Parts Manual MPE080F (B890) MPE060F (B896) Walkie Rider: Yale Materials Handling Corporation

PARTS MANUAL
MPE080F (B890)
MPE060F (B896)
WALKIE RIDER
Yale Materials Handling Corporation

1400 Sullivan Drive P/N 524274694
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 02/2007
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page vii for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT AND BRAKE ASSEMBLY
4 CONTROL HANDLE
5 HYDRAULIC SYSTEM
6 LIFT LINKAGE AND LOAD WHEEL
7 OPTIONS
8 NUMERICAL INDEX
9 USER SUPPORT INFORMATION
This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
ALPHABETICAL INDEX
DESCRIPTION PAGE NO.
A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... iv
ALPHABETICAL INDEX............................................................................................................................................ i
AUXILIARY CONTROL BOX .............................................................................................................................. 4-12
B
BACK-UP ALARM KIT........................................................................................................................................ 7-10
BATTERY DISCONNECT..................................................................................................................................... 1-6
BATTERY RETENTION...................................................................................................................................... 1-10
GALVANIZED
B890 ............................................................................................................................................................ 1-12
BATTERY SPACER .............................................................................................................................................. 1-8
C
CASTER ASSEMBLY ........................................................................................................................................... 6-6
HEAVY DUTY ................................................................................................................................................... 6-4
HEAVY DUTY - SEALED BEARINGS .............................................................................................................. 6-2
COAST CONTROL
MANUAL STEERING...................................................................................................................................... 7-16
POWER ASSIST STEERING ......................................................................................................................... 7-18
CONTROLLER ENCLOSURE.............................................................................................................................. 2-4
CONVENIENCE TRAY
BOLT-ON BACKREST .................................................................................................................................... 7-14
CONVENIENCE TRAY KIT ................................................................................................................................ 7-12
COVERS .............................................................................................................................................................. 1-4
D
DECAL AND PLATE LOCATION .......................................................................................................................... 1-2
DOUBLE PALLET FORK OPTION
B890
13.4 IN. BATTERY BOX ............................................................................................................................. 7-22
FOOD PROCESSING ................................................................................................................................. 7-20
CORROSION / FOOD PROCESSING
B890 ............................................................................................................................................................ 6-21
STANDARD
B890 ............................................................................................................................................................ 6-20
DRIVE UNIT ASSEMBLY
B890.................................................................................................................................................................. 3-4
B896.................................................................................................................................................................. 3-2
POWER ASSIST STEERING ........................................................................................................................... 3-6
DUAL LOAD WHEELS
SEALED BEARINGS
B890 ............................................................................................................................................................ 6-19
STANDARD..................................................................................................................................................... 6-18
i
GENERAL INFORMATION
E
EE CONTACTOR ASSEMBLY
B890.................................................................................................................................................................. 2-6
ELECTRIC BRAKE
B890................................................................................................................................................................ 3-30
B896................................................................................................................................................................ 3-28
ELECTRICAL ASSEMBLY ................................................................................................................................... 2-2
H
HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... vi
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ vi
HYDRAULIC ASSEMBLY
B890.................................................................................................................................................................. 5-2
B896.................................................................................................................................................................. 5-4
HYDRAULIC POWER UNIT
B890.................................................................................................................................................................. 5-6
B896.................................................................................................................................................................. 5-8
I
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. vii
L
LIFT CYLINDER ASSEMBLY ............................................................................................................................. 5-10
LIFT LINKAGE...................................................................................................................................................... 6-8
B890 ............................................................................................................................................................ 6-12
LOAD BACKREST ............................................................................................................................................... 7-4
BOLT-ON .......................................................................................................................................................... 7-6
M
MASTER DRIVE UNIT
B890
MANUAL STEERING .................................................................................................................................. 3-16
POWER ASSIST STEERING...................................................................................................................... 3-20
B896
MANUAL STEERING .................................................................................................................................... 3-8
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... viii
R
RF TERMINAL KIT ............................................................................................................................................... 7-2
S
SINGLE LOAD WHEEL
FOUR BEARINGS .......................................................................................................................................... 6-16
FOUR BEARINGS SEALED
B890 ............................................................................................................................................................ 6-17
TWO BEARINGS ............................................................................................................................................ 6-15
STEER HANDLE ARM ASSEMBLY
ii
GENERAL INFORMATION
S (continued)
MANUAL STEERING........................................................................................................................................ 4-4

STEER HANDLE ASSEMBLY .............................................................................................................................. 4-2
STEER HANDLE SWIVEL ASSEMBLY
MANUAL STEERING........................................................................................................................................ 4-8
STROBE LIGHT
POLE MOUNTED ............................................................................................................................................. 7-8
T
TRACTION MOTOR
B890................................................................................................................................................................ 3-26
B896................................................................................................................................................................ 3-24
iii
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION

Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters
iv
GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
v
GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 8-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
vi
GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBER
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
vii
GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
G11478............................... 7-22 G11518................................. 1-6 G11536................................. 5-2

G11479............................... 7-20 G11519............................... 1-10 G11537................................. 5-4
G11480............................... 7-12 G11520............................... 1-12 G11538............................... 5-10
G11481............................... 7-16 G11521................................. 1-2 G11539................................. 6-6
G11482............................... 7-10 G11522................................. 3-4 G11540............................... 6-20
G11483................................. 7-2 G11523................................. 3-2 G11541............................... 6-21
G11484................................. 7-4 G11524................................. 3-6 G11542............................... 6-19
G11485................................. 5-6 G11525............................... 3-16 G11543............................... 6-18
G11486................................. 6-8 G11526............................... 3-20 G11544............................... 6-12
G11497............................... 3-26 G11527................................. 3-8 G11545............................... 6-16
G11498............................... 3-24 G11528............................... 3-12 G11546............................... 6-17
G11499................................. 1-4 G11529................................. 2-2 G11547............................... 6-15
G11500................................. 5-8 G11530............................... 4-12 G11548................................. 6-4
G11502................................. 1-8 G11531................................. 4-4 G11551............................... 7-18
G11503............................... 3-30 G11532................................. 4-6 G11552................................. 7-8
G11515................................. 2-6 G11533................................. 4-2 G11554................................. 7-6
G11516................................. 2-4 G11534................................. 4-8 G11555............................... 7-14
G11517............................... 3-28 G11535............................... 4-10 G11588................................. 6-2
viii
SECTION 1
1 GENERAL TRUCK
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
BATTERY DISCONNECT..................................................................................................................................... 1-6

BATTERY RETENTION...................................................................................................................................... 1-10
GALVANIZED
B890 ............................................................................................................................................................ 1-12
BATTERY SPACER .............................................................................................................................................. 1-8
COVERS .............................................................................................................................................................. 1-4
DECAL AND PLATE LOCATION .......................................................................................................................... 1-2
1-1
G11521 08-06
DECAL AND PLATE LOCATION
D ECAL AND PL ATE LOCATION
1-2
G11521 08-06
DECAL AND PLATE LOCATION
1 580008064 Cover ......................................................................................................................... 1

2 501904907 Rivet .......................................................................................................................... 4
3 524274697 Operating Manual ...................................................................................................... 1
4 524142668 Label (Warning) ......................................................................................................... 1
5 580035970 Label (US Patents And Trademarks) ......................................................................... 1
6 502157203 Label (Yale)................................................................................................................ 2
7 .. . . . Nameplate (Contact your local Hyster dealer)........................................................... 1
8 a 449022013 Lockwasher ............................................................................................................... 2
8 a 449001042 Capscrew................................................................................................................... 2
8 a 504071785 Washer ...................................................................................................................... 2
9 519440800 Label (Pinch Warning) ............................................................................................... 1
10 580022643 Label (Battery Discharge Notice) .............................................................................. 1
11 504575235 Label (UL Type EE) ................................................................................................... 1
12 580065490 UL Inspection Plate (Type EE)................................................................................... 1
13 580061728 Label (Special Grease).............................................................................................. 2
FOOTNOTES:
a Used for Shim Storage
1-3
G11499 08-06
COVERS
COVERS
1-4
G11499 08-06
COVERS
KEY:
A: Manual Steering
B: Power Assisted Steering
QTY
ITEM PART NO. DESCRIPTION A B
1 519996802 Base (Information Case).................................................................................... 1 1

2 519996803 Cover (Information Case) .................................................................................. 1 1
3 524141488 Floor Mat ........................................................................................................... 1 1
4 524268818 Cover (Front) ..................................................................................................... 1 ..
4 524268659 Cover (Front) ..................................................................................................... .. 1
5 524141549 Rivet .................................................................................................................. 4 4
6 580070123 Cover ................................................................................................................. .. 1
7 449021003 Washer .............................................................................................................. .. 2
8 580023890 Capscrew........................................................................................................... .. 2
9 524188755 Cover ................................................................................................................. .. 1
1-5
G11518 08-06
BATTERY DISCONNECT
BATTERY DISCONNECT
1-6
G11518 08-06
BATTERY DISCONNECT
1 524259886 Battery Connector Assembly (Red) ........................................................................... 1

1 723291304 Battery Connector (Red) ...................................................................................... 1
1 524258641 Battery Connector Assembly (Gray).......................................................................... 1
1 723291300 Battery Connector (Gray) ..................................................................................... 1
2 503954200 Handle ....................................................................................................................... 1
3 014867800 Screw......................................................................................................................... 4
4 015026000 Lockwasher ............................................................................................................... 4
5 014936500 Nut ............................................................................................................................. 4
6 580017790 Nut ............................................................................................................................. 2
1-7
G11502 08-06
BATTERY SPACER
BATTERY SPACER
1-8
G11502 08-06
BATTERY SPACER
1 524173235 Spacer ....................................................................................................................... 1

1 a 524248291 Spacer (Galvanized) .................................................................................................. 1
2 580041446 Capscrew................................................................................................................... 2
FOOTNOTES:
a Used only on B233
1-9
G11519 08-06
BATTERY RETENTION
BATT ERY RETENTION
1 501921200 Bracket ................................................................................................................. 2

2 502398904 Washer ................................................................................................................. 2
3 015026600 Lockwasher .......................................................................................................... 2
4 520051895 Nut........................................................................................................................ 2
a 524173235 Spacer.................................................................................................................. 1
a 580041446 Capscrew ............................................................................................................. 2
FOOTNOTES:
a Not Illustrated
1-10
NOTES
1-11
G11520 08-06
BATTERY RETENTION
(GALVANIZED) (B890)
BATTERY RETENTIONGALVANIZEDB890
1-12
G11520 08-06
BATTERY RETENTION
(GALVANIZED) (B890)
1 524248012 Bracket ...................................................................................................................... 2

2 502398904 Washer ...................................................................................................................... 2
3 015026600 Lockwasher ............................................................................................................... 2
4 520051895 Nut ............................................................................................................................. 2
5 059694600 Capscrew................................................................................................................... 2
6 524248291 Spacer (Galvanized) .................................................................................................. 1
7 580041446 Capscrew................................................................................................................... 2
1-13
NOTES
1-14
SECTION 2
2 ELECTRICAL SYSTEM
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
CONTROLLER ENCLOSURE.............................................................................................................................. 2-4

B890.................................................................................................................................................................. 2-6
ELECTRICAL ASSEMBLY ................................................................................................................................... 2-2
2-1
G11529 08-06
ELECTRICAL ASSEMBLY
ELECTRICAL ASSEMBLY
2-2
G11529 08-06
ELECTRICAL ASSEMBLY
1 580023061 Control Box................................................................................................................ 1

2 500863104 Ignition Switch (Key) .................................................................................................. 1
2 752411301 Ignition Switch (Toggle) ............................................................................................. 1
3 524143269 Horn........................................................................................................................... 1
4 .. . . . Hyd. Power Unit (B890) (☞ G11485) ...................................................................... 1
4 .. . . . Hyd. Power Unit (B896) (☞ G11500) ...................................................................... 1
5 .. . . . Brake (B890) (☞ G11503) ....................................................................................... 1
5 .. . . . Brake (B896) (☞ G11517) ....................................................................................... 1
6 .. . . . Steer Motor (☞ G11524) ......................................................................................... 1
7 .. . . . Traction Motor (B890) (☞ G11497) .......................................................................... 1
7 .. . . . Traction Motor (B896) (☞ G11498) .......................................................................... 1
8 203756500 Capscrew................................................................................................................... 1
9 016337000 Washer ...................................................................................................................... 1
10 060023800 Clamp ........................................................................................................................ 1
11 524258640 Cable ......................................................................................................................... 1
12 524259916 Cable ......................................................................................................................... 1
13 524245937 Contactor ................................................................................................................... 1
14 524259915 Cable ......................................................................................................................... 1
15 524258644 Cable ......................................................................................................................... 1
16 580069828 Controller (B890 Manual Steer)................................................................................. 1
16 580069826 Controller (B896 Manual Steer)................................................................................. 1
16 580078551 Controller (B890 Manual Steer EE) ........................................................................... 1
16 580069829 Controller (B890 Power Steer)................................................................................... 1
16 580069827 Controller (B896 Power Steer)................................................................................... 1
16 580078552 Controller (B890 Power Steer EE)............................................................................. 1
17 524258642 Cable ......................................................................................................................... 1
18 520031801 Fuse (400 Amp)......................................................................................................... 1
19 580070002 Wire Harness (Main) ................................................................................................. 1
20 524258643 Cable ......................................................................................................................... 1
21 524247063 Display....................................................................................................................... 1
21 504246201 Plug ........................................................................................................................... 1
22 a 524261854 Wire Harness (Handrail) ............................................................................................ 1
23 a 580069983 Wire Harness (Handle).............................................................................................. 1
FOOTNOTES:
a Not Illustrated
2-3
G11516 08-06
CONTROLLER ENCLOSURE
CONTROLLER ENCL OSURE
2-4
G11516 08-06
CONTROLLER ENCLOSURE
1 524277176 Gasket ....................................................................................................................... 1

2 524277175 Enclosrue .................................................................................................................. 1
3 524277177 Cover ......................................................................................................................... 1
4 524188755 Cover ......................................................................................................................... 1
5 524277178 Screw......................................................................................................................... 4
6 449015002 Nut ............................................................................................................................. 12
7 524285419 Standoff ..................................................................................................................... 4
8 449021003 Washer ...................................................................................................................... 4
9 a 524276043 Heater Assembly Freezer/Arctic Option .................................................................... 1
10 a 524276042 Wire Harness Freezer/Arctic/Option.......................................................................... 1
FOOTNOTES:
a Not Illustrated
2-5
G11515 08-06
(B890)
EE CONTACTOR ASSEMBLYB890
2-6
G11515 08-06
(B890)
1 449001170 Capscrew................................................................................................................... 2
2 449021003 Washer ...................................................................................................................... 2
3 504235265 Capscrew................................................................................................................... 2
4 524281924 Plate .......................................................................................................................... 1
5 524245937 Contactor ................................................................................................................... 1
6 520031801 Fuse (400 Amp)......................................................................................................... 1
7 524281923 Cover ......................................................................................................................... 1
8 520044828 Screw......................................................................................................................... 3
9 203142600 Capscrew................................................................................................................... 2
10 015026000 Lockwasher ............................................................................................................... 2
11 016103500 Washer ...................................................................................................................... 2
12 524281925 Buss Bar .................................................................................................................... 1
13 449015002 Nut ............................................................................................................................. 2
14 519290800 Insulator..................................................................................................................... 2
15 580003020 Capscrew................................................................................................................... 2
16 720076904 Grommet.................................................................................................................... 2
17 524281922 Encolsure .................................................................................................................. 1
18 940400907 Lockwasher ............................................................................................................... 2
2-7
NOTES
2-8
SECTION 3

