2.5 Fault/alarm selection facility ‘The following signals can be output as either a fault message or an alarm. Signal Alarm message Fault message ‘Group faut message FALSE INTERRUPT 33 169 2 ‘COMPUTE TIME 438 170 2 ICU NMI @0T86) 435 wm 2 'SIMADYN 0 Réyiat 436 172 6 "ACCESS ERROR “37 173 2 ‘ACCESS LOCAL BUS, 438 14 2 ‘ACCESS OPT.COMM. «9 175 2 © Selecting diagnostic messages 169 - 175 or alarms 433 - 439 The setting in parameter $50:P392 determines whether the causes for the above signals lead to the output of an alarm or to tripping of the converter on faults. $50:P392 is set as standard to "Fault", ie. the converter is tripped in response to one of the above signals. Alarm message numbers 433 10 439 do not exist when $50:P392 is set in this way. If $50:P392 is set to “Alarm” (possible only via "Service key"), then diagnostic message numbers 169 to 175 do not exist NOTE Alarm messages do not lead to tripping of the converter! ‘Siemens AG SWE 459 511 9054.76 5W-101 67 SMOVERT A Maintenance, Oagnese and Reps3 Diagnostic/Memory S44 The following diagnostic functions can be called with program $44 "Diagnostic/Memory”: ‘Alarm messages: _ All currently applicable alarm messages can be scanned Diagnostic messages: All individual fault events which have occurred within a scanning in- terval of 20 ms and have brought about the present fault trip are dis- played (battery-backed). Fault memory: The fault memory contains all diagnostic messages which have re- sulted in the last 16 fault trips already reset (battery-backed).. ‘The elapsed time counter is stopped on each fault. The diagnostic message and the reading of the elapsed time counter (when the fault event occurs) are read into the fault memory when the reset command is given. All messages can be called up at any time using the operator panel. However, only the messages up to diagnostics memory 11 can be reached via an automation system (see also Parameter List, program S44: Order No. 6SC2300-8FU76). 3.1 Storage of messages ~ Each diagnostic message results in tripping of the converter and a corresponding indication (faut no. and plaintext group fauit message) on the operator panel display. — All individual fault events that have occurred within a scanning interval of 20 ms are read in. ~ The elapsed time counter is stopped. ~ Resetting with the "R” key (with "LOCAL" set in $11:P911) or by means of an external re- setting signal (e.g. binary input 3, -A6-X12:3 with "TERM. MAINTAIN or “TERM. PULSE” set in $11:P911). = The fault and reading of the elapsed time counter are read into fault memory 1 when the reset command is given. Important: Repeated resetting of an existing fault causes a memory location to be occu- pied each time! = When the fault memory is read out, the display alternately shows the messages and the associated reading of the elapsed time counter. ~ The messages (more than one message can be present in each memory location) are pushed through serially. When another fault occurs and is reset, all diagnostic messages that have already been stored and reset are shiffed to the next highest memory location (1-2; 2-43; ... 15-916). The contents of fault memory 16 (if any) are deleted. ~ When the fault memory is cleared, all messages and the associated readings of the elansed time counter are deleted (see Section 3.3), = The diagnostic messages remain stored in the event of power failure thanks to 2 back-up battery (in the RPS module). if there is a power failure and the battery is missing, there is no storage and the elapsed time counter is reset to 0. = If the back-up battery is exhausted or removed, alarm message 402 "BATTERY EXHAUST” appears when the device is switched on. 68 Siemens AG — SWE 459 511.9064.76 JW-101 SMOVERTA Maintenance, Diagnosis and Repsi3.2 Readout of the fault memory Readout of the fault memory is explained here on the basis of two examples: Example 1; The group fault message "E-STOP” can be simulated by opening the connection -AG-X11:1 + -AB-X11:2. The associated diagnostic message (in this case there is, only one) can be accessed directly (see Section 2.1). ‘iter the converter is switched off due to the fault, the connection is re-estab- lished and the fault reset. The diagnostic message is read into diagnostics mem- ory 1 when the reset command is given. ‘Scanning the fault memory: 0 0A = OV +0.0HZ Ready +50.0Hz 1 OO Oveet section of rogram 844 Status display (e.g. "Ready" status) S44 Program select +- Diagnostic/Memory PO9*R 1 Alarm +: 3h 1°21" + 400:No alarm 74R 7*R Display of the current alarm (displayed alternately with the reading of the elapsed time counter), currently no alarm message y Fault diagn. + 3h 1°21" +- 120:No fault 7R | |120:No fault 7#R Display of current diagnostic message @ (displayed alternately with reading of elapsed time counter), currently no mes- sage Siemens AG SWE 459 511905476 JW:101 69 SSMOVERT A Maintenance. agnosis and Reps70 ¥ Fit. memor: 123:E-STOP yi aa rer 3h 1°00" + 123: E-STOP JAR ‘The message "E-STOP" has been stored in fault memory 1 (the display alternates with the reading of the elapsed time counter when the fault event occurred + 74R Oh 0'00" +- 120:No fault 7R Display of fault memory 2 (in this case the contents are "No fault”, i.e. fault memory 2 is empty) +0.0HZ +450. 0Hz Siemens AG SWE 459 517.9084.76 JW-101 SMOVERT A Maintenance, isgross and RepairExample 2: A second fault occurs, e.g. "MOT PROTECT/P24” Within a scanning interval of 20 ms, 4 individual fault causes may have occurred, for example, which have brought about the present fault trip. These diagnostic messages can be accessed directly (Section 2.1). After ac- knowledgement, the 4 diagnostic messages are stored in fault memory 1, and the diagnostic message from Example 1 "E-STOP" is shifted to fault memory 2. ‘Scanning the fault memory: 0 0A = OV +0.0Hz Ready +50.0HZ Status display i +--+ Oveat seleton of pera St S44 Program select +- Diagnostic/Memory PO9*R ——— ©) ¥ ¥ Alarm +e 6h 5'47" +- 400:No alarm 7*R | |400:No alarm 7AR Display of the current alarm (displayed alternately with the reading of the elapsed time counter). in this case there is no alarm message. flo Fault diagn. +. 