. o_ ABS = fg seo ——:8 38 [sex rent 2S ) yy. (yellow) oe — [elelo) Saenmrs Factory setting: Positive: S1 inserted “‘ Edge-controlled: S2 inserted German: S3 inserted Address 0: S4-S6 not inserted 180» Geez Renee » 79 a) 25.4 Display ‘The actual values and operating statuses, alarms and faults are displayedon the integrated 32-digit display. Standard operating display: Rated output Operating status 25 kW Ready Un=400V Uzk= 536V Supply voltage DC link voltage Warning information: Overtemperature Un=400V Uzk= 536V Ifa faultis present, this is indicated in the ‘st line, while the fault cause is displayed in the 2nd line. Fault display: Fault Overtemperature ‘The rectifier unit cannot be switched-on as long as a fault is present. Every fault must be acknowledged, either with the Reset" button on the control board, via terminal strip X11.3, or via the serial interface, so that the unit goes into the ready condition. Acknowledgement is only possible if the fault cause has been removed. 1816SE42 Seas up| ad « 25.5 Switch-on diagrams 25.5.1 Switching-on via the terminal strip, steady-state operation ‘Supply voltage present sx[ sd |= [ = | ‘Switching-on via the terminal strip and/or interface, ige-controlled operation ye ‘Switch-on via the terminal strip and interface is only possible for edge-controlled operation. Only the terminal strip is active as on/off command source if ,steady- state operation” has been selected. 182» s 7» “9 C4 Biel 25.6 Enable diagram for master-slave operation on 6SE42-N Master Slave ‘Slave ‘checkback signal enable 6SE42-N Slave Enable On inverter Enable inverter 183fea Rea « 25.7 Fault handling for master-slave operation 25.7.1 Slave fault 184a) 70 2h Boipemeneee ee 27 RS232/TTY/RS485 serial interface 27.1 Connector assignment for the serial interface, refer to 7.1, Part 1! 27.2 Selecting the required interface The serial interface (TTY, RS232, RS485) is automatically selected. Caution: it must be ensured that data is only tranferred via one interface, and that the other two interfaces are disabled, i.e. no data is transferred! 27.3 Pos ive or negative logic for TTY Data transfer can either be realized with positive or negative logic if the TTY interface is selected. Example: em stop + + 20 ma tae EEEEEEEEE an ‘start stop + Negative STETETETETET ETE 20m SIEEISIEISIEIE "Oo Select the required logic using coding jumper Si (refer to the appropriate diagram, Section 25.3). 27.4 Bus termination for RS485 / 422 The last bus system node must be protected against noise. The terminating resistor is integrated into the interface connector of the last bus note. Connector assignment RS485 /422 interface 6 GND 7 RxD -485, 8 RxD +485 4 TxD -485 15 TxD +485 4 Connector 185CEA Serial interface |27 6 27.5 Data transfer type ‘The data transfer type of the serial interface is permanently set. The following values are defined: Protocol 4/6 words Baud rate 9600 Parity Even Stop bits 1 27.6 USS protocol, refer to Section 7.6 in Part 1 27.6.4.6 Telegram length, refer to Section 7.6.4.6 in Part 1 CY Only telegram type 2, 4/6 words (20 byte) is supported. 27,.6.5.1 Net data block structure Net dat block PKW-area PzD-area IPKE IND |PWE [STW |Hsw Pz0s pape fraps qe isw |HIw Ce fe ale Pods Porta Teed ah Jal ale nn e | word 2 Word und 4. Wort /. Word: Wort. Wor Word 5 Word 6. word Process data PZD3 to PZD6 are not used in the telegram from the control computer to the rectifier unit and are not evaluated. The process data are assigned as follows in the return telegram to the control computer: PZp3: Supply voltage PZD4: - PZDS: : PZD6: DC link voltage” “9 28 Parameter list, rectifier unit 1 [Sofware 1D Software release 90 20 u16 | reatony |] - 0.255 D u16 | readony | - [Sofwarere upgrade 0.255 » ui6 | readony | - Software version 0...255 0 ut6 | readony | - Serial number [Converter number 0.65535 > ui6 = : Program EEPROM oe ui6_| readony | _- =1..100000 | _-1 [22 [erine [2 P20: 0 6SE42%-xGo« 1 BSE420¢-xDxx 2 BSE420exNo 1) The parameter value is dependent on the actual converter version. 