CONTENTS
SECTION 3
DRIVE UNIT AND BRAKE ASSEMBLY
DESCRIPTION PAGE
DRIVE UNIT ASSEMBLY

B890.................................................................................................................................................................. 3-4
B896.................................................................................................................................................................. 3-2
ELECTRIC BRAKE
B890................................................................................................................................................................ 3-30
B896................................................................................................................................................................ 3-28
MASTER DRIVE UNIT
B890
MANUAL STEERING .................................................................................................................................. 3-16
B896
MANUAL STEERING .................................................................................................................................... 3-8
TRACTION MOTOR
B890................................................................................................................................................................ 3-26
B896................................................................................................................................................................ 3-24
3-1
G11523 08-06
DRIVE UNIT ASSEMBLY

(B896)
DRIVE UNIT ASSEMBLYB896
3-2
G11523 08-06
DRIVE UNIT ASSEMBLY

(B896)
1 580077645 Capscrew................................................................................................................... 3
2 015915100 Snap Ring.................................................................................................................. 2
3 524169212 Electric Brake ............................................................................................................ 1
4 524148540 Key (Woodruff)........................................................................................................... 1
5 580015900 Capscrew................................................................................................................... 4
6 580023754 Drive Unit (Manual Steering) ..................................................................................... 1
6 580054015 Drive Unit (Power Assist Steering) ............................................................................ 1
7 524141460 Wheel and Tire Assembly (Rubber) .......................................................................... 1
7 524141555 Wheel and Tire Assembly (Poly) ............................................................................... 1
7 754158202 Wheel and Tire Assembly (Siped Poly) ..................................................................... 1
8 524139975 Drive Wheel.......................................................................................................... 1
9 501786915 Tire (Poly)............................................................................................................. 1
9 517580815 Tire (Rubber)........................................................................................................ 1
9 754060300 Tire (Siped Poly)................................................................................................... 1
10 580017788 Capscrew................................................................................................................... 5
11 940102909 Washer ...................................................................................................................... 9
12 a 203161800 Nut ............................................................................................................................. 1
13 a 016109700 Washer ...................................................................................................................... 2
14 a 015026500 Lockwasher ............................................................................................................... 1
15 a 504574225 Static Strap (10 in.).................................................................................................... 1
16 a 060305500 Capscrew................................................................................................................... 1
17 524141080 Nut ............................................................................................................................. 4
18 580057323 Traction Motor............................................................................................................ 1
19 580056003 Washer ...................................................................................................................... 4
20 580055646 Capscrew................................................................................................................... 4
21 931004917 Capscrew................................................................................................................... 4
FOOTNOTES:
a Used with Polyurethane Wheel and Tire Assembly
3-3
G11522 08-06
DRIVE UNIT ASSEMBLY

(B890)
DRIVE UNIT ASSEMBLYB890
3-4
G11522 08-06
DRIVE UNIT ASSEMBLY

(B890)
1 900014292 Capscrew................................................................................................................... 3
2 015915100 Snap Ring.................................................................................................................. 1.
3 524258350 Electric Brake ............................................................................................................ 1
4 524148541 Key (Woodruff)........................................................................................................... 1
5 580068356 Traction Motor............................................................................................................ 1
6 502565904 Capscrew................................................................................................................... 4
7 580051218 Drive Unit (Manual Steering) ..................................................................................... 1
7 580072427 Drive Unit (Power Assist Steering) ............................................................................ 1
8 524149474 Wheel and Tire Assembly (Poly) ............................................................................... 1
8 524149475 Wheel and Tire Assembly (Siped Poly) ..................................................................... 1
8 524267808 Wheel and Tire Assembly (Poly 80D)........................................................................ 1
9 506848500 Drive Wheel.......................................................................................................... 1
10 524149477 Tire (Poly)............................................................................................................. 1
10 524149478 Tire (Siped Poly)................................................................................................... 1
10 524267810 Tire (Poly 80D) ..................................................................................................... 1
11 900126308 Nut ............................................................................................................................. 5
12 203161800 Nut ............................................................................................................................. 1
13 016109700 Washer ...................................................................................................................... 1
14 015026500 Lockwasher ............................................................................................................... 1
15 504574225 Static Strap (10 in.).................................................................................................... 1
16 060305500 Capscrew................................................................................................................... 2
17 504225240 Nut ............................................................................................................................. 4
18 502566903 Washer (Hardened) ................................................................................................... 4
19 580056003 Washer ...................................................................................................................... 4
20 580055646 Capscrew................................................................................................................... 4
21 449001077 Capscrew................................................................................................................... 4
3-5
G11524 08-06
DRIVE UNIT ASSEMBLY

(POWER ASSIST STEERING)
DRIVE UNIT ASSEMBLYPOWER ASSIST STEERING
3-6
G11524 08-06
DRIVE UNIT ASSEMBLY

1 524259699 Shatf (B896) (Includes item 3)................................................................................... 1

1 524256018 Shaft (B890) (Includes item 3)................................................................................... 1
2 449051014 Bearing ...................................................................................................................... 1
3 277195500 Key (B890)................................................................................................................. 1
3 580065295 Key (B896)................................................................................................................. 1
4 580054016 Gear (B896)............................................................................................................... 1
4 524272859 Gear (B890)............................................................................................................... 1
5 524246113 Washer ...................................................................................................................... 1
6 449001170 Capscrew................................................................................................................... 1
7 449001121 Capscrew................................................................................................................... 1
8 524246113 Washer ...................................................................................................................... 1
9 580054016 Gear .......................................................................................................................... 1
10 580065295 Key............................................................................................................................. 1
11 501729905 Capscrew................................................................................................................... 4
12 940600908 Lockwasher ............................................................................................................... 4
13 524259696 Plate (B896) .............................................................................................................. 1
13 524246108 Plate (Bearing) (B890)............................................................................................... 1
14 580069621 Steering Motor ........................................................................................................... 1
14 580068423 Gear Box .............................................................................................................. 1
14 580072108 Motor .................................................................................................................... 1
15 449021003 Washer ...................................................................................................................... 5
16 449022018 Lockwasher ............................................................................................................... 5
17 015915100 Snap Ring (B896 only) .............................................................................................. 1
3-7
G11527 08-06
MASTER DRIVE UNIT

(B896) (MANUAL STEERING)
MASTER DRIVE UNIT B896MANUAL STEERING
3-8
G11527 08-06
MASTER DRIVE UNIT

580023754 Drive Unit................................................................................................................... 1

1 580039685 Plug ...................................................................................................................... 1
2 580017124 Seal ...................................................................................................................... 1
3 580039766 Housing Support .................................................................................................. 1
4 580039687 Centering Bush .................................................................................................... 4
5 580039688 Bearing................................................................................................................. 2
6 580039689 Gasket.................................................................................................................. 1
7 580039692 Bolt ....................................................................................................................... 10
8 580039690 Upper Housing ..................................................................................................... 1
9 580039694 Bearing................................................................................................................. 1
10 580039695 Plate ..................................................................................................................... 1
11 580039696 Bolt ....................................................................................................................... 14
12 580039697 Centering Bush .................................................................................................... 2
13 580039767 Housing ................................................................................................................ 1
14 580039699 Cover.................................................................................................................... 1
15 580017125 Oil Plug................................................................................................................. 1
16 580039700 Washer ................................................................................................................. 1
17 580039761 Gear ..................................................................................................................... 1
18 580039702 Bearing................................................................................................................. 1
19 580039703 Ring Nut ............................................................................................................... 1
20 580039762 Gear ..................................................................................................................... 1
21 580039770 Bearing................................................................................................................. 2
22 580039706 Shim (0.04 in.)...................................................................................................... 1
22 580039707 Shim (0.043 in.).................................................................................................... 1
22 580039708 Shim (0.047 in.).................................................................................................... 1
22 580039709 Shim (0.048 in.).................................................................................................... 1
22 580039710 Shim (0.049 in.).................................................................................................... 1
22 580039711 Shim (0.0496 in.).................................................................................................. 1
22 580039712 Shim (0.050 in.).................................................................................................... 1
22 580039713 Shim (0.051 in.).................................................................................................... 1
23 580039771 Spacer.................................................................................................................. 1
24 580039714 Shim (0.071 in.).................................................................................................... 1
24 580039715 Shim (0.073 in.).................................................................................................... 1
24 580039716 Shim (0.075 in.).................................................................................................... 1
24 580039717 Shim (0.077 in.).................................................................................................... 1
24 580039718 Shim (0.079 in.).................................................................................................... 1
24 580039719 Shim (0.081 in.).................................................................................................... 1
24 580039720 Shim (0.083 in.).................................................................................................... 1
24 580039722 Shim (0.085 in.).................................................................................................... 1
25 580068162 Bevel Gear Kit ...................................................................................................... 1
26 580039724 Wheel Shaft.......................................................................................................... 1
27 580039725 Cover.................................................................................................................... 1
28 580025307 Seal (Wheel Shaft) ............................................................................................... 1
29 580039726 Bearing................................................................................................................. 1
30 580039727 Shim (0.163 in.).................................................................................................... 1
30 580039728 Shim (0.164 in.).................................................................................................... 1
30 580039729 Shim (0.165 in.).................................................................................................... 1
30 580039730 Shim (0.166 in.).................................................................................................... 1
30 580039731 Shim (0.167 in.).................................................................................................... 1
30 580039732 Shim (0.168 in.).................................................................................................... 1
3-9
G11527 08-06
MASTER DRIVE UNIT

30 580039733 Shim (0.169 in.).................................................................................................... 1

30 580039734 Shim (0.170 in.).................................................................................................... 1
30 580039735 Shim (0.171 in.).................................................................................................... 1
30 580039736 Shim (0.172 in.).................................................................................................... 1
30 580039737 Shim (0.173 in.).................................................................................................... 1
30 580039738 Shim (0.175 in.).................................................................................................... 1
30 580039739 Shim (0.177 in.).................................................................................................... 1
30 580039740 Shim (0.179 in.).................................................................................................... 1
31 580033733 Ring Nut ............................................................................................................... 1
32 580039753 Bearing................................................................................................................. 1
33 580039741 Shim (0.035 in.).................................................................................................... 1
33 580039742 Shim (0.037 in.).................................................................................................... 1
33 580039743 Shim (0.039 in.).................................................................................................... 1
33 580039744 Shim (0.041 in.).................................................................................................... 1
33 580039745 Shim (0.043 in.).................................................................................................... 1
33 580039746 Shim (0.047 in.).................................................................................................... 1
33 580039747 Shim (0.048 in.).................................................................................................... 1
33 580039748 Shim (0.0488 in.).................................................................................................. 1
33 580039749 Shim (0.0496 in.).................................................................................................. 1
33 580039750 Shim (0.050 in.).................................................................................................... 1
33 580039751 Shim (0.051 in.).................................................................................................... 1
34 580039752 Spacer.................................................................................................................. 1
35 580025303 Oil fill plug............................................................................................................. 1
36 580025305 Oil Fill Gasket....................................................................................................... 1
3-10
NOTES
3-11
G11528 08-06
MASTER DRIVE UNIT

(B896) (POWER ASSIST STEERING)
MASTER DRIVE UNIT B896POWER ASSIST STEERING
3-12
G11528 08-06
MASTER DRIVE UNIT

580054015 Drive Unit................................................................................................................... 1

1 580039685 Plug ...................................................................................................................... 1
2 580017124 Seal ...................................................................................................................... 1
3 580064673 Housing Support .................................................................................................. 1
4 580039687 Centering Bush .................................................................................................... 4
5 580039688 Bearing................................................................................................................. 2
6 580039689 Gasket.................................................................................................................. 1
7 580039692 Bolt ....................................................................................................................... 10
8 580041775 Upper Housing ..................................................................................................... 1
9 580039694 Bearing................................................................................................................. 1
10 580039695 Plate ..................................................................................................................... 1
11 580039696 Bolt ....................................................................................................................... 14
12 580039697 Centering Bush .................................................................................................... 2
13 580039767 Housing ................................................................................................................ 1
14 580039699 Cover.................................................................................................................... 1
15 580017125 Oil Plug................................................................................................................. 1
16 580039700 Washer ................................................................................................................. 1
17 580039761 Gear ..................................................................................................................... 1
18 580039702 Bearing................................................................................................................. 1
19 580047074 Nut........................................................................................................................ 1
20 580039762 Gear ..................................................................................................................... 1
21 580039770 Bearing................................................................................................................. 2
22 580039706 Shim (0.04 in.)...................................................................................................... 1
22 580039707 Shim (0.043 in.).................................................................................................... 1
22 580039708 Shim (0.047 in.).................................................................................................... 1
22 580039709 Shim (0.048 in.).................................................................................................... 1
22 580039710 Shim (0.049 in.).................................................................................................... 1
22 580039711 Shim (0.0496 in.).................................................................................................. 1
22 580039712 Shim (0.050 in.).................................................................................................... 1
22 580039713 Shim (0.051 in.).................................................................................................... 1
23 580039771 Spacer.................................................................................................................. 1
24 580039714 Shim (0.071 in.).................................................................................................... 1
24 580039715 Shim (0.073 in.).................................................................................................... 1
24 580039716 Shim (0.075 in.).................................................................................................... 1
24 580039717 Shim (0.077 in.).................................................................................................... 1
24 580039718 Shim (0.079 in.).................................................................................................... 1
24 580039719 Shim (0.081 in.).................................................................................................... 1
24 580039720 Shim (0.083 in.).................................................................................................... 1
24 580039722 Shim (0.085 in.).................................................................................................... 1
25 580068162 Bevel Gear Kit ...................................................................................................... 1
26 580039724 Wheel Shaft.......................................................................................................... 1
27 580039725 Cover.................................................................................................................... 1
28 580025307 Seal (Wheel Shaft) ............................................................................................... 1
29 580039726 Bearing................................................................................................................. 1
30 580039727 Shim (0.163 in.).................................................................................................... 1
30 580039728 Shim (0.164 in.).................................................................................................... 1
30 580039729 Shim (0.165 in.).................................................................................................... 1
30 580039730 Shim (0.166 in.).................................................................................................... 1
30 580039731 Shim (0.167 in.).................................................................................................... 1
30 580039732 Shim (0.168 in.).................................................................................................... 1
3-13
G11528 08-06
MASTER DRIVE UNIT

30 580039733 Shim (0.169 in.).................................................................................................... 1