6h 6°47" + 120:No fault 7*R Display of current diagnostic message (displayed alternately with reading of elapsed time counter), currently no di- alpha W) 5 1d (re 150% 10V 6 in (act) 150% 10V 7 DELAY ANGLE | 0° 10V 90° ov 180° = ov 8 ldREGLCcomP | +224° = +10 Siemeng AG SWE 459 511.9054 76 JW-101 SSMOVERT A Maintenance, O:sgnows ané Repair 794.5 IPDA module (-A5-A21) xa1 ees xa2 Actual curent vals PSDGPE RT synotronzing votage system 2 sysiom 2 wan | —~ x2 on Rectiied moter vege Frame potential fmag) i x6 Conrectr for parallel cable z Fig. 65 Front plate of PDA module 80 Siemens AG SWE 459 511.905676 JW-101 SMOVERT A Masntonance, Diagnosis and Repaieee | A Ca we abe Fig. 48 POA module The following signals can be measured at test sockets X3.1, X3.2, X4.1 and X42: X3.1. Actual current value of system 2 (rectified 6-pulse signal, 0 - 10 V) Line current when f<4 Hz, motor current when f>4 Hz Rated converter current © 6.66 V X3.2_ RT synchronizing voltage of system 2, when rated voltage & peak voltage 8 V 4.1 Frame potential (reference potential) X4.2 Motor voltage of system 2 (rectified 6-pulse signal, 0 - 10 V), Rated voltage = peak voltage 4 V CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. If they are not, there is a risk of electrical destruction of ‘components, thereby rendering the converter inoperative. Siemens AG SWE 459 511.9054 76 JW-101 381 SSMOVERT A Maintenance, agnosis ané Reps4.6 ISTA module (-A6) so wn H20 2 wh pode Fig. 4.7 (STA module 82 Siemens AG SWE 459 511.9054.76 JW-101 SMOVERT A Maintenance, Ciagross and Repair© Supply voltages. If LEDs H133 to H136 light up, the corresponding supply voltage is present. H133 (green) +24 V customer H194 (green) £24V H135 (green) +5V H136 (green) +15V © Converter status LEDs H130 to H132 indicate the status of the converter. 1130 (amber) Run 131 (ed) Fault H132 (green) Ready © Binary inputs When a channel is selected, the associated LED, H1 to H10, lights up. H1 (red) Binary input 1 H2 (red) Binary input 2 H3 (red) Binary input 3 H4 (red) Binary input 4 H5 (red) Binary input 5 H6 (red) Binary input 6 H7 (red) Binary input 7 HB (red) Binary input 8 H9 (red) Binary input 9 H10 (red) Binary input 10 © Binary outputs The status of the ten relays for the binary outputs can be identified by LEDs H11 to H20 (relay picked up © LED lights up) H11 (red) Binary output + H12 (red) Binary output 2 H13 (red) Binary output 3 H14 (red) Binary output 4 H16 (red) Binary output § H16 (red) Binary output 6 H17 (red) Binary output 7 H18 (red) Binary output 8 H19 (red) Binary output 9 H20 (red) Binary output 10 Siemens AG SWE 459 511 9054.76 JW-101 SSMMOVERT A Maintenance, Dagnosis and Reps© Test jacks CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. I they are not, there is a risk of electrical destruction of ‘components, thereby rendering the converter inoperative. The test jacks listed below permit testing of the internal + 10 W/+ 16 V supply voltages and the £10 Ws 16 V customer voltages. Internal + 10 V supply voltage: X34 +10V20.1V (P10 Ref) X35 +10VE1V (P10) -X3.7 -10V#0.1V (N10 Ref) x58 Ret. test jack (BS) £10 Vand £15 customer voltage xa +10VE0.1V (P10 Ref k) X42. -10V0.1V (N10 Ref K) X45, Ref. test jack (MK) -X4.7 -15Vt2V (N15 K) X48 +15 VE2V (P15 K) 84 Siemens AG SWE 450511908476 JW-101 SMOVERT A Maintonance, Oagnosis and Repat4.7 ISTA2 module (-A2-A6) © Supply voltages LEDs H1 and H2 light up to indicate that the appropriate voltages are present. H1 (green) + 15 H2 (green) + 24V x1 Fig. 48 ISTAZ module Siemens AG SWE 459 511 905476 JW-101 85 SMOVERT A Maintenance, isgnasis and Repair© Test jacks CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. if they are not, there is a risk of electrical destruction of components, thereby rendering the converter inoperative. @ test jacks listed below permit testing of the internal supply voltages: Internal 10 V supply vottag X13.4 +10V#01V (P10 Ref) 13.6 +10VE1V (P10) X13.7 -10V40.1V (N10 Ref) x45 Ref. test jack (BS) Internal 15 V and 24 V supply voltages: xI44 +24VE2V (P24) X14.2 -24Ve2V (N24) X15 Ref. test jack (BS) x47 -15V22V (N15) X14.8 +15VE2V (P18) 4.8 RTMA module (-A4) ‘The ATMA (Rectifier Trigger Module) is used to drive the rectifiers or inverters. CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. if they are not, there is a risk of electrical destruction of components, thereby rendering the converter inoperative. Each of the modules has an LED H1 (green) which lights up when the 60 V/S0 kHz supply voltage is present. fit does not light up, this can be due to one of the following causes: 1) The 50 VI50 kHz supply voltage has failed 2) Fuse F1 on RTMA has blown 3) RTMA trigger module is defective. 86 Siemens AG SWE 459.511 9054.76 JW-101 SSMOVERT A Usintonance, Diagnosis end RenaFig. 4.9 ATMA module ‘Siemens AG SWE 459 511.9054 76 JW-101 SMOVERT A Maintenance, Diagnosis and Rena aft 4.9 PDMA Pulse Distribution module (-A14) Fig. 4.10 POMA (Pulse Distributon Module) 88 Siemens AG SWE 459 511.9054.76 JW-101 SNOVERT A Maintenance, iagross and Repait4.10 MPS power supply (-G1) 4 Important! q Before opening unit, disconnect supply voltage and wai | 2minutes for || capacitors to discharge 7s b Soe H mw a Et { i w t 7 zg. é iH 8s { x wu n Fig. 4.11 MPS power supply Siomons AG SWE 459 511905476 JW-101 SNOVERT A Maintenance, Diagness and Repair 895 Changing modules CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. if they are not, there is a risk of electrical destruction of components, thereby rendering the converter inoperative, 5.1. Changing modules in the electronics subrack 1. Types A, B, D: Switch off at master switch, open cabinet door Types C, Disconnect from supply, open cabinet door WARNING Modules may be changed only by qualified personnel. ‘The converter must be disconnected from the supply before the modules are inserted or removed. The commutating capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. When working on the open converter, note that live parts are exposed. Wait for the *Power supply 0.k.” indication to go out. 3. © Electronics subrack in SIMOVERT A converters Types A, B,C Types D, E + +] fF + As As cay | one fas ar | az | -aar |aafasy] ae |-ael-a7 + +] + Fig. 5.1 Evectronics subrack in SIMOVERT & converters 90 Siemens AG SWE 459 $11.9054.76 JW-10t SMOVERT A Maintenance, Oagnosis and RepairOn the front panels of the RPS, ICSA, DLCA and, if fitted, IPDA modules, there are 2 screws directly above and below the toggle lever; these screws must be slackened. They are ‘captive screws so they need only be unscrewed far enough to release the module from the electronics subrack. 4, After the screws have been slackened, the modules can be withdrawn carefully from the electronics subrack. To do this, the toggle levers must be lifted up or pulled down a short distance. Always use these levers to withdraw the modules, making sure that no part of the module becomes caught. Lay the modules down on a flat and anti-static surface. 5. Install the new modules in the converter. NOTE ‘When modules in the subrack are replaced, make sure that the ICSA and DLCA have the same software version (refer to Section 6). Make sure that the modules are inserted correctly into their guide rails and that no part of ‘a module becomes caught on the front panel of an adjacent module. While sliding the modules in, hold them by the toggle levers only; these must not be folded out. Make sure that the module is pushed up to the stop so that the bus connectors are fully connected. 6. When inserted, secure the modules to the perforated strip of the electronics subrack by means of the screws. CAUTION ‘The converter must not be operated before these screws have been tightened. 7. Check modules again to ensure that they are mounted in the correct position. 8. Close cabinet door, switch on main switch or connect power. 