1G

Fuel Pump and Its Circuit Check

Circuit Diagram

[A]: ECM connector (View: A) 1. “IGN” fuse 7. “IG COIL” fuse

A1: Fuel pump relay power supply circuit (coil side) 2. “FI” fuse 8. Main relay

A2: Fuel pump relay power supply circuit (switch side) 3. Ignition switch 9. Fuel pump relay

B1: Fuel pump relay drive circuit 4. Junction block 10. Fuel pump

B2: Fuel pump power supply circuit 5. “B/U” fuse 11. ECM

B3: Fuel pump ground circuit 6. “DOME” fuse    

Troubleshooting
NOTE:
• Before troubleshooting, be sure to read Precautions for ECM Circuit Inspection:J24B.
• When measuring circuit voltage and/or pulse signal at ECM connector, connect special
tool to ECM and ECM connectors.

Step Action Yes No

Fuel pump circuit Go to Step 2.
1 Fuel pump control system check for
operation is in good
condition.
1) Remove fuel filler cap and turn ignition switch (2)
to ON position.
 2) Confirm that fuel pump operating sound in heard
from fuel filler (1) for about 2 seconds and then
it stops.
3) Be sure to reinstall fuel filler cap after checking.

Is it in good condition?

Go to Step 3. Repair or replace

2 Fuel pump relay power supply check
1) Turn OFF ignition switch and remove fuel pump fuel pump relay
relay from fuse box No.2. power supply
circuit.
2) Check for proper connection to fuel pump relay at
each terminal.
3) If OK, turn ignition switch to ON position, check
that voltage between each fuel pump relay power
supply circuit (A1 – A2) and engine ground is
battery voltage.

Is it in good condition?
Go to Step 4. Replace fuel
3 Fuel pump relay check
1) Check fuel pump relay.  
pump relay.

Is relay in good condition?

Go to Step 5. Repair or replace
4 Fuel pump relay drive circuit check
1) Turn OFF ignition switch and disconnect fuel pump relay
connector from ECM. drive circuit.
2) Check for proper terminal connection to ECM
connectors.
3) Check that fuel pump relay drive circuit (B1) is as
follows.
• Wiring harness resistance of fuel pump relay
drive circuit is less than 3 Ω.
• Insulation resistance between fuel pump relay
drive circuit (B1) and ground is infinity.
• Circuit voltage of fuel pump relay drive circuit
(B1) is 0 – 1 V with ignition switch ON.

Are they in good condition?

Go to Step 6. Substitute a
5 Fuel pump relay drive signal check
1) Turn OFF ignition switch and connect connector known-good ECM
to ECM. and recheck.
 2) Check that voltage between fuel pump relay drive
circuit (B1) and ground is 0 – 1 V for 2 sec. after
ignition switch to ON position.

Is it in good condition?
Go to Step 7. Repair or replace
6 Fuel pump power supply circuit check
1) Turn OFF ignition switch. fuel pump power
supply circuit.
2) Detach fuel tank.
3) Disconnect connector from fuel pump.
4) Check that resistance between fuel pump power
supply circuit (B2) and ground is infinity.

Is it in good condition?
Go to Step 8. Repair or replace
7 Fuel pump power supply circuit check
1) Connect service wire between fuel pump circuit fuel pump power
(B1) and ground. supply circuit.
2) With ignition switch in ON position, check that
voltage between fuel pump power supply circuit
(B2) and ground is battery voltage.

Is it in good condition?
Replace fuel Repair or replace
8 Fuel pump ground circuit check
1) Turn OFF ignition switch. pump. fuel pump ground
circuit.
2) Check that resistance between fuel pump ground
circuit (B3) and ground is less than 3 Ω.

Is it in good condition?