30 580039734 Shim (0.170 in.).................................................................................................... 1
30 580039735 Shim (0.171 in.).................................................................................................... 1
30 580039736 Shim (0.172 in.).................................................................................................... 1
30 580039737 Shim (0.173 in.).................................................................................................... 1
30 580039738 Shim (0.175 in.).................................................................................................... 1
30 580039739 Shim (0.177 in.).................................................................................................... 1
30 580039740 Shim (0.179 in.).................................................................................................... 1
31 580047078 Nut........................................................................................................................ 1
32 580039753 Bearing................................................................................................................. 1
33 580039741 Shim (0.035 in.).................................................................................................... 1
33 580039742 Shim (0.037 in.).................................................................................................... 1
33 580039743 Shim (0.039 in.).................................................................................................... 1
33 580039744 Shim (0.041 in.).................................................................................................... 1
33 580039745 Shim (0.043 in.).................................................................................................... 1
33 580039746 Shim (0.047 in.).................................................................................................... 1
33 580039747 Shim (0.048 in.).................................................................................................... 1
33 580039748 Shim (0.0488 in.).................................................................................................. 1
33 580039749 Shim (0.0496 in.).................................................................................................. 1
33 580039750 Shim (0.050 in.).................................................................................................... 1
33 580039751 Shim (0.051 in.).................................................................................................... 1
34 580039752 Spacer.................................................................................................................. 1
35 580025303 Oil fill plug............................................................................................................. 1
36 580025305 Oil Fill Gasket....................................................................................................... 1
37 580041776 Gear ..................................................................................................................... 1
38 580054016 Gear ..................................................................................................................... 1
39 449001110 Capscrew ............................................................................................................. 1
40 580022964 Capscrew ............................................................................................................. 1
41 580023593 Capscrew ............................................................................................................. 1
3-14
NOTES
3-15
G11525 08-06
MASTER DRIVE UNIT

MASTER DRIVE UNIT B890MANUAL STEERING
3-16
G11525 08-06
MASTER DRIVE UNIT

580051218 Drive Unit................................................................................................................... 1

1 580039772 Bolt ....................................................................................................................... 8
2 580025308 Seal Ring.............................................................................................................. 1
3 580039773 Bearing Cover ...................................................................................................... 1
4 580039774 Shim (0.004 in.).................................................................................................... 5
4 580039775 Shim (0.012 in.).................................................................................................... 5
4 580039776 Shim (0.020 in.).................................................................................................... 5
5 580039884 Seal Ring.............................................................................................................. 1
6 580039779 Bearing................................................................................................................. 2
7 580039780 Housing Support .................................................................................................. 1
8 580039781 Centering Bush .................................................................................................... 4
9 580039782 Seal Ring.............................................................................................................. 1
10 580025303 Oil fill plug............................................................................................................. 1
11 580025305 Oil Fill Gasket....................................................................................................... 1
12 580039783 Support ................................................................................................................ 1
13 580039697 Centering Bush .................................................................................................... 2
14 .. . . . Housing ................................................................................................................ 1
15 580051820 Bolt ....................................................................................................................... 7
16 580051820 Bolt ....................................................................................................................... 6
17 .. . . . Cover.................................................................................................................... 1
18 580017125 Oil Plug................................................................................................................. 1
19 580017126 Oil Gasket ............................................................................................................ 1
20 580047076 Cover.................................................................................................................... 1
21 580051823 Pin ........................................................................................................................ 1
22 580039794 Snap Ring ............................................................................................................ 1
23 580039795 Bearing................................................................................................................. 2
24 580039796 Spacer.................................................................................................................. 1
25 580039797 Snap Ring ............................................................................................................ 1
26 580039802 Gear ..................................................................................................................... 1
27 580047074 Nut........................................................................................................................ 1
28 580039804 Gear ..................................................................................................................... 1
29 580039805 Bearing................................................................................................................. 2
30 580047061 Shim (0.119 in.).................................................................................................... 5
30 580047062 Shim (0.120 in.).................................................................................................... 5
30 580047063 Shim (0.121 in.).................................................................................................... 5
30 580047064 Shim (0.122 in.).................................................................................................... 5
30 580047065 Shim (0.126 in.).................................................................................................... 5
30 580047066 Shim (0.126 in.).................................................................................................... 5
30 580047067 Shim (0.134 in.).................................................................................................... 5
30 580047068 Shim (0.138 in.).................................................................................................... 5
30 580047069 Shim (0.118 in.).................................................................................................... 5
31 580047071 Spacer (1.406 in.)................................................................................................. 1
31 580047072 Spacer (1.429 in.)................................................................................................. 1
32 580039816 Shim (0.047 in.).................................................................................................... 5
32 580039817 Shim (0.049 in.).................................................................................................... 5
32 580039818 Shim (0.051 in.).................................................................................................... 5
32 580039819 Shim (0.055 in.).................................................................................................... 5
32 580039820 Shim (0.057 in.).................................................................................................... 5
32 580039822 Shim (0.057 in.).................................................................................................... 5
32 580039823 Shim (0.059 in.).................................................................................................... 5
3-17
G11525 08-06
MASTER DRIVE UNIT

32 580039825 Shim (0.061 in.).................................................................................................... 5

32 580039827 Shim (0.063 in.).................................................................................................... 5
32 580039828 Shim (0.065 in.).................................................................................................... 5
32 580039829 Shim (0.067 in.).................................................................................................... 5
33 580039831 Bevel Gear and Pinion Set ................................................................................... 1
34 580047073 Wheel Shaft.......................................................................................................... 1
35 580039849 Cover.................................................................................................................... 1
36 580025307 Seal (Wheel Shaft) ............................................................................................... 1
37 580051821 Bearing................................................................................................................. 1
38 580039727 Shim (0.163 in.).................................................................................................... 5
38 580039728 Shim (0.164 in.).................................................................................................... 5
38 580039729 Shim (0.165 in.).................................................................................................... 5
38 580039730 Shim (0.166 in.).................................................................................................... 5
38 580039731 Shim (0.167 in.).................................................................................................... 5
38 580039732 Shim (0.168 in.).................................................................................................... 5
38 580039733 Shim (0.169 in.).................................................................................................... 5
38 580039734 Shim (0.170 in.).................................................................................................... 5
38 580039735 Shim (0.171 in.).................................................................................................... 5
38 580039736 Shim (0.172 in.).................................................................................................... 5
38 580039737 Shim (0.173 in.).................................................................................................... 5
38 580039738 Shim (0.175 in.).................................................................................................... 5
38 580039739 Shim (0.177 in.).................................................................................................... 5
38 580039740 Shim (0.179 in.).................................................................................................... 5
38 580039790 Shim (0.181 in.).................................................................................................... 5
38 580039791 Shim (0.183 in.).................................................................................................... 5
39 580047078 Nut........................................................................................................................ 1
40 580039753 Bearing................................................................................................................. 1
41 580039741 Shim (0.035 in.).................................................................................................... 5
41 580039742 Shim (0.037 in.).................................................................................................... 5
41 580039743 Shim (0.039 in.).................................................................................................... 5
41 580039744 Shim (0.041 in.).................................................................................................... 5
41 580039745 Shim (0.043 in.).................................................................................................... 5
41 580039746 Shim (0.047 in.).................................................................................................... 5
41 580039747 Shim (0.048 in.).................................................................................................... 5
41 580039748 Shim (0.0488 in.).................................................................................................. 5
41 580039749 Shim (0.0496 in.).................................................................................................. 5
41 580039750 Shim (0.050 in.).................................................................................................... 5
41 580039751 Shim (0.051 in.).................................................................................................... 5
42 580039792 Spacer.................................................................................................................. 1
43 580039643 Stud Bolt............................................................................................................... 5
3-18
NOTES
3-19
G11526 08-06
MASTER DRIVE UNIT

MASTER DRIVE UNIT B890POWER ASSIST STEERING
3-20
G11526 08-06
MASTER DRIVE UNIT

580072427 Drive Unit................................................................................................................... 1

1 580039772 Bolt ....................................................................................................................... 8
2 580025308 Seal Ring.............................................................................................................. 1
3 580039870 Cover.................................................................................................................... 1
4 580039871 Shim (0.004 in.).................................................................................................... 5
4 580039872 Shim (0.012 in.).................................................................................................... 5
4 850039873 Shim (0.020 in.).................................................................................................... 5
5 580039884 Seal Ring.............................................................................................................. 1
6 580039874 Bearing................................................................................................................. 2
7 580075107 Housing ................................................................................................................ 1
8 580039781 Centering Bush .................................................................................................... 4
9 580039782 Seal Ring.............................................................................................................. 1
10 580025303 Oil fill plug............................................................................................................. 1
11 580025305 Oil Fill Gasket....................................................................................................... 1
12 580075111 Support ................................................................................................................ 1
13 580039697 Centering Bush .................................................................................................... 2
14 .. . . . Housing ................................................................................................................ 1
15 580051820 Bolt ....................................................................................................................... 7
16 580051820 Bolt ....................................................................................................................... 6
17 .. . . . Cover.................................................................................................................... 1
18 580017125 Oil Plug................................................................................................................. 1
19 580017126 Oil Gasket ............................................................................................................ 1
20 580047076 Cover.................................................................................................................... 1
21 580051823 Pin ........................................................................................................................ 1
22 580039794 Snap Ring ............................................................................................................ 1
23 580039795 Bearing................................................................................................................. 2
24 580039796 Spacer.................................................................................................................. 1
25 580039797 Snap Ring ............................................................................................................ 1
26 580039802 Gear ..................................................................................................................... 1
27 580075070 Nut........................................................................................................................ 1
28 580075171 Gear ..................................................................................................................... 1
29 580075072 Bearing................................................................................................................. 2
30 580075073 Shim (0.119 in.).................................................................................................... 5
30 580075074 Shim (0.120 in.).................................................................................................... 5
30 580075075 Shim (0.121 in.).................................................................................................... 5
30 580075076 Shim (0.122 in.).................................................................................................... 5
30 580075077 Shim (0.126 in.).................................................................................................... 5
30 580075078 Shim (0.130 in.).................................................................................................... 5
30 580075079 Shim (0.134 in.).................................................................................................... 5
30 580075080 Shim (0.138 IN.) ................................................................................................... 5
30 580075081 sHIM (0.118 IN.)................................................................................................... 5
31 580075082 Spacer (1.406 IN.)................................................................................................ 1
31 580075083 Spacer (1.429 IN.)................................................................................................ 1
32 580075084 Shim (0.074 in.).................................................................................................... 5
32 580075085 Shim (0.076 in.).................................................................................................... 5
32 580075086 Shm (0.078 in.,).................................................................................................... 5
32 580075087 Shim (0.080 in.).................................................................................................... 5
32 580075088 Shim (0.082 in.).................................................................................................... 5
32 580075089 Shim (0.084 in.).................................................................................................... 5
32 580075090 Shim. (0.086 IN.).................................................................................................. 5
3-21
G11526 08-06
MASTER DRIVE UNIT

32 580075091 Shim (0.088 in.).................................................................................................... 5

32 580075092 Shim (0.090 in.).................................................................................................... 5
32 580075093 Shim (0.092 in.).................................................................................................... 5
32 580075105 Shim (0.094 in.).................................................................................................... 5
33 580075106 Gear and Pinion Set............................................................................................. 1
34 580047073 Wheel Shaft.......................................................................................................... 1
35 580039849 Cover.................................................................................................................... 1
36 580025307 Seal (Wheel Shaft) ............................................................................................... 1
37 580039726 Bearing................................................................................................................. 1
38 580039727 Shim (0.163 in.).................................................................................................... 5
38 580039728 Shim (0.164 in.).................................................................................................... 5
38 580039729 Shim (0.165 in.).................................................................................................... 5
38 580039730 Shim (0.166 in.).................................................................................................... 5
38 580039731 Shim (0.167 in.).................................................................................................... 5
38 580039732 Shim (0.168 in.).................................................................................................... 5
38 580039733 Shim (0.169 in.).................................................................................................... 5
38 580039734 Shim (0.170 in.).................................................................................................... 5
38 580039735 Shim (0.171 in.).................................................................................................... 5
38 580039736 Shim (0.172 in.).................................................................................................... 5
38 580039737 Shim (0.173 in.).................................................................................................... 5
38 580039738 Shim (0.175 in.).................................................................................................... 5
38 580039739 Shim (0.177 in.).................................................................................................... 5
38 580039740 Shim (0.179 in.).................................................................................................... 5
38 580039790 Shim (0.181 in.).................................................................................................... 5
38 580039791 Shim (0.183 in.).................................................................................................... 5
39 580047078 Nut........................................................................................................................ 1
40 580039753 Bearing................................................................................................................. 1
41 580039741 Shim (0.035 in.).................................................................................................... 5
41 580039742 Shim (0.037 in.).................................................................................................... 5
41 580039743 Shim (0.039 in.).................................................................................................... 5
41 580039744 Shim (0.041 in.).................................................................................................... 5
41 580039745 Shim (0.043 in.).................................................................................................... 5
41 580039746 Shim (0.047 in.).................................................................................................... 5
41 580039747 Shim (0.048 in.).................................................................................................... 5
41 580039748 Shim (0.0488 in.).................................................................................................. 5
41 580039749 Shim (0.0496 in.).................................................................................................. 5
41 580039750 Shim (0.050 in.).................................................................................................... 5
41 580039751 Shim (0.051 in.).................................................................................................... 5
42 580039792 Spacer.................................................................................................................. 1
43 580039643 Stud Bolt............................................................................................................... 5
44 580075110 Gear ..................................................................................................................... 1
45 580031659 Gear ..................................................................................................................... 1
46 580075109 Plug ...................................................................................................................... 1
3-22
NOTES
3-23
G11498 08-06
TRACTION MOTOR
(B896)
TRACTION MOTORB896
3-24
G11498 08-06
TRACTION MOTOR
(B896)
580057323 Traction Motor............................................................................................................ 1

1 580060818 Flange .................................................................................................................. 1
2 580060819 Armature .............................................................................................................. 1
3 449022016 Lockwasher...................................................................................................... 1
4 015915100 Snap Ring ........................................................................................................ 2
5 580060820 Screw Kit .............................................................................................................. 1
6 449022016 Lockwasher...................................................................................................... 4
7 580060821 Brake Flange ........................................................................................................ 1
8 278130800 Connector ........................................................................................................ 1
9 580072106 Connector............................................................................................................. 1
10 580060822 Terminal Board ..................................................................................................... 1
11 449007043 Screw ............................................................................................................... 2
12 580060823 Stator.................................................................................................................... 1
13 519609804 Nut ................................................................................................................... 6
14 449022016 Lockwasher...................................................................................................... 3
15 278131200 Connector ........................................................................................................ 1
16 580072107 Connector............................................................................................................. 1
3-25
G11497 08-06
TRACTION MOTOR
(B890)
TRACTION MOTORB890
3-26
G11497 08-06
TRACTION MOTOR
(B890)
580068356 Traction Motor............................................................................................................ 1

1 580072103 Flange .................................................................................................................. 1
2 580072104 Armature .............................................................................................................. 1
3 449022016 Lockwasher...................................................................................................... 1
4 015915100 Snap Ring ........................................................................................................ 2
5 580060820 Screw Kit .............................................................................................................. 1
6 449022016 Lockwasher...................................................................................................... 4
7 580072105 Brake Flange ........................................................................................................ 1
8 278130800 Connector ........................................................................................................ 1
9 580072106 Connector............................................................................................................. 1
10 580060822 Terminal Board ..................................................................................................... 1
11 449007043 Screw ............................................................................................................... 2
12 580060823 Stator.................................................................................................................... 1
13 519609804 Nut ................................................................................................................... 6
14 449022016 Lockwasher...................................................................................................... 3
15 278131200 Connector ........................................................................................................ 1
16 580072107 Connector............................................................................................................. 1
3-27
G11517 08-06
ELECTRIC BRAKE
(B896)
ELECTRIC BRAKEB896
3-28
G11517 08-06
ELECTRIC BRAKE
(B896)
524259238 Brake Assembly......................................................................................................... 1