2) The parameter value is dependent on the actual converter output class, 20 [Converter ype 04/2 2 u16_| readony | _- 21 _ [Rated supply voltage 300.800 | 400 | v | ute | readony| - [22 _ [Continuous output 25.100 2 [ww | ute | readony | - 28 [Operating hours 0.65595 ° h_ | ute | readony | - [28 _ | Operating minutes 0.59 o [min | ute | reasony] - 30 [Adjustment Veuppiy 0.255 F wie | mw 2 31_[Adjustment, VDC tink 0.255 vie | mw 2 33 [Alarm 0.265 ° ui | readony | _- 20__|Fautt memory [0.9] 0.255 ° Array | readony | _- [41 Feuittime, hours [0.9] 0.65535 ° Faut time, minutes 0.9] 0.59 ° P39/P40: No alarm /fault Extemal Slave DC link too high DC link too low ‘Supply faiture ‘Supply voltage too high Heatsink temperature Pulsed resistor Main contactor Pre-charging ZeetaHAwN0 3 187(WZ ault diagnost eS 29.1 General information When a fault occurs, the line contactor is tripped, and the power section is disconnected (no-voltage condition). The appropriate fault message is displayed. A maximum of ten fault messages are stored in the fault memory in a non-volatile fashion (data is not loss when the supply fails). It is only possible to call-up the fault memory via the serial interface. The particular field (0..9) of the fault memory is called-up with the index word (also refer to Section 7.6.6.5). 29.2 Fault acknowledgement After a fault trip, the rectifier unit is inhibited from being switched-on again until the fault is acknowledged. Itis not possible to acknowledge the fault as long as the fault cause is still present. ‘There are various ways of acknowledging a fault message: + depressing reset button $13 on the control board + connecting an H signal (+24V) at terminal strip 11.3 (acknowledge) + via the serial interface (refer to Section 7.6.7.3: 29.4 Fault trip during operation During operation, permanently programmed values and limiting values are continuously monitored. The power section is immediately tripped to prevent damage when limit value is exceeded, List of fault messages: 1. Extemal 2. Slave 3. DC link voltage too high 4. DC link voltage too low 5. Power failure 6. Supply voltage too high 7. Converter overtemperature 8. Pulsed resistor 9. Main contactor 10, Pre-charging 1896SE42 ault diagnos are ‘é Fault value 1: External fault Sx: ****th “min External Cause: AnH signal is not present at terminal strip 11.5 (input, external fault)! Fault value 2: Slave ‘Sx: *****h **mi Slave Cause: The master rectifier unit does not receive a checkback signal (H signal) from the slave rectifier unit. Remedy: Check the checkback signal line from X11.10 (slave) to X11.4 (master); for stand-alone operation, a jumper must be inserted between X11.4-X11.9, otherwise the fault is in the slave (also refer to Section 29.x Fault handling, slave checkback signal, and Section 24.4 Connections for multi-motor op- eration). Fault value 3: DC link voltage too high sx: “th “min DC link volt. high Cause: During regenerative operation the motor feeds back into the DC link above c the limit value; VDC max. > 680 V Remedy: If the fault occurs during braking, set the integrator ramp-down slower 6SE42xx-xGr00x inverter). Fault value 4: DC link voltage too low Sx: *""**h **min DC link volt. low Cause: The DC link voltage drops below the limit value; V DC link min < 480 V Fault: Main contactor contacts interrupted; rectifier defective, supply voltage too low. 190Ry Fault diagnostics Pe Fault value 5: Power failure Sx: “th min ‘Supply volt. failure Cause: — This is only activated in conjunction with a DC link voltage which is too low, when one or