5.2 Changing modules in the power section ‘The components of the measured-value matching module (-A6-A1) on the ISTA or ISTA2 is dependent on the converter type. A list of the components can be found in the table with circuit diagram ID code 22 in Register 3 of the user manual. Siemens AG SWE 459 511.9054 76 Jw-101, a SMOVERT A Maintenance, Diagnosis and Repair6 Changing EPROMs 6.1 Preparing to change EPROMs CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. if they are not, there is a risk of electrical destruction of ‘components, thereby rendering the converter inoperative. © The following EPROMs are fitted in the converter: On the ICSA module: 5 EPROMs of which on the ICUA base module: 3 EPROMs \dentification, e.g. ae on the DLCA module: Identification, e.9. Tewroeoge S00 Duca" ie Key to the identification markings: Module 92 on the ICMA submodule: 2 EPROMs Identification, e.g. — (sme 2 EPROMs ica 02s Function sa — Machine-readable product designation Location Siemens AG SWE 459 511,9054.76 Jw-101 SMOVERT A Maintenarcs, Diagnosis and Repair© Key to software machine-readable product designation 6 |s|wls |i fo] olalH|2 Software for SIMOVERT A Mounting location of EPROM Coded as follows: ‘Target hardware (00 @ IGUA basic software 10 @ ICUA language EPROM D,GB (German - English) 208 1CMA 30 6 DLCA Options 60 5 ICUA language EPROM D,F (German - French) 70 & ICUA language EPROM D,£ (German - Spanish) Unused Software version ‘2g. version: 6.0 NOTE ‘even having to be bootstrapped again. ‘When a software change is carried out, all existing EPROMs must always be changed. The software version identification must be identical on all EPROMs (code after second hyphen in machine-readable product designation); correct operation of the converter cannot otherwise be guaranteed. Moreover, no EPROMSs belonging to an older software version may be used, since there is a risk of the converter losing the preset parameter values or Siemens AG SWE 459 511 905476 Jw-101 SSMOVERT A Maintenance, Diagnosis and Repair 93© Before an EPROM is changed, the modules must be removed in the following way: 1. Types A, B, D: Switch off at master switch, open cabinet door Types C, E: Disconnect power, open cabinet door WARNING Modules may be changed only by qualified personnel. ‘The converter must be disconnected from the supply before the modules are inserted or removed. The commutating capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. ‘When working on the open converter, note that live parts are exposed. Wait for the "Power supply 0.k.” indication to go out. 3. © Electronics subrack in SIMOVERT A converters Types A, B,C ‘Types D, E fs 4] FF + as “As var | one faa} ove [as ar wat | cae | -azr faofaasd ve |-ae]-ar] - +] + Fig. 6.1. Electronics subrack in SIMOVERT A converters Slacken the screws marked (1) (two in each case) in Fig. 6.2 on the ICSA and DLA mod- ules. They are captive screws so they need only be unscrewed far enough to release the Module from the electronics subrack. 4. After the screws (1) have been slackened, the modules can be withdrawn carefully from the electronics subrack. To do this, the toggle levers must be lifted up of pulled down a short distance. Always use these levers to withdraw the modules. While so doing, ensure that no part of the module becomes caught. Lay the modules down on a flat surface, 94 Siemens AG SWE 459 511.9054.76 Jw-101 SMOVEAT A” Maintenance, Diagnosis and Repair.'® Before the EPROMSs are changed, the ICSA module must be disassembled in the following way: 1. Undo the screws marked (2) in Fig. 6.2 (a total of 5 screws). An appropriately sized screw- driver for cross-recessed head screws must be used for this purpose, since the screw heads may otherwise be damaged. Mark the screws together with the washers individually so that each screw can later be re-inserted at its original position. ay (2) (2) cfs (2) ICMA (2) (2) ICUA (4) Fig. 62 ICSA module in the assembled state 2. After the screws (2) have been removed, the ICMA submodule can be withdrawn upwards from the mating connector of the ICUA base module. Lay the ICMA submodule down on a flat and anti-static surface. ‘Siemens AG SWE 459 511.9054 76 JW-101 SNOVERT A Maintenance, Oiagnsis and Repair6.2 Changing EPROMs on the ICUA base module (081) (070) (091) (059) Fig. 63 ICUA base module in disassembled state 1. First the EPROMs marked (081), (070) and (D391) in Fig. 6.3 must be removed from their bases. if a special too! is not available, the EPROMSs can be removed as follows: = Raise one end of the EPROM approximately 1 mm using a wide screwdriver. Ensure that the EPROM is lifted from its base evenly along both sides. Then raise the EPROM at the opposite end by 2 mm. Repeat this procedure 2 or 3 times until the EPROM is completely removed from its base. Never attempt to pull the EPROM from its base by hand. 96 ‘Siemens AG SWE 459 §11.9054.76 JW-107 GNOVERT A Maintenance, Dagnoss and Repair2. The new EPROMs must be inserted in the empty locations according to their identification as follows: (081) (070) (091) [ES 1040)8005800 All three EPROMs must be inserted such that the notch points towards the edge of the module! CAUTION EPROMs mounted in an incorrect position will be destroyed electrically ‘The EPROMSs and all their terminals must be inserted into the bases by hand evenly and all at the same time. Never bend the terminals! If the EPROM terminals are not angled at 90° to the housing, then the EPROMs cannot simply be inserted in the bases. in this case, proceed as follows if no special tools are available: = Hold the EPROMs against a solid surface (which meets the ESD requirements) in such a way that the terminals all along one side rest on the surface. = Now straighten up the EPROM body such that all terminals are bent evenly to a right angle. Repeat the procedure on the opposite side in the same way. 3. After inserting the three EPROMSs, check once again that the mounting position and markings on the EPROMs are correct and that all pins are correctly inserted. 4, The EEPROM must not be exchanged in the event of a normal software version change. In general, only EEPROMs supplied ready-programmed may be inserted. If this is not taken into consideration, the converter must be bootsrapped again by trained service personnel. If the EEPROM marked (D59) in Fig. 6.3 (sometimes also designated E2PROM) is to be ‘exchanged, then proceed as follows: = Remove the old EEPROM as described in Section 6.2, item 1. = Insert the new EEPROM at position (059) such that the notch is pointing to the mod- tle edge, as with the EPROM. On either side of the EEPROM, at the end closest to the module edge, two terminals of the base must remain free. The EEPROM must therefore be mounted such that the edge without a notch is flush with the adjacent EPROM (091). Siemens AG SWE 459 611 9054.76 JW-101 97 SMOVERT A Maintenance. Oisgness and Repai6.3 Changing EPROMs on the ICMA submodule (057) (061) Fig. 6.4 ICMA submodule in disassembled state 1. Remove the EPROMs marked (061) and (057) in Fig. 6.5 from their bases as described in Section 6.2, point 1 2. The new EPROMs must be inserted in the empty locations according to their identification as follows: (061): (087) Both EPROMs (as shown in Fig. 6.4) must be inserted such that the notch points to the module edge. ‘The EPROMs must be inserted in the same manner as described in Section 6.2, point 2. 