1 580075112 Inductor ................................................................................................................ 1
2 580075113 Friction Disk ......................................................................................................... 1
3 580075114 Flange .................................................................................................................. 1
4 580075338 Hub....................................................................................................................... 1
5 a 580075339 Screw Kit .............................................................................................................. 3
6 b 524866600 Enclosure Kit ............................................................................................................. 1
FOOTNOTES:
a Mounts brake to traction motor
b Used with Subzero Freezer Option
3-29
G11503 08-06
ELECTRIC BRAKE
(B890)
ELECTRIC BRAKEB890
3-30
G11503 08-06
ELECTRIC BRAKE
(B890)
524258350 Electric Brake ............................................................................................................ 1

1 580075115 Inductor ................................................................................................................ 1
2 580075116 Friction Disc ......................................................................................................... 1
3 580075337 Flange .................................................................................................................. 1
4 580075336 Hub....................................................................................................................... 1
5 580075119 Screw ................................................................................................................... 3
6 580075335 Kit Adjuster Screws .............................................................................................. 1
7 a 524282844 Enclosure Kit ........................................................................................................ 1
FOOTNOTES:
a Used on Corrosion/Food Processing and Severe Freezer/Arctic Options
3-31
NOTES
3-32
SECTION 4
4 CONTROL HANDLE
4 CONTROL HANDLE
CONTENTS
SECTION 4
CONTROL HANDLE
DESCRIPTION PAGE
AUXILIARY CONTROL BOX .............................................................................................................................. 4-12

MANUAL STEERING........................................................................................................................................ 4-4
STEER HANDLE ASSEMBLY .............................................................................................................................. 4-2
MANUAL STEERING........................................................................................................................................ 4-8
4-1
G11533 08-06
STEER HANDLE ASSEMBLY
4-2
G11533 08-06
524258355 Steer Handle Assembly ............................................................................................. 1

1 524180331 Lower Part ................................................................................................................. 1
2 524180332 Upper Part ................................................................................................................. 1
3 524276040 PCB Assembly........................................................................................................... 1
4 580013106 Camshaft ................................................................................................................... 1
5 580012962 Bushing ..................................................................................................................... 2
6 524243614 Butterfly Switch (LH).................................................................................................. 1
7 940004902 Washer ...................................................................................................................... 2
8 580026296 Screw......................................................................................................................... 2
9 580012970 Spring ........................................................................................................................ 1
10 524243613 Butterfly Switch (RH) ................................................................................................. 1
11 580011991 Switch Cover ............................................................................................................. 1
12 580012969 Spring ........................................................................................................................ 1
13 524149133 Wire Harness............................................................................................................. 1
14 580026824 Switch ........................................................................................................................ 2
15 524144372 Spring ........................................................................................................................ 1
16 524139009 Cover ......................................................................................................................... 1
17 524148521 Switch Assembly (2-Wires)........................................................................................ 2
18 580026824 Switch................................................................................................................... 4
19 524149804 Button ........................................................................................................................ 4
20 580012967 Label (RH) ................................................................................................................. 1
21 580012968 Label (LH).................................................................................................................. 1
22 524144387 Label.......................................................................................................................... 1
23 524144374 Actuator (Blank)......................................................................................................... 2
24 580038175 Spring ........................................................................................................................ 1
25 580060389 Spring ........................................................................................................................ 1
26 524292775 Screw......................................................................................................................... 1
27 580079167 Support...................................................................................................................... 1
4-3
G11531 08-06

(MANUAL STEERING)
STEER HANDL E ARM ASSEMBLYMANUAL STEERING
4-4
G11531 08-06

(MANUAL STEERING)
1 524258355 Steer Handle Assembly ............................................................................................. 1

2 524224998 Tube........................................................................................................................... 1
2 524212197 Bushing ................................................................................................................ 2
3 580000119 Plug ........................................................................................................................... 2
4 524175516 Swivel ........................................................................................................................ 1
5 524146529 Steer Plate (B890) ..................................................................................................... 1
5 524141567 Steer Plate (B896) ..................................................................................................... 1
8 524261860 Dash .......................................................................................................................... 1
9 931014908 Capscrew (B890)....................................................................................................... 1
9 932202911 Capscrew (B896)....................................................................................................... 2
10 449021006 Washer ...................................................................................................................... 4
11 449022013 Lockwasher ............................................................................................................... 4
12 449015044 Nut ............................................................................................................................. 2
13 449001049 Capscrew................................................................................................................... 4
14 504225227 Washer ...................................................................................................................... 8
15 449022017 Lockwasher ............................................................................................................... 4
16 449015029 Nut ............................................................................................................................. 4
17 524149411 Shaft (Stand-off) ........................................................................................................ 1
18 449001302 Capscrew................................................................................................................... 2
19 449021001 Washer ...................................................................................................................... 2
20 015026200 Lockwasher ............................................................................................................... 1
21 449015044 Nut ............................................................................................................................. 2
22 524144590 Cover ......................................................................................................................... 1
22 524265331 Cover (Food Processing) (B890) ............................................................................... 1
23 520038861 Capscrew................................................................................................................... 3
24 296323263 Bearing Cup .............................................................................................................. 2
25 519432646 Bearing Cone ............................................................................................................ 2
26 501902908 Lockwasher ............................................................................................................... 1
27 502172902 Key............................................................................................................................. 1
28 520012800 Sleeve........................................................................................................................ 2
29 524149410 Spacer ....................................................................................................................... 2
30 585045700 Nut ............................................................................................................................. 1
31 519766808 Lockwasher ............................................................................................................... 2
32 900014292 Capscrew................................................................................................................... 2
33 449021001 Washer ...................................................................................................................... 2
34 504574232 Lube Fitting................................................................................................................ 1
35 524144586 Capscrew................................................................................................................... 1
36 580002500 Clamp ........................................................................................................................ 1
37 449022018 Lockwasher ............................................................................................................... 1
38 449007018 Screw......................................................................................................................... 1
39 449015002 Nut ............................................................................................................................. 1
40 524180333 Screw......................................................................................................................... 4
41 059863600 Capscrew................................................................................................................... 1
42 032586000 Lockwasher ............................................................................................................... 1
a 580047141 Wire Harness............................................................................................................. 1
a 720100915 Sheave ...................................................................................................................... 1
FOOTNOTES:
a Not Illustrated
4-5
G11532 08-06

STEER HANDL E ARM ASSEMBLYPOWER ASSIST STEERING
4-6
G11532 08-06

1 580068585 Swivel ........................................................................................................................ 1

2 580074493 Bushing ..................................................................................................................... 1
3 524246103 Pivot Pin .................................................................................................................... 1
4 524260620 Shaft .......................................................................................................................... 1
5 580050969 Sensor ....................................................................................................................... 1
6 940004903 Washer ...................................................................................................................... 2
7 580005884 Capscrew................................................................................................................... 2
8 449034077 Pin ............................................................................................................................. 1
9 524261858 Tube........................................................................................................................... 1
10 900014292 Capscrew................................................................................................................... 2
11 519766808 Lockwasher ............................................................................................................... 2
12 449021001 Washer ...................................................................................................................... 3
13 580000119 Plug ........................................................................................................................... 1
14 580004592 Nut ............................................................................................................................. 1
15 580046809 Gas Spring ................................................................................................................ 1
16 580077647 Pin ............................................................................................................................. 1
17 090602031 Bushing ..................................................................................................................... 1
18 524190001 Pin ............................................................................................................................. 1
19 524141136 Ball Stud .................................................................................................................... 1
20 580000119 Plug ........................................................................................................................... 1
21 500416909 Screw......................................................................................................................... 2
22 524270780 Switch ........................................................................................................................ 1
4-7
G11534 08-06

(MANUAL STEERING)
STEER HANDL E SWIVEL ASSEMBLYMANUAL STEERING
1 580004592 Nut ............................................................................................................................. 2

2 504574232 Lube Fitting................................................................................................................ 2
3 502677909 Pin ............................................................................................................................. 1
4 524141136 Ball Stud .................................................................................................................... 1
5 524212197 Bushing ..................................................................................................................... 2
6 059863600 Capscrew................................................................................................................... 1
7 032586000 Lockwasher ............................................................................................................... 1
8 524141162 Pivot Shaft ................................................................................................................. 1
9 580046809 Gas Spring ................................................................................................................ 1
10 580054641 Bushing ................................................................................................................ 1
11 524175516 Swivel ........................................................................................................................ 1
12 524187174 Microswitch (Brake) (Includes Harness) .................................................................... 1
13 524196917 Microswitch (Regan).................................................................................................. 1
14 580040162 Screw......................................................................................................................... 2
15 751191100 Nut Plate Assembly ................................................................................................... 1
16 524195349 Screw......................................................................................................................... 2
17 580000119 Plug ........................................................................................................................... 2
4-8
G11534 08-06

(MANUAL STEERING)
18 620033319 Shim (0.030 in.) ......................................................................................................... AR

19 580064554 Heater Arctic Option .................................................................................................. 1
4-9
G11535 08-06

STEER HANDL E SWIVEL ASSEMBLYPOWER ASSIST STEERING
4-10
G11535 08-06

1 580068585 Swivel ........................................................................................................................ 1

2 580077644 Bearing ...................................................................................................................... 1
3 580068357 Mount ........................................................................................................................ 1
4 449015029 Nut ............................................................................................................................. 4
5 449022017 Lockwasher ............................................................................................................... 4
6 504225227 Washer ...................................................................................................................... 4
7 449001068 Capscrew................................................................................................................... 4
8 580058070 Sensor ....................................................................................................................... 1
8 580071155 Sensor (Cold Storage/Arctic)..................................................................................... 1
9 580060124 Torsion bar................................................................................................................. 1
10 580027677 Capscrew................................................................................................................... 2
11 449021003 Washer ...................................................................................................................... 2
12 524257337 Cover ......................................................................................................................... 1
13 524246102 Gear .......................................................................................................................... 1
14 524272235 Pin ............................................................................................................................. 1
15 524228447 Shaft .......................................................................................................................... 1
16 449051014 Bearing ...................................................................................................................... 1
17 580068354 Support...................................................................................................................... 1
18 580059974 Shaft .......................................................................................................................... 1
19 015915600 Snap Ring.................................................................................................................. 1
20 080816000 Bearing ...................................................................................................................... 1
21 449001058 Capscrew................................................................................................................... 2
22 580003129 Pin ............................................................................................................................. 1
23 580058084 Gear .......................................................................................................................... 1
24 580060125 Pin ............................................................................................................................. 1
25 580077646 Pin ............................................................................................................................. 1
26 014976400 Nut ............................................................................................................................. 1
27 580069343 Bearing ...................................................................................................................... 1
4-11
G11530 08-06
AUXILIARY CONTROL BOX
4-12
G11530 08-06
580023061 Control Box................................................................................................................ 1

1 580019800 Cover (Front) ........................................................................................................ 1
2 580019801 Cover (Rear)......................................................................................................... 1
3 524143403 Capscrew ............................................................................................................. 4
4 580019802 Lever (Lift and Lower) .......................................................................................... 1
5 580019803 Lever (Rabbit)....................................................................................................... 1
6 580019804 Horn Actuator (Air Actuated) ................................................................................ 1
7 a 580064578 Heater (24 Volt) .................................................................................................... 1
8 a 580072790 Harness (Heater).................................................................................................. 1
b 580026824 Switch................................................................................................................... 4
FOOTNOTES:
a Cold Storage and Arctic
b Not Illustrated
4-13
NOTES
4-14
SECTION 5
5 HYDRAULIC SYSTEM
5 HYDRAULIC SYSTEM
CONTENTS
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC ASSEMBLY
B890.................................................................................................................................................................. 5-2
B896.................................................................................................................................................................. 5-4
B890.................................................................................................................................................................. 5-6
B896.................................................................................................................................................................. 5-8
LIFT CYLINDER ASSEMBLY ............................................................................................................................. 5-10
5-1
G11536 08-06
HYDRAULIC ASSEMBLY
(B890)
HYDRAULIC ASSEMBLYB890
5-2
G11536 08-06
HYDRAULIC ASSEMBLY
(B890)
1 580012857 Lift Cylinder Assembly ............................................................................................... 1

2 580053501 Hydraulic Pump and Motor ........................................................................................ 1
3 504114800 Fitting (Includes Nut and Sleeve)............................................................................... 2
4 524144769 Adapter ...................................................................................................................... 1
5 310913280 Tube........................................................................................................................... AR
6 056363100 Fitting......................................................................................................................... 1
7 524238590 Hose .......................................................................................................................... 1
8 524240814 Fitting......................................................................................................................... 1
9 524154761 Bracket ...................................................................................................................... 1
10 932200909 Capscrew................................................................................................................... 1
11 518807647 Lockwasher ............................................................................................................... 1
12 449001134 Capscrew................................................................................................................... 1
13 449022016 Lockwasher ............................................................................................................... 1
14 449001302 Capscrew................................................................................................................... 2
15 449022013 Lockwasher ............................................................................................................... 3
16 940600907 Washer ...................................................................................................................... 1
17 940600908 Lockwasher ............................................................................................................... 3
18 940600909 Lockwasher ............................................................................................................... 2
19 524261220 Kit - HPU Installation Not Illustrated .......................................................................... 1
5-3
G11537 08-06
HYDRAULIC ASSEMBLY
(B896)
HYDRAULIC ASSEMBLYB896
5-4
G11537 08-06
HYDRAULIC ASSEMBLY
(B896)

2 580015659 Hydraulic Power Unit ................................................................................................. 1
3 056363100 Fitting......................................................................................................................... 1
4 504114800 Fitting (Includes Nut and Sleeve)............................................................................... 2
5 310913280 Tube........................................................................................................................... AR
6 501710961 Hose .......................................................................................................................... 1
7 524139036 Fitting......................................................................................................................... 1
8 524139037 Fitting......................................................................................................................... 1
9 524155733 Bracket ...................................................................................................................... 1
10 580006788 Screw......................................................................................................................... 2
11 449001013 Capscrew................................................................................................................... 3
12 449022016 Lockwasher ............................................................................................................... 3
13 500421901 Fitting......................................................................................................................... 1
14 580046076 Washer ...................................................................................................................... 3
15 940600908 Lockwasher ............................................................................................................... 1
5-5
G11485 08-06

(B890)
HYDRAULIC POWER UNITB890
5-6
G11485 08-06

(B890)
580053501 Hydraulic Pump and Motor ........................................................................................ 1

1 580057242 Motor .................................................................................................................... 1
2 580026406 Nut ................................................................................................................... 1
3 580032009 Flange .............................................................................................................. 1
4 580032008 Brush Set ......................................................................................................... 1
5 580057244 Filler Tank Assembly ............................................................................................ 1
6 580082485 O Ring.............................................................................................................. 1
7 580057918 Breather Filter .................................................................................................. 1
8 580057207 Clamp Assembly .............................................................................................. 1
9 580057214 Mini Power Pack (Without Motor) ......................................................................... 1
10 580037482 Check Valve ..................................................................................................... 1
11 580057246 Pressure Relief Valve....................................................................................... 1
12 580057247 Plug.................................................................................................................. 1
13 580057245 Block ................................................................................................................ 1
14 580057212 Electro Valve (Poppet) ..................................................................................... 1
15 580015614 Coil................................................................................................................... 1
16 580057249 Valve Assembly................................................................................................ 1
17 580028974 Valve Seal Kit................................................................................................... 1
18 580057209 Tube ................................................................................................................. 1
19 580015611 Strainer ........................................................................................................ 1
a 580057243 Pump.................................................................................................................... 1
a 580057215 Pump Seal Kit ...................................................................................................... 1
a 580057216 Flow Regulator ..................................................................................................... 1
FOOTNOTES:
a Not Illustrated
5-7
G11500 08-06