several phases fail. Fault value 6: Supply voltage too high Sx: ***h “min ‘Supply volt. high Cause: This message is not displayed during operation, but only in the ,ready-to- switch-on* status, if the supply voltage is too high, to protect the DC link capacitors against overcharging. Fault value 7: Converter overtemperature 29] Sx: ****h “min Overtemperature Cause: The measured heatsink temperature is too high. The converter is shutdown at 70°C. Fault: Ambient temperature too high, defective fan, blocked air filter, defective NTC (temperature sensor). Fault value 8: Pulsed resistor Sx: 7h “min Pulsed resistor Cause: Thermal overload of the external pulsed resistor (braking resistor) due to excessive regenerative feed back into the DC link (excessive braking power or braking time too long, or the braking resistor cooling down time too short), Remedy: Extend the cooling time between braking sequences; set the down ramp slower (use a higher-rating braking resistor). 1916SE42 Mens e Fault value 9: Main contactor Cause: The main contactor does not provide a checkback signal. The line contac- tor either does not pullin, or drops-out during operation. Remedy: Check the main contactor control voltage; check the auxiliary contact for the checkback signal. Fault value 10: Pre-charging sx: ****h “min Pre-charging Cause: After switch-on, the DC link voltage charging characteristic is checked. If there are inadmissible deviations, pre-charging is aborted. Remedy: Check whether there is a short-circuit between terminals C and D, or a ground fault at terminal C or D. 192(4 Technical drawings| 30 30.1 Converter dimensions Eront view: » SIEMENS ssmovert | 0 6SE42 br | bz | bs |25-1N | 50-1N, 20 - 120 10-2N / 20-2N 20 . 240 1934 eeu ee 30.1 Converter dimensions Discharged air + Terminal stip x1 QW | Air intake | 194oA ) 7 Motor data for Siemens 1FT6.. synchronous motors Parameter No. ~ Name - Units Pits Pi2 Rated current P107 Pole number Pato Stator reset, 1FT6031-4AK7, /1FT6034-4AK7, 1 T6041-4AF7. 1FT6041-4AK7. ‘FT6044-4AF7. 1FTO044-4AK7. 1FT6061-6AC7. '1FT6061-6AF. 1FT6082-8AK7, 1FT6084-8AC7. i ; 7 ; ; f 3 3 rewind | eo [ an | ep at ae wroseecr[ ano 26] | a2} se] on srromzeart. [wo [sa | 6 | as] ae rrromaane [ea [sa] [at] oe] ae wrreceacr_ | som [ae [ea ao wrremaanrT[ow0 [es 8 | 0] ae CC ‘Frewant [is [vas se [eee] ac rrromzaart | sen | a? [8 ma} of 3 rrrewzaat. | aso | rig [ 2 | as] ae as 3 36SE42 Appendix ‘6 Motor data for Siemens 1FT6.. synchronous motors “1FT6105-8AB7. 1FT6105-BACT. 1 FT6105-8AF7. '1FT6108-8AB7. FT6108-8ACT. /4FT6136-6A87. 1FT6196-6AC7. '4F76084-8SC7.4 a) 6SE42 Uy saueie3 Motor data for Siemens 1FT6.. synchronous motors Parameter No. - Name - Units Piz 107, Rated current | Pole number 1 FT6086-8SF7, 1FT6086-8SH. 1FT6086-8SK7, /1FT6105-8S87. /1FT6105-8SC7. iF T6105-8SF7, 1FT6108-8S87, 1FT6108-8SC7. 1FT6132-6SB7, 1FT6132-6SC7. 1F16132-6SF7. 1FT6134-6S87. 1FT6134-6SC7. 16196-6887, 1FT6136-6SC7, The resolver pole number can be taken from the rating plate: 1FT6...- Vax = Motor pole No. (= T: 2-pola, preferred type [J =S: Resolver pole No.6SE42 Ev yecueles ry Motor data for Siemens 1PH6...4RF5 asynchronous motors Parameter No. - Name - Units 103 106 Rated curent | Rated voltage TPHOIOT-ARFS TPHETOSARFS TPHETOS-ARFS TPHOIOT-ARFS PHOTSSARFS ‘ TPHeTaS-aRFS TPHGTS7-ARFS 1PH6T36-ARFS TPHET63-ARFS TPHET6-ARFS 1PHa109-4RFS TPHATOS-aRFS PHATSG ARS TPHATSS-ARFS $PHOIS7-ARFS 1PH4138-ARFS racers é Eanes res ‘The resolver pole number of these motors is two.Output Sst Input $82 Output $32 |—--0 xeayzs er-to-peer coupling”. Function diagram, Simovert P 6SE42 Siemens AG |___Intertace 1 und2- process deta Section : ASI 1 Sonn a a ST a I II io24 -V Output | 24 V Output 24 v Output | SUSE As suppllad, configuration or porameter volues; Function diagram, Simovert P 6SE42 Digital outputs Siemens AG Section : ASI 1 (01.08.94 Réckle Sheet 23 from 24 4 ‘Change.