3. After both EPROMSs are inserted, check once again that the mounting position and markings of the EPROMs are correct. ‘After the EPROMs on the ICUA and ICMA modules have been changed, the ICSA module can be re-assembled. To do this, the ICMA submodule and, if appropriate, the option module must first be plugged into their respective mating connectors on the ICUA base module. it must be ensured that the front-panel connectors of the option module are inserted correctly in the front panel. There must be no bending moment acting on the mating connectors of the ICUA. Re-insert and tighten the screws marked (2) in Fig. 6.2 together with their washers. 98 ‘Siemens AG SWE 459 511.9054 76 JW-101 SMOVERT A Mantenance, Oagnosis and Repair6.4 Changing EPROMs on the DLCA module Fig. 65 OLCA module in he disassembled state 1. Remove the EPROMs marked (012) and (D25) in Fig. 6.5 from their bases as described in Section 6.2, point 1 2. The new EPROMs must be inserted in the empty locations according to their identification as follows: (or (26): Both EPROMs must be inserted such that the notch points to the front panel of the module (as shown in Fig. 6.5). ‘The EPROMs must be inserted in the manner described in Section 6.5, point 2. 3. Alter both EPROMs are inserted, check once again that the mounting position and markings of the EPROMSs are correct. ‘Siemens AG SWE «59 511.9054.76 JW:101 99 SMOVERT A Maintenance, Olagnoss and Rena6.5 Completing the change and restarting the converter 1. Re-insert the modules that have been removed in the converter. Ensure that the modules are inserted correctly in their guide rails and that no part of any module becomes caught on the front panel of an adjacent module. When siiding the modules in, hold them by the toggle levers only; these must not be folded out. Ensure that the module is inserted to the stop so that the bus connectors are fully connected. 2. When inserted, secure the modules to the perforated strip of the electronics subrack with the screws (1). A ‘The converter must not be operated before these screws are tightened. 3. Check once again that the inserted modules are mounted in the correct position. 4, When the unit is switched on for the first time, the contents of the EEPROM are automati- cally adapted to the new software version. NOTE If an error occurs at this stage, the converter displays the status message "Bootstrap" ‘on the operator panel. in this case the converter must be bootstrapped again and com- missioned by trained service personnel ‘© Other fauit patterns and possible fault causes: Fault patterns Possible fault causes [The converter wit not staat ail and does not issue a[EPROMs (081) and (070) on the ICUA base module are croup faut message. interchanged, [The ICSA module is not mounted correctly [The text display on the operator pane’ is fauty. Language EPROM (081) on the ICUA base module has rot been insert or is incercty inserted. [The converter issues the group faut message [EPROMs (061) ana (057) on the IGMA submodule are "MALFUNCTION IGMA". The associated d.agnoste |interchanged. message indicates a feuity ink [The ICMA submodule is not mounted correctly. [Tne converter issues the group Taut message |EPROMs (012) and (025) on the DLCA module have been /"MALFUNCTION DLCA”. The associated diagnostic |interchanged message indicates @ faulty connection, |The DLCA module is not mounted correct. [The ICSA module is not mounted correctly 5. The EPROMs that have been replaced must be sent back without delay to the supplier of the new EPROMs. The same packing material (complying with ESD requirements (see also Section 8)) as the new EPROMs were supplied in must be used. NOTE ‘An existing software version must never be replaced by an older version. The inevitable consequence would be at least the loss of a number of the set parameter values, and the converter might possibly have to be bootstrapped again by trained service personnel. There is therefore no point in retaining replaced EPROMs “just in case the new software version doesn't run”. 100 Siemens AG SWE 459 511 9054.76 Jw-101 SMOVERT A Maintnance, Diagnosis and Repair7 Changing components and single parts WARNING Voltages exceeding 1000 V are used in the operation of this equipment and can cause loss of life or severe personal injury. ‘The converter voltage does not drop to a harmless level (<60 V) for at least 2 minutes after disconnection from the supply. Extreme care must be taken when working on the equipment. The equipment must be installed in accordance with the applicable National Electrical Code (VBG 4 in Federal Republic of Germany) and any other state or local codes. It is essential to follow the safety instructions listed below: = Only qualified maintenance personnel may test and repair this equipment and parts thereof. ~ During normal operation, keep all covers in place and cabinet doors shut. = If the discharge resistors in the commutating capacitors have failed, dangerously high voltages are present in the unit for a long period of time. Before touching any electrical contacts, check to ensure that the voltage between two thyristor-anode terminals in the machine-end converter is less than 60 V. Failure to observe this, warning may result in grevious or even fatal injury. = Ifa short-circuit has occurred in the unit, all screw-type connections and busbars must be checked before the unit is switched on again. — When it is necessary to take measurements with the power turned ‘on, do not touch any electrical connection points. Keep one hand ‘completely clear of the electrical circuitry all the time. = Do not use any measuring equipment if you know that it is dam- aged or defective. = When servicing the unit with the power on, stand on some type of insulation (anti-static) and ensure that this is not grounded. = When working on a machine connected to the supply or on the sup- ply line to the machine, the main switch on the equipment or the relevant circuit-breaker in the distribution board for the plant must be locked in the OFF position by means of a padlock. = When performing maintenance work and routine checks for visible defects, make sure that all power supplies for the equipment are switched off and that the incoming circuit-breaker in the plant is locked in the OFF position. = Use only authorized spare parts in the repair of the equipment. ~ The inspection intervals as well as the instructions for repair and re- placement shall be duly observed. Non-observance of these safety instructions can result in death, severe personal injury or substantial property damage. Siemens AG SWE 459 611.9084 76 sw.101 101 SMOVERT A Maintenance, Dagnesss ard RepairGeneral instructions for all maintenance procedures ‘The existing contact washers (serrated with 6 teeth on underside to SN70093) must