(B896)
HYDRAULIC POWER UNITB896
5-8
G11500 08-06

(B896)
580015659 Hydraulic Power Unit ................................................................................................. 1

1 580017228 Motor .................................................................................................................... 1
2 580017229 Tank...................................................................................................................... 1
3 580012673 Valve Assembly .................................................................................................... 1
4 580017230 Hydraulic Pump.................................................................................................... 1
5 580015602 Coupling ............................................................................................................... 1
5-9
G11538 08-06
LIFT CYLINDER ASSEMBLY
LIFT CYLINDER ASSEMBLY
580012857 Lift Cylinder Assembly ............................................................................................... 1

1 502637902 Nut........................................................................................................................ 1
2 505292200 Piston ................................................................................................................... 1
3 504777503 Tube ..................................................................................................................... 1
4 517307601 Piston Rod............................................................................................................ 1
5 507106500 Gland.................................................................................................................... 1
6 500193912 Bushing ................................................................................................................ 1
7 504305711 Seal ...................................................................................................................... 1
8 580022507 Wiper.................................................................................................................... 1
9 580022501 Seal ...................................................................................................................... 1
516149011 Seal Kit (Includes Items 7-9) ................................................................................ 1
5-10
SECTION 6

CONTENTS
SECTION 6
LIFT LINKAGE AND LOAD WHEEL
DESCRIPTION PAGE
CASTER ASSEMBLY ........................................................................................................................................... 6-6

HEAVY DUTY ................................................................................................................................................... 6-4
HEAVY DUTY - SEALED BEARINGS .............................................................................................................. 6-2
B890 ............................................................................................................................................................ 6-21
STANDARD
B890 ............................................................................................................................................................ 6-20
DUAL LOAD WHEELS
SEALED BEARINGS
B890 ............................................................................................................................................................ 6-19
STANDARD..................................................................................................................................................... 6-18
LIFT LINKAGE...................................................................................................................................................... 6-8
B890 ............................................................................................................................................................ 6-12
SINGLE LOAD WHEEL
FOUR BEARINGS .......................................................................................................................................... 6-16
FOUR BEARINGS SEALED
B890 ............................................................................................................................................................ 6-17
TWO BEARINGS ............................................................................................................................................ 6-15
6-1
G11588 10-06
CASTER ASSEMBLY
(HEAVY DUTY - SEALED BEARINGS)
CAST ER ASSEMBLYHEAVY DUTY - SEALED BEARINGS
6-2
G11588 10-06
CASTER ASSEMBLY
(HEAVY DUTY - SEALED BEARINGS)
524268340 Caster Assembly ....................................................................................................... 2

524289326 Swivel Fork........................................................................................................... 1
1 524289327 Top Plate Assembly ......................................................................................... 1
2 524289328 Top Plate...................................................................................................... 1
3 524163225 Bearing Assembly........................................................................................ 1
4 524246180 Fork.................................................................................................................. 1
5 524246291 Wheel Fork (Lower) ......................................................................................... 1
6 524163228 Spacer ............................................................................................................. 1
7 524163229 Capscrew ......................................................................................................... 1
8 524289329 Spring .............................................................................................................. 2
9 524212381 Axle.................................................................................................................. 1
10 524148450 Screw ............................................................................................................... 1
11 524148451 Lockwasher...................................................................................................... 1
524289331 Wheel Assembly .................................................................................................. 1
12 524148457 Wheel............................................................................................................... 1
13 524289332 Bearing (Sealed).............................................................................................. 2
524289333 Axle Assembly...................................................................................................... 1
14 524289334 Axle.................................................................................................................. 1
15 524148459 Washer............................................................................................................. 2
16 524148451 Lockwasher...................................................................................................... 1
17 524148450 Screw ............................................................................................................... 1
18 524289330 O Ring.............................................................................................................. 1
19 524246191 Pin ............................................................................................................................. 2
6-3
G11548 08-06
CASTER ASSEMBLY
(HEAVY DUTY)
CAST ER ASSEMBLYHEAVY DUTY
6-4
G11548 08-06
CASTER ASSEMBLY
(HEAVY DUTY)
524244220 Caster Assembly (Spring Loaded)............................................................................. 2

a .. . . . Swivel Fork........................................................................................................... 1
1 524163223 Top Plate (Assembled)..................................................................................... 1
2 524246179 Plate (Top) ................................................................................................... 1
3 524163225 Bearing Assembly........................................................................................ 1
4 524246180 Fork.................................................................................................................. 1
5 524246291 Wheel Fork (Lower) ......................................................................................... 1
6 524163228 Spacer ............................................................................................................. 1
7 524163229 Capscrew ......................................................................................................... 1
8 524212380 Spring .............................................................................................................. 2
9 524212381 Axle.................................................................................................................. 1
10 524148450 Screw ............................................................................................................... 1
11 524148451 Lockwasher...................................................................................................... 1
524149906 Wheel Assembly .................................................................................................. 1
12 524148457 Wheel............................................................................................................... 1
13 524148458 Ball Bearing ..................................................................................................... 2
524149907 Axle Assembly...................................................................................................... 1
14 524148464 Axle.................................................................................................................. 1
15 524148459 Washer............................................................................................................. 2
16 524148451 Lockwasher...................................................................................................... 1
17 524148450 Screw ............................................................................................................... 1
18 524148462 Fitting (Grease) ................................................................................................ 1
19 524246191 Pin ............................................................................................................................. 2
FOOTNOTES:
a Not Serviced Separately
6-5
G11539 08-06
CASTER ASSEMBLY
CASTER ASSEMBLY
6-6
G11539 08-06
CASTER ASSEMBLY
1 524267533 Caster Assembly ....................................................................................................... 1

1 524275825 Swivel fork ............................................................................................................ 1
1 524275826 Swivel fork (Without Wheel fork) ...................................................................... 1
2 .. . . . Plate (Top) ................................................................................................... 1
3 .. . . . Fork ............................................................................................................. 1
4 .. . . . Bearing ........................................................................................................ 1
5 .. . . . Ball............................................................................................................... 18
6 .. . . . O-Ring ......................................................................................................... 1
7 .. . . . Cap .............................................................................................................. 1
8 .. . . . Wheel Fork (Lower) ......................................................................................... 1
9 .. . . . Capscrew ......................................................................................................... 1
10 .. . . . Axle Tube ......................................................................................................... 1
11 .. . . . Bushing............................................................................................................ 2
12 .. . . . Locknut ............................................................................................................ 1
13 .. . . . Axle.................................................................................................................. 1
14 .. . . . Axle.................................................................................................................. 1
15 .. . . . C-Clip ............................................................................................................... 4
16 .. . . . Spring .............................................................................................................. 2
17 .. . . . Axle Tube ......................................................................................................... 2
18 .. . . . Washer............................................................................................................. 2
19 .. . . . Capscrew ......................................................................................................... 2
20 .. . . . Locknut ............................................................................................................ 2
21 524149486 Wheel ................................................................................................................... 1
22 524275828 Wheel............................................................................................................... 1
23 524148567 Bearing ............................................................................................................ 2
24 524148568 Axle Tube ......................................................................................................... 1
25 524149487 Axle ...................................................................................................................... 1
26 524246177 Axle Tube ......................................................................................................... 1
27 a .. . . . Locknut ............................................................................................................ 1
28 524148569 Axle Tube ......................................................................................................... 2
29 524148570 Axle Tube ......................................................................................................... 1
30 524148570 Axle Tube ......................................................................................................... 1
31 449001042 Capscrew................................................................................................................... 2
32 504071785 Washer ...................................................................................................................... 2
33 524141099 Shim .......................................................................................................................... 12
FOOTNOTES:
a Not Serviced Separately
6-7
G11486 08-06
LIFT LINKAGE
LIFT L INKAGE
6-8
G11486 08-06
LIFT LINKAGE
1 524140835 Pin ............................................................................................................................. 1

2 502677908 Spring Pin .................................................................................................................. 14
3 524141202 Bushing ..................................................................................................................... 2
5 524140834 Pin ............................................................................................................................. 1
6 524141179 Link Assembly (Upper) .............................................................................................. 2
7 524140879 Bushing ................................................................................................................ 2
8 524140836 Pin ............................................................................................................................. 2
9 524140837 Pin ............................................................................................................................. 2
10 502677902 Pin ............................................................................................................................. 6
11 015631500 Lube Fitting................................................................................................................ 10
12 524140887 Rocker Arm Assembly ............................................................................................... 2
13 524140878 Bushing ................................................................................................................ 4
14 524140839 Pin ............................................................................................................................. 2
15 524140842 Spring Pin .................................................................................................................. 2
16 524140838 Pin ............................................................................................................................. 2
17 502677910 Roll Pin ...................................................................................................................... 4
18 015631300 Lube Fitting................................................................................................................ 6
19 524141197 Pin ............................................................................................................................. 2
20 b 014675200 Capscrew................................................................................................................... 2
20 c 524295210 Capscrew................................................................................................................... 2
21 b 014964800 Nut ............................................................................................................................. 2
21 c 014937400 Nut ............................................................................................................................. 2
22 524142497 Pull Rod Assembly (36 in.) ........................................................................................ 2
23 524140881 Bushing ................................................................................................................ 2
24 524141079 Rod ............................................................................................................................ 2
25 580015511 Nut ............................................................................................................................. 6
26 524145359 Fork (36 in.) (B890) ................................................................................................... 1
26 524145360 Fork (42 in.) (B890) ................................................................................................... 1
26 524145361 Fork (48 in.) (B890) ................................................................................................... 1
26 a 524145368 Fork (48 in.) (B890) ................................................................................................... 1
26 524145362 Fork (54 in.) (B890) ................................................................................................... 1
26 524145365 Fork (60 in.) (B890) ................................................................................................... 1
26 524142505 Fork (36 in.) (B896) ................................................................................................... 1
26 524142506 Fork (42 in.) (B896) ................................................................................................... 1
26 524140918 Fork (48 in.) (B896) ................................................................................................... 1
26 524142507 Fork (54 in.) (B896) ................................................................................................... 1
26 524142508 Fork (60 in.) (B896) ................................................................................................... 1
27 524177337 Link Assembly (Rear) ................................................................................................ 2
28 524173553 Bushing ................................................................................................................ 4
29 524140840 Pin ............................................................................................................................. 2
30 580017789 Nut ............................................................................................................................. 4
31 502677909 Pin ............................................................................................................................. 2
32 524141201 Pin ............................................................................................................................. 2
33 524140913 Axle Shaft .................................................................................................................. 2
34 504574232 Lube Fitting................................................................................................................ 4
6-9
G11486 08-06
LIFT LINKAGE
35 524141181 Roller Assembly......................................................................................................... 2

36 314011168 Bushing ..................................................................................................................... 2
37 015628700 Lube Fitting................................................................................................................ 2
38 524140885 Yoke Assembly .......................................................................................................... 2
39 524140880 Bushing ..................................................................................................................... 2
40 015040800 Washer ...................................................................................................................... 4
41 524142771 Cover Clip.................................................................................................................. 6
FOOTNOTES:
a With load backrest
b ⇒ PENDING PER ECN 103134
c PENDING PER ECN 103134 ⇒
6-10
NOTES
6-11
G11544 08-06
LIFT LINKAGE
(CORROSION / FOOD PROCESSING) (B890)
LIFT LINKAGECORROSION / F OOD PROCESSINGB890
6-12
G11544 08-06
LIFT LINKAGE
1 524140835 Pin ............................................................................................................................. 1

2 502677908 Spring Pin .................................................................................................................. 14
3 524141202 Bushing ..................................................................................................................... 2
5 524140834 Pin ............................................................................................................................. 1
6 524246190 Link Assembly - Upper .............................................................................................. 2
7 524140879 Bushing ................................................................................................................ 2
8 524140836 Pin ............................................................................................................................. 2
9 524140837 Pin ............................................................................................................................. 2
10 502677902 Pin ............................................................................................................................. 6
11 015631500 Lube Fitting................................................................................................................ 10
12 524246189 Rocker Arm Assembly ............................................................................................... 2
13 524140878 Bushing ................................................................................................................ 4
14 524140839 Pin ............................................................................................................................. 2
15 524140842 Spring Pin .................................................................................................................. 2
16 524140838 Pin ............................................................................................................................. 2
17 502677910 Roll Pin ...................................................................................................................... 4
18 015631300 Lube Fitting................................................................................................................ 6
19 524141197 Pin ............................................................................................................................. 2
20 a 014675200 Capscrew................................................................................................................... 2
20 b 524295210 Capscrew................................................................................................................... 2
21 a 014964800 Nut ............................................................................................................................. 2
21 b 014937400 Nut ............................................................................................................................. 2
22 524245440 Pull Rod Assembly - 36 in. ........................................................................................ 2
23 524140881 Bushing ................................................................................................................ 2
24 524141079 Rod ............................................................................................................................ 2
25 580015511 Nut ............................................................................................................................. 6
26 524245671 Fork (36 in.) ............................................................................................................... 1
26 524245672 Fork (42 in.) ............................................................................................................... 1
26 524245673 Fork (48 in.) ............................................................................................................... 1
26 524245678 Fork (48 in.) ............................................................................................................... 1
26 534245674 Fork (54 in.) ............................................................................................................... 1
26 524245675 Fork (60 in.) ............................................................................................................... 1
27 524246188 Link Assembly - Rear ................................................................................................ 2
28 524173553 Bushing ................................................................................................................ 4
29 524140840 Pin ............................................................................................................................. 2
30 580017789 Nut ............................................................................................................................. 4
31 502677909 Pin ............................................................................................................................. 2
32 524141201 Pin ............................................................................................................................. 2
33 524140913 Axle Shaft .................................................................................................................. 2
34 504574232 Lube Fitting................................................................................................................ 4
35 524141181 Roller Assembly......................................................................................................... 2
36 314011168 Bushing ..................................................................................................................... 2
37 015628700 Lube Fitting................................................................................................................ 2
38 524246187 Yoke Assembly .......................................................................................................... 2
39 524140880 Bushing ................................................................................................................ 2
6-13
G11544 08-06
LIFT LINKAGE
40 015040800 Washer ...................................................................................................................... 4

41 524142771 Cover Clip.................................................................................................................. 6
FOOTNOTES:
a ⇒ PENDING PER ECN 103134
b PENDING PER ECN 103134 ⇒
6-14
G11547 08-06
SINGLE LOAD WHEEL

(TWO BEARINGS)
SINGLE LOAD WHEELTWO BEARINGS
KEY:
A: w/o Sealed Bearings
B: w/ Sealed Bearings
QTY
1 524140950 Load Wheel ....................................................................................................... 2 2
2 500120903 Ball Bearing ....................................................................................................... 4 ..
2 524230698 Ball Bearing ....................................................................................................... .. 4
3 503480200 Spacer ............................................................................................................... 4 4
4 121357100 Washer .............................................................................................................. 4 4
5 524141151 Axle Shaft .......................................................................................................... 2 ..
5 524230699 Axle Shaft .......................................................................................................... .. 2
6 502677902 Pin ..................................................................................................................... 2 ..
7 504574232 Lube Fitting........................................................................................................ 2 ..
6-15
G11545 08-06
SINGLE LOAD WHEEL

(FOUR BEARINGS)
SINGLE LOAD WHEELFOUR BEARINGS
1 524140951 Load Wheel ............................................................................................................... 2