\ || l ga [ss (eal) oftset ie ortset 4 x +3) SESS As supple, contguration or por 8; lich postion os Hustrated ction diagram, Simovert P 6SE42 | Siemens AG |2022x Pee at poet 22 from 24 Analog outputs 3 to 6 Section: ASI1. teeters [Name } a a 2 I —_ I st I 2 e 9 eo.vox = [P374] ‘250 Terminal [OO Arvton Terminal 0d. Function diagram, Simovert P 6SE42 Analog outputs 1 and 2 90.2.2.x Date (07.08.94 Siemens AG 2224 — Section : ASI1 Rockle Sheet 21 from 24 ‘Software [Change0712, 713: P36 a = Ae suppllad, configuration or parameter v Function diagram, Simovert P 6SE42 Comparators Date 07.08.94 Performance | Réckle Sheet 20 from 24 Reviser 1 i srro or oy or 9 Normalization 100% 2 7390 RPM ([Psa0- 4 873 pat 1 Stig | fi} ee ee Denia i |" 0.120% 708, 0710: 4 noil.. [tea Hysteraste [898] of teox on10 omer i” f [P38 ng [P388} — ne 2 0.120% aru om a a = (Overspeed foul!) resis oraz: 00% D757 0758 wont ; sn [ {P403) SRE ka se ator or param Function diagram, Simovert P 6SE42 | Siemens AG [22-22% Date C1G8e4 | iat Comparators, standstil signal Section» ASI | mance ie | Sheet 19 from 24 — Software [Change | Name | Reviser _Input PTC / KI motor 2385 wy fig’ mf _ meets {ono 7 _ Tham [7 wn na me ain 7 tot exchanger temperature f at OO ee SSE As supplied, contiguration or porameter values: awitch position os Wustraled, 7 5 90.2.2.) | ‘Date (01.08.94 Function am aoeeed eee peel fon Performance | Réckle Sheet 18 from 24 ‘emperature monitoring ion: Go ee T I ZI x | 6 —I— — ® ® 9 eFunction am, Simovert P 6SE42 Torque limiting Siemens AG Section : ASI1 90.2.2.x (01.08.94 Performance Réckle ‘Sofware [Change Name Reviser Sheet 17 from 24 |,a a sy a oe Function diagram, Simovert P 6SE42 | Siemens AG ¥ Function group 3 Section : ASI 4 Tt I — a I Sheet 16 from 24 || =,34s 0845 {xf Ey h 1 Torgue supp. | ea <2 As supplied, configuration or parameter values; switch position os illustrated. 01.08.94] Réckie Sheet 15 from 24 90,.2.2x] Siemens AG Section : ASI 1 vert P 6SE42 ividt switch on Function diagram, Si Friction characteristic,— (yy ll A | | ome ¢ P| 0} c | . ; ona H | [F306] Gay ee IS} Ic} 4 1H) “28222 a supplied, contguralion or poromsler values; aullch peslon ce Mustrated. - 902.2% ee her ri Sheet 13 from 24 |j comet Software | Change 7 T 5 T € T —T ® —T T T| 5 pass L ea bo - —— | lo 0...200,00 a oes? = Lf] x * i a oat H 4. fix} ——-- —— - ty lg (rsi8] | L} —}—__—— f EES As supplied, configuration or perometer values; switch position as lilustrated. 90.2.2.x Date (07.08.94 Function diagram, Simovert P 6SE42 Slemene ye Performance |” Reckio Sheet 12 from 24 |, Function group 2 Section : Sonnaw [Chonge | Wane | Ravoor lh i z = z I ST Cc £ T x e » er z i z i r x — 1 q | 02 [s} —J u | po sia: U | ze} = | omar 0720 x [P25] fa afb L | p07 fea 7 il SOSEEY As supplied, configuration or porameter values; switch position os ill i 4 Function diagram, Simovert P 6SE42 Siemens AG ‘i ‘Sheet 11 ft 24 Ramp function generator Section : ASI 1 weet TT from 24 ty(e255) [Pes7] [Fai se] (Fase) [oe] ne position os tustroted Function diagram, Simovert P 6sE42 | Siemens AG |2022% eye Setpoint generation before RFG Section : ASI 1 ieet 10 from q =—— — — er —s e o4 Supplementary 828 ‘As suppliad, configuration or parameter values; swite Supplementary selpoint 2 Factor Supplementary satpolnt 3 postion of illustrated 829 |. Function diagram, Simovert P 6SE42 Supplementary setpoint generation Siemens AG Section : 90.2.2.x ASI1 Software [Change 6 L. =' SSSI Ae supplied, configuration or parameter values; switch postion inns me] uncon diagram, Simovert P 6sé42 | Siemens (aE 2x a nolo. controller ASI became age | rae Reva 4 I—=s z —= 1 I 1 ° e eoe eo » s T i z L x L z I 1 I z I z rc x wr ease Eq] ey A rr t ] ry