not be teplaced by other types of spring washer (ground connection). itis not permissible to use the contact washers more than once, i.e. they must be replaced by new washers once the screw connection has been opened. Before the unit is reassembled, the contact surfaces of all screw connections on conductor bars must be cleaned with an abrasive stone and coated with a thin layer of contact grease (Shell 8422), To avoid any confusion, electrical leads/terminals must be marked clearly before the unit is disassembled. ‘The appropriate precautions must be taken to prevent any damage to electrical modules/PCBs. CAUTION ‘The ESD precautions (Section 8) must always be observed when work is carried out. If they are not, there is a risk of electrical destruction of components, thereby rendering the converter inoperative, ‘The following values generally apply for any torques not specified in the description: Serow connection Screw connecton ‘Screw connection Thvead vein sprig washer wi contact washer ‘or laminated (eta-meta) (etal) plastic us 13Nm 1aNm 0a Nm Ma 3.0Nm 3.9m 18Nm Ms 60Nm 7.8Ne 30Nm Ms. 10.0 Nm 320Nm 60Nm me 25.0 Nm 320 Nm 130.Nm mio 50.0.Nm 65.0Nm 25.0 Nm 102 Siemens AG SWE 459 511905476 JW101 SMOVERT A Maintonance, Diagnosis and Repair‘Screw connections on capacitors Tweas | Temence t= | rang sas corewvion wa 48 [epee panacea wo 7 Jor specific to — onion we ° ws a usp tenses Aico tahteing rave |onsrre® Pans le forwertrass mason [SE frets ase -ananors" es we as 2) Tern! sud rae o A190 NOTE This chapter does not describe how to change components which are easily accessible and very straightforward to replace. Siemens AG SWE 459 511.9054 76 sw-701 103 SIMOVERT A Maintenance, Oagnois and Reps7.1. Changing fans WARNING Fans may be changed only by qualified personnel. The commutating capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. When working on the open converter, note that live parts are exposed. Wait for the "Power supply 0.k.” indication to go out 7.1.1. Changing radial-flow fan in construction type A The item designation of the radialiow fan is -E1 1. Undo 10 hexagon-head screws which secure roof panel. Fig. 7.1 Construction type A: Roof pane! 2. Remove roof panel. 3. Label connecting leads for fan motor and disconnect them from terminal block. 104 ‘Seemens AG SWE 459.611 9058.76 JW-108 [SMOVERT A Maintenance, Oiagnass and Repait4. Undo 4 cross recessed screws and remove. Fig. 72 Construction type A: Radial-fiow fan -E1 5, Remove top fan cover with fan motor. 6. Install new fan by following disassembly sequence in reverse order (5. + 1.). CAUTION = Remember to re-fit all lock washers removed during disas- sembly! = Check direction of rotation of fan. The air must be discharged upwards out of the unit! ~ Ensure that fan can rotate without touching any fixed parts. Siemens AG SWE 459.511 9058 76 JW-10" 105 SNOVERT A Maintenance, Owonces and Repai7.1.2. Changing axial-flow fan in construction type A 1. Undo 10 hexagon-head screws which secure root panel. Hexagon-nead serews fh : Fig. 7.3 Construction type & Roof pane! 2. Remove root panel 3. Disconnect leads for fan motor from terminal block and tag. 4, Undo 3 screw connections and remove together with contact washers. 106 ‘Siemens AG SWE 459 511.9054.76 JW-101 SMOVERT A Maintenance, Olagrasis and RepairScrew connections Fig. 7.4 Construction type A: Top view without roof pane! 5. Remove fan. Install new fan by following disassembly sequence in reverse order (5. > 1.) ‘CAUTION = Use new contact washers when installing new fan! = Check direction of rotation of fan. The air must be discharged upwards out of the unit = Ensure that fan can rotate without touching any fixed parts. Siemens AG SWE 459.511 9054.76 JW-101 107 SMOVERT A Maintenance, Oiagrosis and Repair7.2 Changing commutating capacitors in construction type A WARNING ‘The commutating capacitors may be changed only by qualified personnel, The capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. When working on the open converter, note that live parts are exposed. Wait for the "Power supply 0.k.” indication to go out. Label all supply leads to converter and disconnect from terminals. Pull cabinet forwards so that the rear panel is accessible. Undo and remove 8 securing screws for converter rear panel. Remove rear panel. Label capacitor supply leads. oo rRene Undo 2 hexagon-head screws for connecting leads on defective capacitor and remove (hold screw with spanner while loosening nut) together with lock washers, resistors (i fit ted), connecting leads and bars. Top view ta om em = heragor-head screws cn circu Fig. 7.5 Construction type A: Capacitor bank 108 ‘Stemens AG SWE 459 511.905475 4W-101 SMOVERT A Maintenance, iagnoss and Repai7. Undo hexagon-head nut for securing capacitor under plate and remove together with lock washers. 8. If a capacitor in the second row must be replaced, repeat points § ... 7 for this com- ponent. 8. Install new capacitor by following disassembly sequence in reverse order (7. > 1.) CAUTION Remember to re-fit all lock washers removed during disas- sembly! Fit lock washers, resistors, connecting leads and bars for new ‘capacitor again in the correct order! Fit connecting bars on capacitor battery horizontally again {adjust if necessary)! ‘Secure loose cables and leads with ties! 7.3. Changing the semiconductor modules, module sets and blocks WARNING The semiconductors may be changed only by qualified personnel. ‘The commutating capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. When working on the open converter, note that live parts are exposed, ‘Wait for the "Power supply 0.k.” Siemens AG SWE 459 511 9054.76 JW-101 109 SIMOVERT A Mantonance, Cisgnass and Repair7.3.1. Changing rectifier modules in construction type A 1. Press in 2 slotted screws lightly on front panel which covers modules and turn anti-clock- wise by 90°. Cross recessed screws Fig. 7.8 Construction ype A: Secton of front view 2. Turn back front panel. 3. Label all supply leads. 4. Detach 2 flat-tab connectors on left and right at bottom of module (Fig. 7.7). 5. ;. Undo 1 cross recessed screw (directly above conductor bar fixing screw) for connecting lead and remove together with lock washers (Fig. 7.7). . Undo 2 cross recessed screws which secure module to 2 conductor bars (one per bar) and remove screws together with lock washers (Fig. 7.7). 7. Undo 2 cross recessed screws which secure module (one at top, one at bottom of mod- ule) and remove screws together with lock washers (Fig. 7.7). Important: Take measures to prevent madule from dropping out! 110 ‘Seemens AG SWE 459.511 9054 76 Jw-101 SMOVERT A Maintenance, Dsgnosis and RepairCE FTE cents soe a = for securing mocule Cross recessed screws foe ae for connecting lead et cross recessed screws — : {or fing module © = ‘conductor bars Cross recessed scrows for fing module to ‘conductor oars Cross recessed screws fer securing module ~ | foealf CCEyEM i es a a [i ey i — tie = Fig. 7.7 Construction type A: Rectier and inverter modules 8. Push module out upwards. 