2 015119300 Ball Bearing ............................................................................................................... 4
3 500120903 Ball Bearing ............................................................................................................... 4
4 503480200 Spacer ....................................................................................................................... 4
5 121357100 Washer ...................................................................................................................... 4
6 524141151 Axle Shaft .................................................................................................................. 2
7 502677902 Pin ............................................................................................................................. 2
8 524155614 Spacer ....................................................................................................................... 4
9 504574232 Lube Fitting................................................................................................................ 2
6-16
G11546 08-06
SINGLE LOAD WHEEL

(FOUR BEARINGS SEALED) (B890)
SINGLE LOAD WHEELFOU R BEARINGS SEALEDB890
1 524140951 Load Wheel ............................................................................................................... 2

2 524230698 Ball Bearing ............................................................................................................... 8
4 503480200 Spacer ....................................................................................................................... 4
5 121357100 Washer ...................................................................................................................... 4
6 524230699 Axle Shaft .................................................................................................................. 2
7 502677902 Pin ............................................................................................................................. 2
8 524155614 Spacer ....................................................................................................................... 4
6-17
G11543 08-06
DUAL LOAD WHEELS

(STANDARD)
DUAL LOAD WHEELSSTANDARD
1 524140952 Load Wheel ............................................................................................................... 4

2 500120903 Ball Bearing ............................................................................................................... 4
3 121357100 Washer ...................................................................................................................... 2
4 503480200 Spacer ....................................................................................................................... 4
5 519433623 Spacer ....................................................................................................................... 2
6 524187950 Axle Shaft .................................................................................................................. 1
7 502677902 Pin ............................................................................................................................. 2
8 504574232 Lube Fitting................................................................................................................ 2
6-18
G11542 08-06
DUAL LOAD WHEELS

(SEALED BEARINGS) (B890)
DUAL LOAD WHEELS SEALED BEARINGSB890
1 524140952 Load Wheel ............................................................................................................... 4

2 524230698 Ball Bearing ............................................................................................................... 4
3 121357100 Washer ...................................................................................................................... 2
4 503480200 Spacer ....................................................................................................................... 4
5 519433623 Spacer ....................................................................................................................... 2
6 524230699 Axle Shaft .................................................................................................................. 1
7 502677902 Pin ............................................................................................................................. 2
6-19
G11540 08-06

(STANDARD) (B890)
DOUBLE PALLET FORK OPTIONSTAN DARDB890
KEY:
A: Standard
B: With Load Backrest
C: With Battery Rollers
QTY
ITEM PART NO. DESCRIPTION A B C
524255503 Fork (144 in.) .......................................................................................... 1 .. ..

524145478 Fork (96 in.) ............................................................................................ 1 .. ..
524145479 Fork (93 in.) ............................................................................................ 1 .. ..
524145480 Fork (84 in.) ............................................................................................ 1 .. ..
524255504 Fork (144 in. ........................................................................................... .. 1 ..
524145481 Fork (96 in.) ............................................................................................ .. 1 ..
524145482 Fork (93 in.) ............................................................................................ .. 1 ..
524145483 Fork (84 in.) ............................................................................................ .. 1 ..
524255505 Fork (144 in.) .......................................................................................... .. .. 1
524145484 Fork (96 in.) ............................................................................................ .. .. 1
524145485 Fork (93 in.) ............................................................................................ .. .. 1
524145486 Fork (84 in.) ............................................................................................ .. .. 1
525255506 Fork (144 in.) .......................................................................................... .. 1 1
524145487 Fork (96 in.) ............................................................................................ .. 1 1
524145488 Fork (93 in.) ............................................................................................ .. 1 1
524145489 Fork (84 in.) ............................................................................................ .. 1 1
1 014970900 Nut .......................................................................................................... 2 2 2
2 580002026 Capscrew................................................................................................ 2 2 2
524144745 Pull Rod Assembly ................................................................................. 2 2 2
524255669 Pull Rod Assembly (144 in.) ................................................................... 2 2 2
6-20
G11541 08-06

DOU BLE PALLET FORK OPTION C ORROSION / FOOD PROCESSINGB890
KEY:
A: Standard
B: with Load Backrest
C: with Battery Rollers
QTY
524256982 Fork (144 in.) (Triple Pallet) .................................................................... 1 .. ..

524245712 Fork (96 in.) ............................................................................................ 1 .. ..
524245713 Fork (93 in.) ............................................................................................ 1 .. ..
524245714 Fork (84 in.) ............................................................................................ 1 .. ..
524256983 Fork (144 in.) (Triple Pallet) .................................................................... .. 1 ..
524245715 Fork (96 in.) ............................................................................................ .. 1 ..
524245716 Fork (93 in.) ............................................................................................ .. 1 ..
524245717 Fork (84 in.) ............................................................................................ .. 1 ..
524256984 Fork (144 in.) (Triple Pallet) .................................................................... .. .. 1
524245718 Fork (96 in.) ............................................................................................ .. .. 1
524245719 Fork (93 in.) ............................................................................................ .. .. 1
524245720 Fork (84 in.) ............................................................................................ .. .. 1
524256985 Fork (144 in.) (Triple Pallet) .................................................................... .. 1 1
524245721 Fork (96 in.) ............................................................................................ .. 1 1
524245722 Fork (93 in.) ............................................................................................ .. 1 1
524245723 Fork (84 in.) ............................................................................................ .. 1 1
1 014970900 Nut .......................................................................................................... 2 2 2
2 580002026 Capscrew................................................................................................ 2 2 2
524256987 Pull rod Assembly (144 in.) (Triple Pallet) .............................................. 2 2 2
6-21
NOTES
6-22
SECTION 7
7 OPTIONS
7 OPTIONS
CONTENTS
SECTION 7
OPTIONS
DESCRIPTION PAGE
BACK-UP ALARM KIT........................................................................................................................................ 7-10

COAST CONTROL
MANUAL STEERING...................................................................................................................................... 7-16
CONVENIENCE TRAY
BOLT-ON BACKREST .................................................................................................................................... 7-14
CONVENIENCE TRAY KIT ................................................................................................................................ 7-12
B890
13.4 IN. BATTERY BOX ............................................................................................................................. 7-22
FOOD PROCESSING ................................................................................................................................. 7-20
LOAD BACKREST ............................................................................................................................................... 7-4
BOLT-ON .......................................................................................................................................................... 7-6
RF TERMINAL KIT ............................................................................................................................................... 7-2
STROBE LIGHT
POLE MOUNTED ............................................................................................................................................. 7-8
7-1
G11483 08-06
RF TERMINAL KIT
RF TERMINAL KIT
7-2
G11483 08-06
RF TERMINAL KIT
1 501644104 Terminal Block ........................................................................................................... 1

2 524264420 Wire Harness............................................................................................................. 1
3 940004903 Washer ...................................................................................................................... 2
4 449022019 Lockwasher ............................................................................................................... 2
5 449007038 Screw......................................................................................................................... 2
6 520042842 Plug ........................................................................................................................... 1
7-3
G11484 08-06
LOAD BACKREST
LOAD BACKREST
7-4
G11484 08-06
LOAD BACKREST
KEY:
A: 48 Inch x 23 Inch Battery
B: 60 Inch x 23 Inch Battery
C: 48 Inch x 31 Inch Battery
D: 60" x 31" Battery
QTY
ITEM PART NO. DESCRIPTION A B C D
1 524142783 Load Backrest.............................................................................. 1 .. .. ..

1 524143338 Load Backrest.............................................................................. .. 1 .. ..
2 524143994 Load Backrest.............................................................................. .. .. 1 ..
2 524143995 Load Backrest.............................................................................. .. .. .. 1
2 524245804 Load Backrest (Food Processing) ............................................... .. .. 1 ..
2 524245805 Load Backrest (Food Processing) ............................................... .. .. .. 1
3 524273896 Spacer ......................................................................................... 2 2 2 2
4 580074994 Capscrew..................................................................................... 2 2 2 2
5 524148372 Stop Bar ...................................................................................... 2 2 2 2
5 524245846 Stop Bar (Galvanized) ................................................................. .. .. 2 2
6 524142694 Latch (23 in.) ............................................................................... 1 1 .. ..
6 524143997 Latch (31 in.) ............................................................................... .. .. 1 1
6 524245845 Latch (31 in.) (Food Processing) ................................................. .. .. 1 1
7 524142762 Handle ......................................................................................... 2 2 2 2
8 930103907 Screw........................................................................................... 4 4 4 4
9 504231270 Nut ............................................................................................... 4 4 4 4
7-5
G11554 09-06
LOAD BACKREST
(BOLT-ON)
LOAD BACKREST BOLT-ON
7-6
G11554 09-06
LOAD BACKREST
(BOLT-ON)
1 524263544 Load Backrest (Bolt-On) (48 inch - Standard) ........................................................... 1

1 524263545 Load Backrest (Bolt-On) (60 inch - Standard) ........................................................... 1
1 524263546 Load backrest (Bolt-On) (72 inch - Standard)............................................................ 1
1 524263688 Load Backrest (Bolt-On) (48 inch - Galvanized) ........................................................ 1
2 062306700 Capscrew................................................................................................................... 6
3 015026200 Lockwasher ............................................................................................................... 6
4 016103700 Washer ...................................................................................................................... 12
5 501831902 Nut ............................................................................................................................. 6
7-7
G11552 09-06
STROBE LIGHT
(POLE MOUNTED)
STROBE LIGHTPOLE MOUNTED
7-8
G11552 09-06
STROBE LIGHT
(POLE MOUNTED)
1 524286610 Pole ........................................................................................................................... 1

2 585069400 Guard ........................................................................................................................ 1
3 524286804 Strobe Light Assembly............................................................................................... 1
3 580037192 Bulb ...................................................................................................................... 1
4 580029727 Capscrew................................................................................................................... 2
5 449021002 Washer ...................................................................................................................... 4
6 940400906 Washer ...................................................................................................................... 2
7 449015021 Nut ............................................................................................................................. 2
8 449001014 Capscrew................................................................................................................... 2
9 504226242 Washer ...................................................................................................................... 4
10 940400908 Washer ...................................................................................................................... 2
11 449015014 Nut ............................................................................................................................. 2
a 524286317 Wire Harness............................................................................................................. 1
FOOTNOTES:
a Not Illustrated
7-9
G11482 08-06
BACK-UP ALARM KIT
BACK-UP ALARM KIT
7-10
G11482 08-06
BACK-UP ALARM KIT
1 580045131 Back-Up Alarm (107 dbA) ......................................................................................... 1

2 062151300 Capscrew................................................................................................................... 2
3 016103500 Washer ...................................................................................................................... 4
4 015026000 Lockwasher ............................................................................................................... 2
5 014936500 Nut ............................................................................................................................. 2
6 524286316 Wire Harness............................................................................................................. 1
a 310900244 Heat Shrink Tubing .................................................................................................... AR
FOOTNOTES:
a Not Illustrated
7-11
G11480 08-06
CONVENIENCE TRAY KIT
7-12
G11480 08-06
KEY:
A: Without Load Backrest
QTY
1 524143843 Tray................................................................................................................ 1 1
2 580023206 Strap (Convenience Tray).............................................................................. 1 1
3 524144516 Bracket .......................................................................................................... .. 1
4 524144517 Bracket .......................................................................................................... .. 1
5 449015044 Nut................................................................................................................. .. 4
6 449021006 Washer .......................................................................................................... .. 4
7 449022013 Lockwasher ................................................................................................... .. 4
8 501729901 Capscrew ...................................................................................................... .. 4
7-13
G11555 09-06
CONVENIENCE TRAY
(BOLT-ON BACKREST)
CONVENIENCE TRAYBOLT-ON BACKREST
7-14
G11555 09-06
CONVENIENCE TRAY
(BOLT-ON BACKREST)
KEY:
A: Standard
B: Galvanized
QTY
1 524143843 Tray .................................................................................................................... 1 1
2 580023206 Strap (Convenience Tray) .................................................................................. 1 1
3 524144516 Bracket .............................................................................................................. 1 ..
3 524265450 Bracket .............................................................................................................. .. 1
4 524144517 Bracket .............................................................................................................. 1 ..
4 524265451 Bracket .............................................................................................................. .. 1
5 449015044 Nut ..................................................................................................................... 8 8
6 449021006 Washer .............................................................................................................. 8 8
7 449022013 Lockwasher ....................................................................................................... 8 8
8 501729901 Capscrew........................................................................................................... 8 8
9 524265448 Spacer ............................................................................................................... 1 ..
9 524265452 Spacer ............................................................................................................... .. 1
7-15
G11481 08-06
COAST CONTROL
(MANUAL STEERING)
COAST CONTROLMANUAL ST EERING
1 524159395 Quick Pick Support .................................................................................................... 1

2 520038861 Capscrew................................................................................................................... 3
3 524142886 Stop ........................................................................................................................... 1
4 524158911 Shaft .......................................................................................................................... 1
5 502677909 Pin ............................................................................................................................. 1
6 524159394 Switch Cover (QP) ..................................................................................................... 1
7 524141474 Microswitch................................................................................................................ 1
8 524143897 Screw......................................................................................................................... 2
9 524143900 Label (Coast Control) ................................................................................................ 1
10 524144373 Actuator ..................................................................................................................... 2
11 524144372 Spring ........................................................................................................................ 2
12 580026824 Switch ........................................................................................................................ 2
524149133 Wire Harness............................................................................................................. 1
a 524144794 Switch Kit (Includes Items 10-12) .............................................................................. 1
FOOTNOTES:
a Includes Wire Harness
7-16
NOTES
7-17
G11551 09-06
COAST CONTROL
COAST CONTROLPOWER ASSIST STEERING
7-18
G11551 09-06
COAST CONTROL
1 502677909 Pin ............................................................................................................................. 1

2 524158911 Shaft .......................................................................................................................... 1
3 524142886 Stop ........................................................................................................................... 1
4 518803677 Nut ............................................................................................................................. 1
5 016103500 Washer ...................................................................................................................... 1
6 062151500 Capscrew................................................................................................................... 1
7 524280935 Block.......................................................................................................................... 1
8 580027678 Set Screw .................................................................................................................. 1
9 524285783 Bracket ...................................................................................................................... 1
10 524280933 Cover ......................................................................................................................... 1
11 524294108 Microswitch................................................................................................................ 1
12 449001412 Capscrew................................................................................................................... 2
13 940400907 Lockwasher ............................................................................................................... 2
14 449021003 Washer ...................................................................................................................... 2
15 524143897 Screw......................................................................................................................... 2
16 a 524285957 Wire Harness............................................................................................................. 1
FOOTNOTES:
a Not Illustrated
7-19
G11479 08-06

(B890) (FOOD PROCESSING)
DOUBLE PALLET FORK OPTIONB890F OOD PROCESSING
KEY:
A: Standard
QTY
524256982 Fork (144 in.) .......................................................................................... 1 .. ..