me fe E}-— ee} — IS IG} U rE my [ra rast oe) 7] ets et or) cate H qi aaa) aaa 8 ! [gS we SSS As supplied, configuration or porameter val 90.2.2.x. [Date ——«|_01.08.94 [|| T Performance [Rese | Sheet 7trom24_ |, [Sorware [Changs | Name] Revisor Function diagram, SImovert P 6SE42 Function group 4Ba A Function diagram, Simovert P 6SE42 Analog inputs Siemens AG Section : ASI 1 t 1 o to o Sheet 6 from 24 |,T I z I z I x I z= I = I z — I x 2 4 | i rn zy I 21—G] arta) U o—4_ | Or L Enable, apaed controller K92/1n2 chongeor lc | L (F385) , L (500-4 | — of eH. — 5 a1 ffs} a1 | fg — @— {| rene peccaret sleane face iT | | P85 = — ae} fa r otf] asf) rn o— o—_] | | Drive, speed controlled Rro 2 [para [Fa58) " oa a a1) 2} U — @ U tnching + Inching 2 Polarlly reversal fi a 4 Ly q Function diagram, Simovert P 6SE42 Siemens AG EP ones | Control functions Section : ASI 1 Rosie ema ‘ Software | Change rT T 7 T r T € Tot 4 o764 H eae hoe FE UW d Taya seopen | q wystome [oo oon | "| tons aa am oe oplon 5 otNtome Stave a ° ' £6 Date 01.08.94 pear Performance Réckle Sheet 4 from 24 [4] Name Reviser_ 21 —= — r e eoz — x z oT z I z T z 4 8} 0695 0693 0691 0689 0687 D685 0683 D681 e| L| 630 | 0 068 | vs82 | oso L TTT TT “ | ope] 7) 5) 5] 4] 3] 2) 1] 0} —— Senet vor 2 c| n = lo} i le | F | i wsielisiah hol] s[7Ts[s[+[s[2] 1 fo} — sat were 2 a I fag = 5 meee " tH} ' Function diagram, Simovert P 6SE42 | Siemens AG |2022% Date [01.08.94 : ' Control- and status word 2 Section : ASI 1 hangs jerormenion! heet 3 von 24 |, T T z T v T 7 — csin il aH Poromaterization vio intertoce cc =I Cs —_I— +1 | Function diagram, Simovert P 6SE42 siemens AG ~ [9022-x] Pele __— f o 08 24 Status word 1 ASI Teohware isto Name | _Reviser r — x < £ —-88 Conlrot word 1 |. Acunomiedge | | 7 bo 90.2.2.x Function diagram, Simovert P 6SE42 Siemens AG Control word 1 Section : ASI 1 Sofware [Change Performance | Réckle Sheet 1 von 24 EE TS SE 7 T oT €2 1 4 L 2 ye . : @ Control function can be switched to the di O I ed source parameter to enter a percentage in the rage +200,00% Variable parameter source according to the pinciple of indexed addressing: quired signal source from the display parameter range D68)-D799 | signals) is entered into parameter P350. arameter source according to the pinciple of indexed addressing: fed signal source from the display parameter range 0680-0799 tal signals) is entered into parameter P460. jal input, 6.9. @) = counter-clockwise | word (D920) and control 99. [9| = fast stop ia logic operation which can be freely zed; refer to the function diagrams 1 and 5. signal "w 7 scsheel number where the signal continuse —+CD destination (process value) is —+f—7 destination (digital signal) Legend for function diagrams Siemens aG {2022 ee C1088 | neot 2 from 2 ‘Simovert P 6SE42 Section ; ASI 1 — cena ‘Software | Change Name ‘Checked t —= CL x 1 i a a —I a o o a aPp 266 _ q Control parameter 2.8, ne Parameter range: P200-P6xx @.9. for changing over switches Po Pais 1 Value porameter 2.8.1 Parameter range: P200-P6xx for input of nor imes threshold, percentage values. D ___]| Display parameter, general, can be logically combined D706 Display parameter for digital signals eg. =ae Parameter range: 0680-0799 (e700 = leat 0 Dror = tegicel DB44 Display porometer for process signols e.g. —1 Parameter range: D800-DOxx (D800 = 0x) P264 The information in the grey fields, as well as the position of the switches corrospond to the standard configur« P263 4 when the converter is shipped (factory selling). BOT TE Anelog i (P2651; The factory seiting con be changed at any time using customer—specific parameterization. Legend for function diagrams Siemens AG |%222x Bete 01.08.94 ‘Simovert P 6SE42 Section : ASI 1 Pertrmance | Rockie__| Sheet 1 from 2 Software | Change Name Checked —— ——_——_- : ——1%