9. Install new module by following disassembly sequence in reverse order (8. > 1.). CAUTION Use thermolube when mounting modules! Remember to re-fit all lock washers removed during disas- sembly! ‘Mount lock washers and cable lugs on new module in the cor- rect order! ‘Secure loose cables and leads with cable ties if required! ' Siemens AG SWE 459 611 9054.76 JW-101 m1 SSIMOVERT A Maintenance, Oiagresis and Repair7.3.2. Changing inverter modules in construction type A 1. Press in 2 slotted screws lightly on front panel which covers modules and turn anti-clock- wise by 90°. Sioted scrows Fig. 78 Construction type A: Section of front view 2. Tum back front panel. 3. Label all supply leads if required 4, Detach 1 flattab connector on bottom left of defective module (Fig. 7.9). 6.1 When changing modules A11, A13, A1, undo 2 cross recessed screws for connecting leads (above and below conductor bar screws) and remove together with lock washers and cable lugs (Fig. 7.9). 5.2 When changing modules A12, A14, A16, undo 2 cross recessed screws for connecting leads (directly above conductor bar screw) and remove together with lock washers and cable lugs (Fig. 7.9). 6. Undo 1 cross recessed screw which secures module to conductor bar and remove together with lock washers (Fig. 7.9). 7. Undo 2 cross recessed screws which secure module (one at top, one at bottom of mod- ule) and remove screws plus lock washers (Fig. 7.9). Important: Take measures to prevent module from dropping out! 112 ‘Siemens AG SWE 489 511,9056.76 JW-101 SMOVERT A Maintenance, Diagnosis and Repairec) : i i (Cross recessed screws {or securing module +s AI IIT —— cross recessed screws for fing module to conductor tar in it + | Cross recesses screws for connecting lead oo Be Oe Cross recessed screws for securing module ki +tel= EX. |] cross recessed screws 8 4 ic Sonera C 7 Fig. 7.9 Construction type A: Rectifier and inverter modules 8 Push module out upwards. 9. Install new module by following disassembly sequence in reverse order (8. ~ 1.) CAUTION Use thermolube when mounting modules! Remember to re-fit all lock washers removed during disas- sembiy! Mount lock washers and cable lugs on new module in the correct order! Secure loose cables and leads with cable ties if required! Siemens AG SWE 459.511.9058 76 JW-101 113, 'SMOVERT A Maintenance, Diagnosis and Repai7.3.3 Changing semiconductor modules in rectifier and inverter sets of construction type B 1. Points 2...4 apply only it semiconductor module "-A11-A2" is to be changed (see Fig. 7.10). (NB: A semiconductor module is a heatsink with semiconductor). 2. Undo all plug-in connections on module -A4 and label. 3. To dismantle the support plate of -A4, undo 2 hexagon-head fixing nuts (diagonal ar- rangement). 4, Remove module -A4. Module “Aa. Semiconductor modules Fig. 7.10 Construction ype &: Section of front view 5. Undo 2 hexagon-head screws on defective semiconductor module (at top and bottom). Hold screw with spanner while loosening nut! 6. Pull defective semiconductor module out forwards. 7. Install new module by following disassembly sequence in reverse order (6. * 1.) CAUTION = Mount lock washers on new module in the correct order! - Remember to re-fit all lock washers removed during disassem- bly! 114 Siemens AG SWE «59 511 905476 JW-101 SSMOVERT A Msintenance,Diagress and Repair7.3.4 Changing semiconductor modules in rectifier and inverter sets of construction type D 1. Points 2 ... 4 apply only if semiconductor module "-A11-A2" is to be changed, and point 5 only if module"-A11-A3" in system 1 is to be changed (see Fig. 7.11). 2. Undo all plug-in connections on module -A4 and label. 3. To dismantle the support plate of -A4, undo 2 hexagon-head fixing nuts (diagonal ar- rangement). 4, Remove module -A4. Swing up suppor plate with power supply -G1. HELL | | LULL — eone sia -c1 ‘Semiconductor modules ia 2 iti Fig. 7.11 Construction type D: Section of front view of system 1 6. Undo 2 hexagon-head screws on defective semiconductor module (at top and bottom). Hold screws with spanner while loosening nut! 7. Pull defective semiconductor module out forwards, 8. Install new module by following disassembly sequence in reverse order (7. -> 1.) CAUTION = Mount lock washers on new module in the correct order! = Remember to re-fit all lock washers removed during disassem- bly! Siemens AG SWE 459 511.9056.76 JW-101 118 SMOVEAT 2 Maintonance, Diagnosis and Repair7.3.5 Changing a semiconductor in a SITOR rectifier block _t Ee et Fig. 7.12 SITOR rectifier block © Changing a semiconductor and heat sink assembly 1. Undo the two terminal bolts (13). 2. Label the control leads (11) at flat-tab connector and disconnect. 3. Replace unserviceable assembly with a new unit. Attach terminal angle (16) to new as- sembly. 4, Re-connect control leads. 6. Loosen terminal bolts (12), adjust terminal angle (15) and tighten bolts (12) + (13) alter- nately. 16 Siemens AG SWE 459 511.9054 76 4W-101 SNOVERT A Maintenance, Oisgresis ané Repair© Changing a semiconductor 4. Undo the two terminal bolts (13). 2. Label the control leads (11) at flat-tab connector and detach. Pull out the semiconductor and heatsink assembly. 3 4, Undo clamping arrangement. 5. Remove adjusting nuts (5). 6 Remove heatsink half (1b), take out defective semiconductor (14). CAUTION Do not remove spring dowels (9) from heatsink halves (1a, tb). Ensure that the contact surfaces of the heatsink halves (1a, 1b) are not mechanically damaged. Clean them carefully. 7. Spray the contact surfaces of the heatsink halves (1a, 1b) and the new semiconductor (14) with Cramolin B. 8. Insert semiconductor, join heatsink halves (1a, 1b), i.e. push heatsink half (1b) over the hexagon-head bolts (2) and insulating sleeves (3) such that the spring dowels (9) en- ‘gage in the holes in the semiconductor and the plates (10) come to rest in the grooves of heatsink half (1b). 8. Tighten adjusting nuts (6) by hand until the two heatsink halves (1a, 1b) are resting firm- ly against the contact surfaces of the semiconductor without any asymmetrical pressure. 40. Place leat spring (7) over thrust piece (6) and tighten the two hexagon nuts (8) alter- nately (width across flats 10 mm) to tension the spring (7) up to the limit stop against nut (6). Hold bolts (2) to prevent from turning while tightening nut. 11. Insert semiconductor and heatsink assembly, attach control leads again. 12. Loosen terminal bolts (12), adjust terminal angle (15) and tighten bolts (12) + (13) alter- nately. Siemens AG SWE 459.511.9054 76 JW-101 17 SIMOVERT A Maintenance, iagnasis and Reps7.3.6 Changing semiconductor blocks in construction types C and E 1. Detach ribbon cable from defective semiconductor block and disconnect ground cables from terminals. 2. Undo but do not remove 4 cross recessed screws which secure front panel. Push screws with washers sideways to release panel. Front pane! 4 cross recessed sorews Fig. 7.13. Front view: SITOR inverter block 3. Turn back front panel. 