524245712 Fork (96 in.) ............................................................................................ 1 .. ..
524245713 Fork (93 in.) ............................................................................................ 1 .. ..
524245714 Fork (84 in.) ............................................................................................ 1 .. ..
524256983 Fork (144 in.) .......................................................................................... .. 1 ..
524245715 Fork (96 in.) ............................................................................................ .. 1 ..
524245716 Fork (93 in.) ............................................................................................ .. 1 ..
524245717 Fork (84 in.) ............................................................................................ .. 1 ..
524256984 Fork (144 in.) .......................................................................................... .. .. 1
524245718 Fork (96 in.) ............................................................................................ .. .. 1
524245719 Fork (93 in.) ............................................................................................ .. .. 1
524245720 Fork (84 in.) ............................................................................................ .. .. 1
1 524256985 Fork (144 in.) .......................................................................................... .. 1 1
524245721 Fork (96 in.) ............................................................................................ .. 1 1
524245722 Fork (93 in.) ............................................................................................ .. 1 1
524245723 Fork (84 in.) ............................................................................................ .. 1 1
014970900 Nut (Includes Item ) ................................................................................ 2 2 2

2 580002026 Capscrew................................................................................................ 2 2 2
7-20
G11479 08-06

(B890) (FOOD PROCESSING)
QTY
524256987 Pull rod Assembly (144 in.) ................................................................ 2 2 2

524256985 Fork (144 in.) .......................................................................................... .. 1 1
7-21
G11478 08-06

(B890) (13.4 IN. BATTERY BOX )
DOUBLE PALLET FORK OPTIONB89013.4 IN. BATTERY BOX
KEY:
A: Standard
QTY
524145480 Fork (84 in.) ............................................................................................ 1 .. ..

524145479 Fork (93 in.) ............................................................................................ 1 .. ..
524145478 Fork (96 in.) ............................................................................................ 1 .. ..
524255503 Fork (144 in.) .......................................................................................... 1 .. ..
524145483 Fork (84 in.) ............................................................................................ .. 1 ..
524145482 Fork (93 in.) ............................................................................................ .. 1 ..
524145481 Fork (96 in.) ............................................................................................ .. 1 ..
524255504 Fork (144 in. ........................................................................................... .. 1 ..
524145486 Fork (84 in.) ............................................................................................ .. .. 1
524145485 Fork (93 in.) ............................................................................................ .. .. 1
524145484 Fork (96 in.) ............................................................................................ .. .. 1
524255505 Fork (144 in.) .......................................................................................... .. .. 1
524145489 Fork (84 in.) ............................................................................................ .. 1 1
524145488 Fork (93 in.) ............................................................................................ .. 1 1
524145487 Fork (96 in.) ............................................................................................ .. 1 1
525255506 Fork (144 in.) .......................................................................................... .. 1 1
1 014970900 Nut .......................................................................................................... 2 2 2
2 580002026 Capscrew................................................................................................ 2 2 2
524255669 Pull Rod Assembly (144 in.) ................................................................... 2 2 2
7-22
SECTION 8
8 NUMERICAL INDEX
NUMERICAL INDEX
PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
014675200 6-9 20 4-8 6 4-5 39 501710961 5-5 6
6-13 20 060023800 2-3 10 449015014 7-9 11 501729901 7-13 8
014867800 1-7 3 060305500 3-3 16 449015021 7-9 7 7-15 8
014936500 1-7 5 3-5 16 449015029 4-5 16 501729905 3-7 11
7-11 5 062151300 7-11 2 4-11 4 501786915 3-3 9
014937400 6-9 21 062151500 7-19 6 449015044 4-5 12 501831902 7-7 5
6-13 21 062306700 7-7 2 4-5 21 501902908 4-5 26
014964800 6-9 21 080816000 4-11 20 7-13 5 501904907 1-3 2
6-13 21 090602031 4-7 17 7-15 5 501921200 1-10 1
014970900 6-20 1 121357100 6-15 4 449021001 4-5 19 502157203 1-3 6
6-21 1 6-16 5 4-5 33 502172902 4-5 27
7-20 1 6-17 5 4-7 12 502398904 1-10 2
7-22 1 6-18 3 449021002 7-9 5 1-13 2
014976400 4-11 26 6-19 3 449021003 1-5 7 502565904 3-5 6
015026000 1-7 4 203142600 2-7 9 2-5 8 502566903 3-5 18
2-7 10 203161800 3-3 12 2-7 2 502637902 5-10 1
7-11 4 3-5 12 3-7 15 502677902 6-9 10
015026200 4-5 20 203756500 2-3 8 4-11 11 6-13 10
7-7 3 277195500 3-7 3 7-19 14 6-15 6
015026500 3-3 14 278130800 3-25 8 449021006 4-5 10 6-16 7
3-5 14 3-27 8 7-13 6 6-17 7
015026600 1-10 3 278131200 3-25 15 7-15 6 6-18 7
1-13 3 3-27 15 449022013 1-3 8 6-19 7
015040800 6-10 40 296323263 4-5 24 4-5 11 502677908 6-9 2
6-13 40 310900244 7-11 7 5-3 15 6-13 2
015119300 6-16 2 310913280 5-3 5 7-13 7 502677909 4-8 3
015628700 6-10 37 5-5 5 7-15 7 6-9 31
6-13 37 314011168 6-10 36 449022016 3-25 3 6-13 31
015631300 6-9 18 6-13 36 3-25 6 7-16 5
6-13 18 449001013 5-5 11 3-25 14 7-19 1
015631500 6-9 11 449001014 7-9 8 3-27 3 502677910 6-9 17
6-13 11 449001042 1-3 8 3-27 6 6-13 17
015915100 3-3 2 6-7 31 3-27 14 503480200 6-15 3
3-5 2 449001049 4-5 13 5-3 13 6-16 4
3-7 17 449001058 4-11 21 5-5 12 6-17 4
3-25 4 449001068 4-11 7 449022017 4-5 15 6-18 4
3-27 4 449001077 3-5 21 4-11 5 6-19 4
015915600 4-11 19 449001110 3-14 39 449022018 3-7 16 503954200 1-7 2
016103500 2-7 11 449001121 3-7 7 4-5 37 504071785 1-3 8
7-11 3 449001134 5-3 12 449022019 7-3 4 6-7 32
7-19 5 449001170 2-7 1 449034077 4-7 8 504114800 5-3 3
016103700 7-7 4 3-7 6 449051014 3-7 2 5-5 4
016109700 3-3 13 449001302 4-5 18 4-11 16 504225227 4-5 14
3-5 13 5-3 14 500120903 6-15 2 4-11 6
016337000 2-3 9 449001412 7-19 12 6-16 3 504225240 3-5 17
032586000 4-5 42 449007018 4-5 38 6-18 2 504226242 7-9 9
4-8 7 449007038 7-3 5 500193912 5-10 6 504231270 7-5 9
056363100 5-3 6 449007043 3-25 11 500416909 4-7 21 504235265 2-7 3
5-5 3 3-27 11 500421901 5-5 13 504246201 2-3 21
059694600 1-13 5 449015002 2-5 6 500863104 2-3 2 504305711 5-10 7
059863600 4-5 41 2-7 13 501644104 7-3 1 504574225 3-3 15
8-1
NUMERICAL INDEX
3-5 15 6-13 16 524142499 6-9 22 7-22 1
504574232 4-5 34 524140839 6-9 14 524142500 6-9 22 524145481 6-20 1
4-8 2 6-13 14 524142505 6-9 26 7-22 1
6-9 34 524140840 6-9 29 524142506 6-9 26 524145482 6-20 1
6-13 34 6-13 29 524142507 6-9 26 7-22 1
6-15 7 524140842 6-9 15 524142508 6-9 26 524145483 6-20 1
6-16 9 6-13 15 524142668 1-3 4 7-22 1
6-18 8 524140878 6-9 13 524142694 7-5 6 524145484 6-20 1
504575235 1-3 11 6-13 13 524142762 7-5 7 7-22 1
504777503 5-10 3 524140879 6-9 7 524142771 6-10 41 524145485 6-20 1
505292200 5-10 2 6-13 7 6-14 41 7-22 1
506848500 3-5 9 524140880 6-10 39 524142783 7-5 1 524145486 6-20 1
507106500 5-10 5 6-13 39 524142886 7-16 3 7-22 1
516149011 5-10 10 524140881 6-9 23 7-19 3 524145487 6-20 1
517307601 5-10 4 6-13 23 524143269 2-3 3 7-22 1
517580815 3-3 9 524140885 6-10 38 524143338 7-5 1 524145488 6-20 1
518803677 7-19 4 524140887 6-9 12 524143403 4-13 3 7-22 1
518807647 5-3 11 524140913 6-9 33 524143843 7-13 1 524145489 6-20 1
519290800 2-7 14 6-13 33 7-15 1 7-22 1
519432646 4-5 25 524140918 6-9 26 524143897 7-16 8 524146529 4-5 5
519433623 6-18 5 524140950 6-15 1 7-19 15 524148372 7-5 5
6-19 5 524140951 6-16 1 524143900 7-16 9 524148450 6-3 10
519440800 1-3 9 6-17 1 524143994 7-5 2 6-3 17
519609804 3-25 13 524140952 6-18 1 524143995 7-5 2 6-5 10
3-27 13 6-19 1 524143997 7-5 6 6-5 17
519766808 4-5 31 524141079 6-9 24 524144372 4-3 15 524148451 6-3 11
4-7 11 6-13 24 7-16 11 6-3 16
519996802 1-5 1 524141080 3-3 17 524144373 7-16 10 6-5 11
519996803 1-5 2 524141099 6-7 33 524144374 4-3 23 6-5 16
520012800 4-5 28 524141136 4-7 19 524144387 4-3 22 524148457 6-3 12
520031801 2-3 18 4-8 4 524144516 7-13 3 6-5 12
2-7 6 524141151 6-15 5 7-15 3 524148458 6-5 13
520038861 4-5 23 6-16 6 524144517 7-13 4 524148459 6-3 15
7-16 2 524141162 4-8 8 7-15 4 6-5 15
520042842 7-3 6 524141179 6-9 6 524144586 4-5 35 524148462 6-5 18
520044828 2-7 8 524141181 6-9 35 524144590 4-5 22 524148464 6-5 14
520051895 1-10 4 6-13 35 524144745 6-20 2 524148521 4-3 17
1-13 4 524141197 6-9 19 7-22 2 524148540 3-3 4
524139009 4-3 16 6-13 19 524144769 5-3 4 524148541 3-5 4
524139036 5-5 7 524141201 6-9 32 524144794 7-16 14 524148567 6-7 23
524139037 5-5 8 6-13 32 524145359 6-9 26 524148568 6-7 24
524139975 3-3 8 524141202 6-9 3 524145360 6-9 26 524148569 6-7 28
524140834 6-9 5 6-13 3 524145361 6-9 26 524148570 6-7 29
6-13 5 524141460 3-3 7 524145362 6-9 26 6-7 30
524140835 6-9 1 524141474 7-16 7 524145365 6-9 26 524149133 4-3 13
6-13 1 524141488 1-5 3 524145368 6-9 26 7-16 13
524140836 6-9 8 524141549 1-5 5 524145478 6-20 1 524149410 4-5 29
6-13 8 524141555 3-3 7 7-22 1 524149411 4-5 17
524140837 6-9 9 524141567 4-5 5 524145479 6-20 1 524149474 3-5 8
6-13 9 524142497 6-9 22 7-22 1 524149475 3-5 8
524140838 6-9 16 524142498 6-9 22 524145480 6-20 1 524149477 3-5 10
8-2
NUMERICAL INDEX
524149478 3-5 10 6-19 6 524246113 3-7 5 524259886 1-7 1
524149486 6-7 21 524238590 5-3 7 3-7 8 524259915 2-3 14
524149487 6-7 25 524240814 5-3 8 524246177 6-7 26 524259916 2-3 12
524149804 4-3 19 524243613 4-3 10 524246179 6-5 2 524260620 4-7 4
524149906 6-5 12 524243614 4-3 6 524246180 6-3 4 524261220 5-3 19
524149907 6-5 14 524244220 6-5 1 6-5 4 524261854 2-3 22
524154761 5-3 9 524245440 6-13 22 524246187 6-13 38 524261858 4-7 9
524155614 6-16 8 524245441 6-13 22 524246188 6-13 27 524261860 4-5 8
6-17 8 524245442 6-13 22 524246189 6-13 12 524263544 7-7 1
524155733 5-5 9 524245443 6-13 22 524246190 6-13 6 524263545 7-7 1
524158911 7-16 4 524245444 6-13 22 524246191 6-3 19 524263546 7-7 1
7-19 2 524245450 6-21 2 6-5 19 524263589 7-7 1
524159394 7-16 6 7-20 2 524246291 6-3 5 524263688 7-7 1
524159395 7-16 1 524245671 6-13 26 6-5 5 524263690 7-7 1
524163223 6-5 1 524245672 6-13 26 524247063 2-3 21 524264420 7-3 2
524163225 6-3 3 524245673 6-13 26 524248012 1-13 1 524265331 4-5 22
6-5 3 524245675 6-13 26 524248291 1-9 1 524265448 7-15 9
524163228 6-3 6 524245678 6-13 26 1-13 6 524265450 7-15 3
6-5 6 524245712 6-21 1 524255503 6-20 1 524265451 7-15 4
524163229 6-3 7 7-20 1 7-22 1 524265452 7-15 9
6-5 7 524245713 6-21 1 524255504 6-20 1 524267533 6-7 1
524169212 3-3 3 7-20 1 7-22 1 524267808 3-5 8
524173235 1-9 1 524245714 6-21 1 524255505 6-20 1 524267810 3-5 10
1-10 5 7-20 1 7-22 1 524268340 6-3
524173553 6-9 28 524245715 6-21 1 524255669 6-20 2 524268659 1-5 4
6-13 28 7-20 1 7-22 2 524268818 1-5 4
524175516 4-5 4 524245716 6-21 1 524256018 3-7 1 524270780 4-7 22
4-8 11 7-20 1 524256982 6-21 1 524272235 4-11 14
524177337 6-9 27 524245717 6-21 1 7-20 1 524272859 3-7 4
524180331 4-3 1 7-20 1 524256983 6-21 1 524273896 7-5 3
524180332 4-3 2 524245718 6-21 1 7-20 1 524274697 1-3 3
524180333 4-5 40 7-20 1 524256984 6-21 1 524275825 6-7 1
524187174 4-8 12 524245719 6-21 1 7-20 1 524275826 6-7 1
524187950 6-18 6 7-20 1 524256985 6-21 1 524275828 6-7 22
524188755 1-5 9 524245720 6-21 1 7-20 1 524276040 4-3 3
2-5 4 7-20 1 7-21 2 524276042 2-5 10
524190001 4-7 18 524245721 6-21 1 524256987 6-21 2 524276043 2-5 9
524195349 4-8 16 7-20 1 7-20 2 524277175 2-5 2
524196917 4-8 13 524245722 6-21 1 524257337 4-11 12 524277176 2-5 1
524212197 4-5 2 7-20 1 524258350 3-5 3 524277177 2-5 3
4-8 5 524245723 6-21 1 3-31 524277178 2-5 5
524212380 6-5 8 7-20 1 524258355 4-3 524280933 7-19 10
524212381 6-3 9 524245804 7-5 2 4-5 1 524280935 7-19 7
6-5 9 524245805 7-5 2 524258640 2-3 11 524281922 2-7 17
524224998 4-5 2 524245845 7-5 6 524258641 1-7 1 524281923 2-7 7
524228447 4-11 15 524245846 7-5 5 524258642 2-3 17 524281924 2-7 4
524230698 6-15 2 524245937 2-3 13 524258643 2-3 20 524281925 2-7 12
6-17 2 2-7 5 524258644 2-3 15 524282844 3-31 7
6-19 2 524246102 4-11 13 524259238 3-29 524285419 2-5 7
524230699 6-15 5 524246103 4-7 3 524259696 3-7 13 524285783 7-19 9
6-17 6 524246108 3-7 13 524259699 3-7 1 524285957 7-19 16
8-3
NUMERICAL INDEX
524286316 7-11 6 6-13 25 580025308 3-17 2 3-13 22
524286317 7-9 12 580015602 5-9 5 3-21 2 580039707 3-9 22
524286610 7-9 1 580015611 5-7 19 580026296 4-3 8 3-13 22
524286804 7-9 3 580015614 5-7 15 580026406 5-7 2 580039708 3-9 22
524289326 6-3 1 580015659 5-5 2 580026824 4-3 14 3-13 22
524289327 6-3 1 5-9 4-3 18 580039709 3-9 22
524289328 6-3 2 580015900 3-3 5 4-13 9 3-13 22
524289329 6-3 8 580017124 3-9 2 7-16 12 580039710 3-9 22
524289330 6-3 18 3-13 2 580027677 4-11 10 3-13 22
524289331 6-3 12 580017125 3-9 15 580027678 7-19 8 580039711 3-9 22
524289332 6-3 13 3-13 15 580028974 5-7 17 3-13 22
524289333 6-3 14 3-17 18 580029727 7-9 4 580039712 3-9 22
524289334 6-3 14 3-21 18 580031659 3-22 45 3-13 22
524292775 4-3 26 580017126 3-17 19 580032008 5-7 4 580039713 3-9 22
524294108 7-19 11 3-21 19 580032009 5-7 3 3-13 22
524295210 6-9 20 580017228 5-9 1 580033733 3-10 31 580039714 3-9 24
6-13 20 580017229 5-9 2 580035970 1-3 5 3-13 24
524866600 3-29 6 580017230 5-9 4 580037192 7-9 3 580039715 3-9 24
525255506 6-20 1 580017788 3-3 10 580037482 5-7 10 3-13 24
7-22 1 580017789 6-9 30 580038175 4-3 24 580039716 3-9 24
534245674 6-13 26 6-13 30 580039643 3-18 43 3-13 24
580000119 4-5 3 580017790 1-7 6 3-22 43 580039717 3-9 24
4-7 13 580019800 4-13 1 580039685 3-9 1 3-13 24
4-7 20 580019801 4-13 2 3-13 1 580039718 3-9 24
4-8 17 580019802 4-13 4 580039687 3-9 4 3-13 24
580002026 6-20 2 580019803 4-13 5 3-13 4 580039719 3-9 24
6-21 2 580019804 4-13 6 580039688 3-9 5 3-13 24
7-20 2 580022501 5-10 9 3-13 5 580039720 3-9 24
7-22 2 580022507 5-10 8 580039689 3-9 6 3-13 24
580002500 4-5 36 580022643 1-3 10 3-13 6 580039722 3-9 24
580003020 2-7 15 580022964 3-14 40 580039690 3-9 8 3-13 24
580003129 4-11 22 580023061 2-3 1 580039692 3-9 7 580039724 3-9 26
580004592 4-7 14 4-13 3-13 7 3-13 26
4-8 1 580023206 7-13 2 580039694 3-9 9 580039725 3-9 27
580005884 4-7 7 7-15 2 3-13 9 3-13 27
580006788 5-5 10 580023593 3-14 41 580039695 3-9 10 580039726 3-9 29
580008064 1-3 1 580023754 3-3 6 3-13 10 3-13 29
580011991 4-3 11 3-9 580039696 3-9 11 3-22 37
580012673 5-9 3 580023890 1-5 8 3-13 11 580039727 3-9 30
580012857 5-3 1 580025303 3-10 35 580039697 3-9 12 3-13 30
5-5 1 3-14 35 3-13 12 3-18 38
5-10 3-17 10 3-17 13 3-22 38
6-9 4 3-21 10 3-21 13 580039728 3-9 30
6-13 4 580025305 3-10 36 580039699 3-9 14 3-13 30
580012962 4-3 5 3-14 36 3-13 14 3-18 38
580012967 4-3 20 3-17 11 580039700 3-9 16 3-22 38
580012968 4-3 21 3-21 11 3-13 16 580039729 3-9 30
580012969 4-3 12 580025307 3-9 28 580039702 3-9 18 3-13 30
580012970 4-3 9 3-13 28 3-13 18 3-18 38
580013106 4-3 4 3-18 36 580039703 3-9 19 3-22 38
580015511 6-9 25 3-22 36 580039706 3-9 22 580039730 3-9 30
8-4
NUMERICAL INDEX
3-13 30 580039743 3-10 33 580039771 3-9 23 580039884 3-17 5
3-18 38 3-14 33 3-13 23 3-21 5
3-22 38 3-18 41 580039772 3-17 1 580040162 4-8 14
580039731 3-9 30 3-22 41 3-21 1 580041446 1-9 2
3-13 30 580039744 3-10 33 580039773 3-17 3 1-10 6
3-18 38 3-14 33 580039774 3-17 4 1-13 7
3-22 38 3-18 41 580039775 3-17 4 580041775 3-13 8
580039732 3-9 30 3-22 41 580039776 3-17 4 580041776 3-14 37
3-13 30 580039745 3-10 33 580039779 3-17 6 580045131 7-11 1
3-18 38 3-14 33 580039780 3-17 7 580046076 5-5 14
3-22 38 3-18 41 580039781 3-17 8 580046809 4-7 15
580039733 3-9 30 3-22 41 3-21 8 4-8 9
3-13 30 580039746 3-10 33 580039782 3-17 9 580047061 3-17 30
3-18 38 3-14 33 3-21 9 580047062 3-17 30
3-22 38 3-18 41 580039783 3-17 12 580047063 3-17 30
580039734 3-10 30 3-22 41 580039790 3-18 38 580047064 3-17 30
3-14 30 580039747 3-10 33 3-22 38 580047065 3-17 30
3-18 38 3-14 33 580039791 3-18 38 580047066 3-17 30
3-22 38 3-18 41 3-22 38 580047067 3-17 30
580039735 3-10 30 3-22 41 580039792 3-18 42 580047068 3-17 30
3-14 30 580039748 3-10 33 3-22 42 580047069 3-17 30
3-18 38 3-14 33 580039794 3-17 22 580047071 3-17 31
3-22 38 3-18 41 3-21 22 580047072 3-17 31
580039736 3-10 30 3-22 41 580039795 3-17 23 580047073 3-18 34
3-14 30 580039749 3-10 33 3-21 23 3-22 34
3-18 38 3-14 33 580039796 3-17 24 580047074 3-13 19
3-22 38 3-18 41 3-21 24 3-17 27
580039737 3-10 30 3-22 41 580039797 3-17 25 580047076 3-17 20
3-14 30 580039750 3-10 33 3-21 25 3-21 20
3-18 38 3-14 33 580039802 3-17 26 580047078 3-14 31
3-22 38 3-18 41 3-21 26 3-18 39
580039738 3-10 30 3-22 41 580039804 3-17 28 3-22 39
3-14 30 580039751 3-10 33 580039805 3-17 29 580047141 4-5 43
3-18 38 3-14 33 580039816 3-17 32 580050969 4-7 5
3-22 38 3-18 41 580039817 3-17 32 580051218 3-5 7
580039739 3-10 30 3-22 41 580039818 3-17 32 3-17
3-14 30 580039752 3-10 34 580039819 3-17 32 580051820 3-17 15
3-18 38 3-14 34 580039820 3-17 32 3-17 16
3-22 38 580039753 3-10 32 580039822 3-17 32 3-21 15
580039740 3-10 30 3-14 32 580039823 3-17 32 3-21 16
3-14 30 3-18 40 580039825 3-17 32 580051821 3-18 37
3-18 38 3-22 40 580039827 3-18 32 580051823 3-17 21
3-22 38 580039761 3-9 17 580039828 3-18 32 3-21 21
580039741 3-10 33 3-13 17 580039829 3-18 32 580053501 5-3 2
3-14 33 580039762 3-9 20 580039831 3-18 33 5-7
3-18 41 3-13 20 580039849 3-18 35 580054015 3-3 6
3-22 41 580039766 3-9 3 3-22 35 3-13
580039742 3-10 33 580039767 3-9 13 580039870 3-21 3 580054016 3-7 4
3-14 33 3-13 13 580039871 3-21 4 3-7 9
3-18 41 580039770 3-9 21 580039872 3-21 4 3-14 38
3-22 41 3-13 21 580039874 3-21 6 580054641 4-8 10
8-5
NUMERICAL INDEX
580055646 3-3 20 3-7 10 580075077 3-21 30 580078552 2-3 16
3-5 20 580065490 1-3 12 580075078 3-21 30 580079167 4-3 27
580056003 3-3 19 580068162 3-9 25 580075079 3-21 30 580082485 5-7 6
3-5 19 3-13 25 580075080 3-21 30 585045700 4-5 30
580057207 5-7 8 580068354 4-11 17 580075081 3-21 30 585069400 7-9 2
580057209 5-7 18 580068356 3-5 5 580075082 3-21 31 585091801 6-9 22
580057212 5-7 14 3-27 580075083 3-21 31 620033319 4-8 18
580057214 5-7 9 580068357 4-11 3 580075084 3-21 32 720076904 2-7 16
580057215 5-7 22 580068423 3-7 14 580075085 3-21 32 720100915 4-5 43
580057216 5-7 23 580068585 4-7 1 580075086 3-21 32 723291300 1-7 1
580057242 5-7 1 4-11 1 580075087 3-21 32 723291304 1-7 1
580057243 5-7 21 580069343 4-11 27 580075088 3-21 32 751191100 4-8 15
580057244 5-7 5 580069621 3-7 14 580075089 3-21 32 752411301 2-3 2
580057245 5-7 13 580069826 2-3 16 580075090 3-21 32 754060300 3-3 9
580057246 5-7 11 580069827 2-3 16 580075091 3-21 32 754158202 3-3 7
580057247 5-7 12 580069828 2-3 16 580075092 3-22 32 850039873 3-21 4
580057249 5-7 16 580069829 2-3 16 580075093 3-22 32 900014292 3-5 1
580057323 3-3 18 580069983 2-3 23 580075105 3-22 32 4-5 32
3-25 580070002 2-3 19 580075106 3-22 33 4-7 10
580057918 5-7 7 580070123 1-5 6 580075107 3-21 7 900126308 3-5 11
580058070 4-11 8 580071155 4-11 8 580075109 3-22 46 930103907 7-5 8
580058084 4-11 23 580072103 3-27 1 580075110 3-22 44 931004917 3-3 21
580059974 4-11 18 580072104 3-27 2 580075111 3-21 12 931014908 4-5 9
580060124 4-11 9 580072105 3-27 7 580075112 3-29 1 932200909 5-3 10
580060125 4-11 24 580072106 3-25 9 580075113 3-29 2 932202911 4-5 9
580060389 4-3 25 3-27 9 580075114 3-29 3 940004902 4-3 7
580060818 3-25 1 580072107 3-25 16 580075115 3-31 1 940004903 4-7 6
580060819 3-25 2 3-27 16 580075116 3-31 2 7-3 3
580060820 3-25 5 580072108 3-7 14 580075119 3-31 5 940102909 3-3 11
3-27 5 580072427 3-5 7 580075171 3-21 28 940400906 7-9 6
580060821 3-25 7 3-21 580075335 3-31 6 940400907 2-7 18
580060822 3-25 10 580072790 4-13 8 580075336 3-31 4 7-19 13
3-27 10 580074493 4-7 2 580075337 3-31 3 940400908 7-9 10
580060823 3-25 12 580074994 7-5 4 580075338 3-29 4 940600907 5-3 16
3-27 12 580075070 3-21 27 580075339 3-29 5 940600908 3-7 12
580061728 1-3 13 580075072 3-21 29 580077644 4-11 2 5-3 17
580064554 4-9 19 580075073 3-21 30 580077645 3-3 1 5-5 15
580064578 4-13 7 580075074 3-21 30 580077646 4-11 25 940600909 5-3 18
580064673 3-13 3 580075075 3-21 30 580077647 4-7 16
580065295 3-7 3 580075076 3-21 30 580078551 2-3 16
8-6
SECTION 9
9 USER SUPPORT INFORMATION