4. Undo 2 hexagon-head nuts which secure module to conductor bars (hold bolt with spanner while loosening nut). (See Fig. 7.14) 118 Siemens AG SWE 450.511.9054.76 JW-101 SMOVERT A Maintenance, Diagnosis and RepairHexagon-head nut Fig. 7.14 Top view: SITOR imverter block 5. Close front panel and tighten 4 cross recessed screws again. 6. Withdraw block out of tier frame halfway by pulling on front panel with both hands, then support block with one hand in the centre from below and withdraw it completely from frame. 7. Installation Push biock into frame on guide rail (conductor bar). Continue installation by following disassembly sequence in reverse order (5 ~ 1). CAUTION Do not crush ribbon cable; tighten main terminals (approx. 50 Nm) ‘Siemens AG SWE 459 511 9054.76 JW101 119 SNOVERT A Maintenance, Oagness and Repait7.3.7 Changing a semiconductor in a SITOR block 3143 5 7 0 13 Fig. 7.18 Top view of 6QA501.~AK semiconductor block with srubber circut and pulse transformer module Tools: 2 x socket spanner (width across flats 19 mm) 1 x socket spanner (width across flats 17 mm) 1xNo. 2 screw driver for recessed-head screws 1 x ruler, 200 mm in length 1. Remove semiconductor block from tier frame (see Section 7.3.6) 2. Remove channel section (15) of snubber circuits and detach cable (14) from resistors (R). 3. Undo four cross recessed screws on front panel and push sideways; swing open front panel. 4, Place semiconductor block on heatsink (1); loosen tensioning nuts (5) for thyristor/diode V1 but leave hand-tight. 5. Tur semiconductor block onto heatsink (2). 6. Pull semiconductor block out over edge of table, remove tensioning nuts (5) with leaf springs (4) for V1 from below and push block back onto table. 7. Remove heatsink half (1) carefully. 8. Detach gating lead (9) and auxiliary cathode lead (10) from defective thyristor/diode and take out thyristor/diode. CAUTION Do not pull out centering pins (3). Before mounting the new thyristorMdiode, make sure that the contact surfaces of heatsink and thyristor/diode have been care- fully cleaned and are free of any mechanical damage. ‘Spray contact surfaces of heat sinks and thyristor/diode with a thin layer of Cramolin B. 120 Semens AG SWE 459 511.9054.76 JW-101 SSMOVERT A Mrintenance, Oiagness and Reps9. Insert new thyristoridiode. Connect gating (9) and auxiiary cathode (10) (applies only to thyristor) leads. Mount heatsink carefully. Insert parts (11), (13) and (12) together when mounting the heatsink. Make sure that the cathode side of the thyristor is placed against heatsink (2) CAUTION The gating and auxiliary cathode leads must be routed along the cathode-side heatsink halves. 10. Pull semiconductor block over table edge so that the springs for thyristor/diode V1 can be inserted from below. Place leaf springs (4) with curved side over ball (8). Grease threads and tighten tensioning nuts until hand-tight. CAUTION Ensure that insulating bolts (7) are seated correctly Push semiconductor block back onto table. 11, Tur semiconductor block back to its normal position and tighten tensioning nuts (6) of V1 with socket spanner alternately unti the leaf springs are straight. 12. Check that leat springs are straight using ruler. 13. Connect lead (14) to resistors (R) and mount channel section (15). 14. Close and lack front panel (16) before inserting block into tier frame. CAUTION A clearance of at least 20 mm must be left between the gating and anode cables and the appropriate main terminals. Relocate cable ties if necessary. Siemens AG SWE 459.511 9054 76 sW-108 121 SMOVERT A Mantenance, Oagnoss and Rept7.3.8 Changing the pulse transformer module in a SITOR block 2 3 4 Front pane! Foxing sorews for pulse transformer module ‘Srila connection Fring serews for front panel Fig. 7.16 Single thyristor block, type 6OASOI.~AK., wth front panel closed Tools: 1 x No. 1 screw driver for recessed head screws 11x No. 2 screw driver for recessed head screws ‘The single thyristor block does not need to be removed from tier frame to change the pulse transformer module. 1. Disconnect pulse cable connector and cable shield (3) from block. oor oN Undo four cross recessed screws (4) on front panel (1) and swing panel open. Detach gating and auxiliary cathode leads for thyristor V1 (6) and anode lead (7). Hold pulse transformer module (6) in position and remove three fixing screws (2). Remove pulse transformer module and insert new module. Install new module by following disassembly sequence in reverse order. CAUTION After the pulse transformer module has been replaced, it must be ensured that the gating leads are not resting near the main termi- nals or do not become pinched against them when the front panel is closed. Relocate cable ties if necessary. 122 ‘Siemens AG SWE 459 511 9056.76 4W-101 SMOVERT A Maintanance, agnosis and RepaiPulse transformer modula Gating and auaiary cattode connection (aston) for thyfistor V1 ‘Anode load 19 measuring point P, Cable te points fr gating and anode leeds Fig. 7.17 Single tnystor block type 6QASO1.-.AK., wit front pane! swung open ‘Siemens AG SWE 459.511 9064.76 JW-105 'SMOVERT A Maintenance, Diagnosis and Repait 1237.4 Changing resistor unit in construction types B and D WARNING The resistor unit may be changed only by qualified personnel The commutating capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. When working on the open converter, note that live parts are exposed. Wait for the “Power supply 0.k." indication to go out. 1. Detach connecting leads for fan motor from terminal block and label. 2. Undo cable gland and pull out cable. Fig. 718 Cable gland 3. Remove M8 nuts for wire grating with fan Fig. 7.19 Construction types 8 and D: Root fan 124 Siemens AG SWE 469 511 995476 sw-101 SMOVERT A Maintenance, Oiagsons and Repair4, Remove fan with wire grating from root panel. Remove 10 MG hexagon-head fixing screws for roof panel. Fig. 7.20 Construction pes 8 and 0: Roof panel 5, Remove roof panel. 6. Detach 8 connecting leads for resistors from terminals and label. 7. Undo 4 hexagon-head fixing nuts for resistors. Terminale ng nut Fig. 721 Resistor unit Siemens AG SWE 459 511905678 JW-101 125 SMOVERT A Mamnienance, Dagnasis and Reps8. Take out resistor unit. 9. Install new unit by following disassembly sequence in reverse order (8 + 1). CAUTION = Remember to refit all lock washers removed during disas- = Check rotational direction of fan ("clockwise” viewed from Check that there is a gap of 2...3 mm between the air outlet sembly! top). The air must be discharged upwards out of the unit! — Ensure that fan can rotate without touching any fixed parts! nozzle and the fan (refer to Fig. 7.19)! 7.5 Changing contactors WARNING Contactors may be changed only by qualified personnel. The commutating capacitors cause high voltage to persist for 2 minutes after the equipment has been isolated from the supply. When working on the open converter, note that live parts are exposed. Wait for the “Power supply ok indication to go out. 126 Siemens AG SWE 459 511.9054.76 JW-101 SMOVERT A Maintenance, Disgnesis and Repair7.5.1. Changing contactors in construction type B Open doors on front of unit. Points 3 ... § apply only to units with 2 main contactors. Pull out connectors for 1 ribbon cable and all power supply connecting leads. Undo top right-hand hexagon-head screw for power supply module and remove. Ber Fig. 7.22 Construction ype &: Section of front view 5. Push power supply module upwards and pull out sideways. 6. Changing contactor K1: 6.1. Label main terminals. 6.2 Undo 6 M10 hexagon-head screws for main terminals and remove together with lock washers (hold screw with spanner while loosening nut). 6.3 Label auxiliary terminals if required. 6.4. Undo cable connections on auxiliary contacts and coils and detach cabl 65 Undo 2 hexagon-head fixing screws for contactor and remove - 6.6 Take out contactor. 7. When changing contactor K2, repeat steps 6.1 ... 6.6 on K2. 8. Install new contactor by following disassembly sequence in reverse order (6.5 > 1). CAUTION Remember to re-ft all lock washers removed during disassembly! Siemens AG SWE 459 511.9056.76 JW-101 127 SMOVERT A Maintenance, iagnoss and Repair7.8.2 Changing contactors in construction type D Open doors on front of unit. Points 3 ... 6 apply only to units with 2 main contactors in system 1. ‘Separate plug-in connections on subrack. Dismount modules from subrack (see Section 5.1) a ep Pugin connections Hexagor-nead screws Fig. 7.23 Construction type D, system 1: Section of front view 5. Undo 4 Mé fixing screws on subrack. 6. Pull subrack out forwards. 7. Changing contactor Kt: 7.1 Label main terminals. 7.2 Undo 6 M10 hexagon-head screws for main terminals and remove together with lock washers (hold screw with spanner while loosening nut!). 7.8 Label auxiliary terminals if required. 7.4. Undo cable connections on ausiliary contacts and coils and detach cables. 7.5 Undo 2 hexagon-head fixing screws for contactor and remove. 7.8 Take out contactor. 8 When changing contactor K2, repeat steps 7.1 ... 7.6 on K2. 9. Install new contactor by following disassembly sequence in reverse order (7.5 > 1). CAUTION Remember to re-fit all lock washers removed during disassembly! 128 ‘Siemens AG SWE 489 511.905478 JW-101 SMOVERT A Maintenanes, Diagnosis and Repair8 Notes on electrostatic charges Electrostatically sensitive devices (ESD) Generally, PCBs should not be touched unless work has to be carried out on them. Before touching a PCB, the person carrying out the work must himself be electrostatically dis- charged. The simplest way of doing this is to touch an electrically conducting earthed object immediately beforehand. PCBs must not be allowed to come in contact with electrically insulating materials such as plastic fol, insulating table tops or clothing made of synthetic fibres. PCBs may only be set down or stored on electrically conducting surfaces. When carrying out soldering jobs on PCBs, use an anti-static soldering iron or make sure at Teast that the soldering tip has been earthed. PCBs and electronic components should generally be packed in electrically conducting containers (such as metallized-plastic boxes or metal cans) before being stored or shipped. Ifthe use of non-conducting packing containers cannot be avoided, PCBs must be wrapped in ‘a conducting material before being putin them. Examples of such materials include electrically ‘conducting foam rubber or household aluminium foil. For easy reference, the protective measures necessary when dealing with sensitive electronic components are illustrated in the sketches below. a= Conductive flooring d= Anti-static overall b = Anti-static table e = Anti-static chain © = Antistatic footwear f= Earthing connections of cabinets +] ef A. |+ ‘Standing workstation Standing/seated ‘workstation Ssenens AC swe 1051905478 30 129 SMOVERT A Maintenance, Diagnosis and RepsirGeschittsstellen in der ‘Bundesrepublik Deutschland 2X Decorederasaing HEN Harseatche Zweignecerasing aN Rubraweigniecetenng TB Teemache Se Korner 2 eee Pontoonte as esac «3 1B s7e0Amedero? to sMinkoblenrt mee Pontach 1769 Tame augers 2 soonsin Powis 1023 «9 . tame 2 18 sta saregn 7750 Konstane Mp0 Legsg 2 1090 Bertin 10 “ Satter oust 318 {00 Sri 1 1B 4450 ingen Pontach 119599 Semnonemeye st. 9 2M 1026 bern Pomc 20 ‘Sarde ye sane uagdeburg 70 sae sateteld + Sear 308 1 sate tom rouse 3 French Soe 130 owtach 3620 ostach 2263 Seo ing 1B 5300 Srunscweig 2 sane Manne t ees 2 Sinemet, Pontch 3907 Ponvocn 2024 aN 2400 Bremen 2 s000 Miochen 80 Gonvecarpe 72 enarsSeasse St 78 Femnacn 187027 Regis ana To soe chemnts a ; 1 ane sermend Serene sneer Stier To 040 oresen 2 sta nimberg7e Sorensen serecTeen Te «100 bueburas paces Sector St 0 ous Pontoont0 "6 3 2 4000 bisseaoet 1 ‘Soa osabroce Ponacs 138 {Hoo Regensbur 1 see7 enue Pomtch 305 Hesrowaer. 7 1 Breroseas 130 2 4500 Sanroicken 3 Merincmerstr 2 Pomtncn 368 Te s220 sabginer as Soenscn 108 Powtach 3 8 Tw sg00 Siegen ‘200 Hamburg ‘Se 48 paler Fomtach 100922 Postage 108508 2A ro00 stuttgart to ceanesaessrl Gesctwiter Sen S24 a Seetocn 10606 goecacent w 700um Pontoon 035 Moouve onesie « 7100 Helton Postiac 9808 Negarsumer Se 59 san Wetaar + Pastecn 3047 1 RSrxatnering 1921 7500 Kantarune 1 Postacs 2620 nwaahee 2s 12 seeowinatnshaven Sirgemente-Srumesv.15 1B sea0 Wuppertal? Poutock 10320 Romane oe taeoreneten Boutach 126154 Pontacn 2520 reas ores 20 Poatocn 3260 Companies and Representatives in Europe usta Nethertance ‘Semen AG Ontericn Sarmere Nedertng ‘wee ‘eras Soe oon tna Norway ‘epee amen AS Oso " ronan Soneres A Setee Pot Siecek vi Sree ee ransator SA seer ‘arson cor navies ‘ro RUEN Soa Poms SGrocta Tectes oo Screen Supers AG comer srt Pomania ‘Sloman: MS Kopenogen ane seam Trees. aa Stine tts, bie oe peas Senos 08 Suc ‘Sas Oxaerts secon see, France sme Simones. A ace ‘Senco ees “Senene Abi AG Zi io Base! Srvours Great Bain " ‘Sense London Ta Srrngtan ‘pest eon ‘mars = aoa Saber aus na ‘Soren boo tne verve er a Sims AS a ace ugosavia a \Gereaexport OUR nex = Seieewe teams unger tae SEERtacr omen = ca ‘Serie Yost ee Sin ana ‘ty ‘Simews. A steno Soom Sree See Soon Fate fowe Seren A. Uwebous ana ‘Sremens AG SWE 459 511.9054.76 Jw-101 SMOVERT A Maintenance, Olagnosis and RepairOverseas Companies: ‘and Representatives. Aca Tone so a coe ween Bets Seas Sonate actotecniqn ot de Taacemmoncatara SA Mozambique Sacro Tecotgies Now U (even) or Simoaowe Company ECE) aroun Swaniand Sees ey Aenea sain Ts peta sn oa Teme tnnan Ta =. ei SOEs no oxen SA cna re ‘cnr Siemens AG SWE 450 511 9064 76 JW.101 SNOVERT A Maintenance, Otagnosis and Renait Asia ‘Abu Ona Bangladesh Cina (Peoples Repubtc of oyu Dubat Hong Kong Stace A ag Branch Japan Korea (Ropu) Sere Sacre Engrearng Patiatan et Pritopines TMavonnen + Tacha tne WATEC) tae vg Elects Engnsrng Saud Arabia (itn Engin VT Ue MGemens AG, Damascus Branch Sere 26 tannins te Fal Enpaening Co, Ua Scien Redo Eger “Thoma Tractors & Eapeeaiag Austali Sram New Zeslnd 131Issued by Stromrichterwerk Erlangen Postfach 3269, 0-8620 Erlangen Subject to change without notice ‘Siemens Aktiengeselischaft Bestell-Nr. 6SC2300-8EU76 Printed inthe Federal Republic of Germany 05930.1