USER SUPPORT INFORMATION
SECTION 9
DESCRIPTION PAGE
OPERATOR TRAINING........................................................................................................................................ 9-2

SERVICE PARTS ORDERING INSTRUCTIONS ................................................................................................. 9-2
SERVICE TRAINING COURSE ........................................................................................................................... 9-2
SERVICE TRAINING MATERIALS....................................................................................................................... 9-2
TECHNICAL SERVICE PUBLICATIONS.............................................................................................................. 9-2
9-1
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524274696 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524274697 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules
9-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524274694

Parts Manual MPE080F (B890) MPE060F (B896) Walkie Rider: Yale Materials Handling Corporation

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PARTS MANUAL

Yale Materials Handling Corporation

3 DRIVE UNIT AND BRAKE ASSEMBLY

6 LIFT LINKAGE AND LOAD WHEEL

9 USER SUPPORT INFORMATION

DESCRIPTION PAGE NO.

DESCRIPTION PAGE NO.

DESCRIPTION PAGE NO.

MANUAL STEERING........................................................................................................................................ 4-4

ABBREVIATIONS QUICK REFERENCE SHEET

TERM DEFINITION TERM DEFINITION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

HOW TO FIND THE DESIRED PART NUMBER

IDENTIFICATION OF TRUCK SERIAL NUMBER

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

G11478............................... 7-22 G11518................................. 1-6 G11536................................. 5-2

BATTERY DISCONNECT..................................................................................................................................... 1-6

DECAL AND PLATE LOCATION

D ECAL AND PL ATE LOCATION

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 580008064 Cover ......................................................................................................................... 1

1 519996802 Base (Information Case).................................................................................... 1 1

ITEM PART NO. DESCRIPTION QTY

1 524259886 Battery Connector Assembly (Red) ........................................................................... 1

ITEM PART NO. DESCRIPTION QTY

1 524173235 Spacer ....................................................................................................................... 1

BATT ERY RETENTION

ITEM PART NO. DESCRIPTION QTY

1 501921200 Bracket ................................................................................................................. 2

ITEM PART NO. DESCRIPTION QTY

1 524248012 Bracket ...................................................................................................................... 2

CONTROLLER ENCLOSURE.............................................................................................................................. 2-4

ITEM PART NO. DESCRIPTION QTY

1 580023061 Control Box................................................................................................................ 1

CONTROLLER ENCL OSURE

ITEM PART NO. DESCRIPTION QTY

1 524277176 Gasket ....................................................................................................................... 1

ITEM PART NO. DESCRIPTION QTY

3 DRIVE UNIT AND BRAKE ASSEMBLY

3 DRIVE UNIT AND BRAKE ASSEMBLY

DRIVE UNIT ASSEMBLY

DRIVE UNIT ASSEMBLY

DRIVE UNIT ASSEMBLYB896

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

DRIVE UNIT ASSEMBLY

DRIVE UNIT ASSEMBLYB890

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

DRIVE UNIT ASSEMBLY

DRIVE UNIT ASSEMBLYPOWER ASSIST STEERING

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 524259699 Shatf (B896) (Includes item 3)................................................................................... 1

MASTER DRIVE UNIT

MASTER DRIVE UNIT B896MANUAL STEERING

MASTER DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY

580023754 Drive Unit................................................................................................................... 1

MASTER DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY