2632-1266-9900 Stinis

User manual
Overheight
Model: OHSIV-E
Id No.: CONTECAR007-010
Customer: Terminal de Contenedores de Cartagena
Year: 06-2020
Document version: 20200605
The images in this manual are for reference only.
There can be differences between the images in this manual and the spreader.
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Table of contents
1 About this manual .......................................................................................................................................... 5
1.1 Introduction ............................................................................................................................................... 5
1.2 Document storage .................................................................................................................................... 5
1.3 Source language ...................................................................................................................................... 5
1.4 Guarantee/Warranty ................................................................................................................................. 5
1.5 Liability...................................................................................................................................................... 5
1.6 Symbols used in the manual .................................................................................................................... 6
1.7 Definitions and terminology ...................................................................................................................... 6
1.8 Copyright/disclaimer ................................................................................................................................. 7
1.9 Contact information .................................................................................................................................. 7
2 Safety............................................................................................................................................................... 8
2.1 Intended use ............................................................................................................................................. 8
2.2 Intended audience .................................................................................................................................... 8
2.3 Warning labels on the equipment ............................................................................................................. 8
2.4 Safety regulations ..................................................................................................................................... 9
2.4.1 General ........................................................................................................................................... 9
2.4.2 Personal safety equipment............................................................................................................. 9
2.4.3 Safety equipment and warning devices ....................................................................................... 10
2.5 Safety during installation and/or start-up ................................................................................................ 11
2.6 Safety during operation .......................................................................................................................... 11
2.7 Safety during maintenance and repair ................................................................................................... 11
3 Description.................................................................................................................................................... 12
3.1 Spreader description .............................................................................................................................. 12
3.2 Overview of parts.................................................................................................................................... 12
3.3 Identification plate................................................................................................................................... 13
3.4 Lamp units .............................................................................................................................................. 14
3.5 Solar panels ............................................................................................................................................ 14
3.6 Batteries ................................................................................................................................................. 15
4 Transportation, installation and storage ................................................................................................... 16
4.1 General notes and warnings .................................................................................................................. 16
4.2 Transportation on the terminal ............................................................................................................... 16
4.2.1 Means of transportation ............................................................................................................... 16
4.2.2 Before transportation .................................................................................................................... 16
4.2.3 Transportation .............................................................................................................................. 16
4.3 Installation .............................................................................................................................................. 17
4.3.1 Assemble the overheight spreader .............................................................................................. 17
Assemble the lamp units............................................................................................................................. 18
Connect the batteries.................................................................................................................................. 20
Install the mounting sets ............................................................................................................................. 20
4.3.2 Install the overheight spreader under the top spreader ............................................................... 23
4.4 Commissioning ....................................................................................................................................... 23
4.5 Storage ................................................................................................................................................... 23
4.5.1 Short-term storage ....................................................................................................................... 23
4.5.2 Long-term storage ........................................................................................................................ 23
5 Operation ...................................................................................................................................................... 24
5.1 Safety precautions before operation ...................................................................................................... 24
5.2 Inspection of the overheight spreader .................................................................................................... 24
5.3 Start-up procedure.................................................................................................................................. 25
5.3.1 Stop plate positions ...................................................................................................................... 26
5.4 Normal operation .................................................................................................................................... 27
5.5 Shut down procedure ............................................................................................................................. 28
6 Maintenance ................................................................................................................................................. 29
6.1 Maintenance schedule ........................................................................................................................... 29
6.1.1 Maintenance before operation ..................................................................................................... 29
6.1.2 Three monthly maintenance......................................................................................................... 30
6.1.3 Yearly maintenance ..................................................................................................................... 30
6.1.4 Five yearly maintenance .............................................................................................................. 30
6.1.5 Maintenance every 100.000 moves ............................................................................................. 30
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7 Repair and replacement .............................................................................................................................. 31
7.1 Maintenance instructions - end beams................................................................................................... 31
7.1.1 Twistlock L&R............................................................................................................................... 31
Removal ..................................................................................................................................................... 32
Inspection ................................................................................................................................................... 38
Installation .................................................................................................................................................. 39
7.1.2 Landing pin (5550-1510-0010) ..................................................................................................... 47
Safety devices and special tools ................................................................................................................. 48
Removal ..................................................................................................................................................... 48
Inspection ................................................................................................................................................... 52
Installation .................................................................................................................................................. 53
7.1.3 Landing pin (5550-1510-0015) ..................................................................................................... 58
Safety devices and special tools ................................................................................................................. 59
Removal ..................................................................................................................................................... 59
Inspection ................................................................................................................................................... 63
Installation .................................................................................................................................................. 64
7.1.4 Link beam(s) (2632-1073-0260)................................................................................................... 69
Removal ..................................................................................................................................................... 69
Installation .................................................................................................................................................. 70
7.2 Maintenance instructions - mid frame .................................................................................................... 72
7.2.1 Sliding unit (5550-3240-0000) ...................................................................................................... 72
Removal ..................................................................................................................................................... 73
Inspection ................................................................................................................................................... 76
Installation .................................................................................................................................................. 76
8 Troubleshooting ........................................................................................................................................... 80
8.1.1 Batteries don't charge - external power supply ............................................................................ 80
8.1.2 Display does not start ................................................................................................................... 80
8.1.3 Lamps do not come on ................................................................................................................. 80
9 Appendix ....................................................................................................................................................... 81
1 Datasheet
2 Parts list
3 Hydraulic diagram
4 G.A. drawing(s)
5 Electric diagram
6 CE Declaration
7 Display manual
8 Third party manuals
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1 About this manual
1.1 Introduction
This manual gives information about the installation, operation and maintenance of the overheight spreader
of the type OHSIV.
This manual is intended for the operators, the installers and the maintenance technicians.
Read this manual carefully before installing and using the overheight spreader. Incorrect use of the
overheight spreader can cause personal injury and damage to property, and may void the warranty.
1.2 Document storage

Keep this manual in a place where it is easily accessible.
1.3 Source language

This manual was originally written in the English language.
1.4 Guarantee/Warranty
Stinis guarantees that the overheight spreader supplied is made to the agreed-upon specifications.
Stinis guarantees that the overheight spreader is free from inherent defects in materials and workmanship.
Refer to the datasheet for the warranty period
This warranty applies only if the overheight spreader is used within the area of intended use, and if all user
and maintenance instructions are observed.
Coverage
Stinis will remedy faults in the overheight spreader under these conditions:
• The faults which are due to defects in design, materials or workmanship.
• The equipment is used only under the conditions described in this manual.
• All service and repair work is done by personnel authorized by Stinis.
• The preventive maintenance was done according to the instructions in this manual.
Limitations
This guarantee is null and void in case of:
• incorrect installation
• incorrect maintenance
• inexpert use
• repair work done incorrectly
• normal wear and tear
• changes to the overheight spreader without written permission from Stinis
• changes to the software without written permission from Stinis
Warranty claim
Stinis products are high-quality products that can be expected to operate reliably and have a long lifespan.
However, should the need occur for a warranty claim, please contact Stinis or your Stinis representative.
1.5 Liability
Stinis is not liable for unsafe situations, accidents and damage resulting from:
• Ignoring warnings or rules displayed on the equipment or in this manual.
• Use of the equipment for other applications or under other circumstances than known at the time of
ordering from Stinis.
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• Modifications of the equipment of any kind. This also includes welding, cold deformation, hot deformation
and changes in the software.
• Inadequate maintenance.
1.6 Symbols used in the manual

In this manual, we use pictograms to indicate dangerous situations or give extra information.
Warning:
"Warning" indicates a hazard that could lead to (serious) injury, even lead to death as a result.
Caution:
"Caution" indicates a hazard that can lead to damage to the machine, to equipment or environmental
pollution.
Note:
A “Note” gives extra information.
1.7 Definitions and terminology

Term / Abbreviation Description
Overheight spreader An overheight spreader is a spreader attachment that can
handle open top containers, flat rack containers and other
overheight cargo with twistlock pockets.
Fixed spreader Lifting device for handling ISO containers of one size.
Telescopic spreader / Top spreader Lifting device for handling ISO containers of several sizes.
Container spreader Fixed spreader or telescopic spreader.
Tare weight Spreader’s own weight in operation.
Twistlock Rotating locking device for connecting a spreader to a corner
casting.
Fixed twistlock Twistlock that does not float to adapt to holes deviating from
nominal dimensions.
Floating twistlock Twistlock that will float around its vertical axis.
Mechanical blockading Action of mechanically blocking the twistlock in order to prevent
unsafe rotation.
Single lift operation Lifting one container with one spreader.
Twin lift operation Lifting two containers with one spreader.
Ship to shore handling Lifting of containers by a crane from the ship to the land and
vice versa.
Yard handling The lifting, transporting and stacking of containers by a crane
within a container terminal.
Lock(ed) Twistlock locked in corner castings to ensure safe lifting of the
container.
Unlock(ed) Twistlock unlocked in corner castings to ensure safe removal
from the container.
Land(ed) Spreader landed correctly with all twistlocks in the corner
castings.
Landing pin(s) Mechanical device(s) with electrical indication on correct
landing of the spreader on the container.
Headblock Part of the crane to which the spreader is attached.
Headblock connection Connection between the spreader and the headblock.
Container corner casting, Corner fittings located at all the corners of the container.
Corner casting, The corner castings are used in conjunction with twistlocks to
Corner pocket, secure containers when traveling on road vehicles or stack and
Pocket fasten them securely to the deck of ocean-going vessels.
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1.8 Copyright/disclaimer
All rights reserved. No part of this publication may be reproduced, stored in a computer database or
published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in
any manner without prior written permission from Stinis Holland B.V..
1.9 Contact information

Stinis Holland B.V.
Visiting address:
Dorpsstraat 130
2931 AG Krimpen aan de Lek
The Netherlands
Contact information of the After Sales department:

Contact: Ruud Westgeest
Telephone number: +31 (0)180 514655
(general telephone number)
E-mail: ruudwestgeest@stinis.com
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2 Safety
2.1 Intended use
This spreader is designed to hoist loads that need space between the lifting points and the spreader.
Examples of such loads are open top containers, flat rack containers, et cetera.
The overheight spreader is suspended under the crane by means of a top spreader. The twistlocks in the
end beams of the top spreader lock into the corner pockets of the overheight spreader.
2.2 Intended audience

The following users are referred to in this manual:
• The installers
• The operators
• The maintenance technicians
• Unauthorized persons
Task Installers Operators Maintenance Unauthorized

technicians persons
Transport ü X ü X
Commissioning ü X X X
Use X ü X X
Maintenance X X ü X
Troubleshooting and repair ü X ü X
Disposal / recycling ü X X X
Legend:
ü: allowed
X: not allowed
2.3 Warning labels on the equipment
Warning; Overhead load

Never stand under or near a suspended load.
Accidents with suspended loads are often serious and sometimes fatal.
Warning; Electricity
Risk of electric shock
Warning; Crushing of hands

High risk of injuries such as fractures, amputation or even death.
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Note:
Replace the labels on the equipment when they become faded or damaged.
2.4 Safety regulations

2.4.1 General
• Obey the safety regulations in this manual. Incorrect use of the overheight spreader can cause personal
injury and damage to property, and may void the warranty.
• Obey the regulations of the local laws concerning health and safety.
2.4.2 Personal safety equipment
Use safety equipment as required by the company regulations.

The minimal personal protection equipment to use is:
• Helmet
• Safety shoes
• Hearing protection
• Reflective clothing
• Protective gloves
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2.4.3 Safety equipment and warning devices
On the overheight spreader the following safety equipment and warning devices are installed:
• Warning lights
Warning:
Do not disassemble or disable the safety equipment.
Do not use the overheight spreader when the safety equipment is not working.
Warning lights
The overheight spreader has two lamp units. When a sensor becomes active, the related lamp(s) come(s)
on. Both lamp units show the same information. The intensity of the lamps are adjustable with the display in
the leg of the overheight spreader.
The lamp colors give the next indication:

overheight lamp colors
spreader lamp units e-box
status
on off red yellow green blue
Overheight spreader landed X C
(lamps go off after
20 seconds)
Overheight spreader not X B, interval =
landed correctly 0,5 seconds
for the
applicable
corner
Twistlocks locked X C
Twistlocks unlocked X C
Twistlocks lock or unlock error X B, interval = B, interval =
1 second 1 second
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overheight lamp colors
spreader lamp units e-box
status
on off red yellow green blue
Battery voltage <23,3 VDC X B, interval = B, interval = B, interval =
(lamps go off after 0,5 seconds 0,5 seconds 0,5 seconds
20 seconds)
Battery voltage <22,8 VDC X B, interval =
0,5 seconds
Batteries charging (230 VAC) X B, interval =
1 second
Batteries charging (230 VAC) X B, interval =
1 second
Legend:
B = Lamp blinking
C = Lamp continuously on
X = Overheight spreader status
2.5 Safety during installation and/or start-up

• Make sure that the overheight spreader is not damaged.
You can do this with the support of the maintenance department.
• Make sure that the safety equipment and the warning devices are working.
• Tell the maintenance department if the overheight spreader gives a fault with the lamps or on an
information screen.
• Make sure there is no danger to employees or equipment before using the overheight spreader.
• Only use the overheight spreader for the purpose it is made.
• Use only genuine chains, cables and slings supplied by authorized distributors.
• Make sure that the work area of the overheight spreader is free of obstacles.
2.6 Safety during operation

• Only qualified employees are permitted to operate the overheight spreader.
• Make sure that everyone keeps a safe distance during operation of the overheight spreader.
• Never lift more than the working load limit (SWL / WLL).
• Never stand under a suspended load.
• Never leave a suspended load unattended.
• Never lift, or transport people.
• Never lift an eccentric load.
• If applicable, make sure that the cables, chains or slings are not damaged and worn.
• Examine the fastening and balance of the load before hoisting.
2.7 Safety during maintenance and repair

• Obey all safety instructions in the previous sections.
• Make sure that during maintenance the overheight spreader is not in operation.
• Do not modify the overheight spreader without permission from Stinis. This includes cutting, welding, cold
deformation, hot deformation and changes in the software.
• Only qualified employees are permitted to do maintenance on the overheight spreader.
• Never repair the overheight spreader under the spreader / crane.
• Only use parts approved by Stinis, for replacing defective parts.
• Clear the area of unnecessary employees and equipment.
• Always use the proper lifting equipment when lifting the overheight spreader.
• If applicable, make sure that the test box does work correctly.
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3 Description
3.1 Spreader description
The OHSIV is the fourth generation of overheight spreaders.
This generation has a small power pack and an accumulator that supplies hydraulic power to the twistlock
cylinders.
3.2 Overview of parts
A Mid frame
B End beam
C Telescopic beam
D Marking plate
E E-box E1
F E-box E2
G Battery unit
H Hydraulic unit
I Lamp units
J Solar panel
K Display for manual control
L Plug to charge the batteries
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3.3 Identification plate
The identification plate shows the information that follows.

• Safe working load (SWL)
• Serial number (Certificate/CE number)
• Model
• Drawing number
• Marking (Identification name)
• Dead weight
• Year of construction
• testing/modification
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3.4 Lamp units
Note:
Refer to the chapter on safety regulations for the meaning of the warning light signals.
The lamp units are attached to the mid frame of the overheight spreader. Because of their location, even a
(long-)twin top spreader does not block the view on the lamp units from the crane.
3.5 Solar panels
The OHSIV overheight spreader has four solar panels. These are installed on both sides of the mid frame.
The angle of the solar panels is optimized to even charge the batteries during the winter, when the sun is low
in the sky.
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The solar panels on one side of the mid frame are connected serially. The pairs are connected in parallel.
This way, one pair of solar panels serves as a redundant system for the other pair, meaning that the
batteries can charge even when a panel is obstructed or damaged.
3.6 Batteries
The spreader has four batteries installed in a battery unit. The batteries are divided in two pairs of two
batteries. The batteries of a pair are connected in series. The pairs are connected in parallel. Thus, one pair
functions as a redundant system for the other pair if a battery is damaged.
To see the status of the batteries, use the display embedded in the spreader leg. The display shows the
output voltage of the batteries.
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4 Transportation, installation and storage
4.1 General notes and warnings
Warning:
• Make sure that the overheight spreader cannot move during transport.
• Prevent damage during transport and storage.
• Always use the correct lifting equipment to move and lift the overheight spreader.
Note:
Obey local laws and regulations concerning health and safety.
4.2 Transportation on the terminal

4.2.1 Means of transportation
For the transportation of the overheight spreader, the items that follow are optional:
• Transportation vehicle
• Trailer (e.g. flatbed trailer, lowbed trailer, trailer with pockets for this overheight spreader)
• Lifting equipment (e.g. crane, overhead crane)
• Dunnage or corner castings (applicable for this type of twistlocks)
• Lashing materials
4.2.2 Before transportation
• Keep unauthorized persons and vehicles away from the installation site.
Block the access to the installation site.
• If necessary, safety loose and moving parts.
4.2.3 Transportation
Warning; Overhead load

Never stand under or near a suspended load.
Accidents with suspended loads are often serious and sometimes fatal!
Note:
Some steps can be skipped, it depends on the storage method.
During this procedure, the overheight spreader is assembled.

If the spreader is not assembled, either transport the separate parts or follow the assembly procedure first.
Load the overheight spreader

1. If necessary, put dunnage or corner castings on the trailer where the legs will come.
2. Connect the overheight spreader to the lifting equipment.
• Use the lifting lugs or
• Use the pockets of the suspension (only permitted with twistlocks).
3. Lift the overheight spreader.
4. Put the overheight spreader on the trailer.
Trailer with pockets
• Make sure that the twistlocks are in the pockets.
Trailer without pockets
• Make sure that the overheight spreader is put correctly on the dunnage or in the corner castings.
Specially made trailer to transport or store the overheight spreader
• We recommend that you refer to the manual of the trailer.
5. Disconnect the overheight spreader from the lifting equipment.
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6. Safety the overheight spreader to the trailer.
Trailer with pockets
• Start the overheight spreader.
• Put the twistlocks in the locked position.
• If necessary, safety the overheight spreader with lashing materials.
Trailer without pockets
• Safety the overheight spreader with lashing materials.
Specially made trailer to transport or store the overheight spreader
• We recommend that you refer to the manual of the trailer.
7. The overheight spreader is now ready to for transportation.
Unload the overheight spreader

1. Remove the lashing materials.
2. If necessary, put the twistlocks in the unlocked position.
• Start the overheight spreader
• Put the twistlocks in the unlocked position.
3. Connect the overheight spreader to the lifting equipment.
• Use the lifting lugs or
• Use the pockets of the suspension (only permitted with twistlocks).
5. Depending on the use, refer to the section operation or storage.
4.3 Installation
Warning:
Make sure that unauthorized persons and vehicles do not access to the installation site.
4.3.1 Assemble the overheight spreader
Do this procedure when the overheight spreader is not fully assembled.
Warning:
• Make sure that you use the correct lifting equipment.
• Make sure that you use the correct work equipment when you work at height.
Note:
Refer to the parts list for the correct parts.
Note:
If the mid frame of the overheight spreader has forklift pockets, it is permitted to lift the overheight
spreader with the forks of the forklift truck if the forklift pockets are used.
Tool Quantity icon

Lifting equipment 1
Forklift truck 1
Scaffolds or ladder 1
Hammer 1
Dunnage (wood)
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Tool Quantity icon
Wrench 24 1
Wrench 30 2
Grease -
1 Make sure that the surface of the work area is flat.

2 Put dunnage on the ground.
You will need more pieces of dunnage if the size of the dunnage is
small.
3 Put the overheight spreader on the dunnage.
4 Make sure that the legs of the overheight spreader are put on the
dunnage and that the legs are horizontal.
5 Remove the lashing material.
Note:
The steps that follow are only applicable to an overheight spreader with collapsible lamp units.
Go to the section "Install the mounting set" if the overheight spreader does not have collapsible lamp
units.
Do these steps for all lamp units.

6 Remove the lock nut and the washer.
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7 Remove the bolt and the washer.
8 Turn the lamp unit.

Make sure that the power cables of the lamp unit are not broken or
damaged. Replace broken or damaged power cables.
9 Install the bolt and the washer.
10 Install the lock nut and the washer.
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11 Open the E-box E2 and the battery unit.
12 Make sure that the batteries are connected to the electric circuit.
13 If not, connect the batteries.
Refer to the electric diagram.
14 Close the E-box E2 and the battery unit.
One mounting set contains these parts:

• 6 long bolts
• 6 long crash bushes
• 4 short bolts
• 4 short crash bushes
• 10 plain washers
• 10 lock nuts
Two mounting sets are needed for an overheight spreader.
Do these steps for both end beam connections.

11 Connect the overheight spreader to the lifting equipment.
• Use the lifting lugs on the mid frame.
12 Slowly lift the mid frame until the legs hang free.
Be careful not to damage the paint.
13 If necessary, use a forklift truck to put the end beams in the
vertical position.
Top hinges:
14 Apply grease to the thread of the M20 bolts.
15 Install the M20 bolts. If necessary, use a hammer.
16 Install the M20 nuts.
20
17 Apply grease to the thread of the long M20 bolts.
18 Put a long crash bush on each long M20 bolt.
19 Apply grease to the thread of the short M20 bolts.

20 Put a short crash bush on each short M20 bolt.
21 Install the long M20 bolts with their crash bush.
22 Install the short M20 bolts with their crash bush.
23 Install a washer and a M20 lock nut on each M20 bolt.
21
24 Tighten (375 Nm) the M20 bolts and the M20 lock nuts in the given
sequence.
Bottom hinges:
25 Remove the M20 nuts and the M20 bolts.
Top hinges:
26 Remove the M20 nuts and the M20 bolts.
27 Move the end beams to the 20 foot position.

28 Depending on the use, refer to the section "transportation, installation under the crane or storage".
22
4.3.2 Install the overheight spreader under the top spreader
Note:
Make sure all lashing materials are removed.
During this procedure, the overheight spreader is assembled.

If the spreader is not assembled, follow the assembly procedure.
1. Put the overheight spreader below the lifting/hoisting equipment with top spreader.
2. Carefully lower the top spreader on top of the overheight spreader and lock the twistlocks of the
top spreader.
3. If the spreader has been commissioned, go to the start-up procedure. Otherwise, ask if qualified
personnel can commission the spreader.
4.4 Commissioning
Warning:
Only the installers are allowed to carry out the commissioning.
4.5 Storage
4.5.1 Short-term storage
• Put the overheight spreader in its 20-foot position.

• It is not recommendable to put the overheight spreader on its twistlocks into storage.
Put corner castings under the twistlocks or put the overheight spreader on a storage frame.
• Connect the external power supply.
4.5.2 Long-term storage
Note:
Protect machined surfaces against corrosion during long-term storage.
• Put the overheight spreader in its 20-foot position.

• It is not recommendable to put the overheight spreader on its twistlocks into storage.
Put corner castings under the twistlocks or put the overheight spreader on a storage frame.
• Do not connect the external power supply.
• Clean the overheight spreader.
• Apply corrosion protection on machined surfaces and parts.
• Examine the grease points for sufficient grease. Apply extra grease when necessary.
• Put the overheight spreader in dry storage, or cover it with a tarp.
23
5 Operation
5.1 Safety precautions before operation

Obey the safety precautions that follow.
• Make sure that there are no unauthorized persons, vehicles or obstacles in the work area.
• Make sure that there is continuous radio/telephone contact between the crane operator and authorized
persons in the work area.
• Make sure that everybody in the work area knows the locations of spreader stops (of the top spreader) and
other safety tools.
• Do a visual inspection of the overheight spreader.
5.2 Inspection of the overheight spreader

Do a visual inspection before you put the overheight spreader in operation.
Note:
Refer to the chapter on safety for the safety warning messages.
Do these steps:
• Examine the overheight spreader for visible damage (wear, deformation, corrosion or cracks).
Examine at least the items that follow:
- The spreader construction.
- The electric boxes.
- The batteries
- The vibration isolators beneath the electric boxes.
- The cylinders.
- The twistlocks (especially wear of the head of the twistlock bolt).
- The landing pins.
- The solar panels
• Make sure that the electric boxes are closed correctly.
• Make sure that there are no missing bolts in the suspension of the solar panels.
• If necessary, clean the solar panels
• Replace the warning labels when they become faded or damaged.
Note:
Report any damage and request an inspection by qualified personnel if necessary.
Caution:
Do not use the Overheight spreader when you have deformation of the construction.
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5.3 Start-up procedure
Warning:
Make sure that nobody is near the overheight spreader.
Warning:
Make sure that there are no objects near the overheight spreader
Follow the procedure that is applicable for your situation.
Overheight spreader kept in a storage location

1. Disconnect the external power supply from the overheight spreader.
2. Do a check of the condition of the batteries.
The overheight spreader is ready for operation when the supply voltage of the batteries is more than
24,5VDC.
• Press and hold the green button in a leg of the overheight spreader until the display starts.
• use the display to see what the supply voltage of the batteries is.
Refer to the display manual for use of the display.
3. Do an inspection of the overheight spreader.
Refer to the section inspection of the overheight spreader.
4. Make sure that the stop plates are in the correct position.
5. Move the overheight spreader to the work area.
Refer to the section transportation.
6. Put the overheight spreader below the top spreader.
7. Put the top spreader in "overheight mode". This allows the top spreader to telescope with “locked
twistlocks”.
8. Connect the top spreader to the overheight spreader.
• Put the top spreader on the overheight spreader.
• Lock the twistlocks of the top spreader.
The overheight spreader starts.
• All the lamps start blinking for 20 seconds.
When the lamps stop blinking the spreader is started.
9. Lift the overheight spreader approximately 10 cm off the ground.
10. Make sure that the overheight spreader telescopes smoothly.
11. The overheight spreader is now ready for normal operation.
Overheight spreader kept in the work area

2. If necessary, disconnect the external power supply from the overheight spreader.
3. Make sure that the stop plates are in the correct position.
4. Put the overheight spreader below the top spreader.
5. Put the top spreader in "overheight mode". This allows the top spreader to telescope with “locked
twistlocks”.
6. Connect the top spreader to the overheight spreader.
• Put the top spreader on the overheight spreader.
• Lock the twistlocks of the top spreader.
The overheight spreader starts.
• All the lamps start blinking for 20 seconds.
When the lamps stop blinking the spreader is started.
7. Do a check of the condition of the batteries.
The overheight spreader is ready for operation when the supply voltage of the batteries is more than
24,5VDC.
• use the display to see what the supply voltage of the batteries is.
Refer to the display manual for use of the display.
8. Lift the overheight spreader approximately 10 cm off the ground.
9. Make sure that the overheight spreader telescopes smoothly.
10. The overheight spreader is now ready for normal operation.
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5.3.1 Stop plate positions
Depending on the length of the load, you must adjust the position of the stop plates.
40ft
Position of the stop plates for loads with corner castings at 40ft.
45ft
Position of the stop plates for loads with corner castings at 45ft.
26
5.4 Normal operation
Warning:
Obey the rules for safety during operation. Refer to the section Safety during operation.
Note:
During the movement of the twistlocks the voltage of the batteries is less than 23,3VDC.
All the lamps blink for 20 seconds. The overheight spreader can still make a limited amount of
moves. Finish the operation and then charge the batteries.
Note:
During the movement of the twistlocks the voltage of the batteries is less than 22,8VDC.
The red lamp blinks. The voltage of the batteries is too low to lock the twistlocks, it is still possible to
unlock the twistlocks. Charge the batteries
1. Make sure the top spreader is connected to the overheight spreader.

Refer to the start-up procedure
2. Lift the overheight spreader and telescope the overheight spreader to the correct position.
3. Put the overheight spreader on the load.
4. Make sure that all four yellow lamps come on.
The overheight spreader is put correctly on the load. The twistlocks are in the corner castings.
• If one or more lamps start to blink.
Each yellow lamp is related to a leg of the overheight spreader.
The related twistlock in the leg has landed adjacent to the corner casting of the load.
Lift the overheight spreader and put it on the load again, do this until all four yellow lamps come on.
5. Give the commands "unlock twistlocks" and "lock twistlocks" in less than 5 seconds to lock the twistlocks
of the overheight spreader.
6. Make sure the red lamp comes on, the twistlocks of the overheight spreader are now locked.
7. Make sure that it is safe to lift the load.
8. Lift the load.
9. Move the overheight spreader to the unload position.
10. Put the load down.
11. Give the commands "unlock twistlocks" and "lock twistlocks" in less than 5 seconds to unlock the
twistlocks of the overheight spreader.
12. Make sure the green lamp comes on, the twistlocks of the overheight spreader are now unlocked.
14. The overheight spreader is now ready for the next load cycle.
Note:
When the spreader is not in operation for 5 minutes, it goes off
27
5.5 Shut down procedure
Note:
When the spreader is not in operation for 5 minutes, it goes off
Follow the procedure that is applicable for your situation.
Overheight spreader kept in a storage location

1. Put the spreader on a transportation vehicle.
2. Disconnect the top spreader from the overheight spreader.
• Unlock the twistlocks of the top spreader.
• Remove the top spreader from the overheight spreader.
3. Move the overheight spreader to the storage location.
Refer to the section transportation.
5. Put the spreader in storage.
Refer to the section storage.
Overheight spreader kept in the work area

1. Put the overheight spreader in its storage location.
2. Disconnect the top spreader from the overheight spreader.
• Unlock the twistlocks of the top spreader.
• Remove the top spreader from the overheight spreader.
4. Connect the external power supply to the overheight spreader.
28
6 Maintenance
Note:
If necessary, Stinis can do the maintenance.
6.1 Maintenance schedule
Caution:
Note:
Obey local laws and regulations concerning health and safety.
Note:
Note:
Refer to the chapter on safety for the safety warning messages.
6.1.1 Maintenance before operation
Do a visual inspection before you put the overheight spreader in operation.
The visual inspection contains the steps that follow.

• Examine the overheight spreader for visible damage (wear, deformation, corrosion or cracks).
Examine at least the items that follow:
- The spreader construction.
- The electric boxes.
- The batteries
- The vibration isolators beneath the electric boxes.
- The cylinders.
- The twistlocks (especially wear of the head of the twistlock bolt).
- The landing pins.
- The solar panels
• Make sure that the electric boxes are closed correctly.
• Make sure that there are no missing bolts in the suspension of the solar panels.
• If necessary, clean the solar panels
• Replace the warning labels when they become faded or damaged.
Note:
Caution:
29
6.1.2 Three monthly maintenance
• Do a check of the mechanical safety of the twistlocks.

Make sure that the twistlocks can only turn when the landing pins are in the up position.
• Apply grease to the twistlock.
Use the grease nipple in the twistlock bush
6.1.3 Yearly maintenance
• A qualified authority must do an inspection and certify the spreader every year.
Do a check of all the slide plates and slide blocks

Mid frame (Refer to drawing 5550-3240-0000)
• Replace the slide blocks if the horizontal play between the mid frame and the telescopic beam is more than
8 mm.
• Replace the slide plate if the vertical play between the mid frame and the telescopic beam is more than
8 mm.
Telescopic beams
• Top slide plate (Refer to drawing 5531-0002-0160)
Replace the top slide plate when the thickness is less than 12.5 mm. (the wear of the slide plate is
1.5 mm).
• Bottom slide plate (Refer to drawing 5531-0002-0161)
Replace the bottom slide plate when the thickness is less than 14 mm (the wear of the slide plate is 5 mm).
6.1.4 Five yearly maintenance
• Replace the hydraulic oil.
6.1.5 Maintenance every 100.000 moves
• Remove the twistlocks and do a check of all its parts.

Examine the parts for visible damage (wear, deformation, corrosion or cracks).
If necessary, replace the twistlock.
30
7 Repair and replacement
7.1 Maintenance instructions - end beams
7.1.1 Twistlock L&R
Note:
For the twistlock position detection the sensors are installed near the twistlock.
Position Part Quantity

1 Twistlock male washer 2
2 Twistlock female washer 2
3 Twistlock bolt 2
4 Twistlock bush 2
5 Grease nipple G1/8 2
6 Set of half washers 2
7 Locking rubber 2
8 Twistlock nut 2
9 Key 2
10 Plate 2
11 Hexagon head bolt M8 4
12 Spiral pin 2
31
Tool Quantity Icon
Nut M12 1 -
Groove joint pliers 1
Hex key 5 1
Hex key 14 1
Hammer 1
Punch 1
Wrench 11 1
Wrench 13 1
Wrench 14 1
Wrench 24 1
Wrench 30 2
1 Use groove joint pliers to push up the landing pin.

2 Put a M12 nut between the landing pin ring and the guide plate to
block the landing pin.
3 Use a wrench to remove the sensor cables from the twistlock

sensors.
32
4 Use a hex key to loosen the bolts.
5 Remove the sensor blocks.
6 Use a wrench and a hex key to remove the lock nut and the bolt.
7 Use a wrench to loosen the bolts.
33
8 Remove all these parts together:
• key with spiral pin
• bolts
• plate
• locking rubber.
9 Turn the twistlock with the twistlock nut until the opening in the
flange of the twistlock nut aligns with the landing pins.
10 Use groove joint pliers to remove the M12 nut between the landing
pin ring and the guide plate.
Note:
To make the distance between the top of the twistlock bolt and the bottom of the lever large enough
for the twistlock nut, push the lever up. The three steps that follow will push up the lever.
34
11 Go to the top of the lever.
12 Move the nut to the head of the bolt.
13 Move the bolt and nut further up in the plate.
14 Push the lever up.
15 Remove the twistlock nut.
35
16 Support the twistlock bolt.
17 Remove the set of half washers.
18 Remove the twistlock bolt and the twistlock bush.
19 Remove the twistlock male washer.

20 Inspect the twistlock male washer visually for signs of wear,
damage or corrosion.
21 If the twistlock male washer needs replacement, also replace the

twistlock female washer.
The twistlock male washer and twistlock female washer are always
replaced as a pair.
36
22 Remove the twistlock bolt from the twistlock bush.
23 Remove the bolts.
24 Remove the plate.
25 Remove the locking rubber.
37
Note:
The steps that follow are only necessary if there is a problem with the grease supply or the spiral pin.
26 Use a hammer and punch to remove the spiral pin.
27 Use a wrench to remove the grease nipple.
Tool Quantity Icon

Cleaner
Corrosion protector
Note:
The twistlock male washer and twistlock female washer are a pair. Always replace them together.
Note:
The set of half washers are a pair. Always replace them together.
38
Clean the contact surfaces and bolt holes of these parts:
* twistlock bolt
* twistlock nut
* twistlock bush with grease nipple
* twistlock female washer
* twistlock male washer
* set of half washers
* locking rubber
* key with spiral pin
* plate
Examine these parts visually for signs of wear, damage or corrosion:
* twistlock bolt
* twistlock nut
* twistlock bush with grease nipple
* twistlock female washer
* twistlock male washer
* set of half washers
* locking rubber
* key with spiral pin
* plate
Replace the damaged part(s).
Use corrosion protector to prevent corrosion on these parts:
* twistlock bolt
* twistlock bush
* twistlock nut
Tool Quantity Icon

Nut M12 1 -
Hex key 5 1
Hex key 14 1
Hammer 1
Wrench 11 1
Wrench 13 1
Wrench 14 1
Wrench 24 1
Wrench 30 2
Grease
Loctite® 542
39
Note:
For the installation, it is recommended to use new parts for the parts that follow.
• Bolts
• Grease nipples.
Note:
Ignore steps 1 thru 2 if the grease nipple is installed.
Ignore steps 3 and 5 if the spiral pin is installed.
Apply Loctite® to the thread of a grease nipple.

Use a wrench to install the grease nipple in the twistlock bush.
Apply grease to a spiral pin.

Use a hammer to install the spiral pin in the parallel key.
Make sure that the spiral pin does not extend beyond the bottom
of the key.
Put the locking rubber in the hole of the key and over the spiral
pin.
40
Put the plate on the locking rubber.
Make sure that the holes align.
Put the bolts in the holes.
Apply grease to the inner surface of the half washers.
Apply grease to the shaft of the twistlock bolt.

Apply grease to the inner upper half of the twistlock bush.
Put the twistlock bolt in the twistlock bush.
41
Caution:
Support the twistlock bolt until the set of half washers is in position.
Put the twistlock bolt (with twistlock bush) through the guide plate
and the mounting plate.
• Make sure that the grease nipple in the twistlock bush is on the
correct side.
Install the twistlock female washer.

Apply grease to the inner contact surface of the female washer.
Apply grease to the contact surfaces of the twistlock male washer.

Put the twistlock male washer on the twistlock female washer.
42
Put the set of half washers against the twistlock bolt.
Make sure that the slits are the same size.
Caution:
Make sure that the half washers do not slip. The twistlock bolt will fall from the mounting plate.
Apply grease to the inner surface of the twistlock nut.

Put the twistlock nut over the set of half washers.
43
Go to the top of the lever.
Push the lever down.
Move the bolt and nut down.

The distance between the head of the bolt and the top of the lever
must be between 2 mm and 5 mm.
Move the nut against the plate.
Use groove joint pliers to push up the landing pin.

Put a M12 nut between the landing pin ring and the guide plate to
44
Turn the twistlock with the twistlock nut manually into their
unlocked position.
Make sure that the slots of the twistlock nut and the twistlock bolt
align.
Apply grease to the bottom of the key.

Apply Loctite® to the thread of the bolts.
Install all these parts together:
• bolts
• plate
• locking rubber.
Use a wrench to tighten the bolts.

Tighten sequence:
Tighten bolt 1 one full turn.
Tighten bolt 2 two full turns.
45
Apply grease to the thread of the bolt.
Install the bolt and the lock nut.
Use a wrench and a hex key to tighten the lock nut and the bolt.
Apply grease to the thread of the bolts.

Install the sensor blocks.
Use a hex key to tighten the bolts.
Use a wrench to install the sensor cables on the twistlock sensors.
Use groove joint pliers to remove the M12 nut between the landing
Do a functional test.
46
Make sure that all the sensors operate correctly.
If not, adjust the sensors.
7.1.2 Landing pin (5550-1510-0010)
Note:

1 Landing pin ring 2
2 Landing pin 1
3 Landing pin 1
4 Spiral pin 2
5 Compression spring 2
47
The safety devices and the special tools are not a part of the overheight spreader.
They must be ordered separately.
Tool Part number Icon

Guide hose for landing pin 3553-0000-0090
(flexible)
Tool Quantity Icon

Nut M12 1 -
Crowbar 1
Hammer 1
Hex key 5 1
Hex key 14 1
Punch 1
Wrench 13 1
Wrench 14 1
Wrench 24 1
48
For the applicable landing pin:

sensors.
49

• bolts
• plate
• locking rubber.
flange of the twistlock nut aligns with the landing pin.
50
11 Turn the landing pin until you can access the spiral pin.
12 Support the landing pin.

13 Use a hammer and a punch to remove the spiral pin.
14 Remove the landing pin.
51
15 Use a crowbar to push the compression spring up from the landing
pin ring.
16 Remove the landing pin ring.
17 Remove the compression spring.
Tool Quantity Icon

Cleaner

• landing pin ring
• landing pin
• compression spring
• spiral pin
• landing pin
• spiral pin
52
Tool Quantity Icon
Nut M12 1 -
Crowbar 1
Hammer 1
Hex key 5 1
Hex key 14 1
Punch 1
Wrench 13 1
Wrench 14 1
Wrench 24 1
Grease
Loctite® 542
Note:
It is recommended to use new bolts and (lock) nuts for the installation.

1 Make sure that the twistlock nut is in the correct position.
The opening in the flange of the twistlock nut must align with the
hole for the landing pin.
If not, turn the twistlock with the twistlock nut to the correct
position.
53
2 Install the guide hose.
3 Put the compression spring and the landing pin ring around the
guide hose.
4 Move the compression spring and the landing pin ring up along the
guide hose into the leg of the overheight spreader.
5 Pull the guide hose up until it won't get stuck between the landing
pin ring and the guide plate when we put it in position.
6 Use a crowbar to push the compression spring, the landing pin
ring and the guide hose in its position.
Put the point of the crowbar in the hole of the landing pin ring
when you push them in position.
7 Apply grease to the middle segment of the landing pin.

8 Put the landing pin up through the holes in the construction, the
landing pin ring and the compression spring.
54
9 And at the same time as the landing pin is pushed up pull the
guide hose up.
10 Remove the guide hose.
11 Support the landing pin until the spiral pin is in its place.
12 Align the hole in the landing pin with the hole in the landing pin
ring.
13 Install the spiral pin fully in the landing pin ring.
14 Turn the landing pin until its notch points to the twistlock nut.

55
17 Turn the twistlock with the twistlock nut manually into their
unlocked position.
18 Make sure that the slots of the twistlock nut and the twistlock bolt
align.
19 Apply grease to the bottom of the key.

20 Apply Loctite® to the thread of the bolts.
21 Install all these parts together:
• bolts
• plate
• locking rubber.
22 Use a wrench to tighten the bolts.
Tighten sequence:
56
23 Apply grease to the thread of the bolt.
24 Install the bolt and the lock nut.
25 Use a wrench and a hex key to tighten the lock nut and the bolt.
26 Apply grease to the thread of the bolts.

27 Install the sensor blocks.
28 Use a hex key to tighten the bolts.
29 Use a wrench to install the sensor cables on the twistlock sensors.
31 Do a functional test.
57
32 Make sure that all the sensors operate correctly.
7.1.3 Landing pin (5550-1510-0015)
Note:

1 Landing pin ring 2
2 Landing pin 2
3 Spiral pin 2
4 Compression spring 2
58
The safety devices and the special tools are not a part of the overheight spreader.
They must be ordered separately.
Tool Part number Icon

Guide hose for landing pin 3553-0000-0090
(flexible)
Tool Quantity Icon

Nut M12 1 -
Crowbar 1
Hammer 1
Hex key 5 1
Hex key 14 1
Punch 1
Wrench 13 1
Wrench 14 1
Wrench 24 1
59

sensors.
60

• bolts
• plate
• locking rubber.
flange of the twistlock nut aligns with the landing pin.
61
11 Turn the landing pin until you can access the spiral pin.
12 Support the landing pin.

13 Use a hammer and a punch to remove the spiral pin.
14 Remove the landing pin.
62
15 Use a crowbar to push the compression spring up from the landing
pin ring.
16 Remove the landing pin ring.
17 Remove the compression spring.
Tool Quantity Icon

Cleaner

• landing pin
• spiral pin
• landing pin
• spiral pin
63
Tool Quantity Icon
Nut M12 1 -
Crowbar 1
Hammer 1
Hex key 5 1
Hex key 14 1
Punch 1
Wrench 13 1
Wrench 14 1
Wrench 24 1
Grease
Loctite® 542
Note:
It is recommended to use new bolts and (lock) nuts for the installation.

1 Make sure that the twistlock nut is in the correct position.
The opening in the flange of the twistlock nut must align with the
hole for the landing pin.
If not, turn the twistlock with the twistlock nut to the correct
position.
64
2 Install the guide hose.
3 Put the compression spring and the landing pin ring around the
guide hose.
4 Move the compression spring and the landing pin ring up along the
guide hose into the leg of the overheight spreader.
5 Pull the guide hose up until it won't get stuck between the landing
pin ring and the guide plate when we put it in position.
6 Use a crowbar to push the compression spring, the landing pin
ring and the guide hose in its position.
Put the point of the crowbar in the hole of the landing pin ring
when you push them in position.
7 Apply grease to the middle segment of the landing pin.

8 Put the landing pin up through the holes in the construction, the
landing pin ring and the compression spring.
65
9 And at the same time as the landing pin is pushed up pull the
guide hose up.
10 Remove the guide hose.
11 Support the landing pin until the spiral pin is in its place.
12 Align the hole in the landing pin with the hole in the landing pin
ring.
13 Install the spiral pin fully in the landing pin ring.
14 Turn the landing pin until its notch points to the twistlock nut.

66
17 Turn the twistlock with the twistlock nut manually into their
unlocked position.
18 Make sure that the slots of the twistlock nut and the twistlock bolt
align.
19 Apply grease to the bottom of the key.

20 Apply Loctite® to the thread of the bolts.
21 Install all these parts together:
• bolts
• plate
• locking rubber.
22 Use a wrench to tighten the bolts.
Tighten sequence:
67
23 Apply grease to the thread of the bolt.
24 Install the bolt and the lock nut.
25 Use a wrench and a hex key to tighten the lock nut and the bolt.
26 Apply grease to the thread of the bolts.

27 Install the sensor blocks.
28 Use a hex key to tighten the bolts.
29 Use a wrench to install the sensor cables on the twistlock sensors.
31 Do a functional test.
68
32 Make sure that all the sensors operate correctly.
7.1.4 Link beam(s) (2632-1073-0260)
Do the next 2 steps that follow for both ends of the link beam:
1 Remove the spring cotters.
2 Remove the locking pins.
3 Remove the link beam.
69
4 The overheight spreader can now be used without the link beam.
1 Install the link beam.
Do the next 2 steps that follow for both ends of the link beam:
2 Install the locking pins.
70
3 Install the spring cotters.
Note:
Make sure that the link beam cannot be removed.
4 The overheight spreader can now be used with the link beam.
71
7.2 Maintenance instructions - mid frame
7.2.1 Sliding unit (5550-3240-0000)

1 Slide block 4
2 Lock plate 2
3 Slide plate 2
4 Hexagon socket-head bolt M8 4
72
Tool Quantity
Allen key 6 1
Lifting equipment 1
For the left side of the applicable sliding unit:

1 Use an Allen key 6 to remove the M8 bolts.
2 Hold the upper slide block

3 Remove the lock plate.
73
4 Remove the upper slide block.
For the right side of the applicable sliding unit:

5 Use an Allen key 6 to remove the M8 bolts.
6 Hold the upper slide block

7 Remove the lock plate.
74
8 Remove the upper slide block.
For the applicable sliding unit:

9 Remove the lower slide blocks.
10 Remove the upper slide plate.
11 Use lifting equipment to lift the telescopic beam.
75
12 Remove the lower slide plate.

1 Examine these parts visually for signs of wear, damage or corrosion:
• lock plates
• slide blocks
• slide plates
2 Replace the damaged part(s).
Always replace slide blocks and slide plates simultaneously.
3 Clean the contact-surfaces and bolt-holes of these parts:

• lock plates
• slide blocks
• slide plates
Always use new bolts for installation.
Tool Quantity
Allen key 6 1
Grease 1
Loctite® 542 -
76
1 Apply grease to the top surface of the lower slide plate.
2 Install the lower slide plate.
3 Lower the telescopic beam onto the slide plate.

4 Make sure that the telescopic beam is flat on the slide plate.
5 Apply grease to the top surface of the upper slide plate.
6 Install the upper slide plate.
7 Install the lower slide blocks.
77
For the right side of the applicable sliding unit:
8 Install the upper slide block.
9 Hold the upper slide block until the lock plate is in position.
10 Install the lock plate.
11 Apply Loctite® 542 to the thread of two M8 bolts.

12 Use an Allen key 6 to install the M8 bolts.
78
For the left side of the applicable sliding unit:
13 Install the upper slide block.
14 Hold the upper slide block until the lock plate is in position.
15 Install the lock plate.
16 Apply Loctite® 542 to the thread of two M8 bolts.

17 Use an Allen key 6 to install the M8 bolts.
79
8 Troubleshooting
8.1.1 Batteries don't charge - external power supply
Symptom: Blue lamp does not blink

Possible cause Solution
No power on the plug of the external power supply • Repair the external power supply.
The blue lamp is defective • Replace the defective lamp.
The electrical wires of the blue lamp are loose • Connect the electrical wires again.
The electrical wires of the blue lamp are broken • Replace the electrical wires.
The blink relay is defective (40K4) • Examine the relay and replace if necessary.
The relay 40K3 and or 40K5 is defective • Examine the relays and replace if necessary.
8.1.2 Display does not start
Symptom: Display(s) does not start

The batteries are empty • Charge the batteries.
The display is defective. • Try the display in the other leg.
• Replace the defective display.
No communication with PLC. • Connect the electrical wires again.
The electrical wires are loose
No communication with PLC. • Replace the electrical wires.
The electrical wires are broken
No communication with PLC. • Replace the defective Node.
The Node is defective
PLC does not start • Contact Stinis or your representative.
8.1.3 Lamps do not come on
Symptom: Lamps do not come on for the state locked, unlocked or landed
The adjustment of the sensor is incorrect • Adjust the sensor distance.
This is the distance between the sensor and the
surface that it must see.
One or more sensors are defective • Do a check of the sensor signal on the display in the
leg. Refer to the user manual of the display.
• Examine the electrical wires.
If necessary, replace the electrical wires.
• Examine the sensors
If necessary, replace the sensors.
The electrical wires of a lamp are loose • Connect the electrical wires again.
The electrical wires of a lamp are broken • Replace the electrical wires.
The lamp is defective • Replace the defective lamp.
80
9 Appendix
1 Datasheet
2 Parts list
3 Hydraulic diagram
4 G.A. drawing(s)
5 Electric diagram
6 CE Declaration
7 Display manual
8 Third party manuals
81
DATASHEET
General information:
Model: OHSIV-E 20ft-40ft/50t
Identification number: Drawing number: Certificate number:
CONTECAR007 2632-1266-0000 PO19-2886
CONTECAR008 2632-1267-0000 PO19-2887
CONTECAR009 2632-1268-0000 PO19-2888
CONTECAR010 2632-1269-0000 PO19-2889
Weight: 3200 kg
Height: 3133 mm
Height below frame: 2669 mm
Warranty:
Warranty period after shipping: 30 months
Warranty period after commissioning: 24 months
Whichever comes first
Loads of the spreader:
Working load limit: 50 ton
Test load (centric): 1,5 x WLL
Design calculations:
Design calculations: FEM1.001 U6 Q2
Calculated load cycles: 500.000 - 1.000.000
Lifting lugs Quantity WLL Lift angle
Spreader transport rings: 4 1 ton/lug 45°
Electric information:
Main operation voltage: 24 VDC
Control voltage: 24 VDC
External power supply to charge the batteries:
Voltage: 230VAC
Frequency: 50 Hz
Battery information (Per battery):
Type: BAT412350084
Nominal voltage: 12 VDC
Nominal capacity: 38 Ah
Solar panel information (Per solar panel):
Type: LS-55FX1-KK
Peak power: 55W
Maximum power voltage: 18 Vdc
Maximum power current: 3,05A
Installation angle ±35°
Grease information (Manual greasing):
Type of grease: Total Ceran CA
NLGI grade: 0
Operating temperature range: -25/+150°C
Environment
Ambient temperature range: -20°C up to +30°C
Atmospheric humidity range: 100%
Twistlocks:
Mechanical blockading rotation: Yes
Electrical blockading rotation: Yes
Time of twistlock:
Corrosion protection:
Sand blasting sa 2.5: ISO 8501-1:2007
1st coat SigmaZinc 105 grey 60 µm
2nd coat SigmaFast 278 off-white 160 µm
3rd coat SigmaDur 520 50 µm
Color: RAL 1003
82
Parts list
OHSIV-E 20ft-40ft/50t
CONTECAR007-010
2020-06-08
Stinis Holland BV
Table of contents
OHSIV-E 20ft-40ft/50t CONTECAR007-010 2632-1266-0000 4
Symbol list sub-assemblies 9701-0000-0000 6
Hydraulic diagram 2632-1248-0600 7
Power pack 0.37kW/24VDC 6505-0024-0000 9
Manifold OHSIV 24VDC 6556-0201-0120 11
Mid frame OHSIV 2632-1266-1000 13
Overview of hydraulic hoses 2632-1248-0610 15
Solar panel OHSIV 2632-1248-1040 17
Battery unit 2632-1248-1050 21
Hydraulic unit OHSIV 2632-1248-1060 23
Manifold OHSIV 24VDC 6556-0201-0120 11
Power pack 0.37kW/24VDC 6505-0024-0000 9
Bracket for E-box 2632-1248-1070 25
E-box E1 2632-1266-0500 27
Parts list E-box E1 2632-1248-5010 29
Cable gland plate KDS 7120-0100-0103 30
E-box E2 2632-1266-0520 34
Parts list E-box E2 2632-1248-5020 36
Signal lamps 2632-1266-1020 39
Energy chain mounting plate OH 2632-1266-1030 41
E-parts mid frame 2632-1266-5015 43
Sliding unit telescopic beam 5550-3240-0000 45
Stop plate OHSIII lockwires 5550-3260-0001 47
Cover plate OHSIII 5550-3260-0002 49
Twintenty detection plate 5550-3265-0005 51
Stop plate 20ft 5550-3275-0000 53
End beam OSHIV (2.5m) 2632-1266-1500 55
Drive bar L=504 2632-1248-1510 57
Drive bar L=1279 2632-1248-1520 59
E-parts end beam 2632-1266-5025 61
Sensor M18 pitch.26 5550-0515-0015 62
Sensor M30 st.40 5550-0515-0021 64
Landing pin 33x70/30x250-42 5550-1510-0010 66
Landing pin 33x80/30x250-62 5550-1510-0015 68
Plate for twistlock cylinder 5550-1550-0002 70
Twistlock cylinder 5550-1550-0015 72
Cylinder 45/35x100 6510-0044-0000 74
Seal kit cylinder 45/35x100 6510-0044-0050 76
Twistlock detection mirrored 5550-3205-0011 78
Sensor M18 pitch.26 5550-0515-0015 62
Twistlock assembly 5550-3210-0011 80
Twistlock W-ISO-VC+detection 2615-0101-0010 82
Twistlock lever 2.5m 5550-3215-0260 84
Removable link beam OHSIII 5550-3255-0010 86
Telescopic beam OHSIV 2632-1266-1550 88
E-parts Telescopic beam 2632-1266-5026 90
Hinge OHSIII-E 5550-3250-0020 91
Hinge OHSIII-E 5550-3250-0030 93
Mounting set 5550-3250-0040 95
End beam OSHIV (2.5m) 2632-1266-1600 97
Drive bar L=504 2632-1248-1510 57
Drive bar L=1279 2632-1248-1520 59
2020-06-08 2
Stinis Holland BV
Table of contents
E-parts end beam 2632-1266-5035 99
Sensor M18 pitch.26 5550-0515-0015 62
Sensor M30 st.40 5550-0515-0021 64
Landing pin 33x70/30x250-42 5550-1510-0010 66
Landing pin 33x80/30x250-62 5550-1510-0015 68
Twistlock cylinder 5550-1550-0015 72
Cylinder 45/35x100 6510-0044-0000 74
Twistlock detection mirrored 5550-3205-0011 78
Sensor M18 pitch.26 5550-0515-0015 62
Twistlock assembly 5550-3210-0011 80
Twistlock lever 2.5m 5550-3215-0260 84
Removable link beam OHSIII 5550-3255-0010 86
Hinge OHSIII-E 5550-3250-0020 91
Hinge OHSIII-E 5550-3250-0030 93
Mounting set 5550-3250-0040 95
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Stinis Holland BV
OHSIV-E 20ft-40ft/50t CONTECAR007-010 (2632-1266-0000)
2020-06-08 4
Stinis Holland BV
OHSIV-E 20ft-40ft/50t CONTECAR007-010 (2632-1266-0000)
To order Position Part number Description Qty.
9701-0000-0000 Symbol list sub-assemblies

1 2632-1248-0600 Hydraulic diagram 1
2 2632-1266-0400 E-diagram SPR 1
3 2632-1266-0450 PLC software 1
4 2632-1266-1000 Mid frame OHSIV 1
5 2632-1266-1500 End beam OSHIV (2.5m) 1
6 2632-1266-1550 Telescopic beam OHSIV 1
7 2632-1266-1600 End beam OSHIV (2.5m) 1
8 2632-1266-1650 Telescopic beam OHSIV 1
9 5097-0001-1090 Sticker L1 1
10 5097-0001-1091 Sticker L2 1
11 5097-0001-1092 Sticker L3 1
12 5097-0001-1093 Sticker L4 1
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Stinis Holland BV
Symbol list sub-assemblies (9701-0000-0000)
2020-06-08 6
Stinis Holland BV
Hydraulic diagram (2632-1248-0600)
2020-06-08 7
Stinis Holland BV
Hydraulic diagram (2632-1248-0600)
1 6505-0024-0000 Power pack 0.37kW/24VDC 1

2 6556-0201-0120 Manifold OHSIV 24VDC 2
2020-06-08 8
Stinis Holland BV
Power pack 0.37kW/24VDC (6505-0024-0000)
2020-06-08 9
Stinis Holland BV
Power pack 0.37kW/24VDC (6505-0024-0000)
1 6019-1113-0001 O-Ring NBR sh70-ø113,89xø3,53 1

2 6020-0040-0031 Adapter coupling 1/4" BSP-8L 2
3 6020-0150-0012 Plug 1/2ED (hex. socket) 1
4 6040-0100-0202 Filler breather 1
5 6099-0000-0004 Blind plug extended 1
6 6505-0024-0001 Universal central manifold 1
7 6505-0024-0002 Adapter flens 1
8 6505-0024-0003 Tank 5L 1
9 6505-0024-0004 ALPATEK A120PMST 1
10 6505-0024-0005 Galtech 1SP-A2,0 1
11 6505-0024-0006 Suction cap 1
12 6505-0024-0007 Reduce valve 1
13 6505-0024-0008 Check valve 1
14 6505-0024-0009 Shaft coupling 1
2020-06-08 10
Stinis Holland BV
Manifold OHSIV 24VDC (6556-0201-0120)
2020-06-08 11
Stinis Holland BV
Manifold OHSIV 24VDC (6556-0201-0120)
1 6020-0040-0037 Adapter coupling GE08LR1/2EDOM 2

3 6020-0120-0120 Swivel nut run tee EL12LOMD 2
4 6020-0150-0012 Plug 1/2ED (hex. socket) 2
5 6556-0201-0121 Manifold excl. parts OHSIV 1
6 6556-5020-0030 Cartridge valve 2/2 1
7 6556-5020-0035 Cartridge valve 2/2 1
8 6556-5035-0030 Coil 24VDC-40m/19W 2
9 6556-5050-0100 Valve 4/3-ABPT-closed 24V-NG06 1
10 6556-5080-1090 Pressure reduce valve 90bar-PB 1
11 6556-5115-0010 Blanking plug 06020FPM M20x1,5 1
12 6556-9900-0060 Connection housing cartridge 1
13 6556-9900-0070 Connection housing cartridge 1
14 8570-0050-0070 Hex. socket bolt M5x70 A4 4
2020-06-08 12
Stinis Holland BV
Mid frame OHSIV (2632-1266-1000)
2020-06-08 13
Stinis Holland BV
Mid frame OHSIV (2632-1266-1000)
1 2632-1248-0428 Plate-folded 278x285x250 1

2 2632-1248-0610 Overview of hydraulic hoses 1
3 2632-1248-1010 Accumulator 1
4 2632-1248-1040 Solar panel OHSIV 2
5 2632-1248-1045 Solar panel OHSIV 2
6 2632-1248-1050 Battery unit 1
7 2632-1248-1060 Hydraulic unit OHSIV 1
8 2632-1248-1070 Bracket for E-box 2
9 2632-1255-0100 Mid frame OHSIV 1
10 2632-1266-0500 E-box E1 1
11 2632-1266-0520 E-box E2 1
12 2632-1266-1020 Signal lamps 2
13 2632-1266-1030 Energy chain mounting plate OH 2
14 2632-1266-5015 E-parts mid frame 1
15 5097-0002-0010 Sticker dangerous voltage 3
16 5097-0002-0040 Warning sticker hands 100mm 1
17 5097-0002-0092 Warning pending load 200mm 2
18 5098-0000-0440 Stinis marking plate SWL50 t 1
19 5550-3240-0000 Sliding unit telescopic beam 2
20 5550-3260-0001 Stop plate OHSIII lockwires 2
21 5550-3260-0002 Cover plate OHSIII 2
22 5550-3265-0005 Twintenty detection plate 1
23 5550-3275-0000 Stop plate 20ft 2
24 7110-0018-0200 IGB3008BBPKG/US-104 2
25 7120-0025-0030 Plug v-ne-ms M25x1.5 4
28 8671-0060-0001 Lock hexagon nut M6 A4 4
30 8750-0060-0001 Plain washer M6-A4 4
31 8750-0100-0001 Plain washer M10-A4 32
32 9803-0001-0018 Clamp - single ø18mm 4
2020-06-08 14
Stinis Holland BV
Overview of hydraulic hoses (2632-1248-0610)
2020-06-08 15
Stinis Holland BV
Overview of hydraulic hoses (2632-1248-0610)
1 6005-1110-0054 Hose 1/4"x540,H08L-H08L 1

2 6005-1110-0052 Hose 1/4"x560,H08L-H08L 1
3 6099-0001-0084 Hose 1SC 3/8"x540,H12L-H12L 1
4 6099-0001-0085 Hose 1SC 3/8"x600,H12L-H12L 1
5 6099-0001-0086 Hose1SC3/8"x2950,H12L-R12L 1
6 6099-0001-0087 Hose1SC3/8"x2980,H12L-R12L 1
7 6099-0001-0088 Hose1SC3/8"x3100,H12L-H12L 1
8 6099-0001-0089 Hose1SC3/8"x3120,H12L-H12L 1
15 6099-0001-0090 Hose1SC3/8"x10470,H12LR12L 2
16 6099-0001-0091 Hose1SC3/8"x10320,H12LR12L 2
2020-06-08 16
Stinis Holland BV
Solar panel OHSIV (2632-1248-1040)
2020-06-08 17
Stinis Holland BV
1 2632-1248-1041 Plate-folded 1070x358x30 1

2 7199-0010-0047 Lensun flexible solar panel 1
2020-06-08 18
Stinis Holland BV
2020-06-08 19
Stinis Holland BV
1 2632-1248-1041 Plate-folded 1070x358x30 1

2 7199-0010-0047 Lensun flexible solar panel 1
2020-06-08 20
Stinis Holland BV
Battery unit (2632-1248-1050)
2020-06-08 21
Stinis Holland BV
Battery unit (2632-1248-1050)
1 2632-1248-0480 Battery support 1

2 2632-1248-0495 Plate-folded 800x200x142 1
3 2632-1248-0497 Plate 780x100x20 1
4 2632-1248-0498 Threaded rod M10x190 2
5 5011-0000-0005 Vibration isol ø40x40/M8 typeB 6
6 5031-0004-0012 Threaded rod M10x235 1
7 7199-0010-0052 AGM Battery 12V/38Ah 4
10 8670-0100-0001 Nut M10 A4 4
13 8750-0080-0001 Plain washer M8-A4 6
14 8750-0100-0001 Plain washer M10-A4 14
15 8751-0080-0001 Spring lock washer M8 A4 6
2020-06-08 22
Stinis Holland BV
Hydraulic unit OHSIV (2632-1248-1060)
2020-06-08 23
Stinis Holland BV
Hydraulic unit OHSIV (2632-1248-1060)

2 8750-0080-0001 Plain washer M8-A4 6
3 8750-0050-0001 Plain washer M5-A4 2
4 8710-0100-0001 Spring lock washer M10 2
9 8570-0050-0080 Hex. socket bolt M5x80 RVS A4 2
10 7142-0200-0000 Press. sensor 0-250 bar/4-20mA 1
11 6556-0201-0120 Manifold OHSIV 24VDC 1
12 6505-0024-0000 Power pack 0.37kW/24VDC 1
13 6020-0120-0080 Swivel nut run tee EL08LOMD 1
14 6020-0103-0814 Coupling G1/4" 08L 1
16 2632-1248-0493 Block 135x50x25 1
17 2632-1248-0488 Support hydraulic unit 1
2020-06-08 24
Stinis Holland BV
Bracket for E-box (2632-1248-1070)
2020-06-08 25
Stinis Holland BV
Bracket for E-box (2632-1248-1070)
1 2632-1248-0485 Support E-box-welded 1

7 8750-0080-0001 Plain washer M8-A4 6
8 8750-0100-0001 Plain washer M10-A4 8
2020-06-08 26
Stinis Holland BV
E-box E1 (2632-1266-0500)
2020-06-08 27
Stinis Holland BV
E-box E1 (2632-1266-0500)
1 2632-1248-5010 Parts list E-box E1 1

2 7120-0100-0103 Cable gland plate KDS 1
4 7201-0083-0001 Mounting plate 37. 00 63 16 1
5 7201-0083-0100 E-box machined 1
7 8750-0060-0001 Plain washer M6-A4 6
2020-06-08 28
Stinis Holland BV
Parts list E-box E1 (2632-1248-5010)
1 7132-0024-0170 Motor relay 24VDC/9A Pn4kW 1

2 7133-0020-0013 Aux. contact block 1M+1F 1
3 7133-0020-0032 Thermal cut-out 17-23A 1
4 7134-0024-0027 Aux. relay 24VDC 1
5 7134-0045-0000 Relay socket S7-M Releco 1
6 7135-0024-0035 PLC-OPT- 24DC/ 24DC/2 1
7 7170-0000-0005 5-fold Can splitter 1
8 7170-0000-0006 FKC 2,5/5-ST 3
9 7170-0020-0006 AMP 23-pin grey plug 2meter 1
10 7170-0020-0008 AMP 23-pin blue plug 2meter 1
11 7170-0020-0009 AMP 8-pin black plug 2meter 1
12 7170-0020-0017 AMP 23-pin black assem.plug fe 1
13 7170-0020-0060 3724 Universal module Blue 1
14 7180-0913-6890 Fuse insert SI FORM C 2A 2
15 7180-0913-7020 Fuse insert SI FORM C 7.5A 1
16 7180-3118-2030 Fuse terminal block UK6-FSI/C 3
17 7181-0270-3210 End and intermidiate plate 1mm 1
18 7181-0270-4800 Jumper 80 way uninsulated 2
19 7181-0270-5600 Sensor terminal block with led 34
20 7181-0280-3140 End and intermidiate plate 1
21 7181-0280-4020 Adjacent jumper 24 A 9
22 7181-0280-8330 4-conductor through term. gy 16
23 7181-0281-3240 End and intermidiate plate 2.5 1
24 7181-0281-4020 Bridge 5
25 7181-0281-6810 3-conductor through terminal b 11
28 7181-0284-6810 3-conductor through terminal 5
2020-06-08 29
Stinis Holland BV
Cable gland plate KDS (7120-0100-0103)
2020-06-08 30
Stinis Holland BV
1 7120-0100-0003 KDS-SR 10/24 BK 1

2 7120-0100-0004 KDS-Inlay 1 BK 1
3 7120-0100-0005 KDS-Inlay 2 BK 1
4 7120-0100-0006 KDS-Inlay 4 BK 1
5 7120-0100-0011 KDS-IVR 10/24 BK 1
6 7120-0100-0012 KDS-DE /B BK 1
7 7120-0100-0016 KDS-DE 4-5 BK 1
8 7120-0100-0018 KDS-DE 6-7 BK 1
9 7120-0100-0019 KDS-DE 7-8 BK 1
10 7120-0100-0028 KDS-DEG /B BK 1
11 7120-0100-0049 KDS-DE 2x5-6 BK 2
14 8750-0050-0001 Plain washer M5-A4 4
2020-06-08 31
Stinis Holland BV
2020-06-08 32
Stinis Holland BV
1 7120-0100-0003 KDS-SR 10/24 BK 1

2 7120-0100-0004 KDS-Inlay 1 BK 1
3 7120-0100-0006 KDS-Inlay 4 BK 1
4 7120-0100-0007 KDS-Inlay 6 BK 1
5 7120-0100-0011 KDS-IVR 10/24 BK 1
6 7120-0100-0017 KDS-DE 5-6 BK 1
7 7120-0100-0018 KDS-DE 6-7 BK 2
8 7120-0100-0019 KDS-DE 7-8 BK 3
9 7120-0100-0048 KDS-DE 2x4-5 BK 1
10 7120-0100-0049 KDS-DE 2x5-6 BK 3
13 8750-0050-0001 Plain washer M5-A4 4
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Stinis Holland BV
E-box E2 (2632-1266-0520)
2020-06-08 34
Stinis Holland BV
E-box E2 (2632-1266-0520)
1 2632-1248-5020 Parts list E-box E2 1

3 7199-0002-0017 Support Battery Monitor BMV700 1
4 7201-0083-0001 Mounting plate 37. 00 63 16 1
5 7201-0083-0110 E-box machined 1
6 7225-0007-0104 Beacon light BLUE 1
9 8750-0060-0001 Plain washer M6-A4 6
2020-06-08 35
Stinis Holland BV
Parts list E-box E2 (2632-1248-5020)
1 7112-0030-0000 Conn.female-M12-H-4x0.34-6.0m 1
2 7135-0230-0530 PLC relay 230UC connector 2
3 7136-0110-0020 Timer relay Serie 82 1
4 7180-0913-7570 Fuse insert SI FORM C 25A 1
5 7180-3022-2760 End clamp CLIPFIX 35-5 1
6 7180-3118-2030 Fuse terminal block UK6-FSI/C 1
7 7181-0280-3260 End and intermidiate plate 2,5 1
9 7181-0280-6870 Earth terminal 1
10 7181-0281-3240 End and intermidiate plate 2.5 2
11 7181-0281-4020 Bridge 2
13 7181-0281-6870 3-Conductor earth terminal blk 1
17 7181-0284-6810 3-conductor through terminal 20
18 7199-0010-0028 Blue Smart Charger 24V/8A (1) 1
19 7199-0010-0029 Battery Monitor BMV-700 1
20 7199-0010-0035 SmartSolar MPPT 75/10 2
2020-06-08 36
Stinis Holland BV
2020-06-08 37
Stinis Holland BV
1 7120-0100-0003 KDS-SR 10/24 BK 1

2 7120-0100-0004 KDS-Inlay 1 BK 1
3 7120-0100-0006 KDS-Inlay 4 BK 1
4 7120-0100-0007 KDS-Inlay 6 BK 1
5 7120-0100-0011 KDS-IVR 10/24 BK 1
6 7120-0100-0012 KDS-DE /B BK 2
7 7120-0100-0018 KDS-DE 6-7 BK 4
8 7120-0100-0020 KDS-DE 8-9 BK 2
9 7120-0100-0049 KDS-DE 2x5-6 BK 2
12 8750-0050-0001 Plain washer M5-A4 4
2020-06-08 38
Stinis Holland BV
Signal lamps (2632-1266-1020)
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Stinis Holland BV
Signal lamps (2632-1266-1020)
1 2632-1266-0460 Support signal lamps 1

2 2632-1266-0461 Plate-folded 320x150x136 1
3 7170-0010-0154 Splitter box EBC019 1
4 7225-0007-0095 EZ-light RED 1
5 7225-0007-0096 EZ-light YELLOW 4
6 7225-0007-0097 EZ-light GREEN 1
7 7225-0007-0101 Beacon light RED 1
8 7225-0007-0102 Beacon light YELLOW 4
9 7225-0007-0103 Beacon light GREEN 1
16 8750-0040-0001 Plain washer M4-A4 6
17 8750-0060-0001 Plain washer M6-A4 4
18 8750-0160-0001 Plain washer M16-A4 4
2020-06-08 40
Stinis Holland BV
Energy chain mounting plate OH (2632-1266-1030)
2020-06-08 41
Stinis Holland BV
Energy chain mounting plate OH (2632-1266-1030)
1 2632-1248-0145 Protection flap 1

2 2632-1266-0140 Energy chain mounting plate 1
3 6020-0505-0120 Bulkhead union SV12L 2
4 7112-0220-0072 M12 panel feed trough 5p A-cod 1
5 7112-0220-0073 M8 panel feed trough 4p 1
6 7120-0020-0018 UNI Split Gland PA M20 x 1,5 2
7 7120-0020-0051 UNI Seal. insert M20 6-8mm 1
8 7120-0020-0052 UNI Seal. insert M20 7,5-9,5mm 1
11 8606-0060-0001 Lock hexagon nut M6 8 3
12 8703-0060-0011 Washer 3xD-M6-A4 3
2020-06-08 42
Stinis Holland BV
E-parts mid frame (2632-1266-5015)
1 7110-0018-0200 IGB3008BBPKG/US-104 B06-1

2 7110-0018-0200 IGB3008BBPKG/US-104 B06-2
3 7142-0200-0000 Press. sensor 0-250 bar/4-20mA S01
4 7225-0007-0103 Beacon light GREEN L01-1
5 7225-0007-0097 EZ-light GREEN L01-2
6 7225-0007-0103 Beacon light GREEN L01-3
7 7225-0007-0097 EZ-light GREEN L01-4
8 7225-0007-0101 Beacon light RED L02-1
9 7225-0007-0095 EZ-light RED L02-2
10 7225-0007-0101 Beacon light RED L02-3
11 7225-0007-0095 EZ-light RED L02-4
12 7225-0007-0102 Beacon light YELLOW L03-1
13 7225-0007-0096 EZ-light YELLOW L03-2
15 7225-0007-0096 EZ-light YELLOW L03-4
17 7225-0007-0096 EZ-light YELLOW L04-2
19 7225-0007-0096 EZ-light YELLOW L04-4
21 7225-0007-0096 EZ-light YELLOW L05-2
23 7225-0007-0096 EZ-light YELLOW L05-4
25 7225-0007-0096 EZ-light YELLOW L06-2
27 7225-0007-0096 EZ-light YELLOW L06-4
28 7170-0010-0154 Splitter box EBC019 51U1
29 7170-0010-0154 Splitter box EBC019 53U1
30 7199-0010-0052 AGM Battery 12V/38Ah BATT1
34 7199-0010-0047 Lensun flexible solar panel SP1
38 7112-0030-0000 Conn.female-M12-H-4x0.34-6.0m 1
39 7112-0100-0200 4-branch split,M12H, 10x0.2-7m 2
40 7112-0100-0210 2-branch split,M12H, 5x22awg-7 2
41 7112-0220-0072 M12 panel feed trough 5p A-cod 2
42 7112-0220-0073 M8 panel feed trough 4p 2
43 7112-0220-0150 Conn. female M12-R 4x0.34-5m 1
44 7112-0220-0409 Mal.M12R 4p>0,15m>M12H fem 4p 12
45 7112-0220-1135 Mal.M12R 4p>0,3m>M12H fem4p(Y) 1
46 7112-0350-0071 MSUD DV 150mm 4p 3m 1
47 7112-0520-0008 Bus sys cable M12 5P-FS 5m 2
48 7112-0521-0061 Conn. female M8 0° 3m 1
2020-06-08 43
Stinis Holland BV
E-parts mid frame (2632-1266-5015)
49 7112-0521-0062 Conn. female M8 0° 5m 1

50 7112-0521-0150 M12 K-coded male 0° 3m 1
51 7112-0521-0160 M12 K-coded male 0° 5m 1
52 7112-0521-0200 M12 T-coded fem 0° 3m 1
53 7112-0521-0210 M12 T-coded fem 0° 5m 1
54 7113-0020-0002 Valve plug 24V DC-PUR-3.0diode 2
55 7120-0020-0018 UNI Split Gland PA M20 x 1,5 4
56 7120-0020-0051 UNI Seal. insert M20 6-8mm 2
57 7120-0020-0052 UNI Seal. insert M20 7,5-9,5mm 2
58 7121-0006-0050 ÖLFLEX Solar XLR-R 1X6 WH/BK-R -
59 7121-0006-0060 ÖLFLEX Solar XLR-R 1X6 WH/BK-R -
2020-06-08 44
Stinis Holland BV
Sliding unit telescopic beam (5550-3240-0000)
2020-06-08 45
Stinis Holland BV
Sliding unit telescopic beam (5550-3240-0000)
1 2632-1114-0203 Slide plate 180x100x15 2

2 2632-0026-0215 Slide block 50x50x30 4
3 2632-0081-0204 Plate 178x40x6 2
2020-06-08 46
Stinis Holland BV
Stop plate OHSIII lockwires (5550-3260-0001)
2020-06-08 47
Stinis Holland BV
Stop plate OHSIII lockwires (5550-3260-0001)
1 2632-0081-0008 Stop plate 150x110x57 1

2 8599-0000-0080 Hex. socket bolt M12x30 A4-ø3 4
3 8750-0120-0001 Plain washer M12-A4 4
4 9999-0000-0031 Locking wire Ø0.8x450mm 2
2020-06-08 48
Stinis Holland BV
Cover plate OHSIII (5550-3260-0002)
2020-06-08 49
Stinis Holland BV
Cover plate OHSIII (5550-3260-0002)
1 2632-1266-0142 Cover plate 150x110x3 1

2020-06-08 50
Stinis Holland BV
Twintenty detection plate (5550-3265-0005)
2020-06-08 51
Stinis Holland BV
Twintenty detection plate (5550-3265-0005)
1 2632-1151-0600 Twin detection plate 1

5 8750-0080-0001 Plain washer M8-A4 4
2020-06-08 52
Stinis Holland BV
Stop plate 20ft (5550-3275-0000)
2020-06-08 53
Stinis Holland BV
Stop plate 20ft (5550-3275-0000)
1 2632-1137-0110 Plate 110x30x10 1

2 8555-0080-0030 Hex.countersunk bolt M8x30 8.8 2
2020-06-08 54
Stinis Holland BV
End beam OSHIV (2.5m) (2632-1266-1500)
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Stinis Holland BV
End beam OSHIV (2.5m) (2632-1266-1500)
1 2511-0113-0111 Locking pin ø19x155 2

2 2632-1073-0260 Link-beam OHS 1
3 2632-1236-0606 Flap 500x150x3 1
4 2632-1248-1510 Drive bar L=504 1
5 2632-1248-1520 Drive bar L=1279 1
6 2632-1248-1532 Plate 280x120x3 1
7 2632-1248-1533 Bracket display CR0452-folded 1
8 2632-1255-0200 End beam OHSIV (2.5m) 1
9 2632-1266-5025 E-parts end beam 1
10 5097-0000-0020 Sticker Stinis+logo white 1
12 5550-0515-0015 Sensor M18 pitch.26 4
13 5550-0515-0021 Sensor M30 st.40 4
14 5550-1510-0010 Landing pin 33x70/30x250-42 1
15 5550-1510-0015 Landing pin 33x80/30x250-62 1
16 5550-1550-0002 Plate for twistlock cylinder 2
17 5550-1550-0015 Twistlock cylinder 1
18 5550-3205-0011 Twistlock detection mirrored 1
19 5550-3210-0011 Twistlock assembly 1
20 5550-3215-0260 Twistlock lever 2.5m 2
21 5550-3255-0010 Removable link beam OHSIII 2
22 7115-0085-0000 Plug with cable gland 16A/2P+E 1
23 7120-0020-0011 Cable gland PA M20 x 1,5 1
24 7120-0020-0035 Hexagonal nut gm-ms m20x1,5 1
25 7120-0020-0070 Cable gland ms M20 x 1,5 1
26 7139-0302-0023 Pushbutton actuator G 3,5m 1
27 7170-0010-0121 BasicDisplay XL 1
28 7170-0010-0190 BL compact fieldbus CANopen 1
29 8506-0240-0060 Hex.head screw M24x60 8.8 Znpl 2
36 8720-0080-0025 Mudwing repair washer M8 2
37 8750-0050-0001 Plain washer M5-A4 6
38 8750-0080-0001 Plain washer M8-A4 8
39 8775-3961-0045 Spring cotter 4.5 (=4 mm) 2
2020-06-08 56
Stinis Holland BV
Drive bar L=504 (2632-1248-1510)
2020-06-08 57
Stinis Holland BV
Drive bar L=504 (2632-1248-1510)
1 2632-1248-1511 Pipe Ø25x405-M18 1

2 8610-0180-0150 Half nut M18x1.5 4 1
3 9805-0000-0002 Rod end M18x1.5/ø16h9x15 2
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Drive bar L=1279 (2632-1248-1520)
2020-06-08 59
Stinis Holland BV
Drive bar L=1279 (2632-1248-1520)
1 2632-1248-1521 Pipe Ø25x1178-M18 1

2 8610-0180-0150 Half nut M18x1.5 4 1
3 9805-0000-0002 Rod end M18x1.5/ø16h9x15 2
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Stinis Holland BV
E-parts end beam (2632-1266-5025)
1 7110-0030-0110 Sensor IIKC012BASKG/US B01-1

5 7110-0018-0131 Sensor M18x1 IGK3008BBPKG/M/US B03-1
10 7139-0070-0000 Limit switch+roll S12
11 7139-0302-0023 Pushbutton actuator G 3,5m S12M
12 7170-0010-0190 BL compact fieldbus CANopen 60U1
13 7170-0010-0121 BasicDisplay XL 60U5.1
14 7112-0220-0625 Mal. M12R 4p->3m->M12R fem4p 2
15 7112-0220-0626 Mal. M12R 4p->5m->M12R fem4p 2
16 7112-0220-1150 Mal.M12R 4p>0,3m>M12R fem3p(Y) 4
17 7112-0350-0010 Fem.M12H 3p->1m->mal M12R 3p 1
18 7112-0510-0037 Conn. M8-R 4-pins mal. 2,5..5m 1
19 7112-0520-0043 Mal. M12R 5p>0,15m>M12R fem 5p 1
20 7112-0520-0044 Mal. M12R 5p>2m>M12R fem 5p 1
21 7112-0521-0170 M12 K-coded fem 0° 3m 1
22 7112-0521-0190 M12 T-coded male 0° 1,5m 1
24 7120-0020-0011 Cable gland PA M20 x 1,5 1
26 7120-0020-0070 Cable gland ms M20 x 1,5 2
27 7170-0010-0355 Terminating plug CANopen M12 1
28 7170-0010-0356 T-Coupler M12 5p 1 to 1 1
2020-06-08 61
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Sensor M18 pitch.26 (5550-0515-0015)
2020-06-08 62
Stinis Holland BV
Sensor M18 pitch.26 (5550-0515-0015)
1 7110-0018-0130 Sensor M18x1 IGKC008BASKG 1

3 9803-0001-0018 Clamp - single ø18mm 2
2020-06-08 63
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Sensor M30 st.40 (5550-0515-0021)
2020-06-08 64
Stinis Holland BV
Sensor M30 st.40 (5550-0515-0021)

2 9803-0001-0030 Clamp - single ø30mm 1
3 7110-0030-0110 Sensor IIKC012BASKG/US 1
4 9803-0010-0030 Clamp single-ø30-rubber 1
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Landing pin 33x70/30x250-42 (5550-1510-0010)
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Stinis Holland BV
Landing pin 33x70/30x250-42 (5550-1510-0010)
1 5003-0000-0014 Ring landing pin ø45x30.5-20 2

2 5021-0000-0019 Landing pin 33x70/30x250- 42 1
3 5021-0000-0021 Landing pin 33x70/30x250- 42 1
4 8736-0080-0040 Spiral pin ø8x40-A2 2
5 9802-0000-0003 Compr. spring RVS/100-39-4-10w 2
2020-06-08 67
Stinis Holland BV
Landing pin 33x80/30x250-62 (5550-1510-0015)
2020-06-08 68
Stinis Holland BV
Landing pin 33x80/30x250-62 (5550-1510-0015)
1 5003-0000-0014 Ring landing pin ø45x30.5-20 2

2 5021-0000-0027 Landing pin 33x75/30x250-65 2
3 8736-0080-0040 Spiral pin ø8x40-A2 2
4 9802-0000-0003 Compr. spring RVS/100-39-4-10w 2
2020-06-08 69
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Plate for twistlock cylinder (5550-1550-0002)
2020-06-08 70
Stinis Holland BV
Plate for twistlock cylinder (5550-1550-0002)

2 8525-0120-0045 Hexagon bolt M12x45 A4 2
4 8750-0120-0001 Plain washer M12-A4 4
2020-06-08 71
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Twistlock cylinder (5550-1550-0015)
2020-06-08 72
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Twistlock cylinder (5550-1550-0015)
1 2611-0318-0230 Spacer tube ø20xø12,5-73 4

2 5008-0000-0024 Nut M16x48/ø24x25 2
3 6510-0044-0000 Cylinder 45/35x100 1
4 8560-0120-0130 Hex. socket bolt M12x130 12.9 4
5 8599-0000-0032 Hexagon socket set screw M6x6 2
7 8701-0120-0001 Plain washer M12 zn.pl. 8
8 8799-0000-0100 Lock washer M16 nordlock 2
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Cylinder 45/35x100 (6510-0044-0000)
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Cylinder 45/35x100 (6510-0044-0000)

2 6510-0044-0009 Socket 2
3 6510-0044-0010 Guiding 1
4 6510-0044-0013 Cylinder tube - welded 1
5 6510-0044-0016 Piston rod - assembly 1
6 6510-0044-0017 Flange 1
7 6510-0044-0050 Seal kit cylinder 45/35x100 1
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Seal kit cylinder 45/35x100 (6510-0044-0050)
2020-06-08 76
Stinis Holland BV
Seal kit cylinder 45/35x100 (6510-0044-0050)
1 6510-0044-0051 Rod seal and scraper 2

2 6510-0044-0053 Seal 2
3 6510-0044-0054 Seal 2
4 6510-0044-0055 Seal 1
5 6510-0044-0056 Piston seal 1
6 6510-0044-0057 Seal 2
7 6510-0044-0059 Seal 1
2020-06-08 77
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Twistlock detection mirrored (5550-3205-0011)
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Twistlock detection mirrored (5550-3205-0011)
1 2632-1035-0102 Threaded rod M16x225 1

2 2632-1065-0501 Pin ø30x265 1
3 2632-1065-0506 Plate 100x65x10 1
4 2632-1065-0509 Contact plate twistlock 1
5 5003-0000-0013 Ring landing pin ø45xø30.5-30 1
6 5550-0515-0015 Sensor M18 pitch.26 1
7 7120-0020-0021 Cable gland brass M20 x 1,5 1
8 7139-0070-0000 Limit switch+roll 1
10 8670-0160-0001 Nut M16 A4 2
12 8736-0080-0040 Spiral pin ø8x40-A2 1
13 8750-0050-0001 Plain washer M5-A4 2
14 9802-0000-0020 Compr. spring RVS/120xØ39-4-10 1
2020-06-08 79
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Twistlock assembly (5550-3210-0011)
2020-06-08 80
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Twistlock assembly (5550-3210-0011)
1 2615-0018-0300 Twistlock washer male 80x50 2

2 2615-0018-0400 Twistlock washer female 100x55 2
3 2615-0101-0010 Twistlock W-ISO-VC+detection 2
4 2624-0001-0000 Twistlock bush ISO 2
5 9801-0031-0180 Grease nipple G1/8-straight 2
2020-06-08 81
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Twistlock W-ISO-VC+detection (2615-0101-0010)
2020-06-08 82
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Twistlock W-ISO-VC+detection (2615-0101-0010)
1 2615-0087-0100 Twistlock bolt 100x54x50-296 W 1

2 2615-0087-0400 Set of half washers (W) 1
3 2615-0087-0600 Locking Rubber for Twistlock 1
4 2615-0101-0205 Twistlock nut R71 1
5 2615-0101-0500 Key for twistlock 1
6 2632-1233-0221 Plate 116x52x5 1
7 8505-0080-0035 Hexagon bolt M8x35 8.8 Zn pl 2
8 8735-0100-0022 Spiral pin ø10x22 1
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Twistlock lever 2.5m (5550-3215-0260)
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Twistlock lever 2.5m (5550-3215-0260)
1 2632-0076-0205 Lever rod=ø32 R=71 1

2 2632-1065-0204 Ring ø65xø34-20 1
3 2632-1248-1530 Shaft for OHS-leg 1
4 8506-0200-0100 Hex.head screw M20x100 8.8Znpl 1
7 8605-0200-0001 Hexagon nut M20 8 1
11 9807-1008-0025 Parallel key 10x8-25 1
2020-06-08 85
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Removable link beam OHSIII (5550-3255-0010)
2020-06-08 86
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Removable link beam OHSIII (5550-3255-0010)
1 2632-1073-0350 Support link-beam 1

2020-06-08 87
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Telescopic beam OHSIV (2632-1266-1550)
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1 2632-0081-0307 Plate 130x30x12 2

2 2632-1248-0160 Plate 120x50x10 1
3 2632-1266-5026 E-parts Telescopic beam 1
4 5531-0002-0140 Telescopic beam OHS 1
5 5531-0002-0160 Slide plate tel. beam OHSIII 1
7 5531-0002-0162 Plate-folded 2000x126x32 1
8 5550-3250-0020 Hinge OHSIII-E 1
9 5550-3250-0030 Hinge OHSIII-E 1
10 5550-3250-0040 Mounting set 1
11 7220-0014-0000 Energy chain 57x25/R=75 1
13 8525-0080-0025 Hexagon bolt M8x25 AISI-A4 2
14 8571-0060-0020 Hex.countersunk screw M6x20 A4 2
16 8571-0100-0020 Hex.countersunk screw M10x20A4 2
19 8670-0160-0001 Nut M16 A4 1
22 8702-0080-2304 Washer M8 /23x4 2
2020-06-08 89
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E-parts Telescopic beam (2632-1266-5026)
1 7112-0510-0037 Conn. M8-R 4-pins mal. 2,5..5m 1

2 7112-0510-0038 Conn. M8-R 4-pins fem. 2,5..5m 1
3 7112-0520-0045 Mal. M12R 5p>13m>M12R fem 5p 1
4 7112-0521-0110 M8 mal 0°/M8 fem 0° 3p 12m 1
5 7112-0521-0180 M12 K-coded male 0°/fem 0° 12m 1
6 7112-0521-0220 M12 T-coded male 0°/fem 0° 12m 1
2020-06-08 90
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Hinge OHSIII-E (5550-3250-0020)
2020-06-08 91
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Hinge OHSIII-E (5550-3250-0020)
1 2632-0081-0352 Hinge block 2

4 8605-0160-0001 Hexagon nut M16 kl.8 elvz 4
5 8605-0200-0001 Hexagon nut M20 8 2
2020-06-08 92
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Hinge OHSIII-E (5550-3250-0030)
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Hinge OHSIII-E (5550-3250-0030)
1 2632-1065-0352 Hinge block 2

4 8605-0200-0001 Hexagon nut M20 8 2
2020-06-08 94
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Mounting set (5550-3250-0040)
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Mounting set (5550-3250-0040)
1 2632-0076-0115 Crash bush ø31xø20.5-70 6

2 2632-0080-0115 Crash bush ø31xø20.5-40 4
3 8518-0200-0130 Bolt M20x130 12.9 4
4 8518-0200-0160 Bolt M20x160 12.9 6
6 8750-0200-0001 Plain washer M20-A4 10
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End beam OSHIV (2.5m) (2632-1266-1600)
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End beam OSHIV (2.5m) (2632-1266-1600)
1 2511-0113-0111 Locking pin ø19x155 2

2 2632-1073-0260 Link-beam OHS 1
3 2632-1236-0606 Flap 500x150x3 1
4 2632-1248-1510 Drive bar L=504 1
5 2632-1248-1520 Drive bar L=1279 1
6 2632-1248-1532 Plate 280x120x3 1
7 2632-1248-1533 Bracket display CR0452-folded 1
8 2632-1255-0200 End beam OHSIV (2.5m) 1
9 2632-1266-5035 E-parts end beam 1
10 5097-0000-0020 Sticker Stinis+logo white 1
12 5550-0515-0015 Sensor M18 pitch.26 4
13 5550-0515-0021 Sensor M30 st.40 4
14 5550-1510-0010 Landing pin 33x70/30x250-42 1
15 5550-1510-0015 Landing pin 33x80/30x250-62 1
17 5550-1550-0015 Twistlock cylinder 1
18 5550-3205-0011 Twistlock detection mirrored 1
19 5550-3210-0011 Twistlock assembly 1
20 5550-3215-0260 Twistlock lever 2.5m 2
21 5550-3255-0010 Removable link beam OHSIII 2
23 7120-0020-0011 Cable gland PA M20 x 1,5 1
25 7120-0020-0070 Cable gland ms M20 x 1,5 1
26 7139-0302-0023 Pushbutton actuator G 3,5m 1
27 7170-0010-0121 BasicDisplay XL 1
28 7170-0010-0190 BL compact fieldbus CANopen 1
36 8720-0080-0025 Mudwing repair washer M8 2
37 8750-0050-0001 Plain washer M5-A4 6
38 8750-0080-0001 Plain washer M8-A4 8
39 8775-3961-0045 Spring cotter 4.5 (=4 mm) 2
2020-06-08 98
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E-parts end beam (2632-1266-5035)

10 7139-0070-0000 Limit switch+roll S34
11 7139-0302-0023 Pushbutton actuator G 3,5m S34M
12 7170-0010-0190 BL compact fieldbus CANopen 70U1
13 7170-0010-0121 BasicDisplay XL 70U5.1
14 7112-0220-0625 Mal. M12R 4p->3m->M12R fem4p 2
15 7112-0220-0626 Mal. M12R 4p->5m->M12R fem4p 2
16 7112-0220-1150 Mal.M12R 4p>0,3m>M12R fem3p(Y) 4
17 7112-0350-0010 Fem.M12H 3p->1m->mal M12R 3p 1
18 7112-0510-0037 Conn. M8-R 4-pins mal. 2,5..5m 1
19 7112-0520-0043 Mal. M12R 5p>0,15m>M12R fem 5p 1
20 7112-0520-0044 Mal. M12R 5p>2m>M12R fem 5p 1
21 7112-0521-0170 M12 K-coded fem 0° 3m 1
22 7112-0521-0190 M12 T-coded male 0° 1,5m 1
24 7120-0020-0011 Cable gland PA M20 x 1,5 1
26 7120-0020-0070 Cable gland ms M20 x 1,5 2
27 7170-0010-0355 Terminating plug CANopen M12 1
28 7170-0010-0356 T-Coupler M12 5p 1 to 1 1
2020-06-08 99
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2020-06-08 100
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1 2632-0081-0307 Plate 130x30x12 2

2 2632-1248-0160 Plate 120x50x10 1
3 2632-1266-5036 E-parts Telescopic beam 1
4 5531-0002-0140 Telescopic beam OHS 1
7 5531-0002-0162 Plate-folded 2000x126x32 1
8 5550-3250-0020 Hinge OHSIII-E 1
9 5550-3250-0030 Hinge OHSIII-E 1
10 5550-3250-0040 Mounting set 1
11 7220-0014-0000 Energy chain 57x25/R=75 1
13 8525-0080-0025 Hexagon bolt M8x25 AISI-A4 2
19 8670-0160-0001 Nut M16 A4 1
22 8702-0080-2304 Washer M8 /23x4 2
2020-06-08 101
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E-parts Telescopic beam (2632-1266-5036)
500 7112-0521-0180 M12 K-coded male 0°/fem 0° 12m 1

510 7112-0521-0220 M12 T-coded male 0°/fem 0° 12m 1
520 7112-0521-0110 M8 mal 0°/M8 fem 0° 3p 12m 1
530 7112-0510-0037 Conn. M8-R 4-pins mal. 2,5..5m 1
540 7112-0510-0038 Conn. M8-R 4-pins fem. 2,5..5m 1
550 7112-0520-0045 Mal. M12R 5p>13m>M12R fem 5p 1
2020-06-08 102
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Index
Description Part number Page
2-branch split,M12H, 5x22awg-7 7112-0100-0210 43

2-conductor through terminal b 7181-0281-9010 36
3-Conductor earth terminal blk 7181-0281-6870 36
3-conductor through terminal 7181-0284-6810 29, 36
3-conductor through terminal b 7181-0281-6810 29, 36
3-conductor through terminal b 7181-0280-6810 36
4-branch split,M12H, 10x0.2-7m 7112-0100-0200 43
4-conductor through term. gy 7181-0280-8330 29
5-fold Can splitter 7170-0000-0005 29
3724 Universal module Blue 7170-0020-0060 29
Accumulator 2632-1248-1010 14
Adapter coupling 1/4" BSP-8L 6020-0040-0031 10
Adapter coupling 3/8" BSP-12L 6020-0040-0071 12, 75
Adapter coupling GE08LR1/2EDOM 6020-0040-0037 12
Adapter flens 6505-0024-0002 10
Adjacent jumper 24 A 7181-0280-4020 29
Adjacent jumper 57 A 7181-0284-4020 29, 36
AGM Battery 12V/38Ah 7199-0010-0052 22, 43
ALPATEK A120PMST 6505-0024-0004 10
AMP 8-pin black plug 2meter 7170-0020-0009 29
AMP 23-pin black assem.plug fe 7170-0020-0017 29
AMP 23-pin blue plug 2meter 7170-0020-0008 29
AMP 23-pin grey plug 2meter 7170-0020-0006 29
Aux. contact block 1M+1F 7133-0020-0013 29
Aux. relay 24VDC 7134-0024-0027 29
BasicDisplay XL 7170-0010-0121 56, 61, 98, 99
Battery Monitor BMV-700 7199-0010-0029 36
Battery support 2632-1248-0480 22
Battery unit 2632-1248-1050 14
Beacon light BLUE 7225-0007-0104 35
Beacon light GREEN 7225-0007-0103 40, 43
Beacon light RED 7225-0007-0101 40, 43
Beacon light YELLOW 7225-0007-0102 40, 43
BL compact fieldbus CANopen 7170-0010-0190 56, 61, 98, 99
Blanking plug 06020FPM M20x1,5 6556-5115-0010 12
Blind plug extended 6099-0000-0004 10
Block 135x50x25 2632-1248-0493 24
Blue Smart Charger 24V/8A (1) 7199-0010-0028 36
Bolt M20x130 12.9 8518-0200-0130 96
Bolt M20x160 12.9 8518-0200-0160 96
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Index
Bracket display CR0452-folded 2632-1248-1533 56, 98

Bracket for E-box 2632-1248-1070 14
Bridge 7181-0281-4020 29, 36
Bulkhead union SV12L 6020-0505-0120 42
Bus sys cable M12 5P-FS 5m 7112-0520-0008 43
Cable gland brass M20 x 1,5 7120-0020-0021 79
Cable gland ms M20 x 1,5 7120-0020-0070 56, 61, 98, 99
Cable gland PA M20 x 1,5 7120-0020-0011 56, 61, 98, 99
Cartridge valve 2/2 6556-5020-0030 12
Cartridge valve 2/2 6556-5020-0035 12
Check valve 6505-0024-0008 10
Clamp - single ø18mm 9803-0001-0018 14, 63
Clamp - single ø30mm 9803-0001-0030 65
Clamp single-ø30-rubber 9803-0010-0030 65
Coil 24VDC-40m/19W 6556-5035-0030 12
Compr. spring RVS/100-39-4-10w 9802-0000-0003 67, 69
Compr. spring RVS/120xØ39-4-10 9802-0000-0020 79
Conn. female M8 0° 3m 7112-0521-0061 43
Conn. female M8 0° 5m 7112-0521-0062 44
Conn. female M12-R 4x0.34-5m 7112-0220-0150 43
Conn. M8-R 4-pins fem. 2,5..5m 7112-0510-0038 90, 102
Conn. M8-R 4-pins mal. 2,5..5m 7112-0510-0037 61, 90, 99, 102
Conn.female-M12-H-4x0.34-6.0m 7112-0030-0000 36, 43
Connection housing cartridge 6556-9900-0060 12
Connection housing cartridge 6556-9900-0070 12
Contact plate twistlock 2632-1065-0509 79
Coupling G1/4" 08L 6020-0103-0814 24
Cover plate 150x110x3 2632-1266-0142 50
Cover plate OHSIII 5550-3260-0002 14
Crash bush ø31xø20.5-40 2632-0080-0115 96
Crash bush ø31xø20.5-70 2632-0076-0115 96
Cylinder 45/35x100 6510-0044-0000 73
Cylinder tube - welded 6510-0044-0013 75
Drive bar L=504 2632-1248-1510 56, 98
Drive bar L=1279 2632-1248-1520 56, 98
Earth terminal 7181-0280-6870 36
E-box E1 2632-1266-0500 14
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Index
E-box E2 2632-1266-0520 14
E-box machined 7201-0083-0100 28
E-box machined 7201-0083-0110 35
E-diagram SPR 2632-1266-0400 5
End and intermidiate plate 7181-0280-3140 29
End and intermidiate plate 7181-0284-3080 29, 36
End and intermidiate plate 1mm 7181-0270-3210 29
End and intermidiate plate 2,5 7181-0280-3260 36
End and intermidiate plate 2.5 7181-0281-3240 29, 36
End beam OHSIV (2.5m) 2632-1255-0200 56, 98
End beam OSHIV (2.5m) 2632-1266-1500 5
End beam OSHIV (2.5m) 2632-1266-1600 5
End clamp CLIPFIX 35-5 7180-3022-2760 36
Energy chain 57x25/R=75 7220-0014-0000 89, 101
Energy chain mounting plate 2632-1266-0140 42
Energy chain mounting plate OH 2632-1266-1030 14
E-parts end beam 2632-1266-5025 56
E-parts end beam 2632-1266-5035 98
E-parts mid frame 2632-1266-5015 14
EZ-light GREEN 7225-0007-0097 40, 43
EZ-light RED 7225-0007-0095 40, 43
EZ-light YELLOW 7225-0007-0096 40, 43
Fem.M12H 3p->1m->mal M12R 3p 7112-0350-0010 61, 99
Filler breather 6040-0100-0202 10
FKC 2,5/5-ST 7170-0000-0006 29
Flange 6510-0044-0017 75
Flap 500x150x3 2632-1236-0606 56, 98
Fuse insert SI FORM C 2A 7180-0913-6890 29
Fuse insert SI FORM C 7.5A 7180-0913-7020 29
Fuse insert SI FORM C 25A 7180-0913-7570 36
Fuse terminal block UK6-FSI/C 7180-3118-2030 29, 36
Galtech 1SP-A2,0 6505-0024-0005 10
Grease nipple G1/8-straight 9801-0031-0180 81
Guiding 6510-0044-0010 75
Half nut M18x1.5 4 8610-0180-0150 58, 60
Hex. socket bolt M4x10 A4 8570-0040-0010 35
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Index
Hex. socket bolt M5x30 A4 8570-0050-0030 31, 33, 38, 56, 98

Hex. socket bolt M5x40 A4 8570-0050-0040 56, 98
Hex. socket bolt M5x80 RVS A4 8570-0050-0080 24
Hex. socket bolt M8x16 A4 8570-0080-0016 22, 24, 26, 56, 98
Hex. socket bolt M8x20 A4 8570-0080-0020 46, 56, 98
Hex. socket bolt M12x30 A4-ø3 8599-0000-0080 48
Hex. socket bolt M12x50 8.8 8551-0120-0050 85
Hex. socket bolt M20x110 8.8 8551-0200-0110 92, 94
Hex.countersunk bolt M8x30 8.8 8555-0080-0030 54
Hex.countersunk screw M6x20 A4 8571-0060-0020 89, 101
Hex.countersunk screw M6x25 A4 8571-0060-0025 89, 101
Hex.countersunk screw M10x20A4 8571-0100-0020 89, 101
Hex.countersunk screw M10x35A4 8571-0100-0035 89, 101
Hex.head screw M16x30 8.8 Znpl 8506-0160-0030 87
Hex.head screw M16x100 8.8Znpl 8506-0160-0100 89, 101
Hex.head screw M20x100 8.8Znpl 8506-0200-0100 85
Hex.head screw M24x60 8.8 Znpl 8506-0240-0060 56, 98
Hexagon bolt M8x25 AISI-A4 8525-0080-0025 89, 101
Hexagon bolt M8x35 8.8 Zn pl 8505-0080-0035 83
Hexagon bolt M12x45 A4 8525-0120-0045 71
Hexagon nut M16 kl.8 elvz 8605-0160-0001 92
Hexagon nut M20 8 8605-0200-0001 85, 92, 94
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Index
Hexagon socket set screw M6x6 8599-0000-0032 73

Hexagonal nut gm-ms m20x1,5 7120-0020-0035 56, 61, 98, 99
Hinge block 2632-0081-0352 92
Hinge block 2632-1065-0352 94
Hinge OHSIII-E 5550-3250-0020 89, 101
Hinge OHSIII-E 5550-3250-0030 89, 101
Hose 1/4"x540,H08L-H08L 6005-1110-0054 16
Hose 1/4"x560,H08L-H08L 6005-1110-0052 16
Hose 1SC 3/8"x540,H12L-H12L 6099-0001-0084 16
Hose 1SC 3/8"x600,H12L-H12L 6099-0001-0085 16
Hose1SC3/8"x2950,H12L-R12L 6099-0001-0086 16
Hose1SC3/8"x2980,H12L-R12L 6099-0001-0087 16
Hose1SC3/8"x3100,H12L-H12L 6099-0001-0088 16
Hose1SC3/8"x3120,H12L-H12L 6099-0001-0089 16
Hose1SC3/8"x10320,H12LR12L 6099-0001-0091 16
Hose1SC3/8"x10470,H12LR12L 6099-0001-0090 16
Hydraulic diagram 2632-1248-0600 5
Hydraulic unit OHSIV 2632-1248-1060 14
IGB3008BBPKG/US-104 7110-0018-0200 14, 43
Jumper 80 way uninsulated 7181-0270-4800 29
KDS-DE /B BK 7120-0100-0012 31, 38
KDS-DE 2x4-5 BK 7120-0100-0048 33
KDS-DE 2x5-6 BK 7120-0100-0049 31, 33, 38
KDS-DE 4-5 BK 7120-0100-0016 31
KDS-DE 5-6 BK 7120-0100-0017 33
KDS-DE 6-7 BK 7120-0100-0018 31, 33, 38
KDS-DE 7-8 BK 7120-0100-0019 31, 33
KDS-DE 8-9 BK 7120-0100-0020 38
KDS-DEG /B BK 7120-0100-0028 31
KDS-Inlay 1 BK 7120-0100-0004 31, 33, 38
KDS-Inlay 2 BK 7120-0100-0005 31
KDS-Inlay 4 BK 7120-0100-0006 31, 33, 38
KDS-Inlay 6 BK 7120-0100-0007 33, 38
KDS-IVR 10/24 BK 7120-0100-0011 31, 33, 38
KDS-SR 10/24 BK 7120-0100-0003 31, 33, 38
Key for twistlock 2615-0101-0500 83
Landing pin 33x70/30x250- 42 5021-0000-0019 67
Landing pin 33x70/30x250- 42 5021-0000-0021 67
Landing pin 33x70/30x250-42 5550-1510-0010 56, 98
Landing pin 33x75/30x250-65 5021-0000-0027 69
2020-06-08 107
Stinis Holland BV
Index
Landing pin 33x80/30x250-62 5550-1510-0015 56, 98

Lensun flexible solar panel 7199-0010-0047 18, 20, 43
Lever rod=ø32 R=71 2632-0076-0205 85
Limit switch+roll 7139-0070-0000 61, 79, 99
Link-beam OHS 2632-1073-0260 56, 98
Lock hexagon nut M4 A4 8671-0040-0001 40
Lock hexagon nut M5 A4 8671-0050-0001 24, 31, 33, 38, 56, 98
Lock hexagon nut M6 8 8606-0060-0001 42
Lock hexagon nut M6 A4 8671-0060-0001 14, 40, 89, 101
Lock hexagon nut M8 8 8606-0080-0001 52, 89, 101
Lock hexagon nut M8 A4 8671-0080-0001 22, 24, 26, 56, 98
Lock hexagon nut M10 A4 8671-0100-0001 14, 22, 26, 89, 101
Lock hexagon nut M12 A4 8671-0120-0001 71
Lock hexagon nut M16 A4 8671-0160-0001 40, 79
Lock washer M16 nordlock 8799-0000-0100 73
Locking pin ø19x155 2511-0113-0111 56, 98
Locking Rubber for Twistlock 2615-0087-0600 83
Locking wire Ø0.8x450mm 9999-0000-0031 48
M8 mal 0°/M8 fem 0° 3p 12m 7112-0521-0110 90, 102
M8 panel feed trough 4p 7112-0220-0073 42, 43
M12 K-coded fem 0° 3m 7112-0521-0170 61, 99
M12 K-coded male 0° 3m 7112-0521-0150 44
M12 K-coded male 0° 5m 7112-0521-0160 44
M12 K-coded male 0°/fem 0° 12m 7112-0521-0180 90, 102
M12 panel feed trough 5p A-cod 7112-0220-0072 42, 43
M12 T-coded fem 0° 3m 7112-0521-0200 44
M12 T-coded fem 0° 5m 7112-0521-0210 44
M12 T-coded male 0° 1,5m 7112-0521-0190 61, 99
M12 T-coded male 0°/fem 0° 12m 7112-0521-0220 90, 102
Mal. M12R 4p->3m->M12R fem4p 7112-0220-0625 61, 99
Mal. M12R 4p->5m->M12R fem4p 7112-0220-0626 61, 99
Mal. M12R 5p>0,15m>M12R fem 5p 7112-0520-0043 61, 99
Mal. M12R 5p>2m>M12R fem 5p 7112-0520-0044 61, 99
Mal. M12R 5p>13m>M12R fem 5p 7112-0520-0045 90, 102
Mal.M12R 4p>0,3m>M12H fem4p(Y) 7112-0220-1135 43
Mal.M12R 4p>0,3m>M12R fem3p(Y) 7112-0220-1150 61, 99
2020-06-08 108
Stinis Holland BV
Index
Mal.M12R 4p>0,15m>M12H fem 4p 7112-0220-0409 43

Manifold excl. parts OHSIV 6556-0201-0121 12
Manifold OHSIV 24VDC 6556-0201-0120 8, 24
Mid frame OHSIV 2632-1266-1000 5
Mid frame OHSIV 2632-1255-0100 14
Motor relay 24VDC/9A Pn4kW 7132-0024-0170 29
Mounting plate 37. 00 63 16 7201-0083-0001 28, 35
Mounting set 5550-3250-0040 89, 101
MSUD DV 150mm 4p 3m 7112-0350-0071 43
Mudwing repair washer M8 8720-0080-0025 56, 98
Nut M10 A4 8670-0100-0001 22
Nut M16 A4 8670-0160-0001 79, 89, 101
Nut M16x48/ø24x25 5008-0000-0024 73
ÖLFLEX Solar XLR-R 1X6 WH/BK-R 7121-0006-0050 44
ÖLFLEX Solar XLR-R 1X6 WH/BK-R 7121-0006-0060 44
O-Ring NBR sh70-ø113,89xø3,53 6019-1113-0001 10
Overview of hydraulic hoses 2632-1248-0610 14
Parallel key 10x8-25 9807-1008-0025 85
Parts list E-box E1 2632-1248-5010 28
Parts list E-box E2 2632-1248-5020 35
Pin ø30x265 2632-1065-0501 79
Pipe Ø25x405-M18 2632-1248-1511 58
Pipe Ø25x1178-M18 2632-1248-1521 60
Piston rod - assembly 6510-0044-0016 75
Piston seal 6510-0044-0056 77
Plain washer M4-A4 8750-0040-0001 40
Plain washer M5-A4 8750-0050-0001 24, 31, 33, 38, 56, 79, 98
Plain washer M6-A4 8750-0060-0001 14, 28, 35, 40
Plain washer M8-A4 8750-0080-0001 22, 24, 26, 52, 56, 98
Plain washer M10-A4 8750-0100-0001 14, 22, 26
Plain washer M12 zn.pl. 8701-0120-0001 73
Plain washer M12-A4 8750-0120-0001 48, 71
Plain washer M16-A4 8750-0160-0001 40
Plain washer M20-A4 8750-0200-0001 96
Plate 100x65x10 2632-1065-0506 79
Plate 110x30x10 2632-1137-0110 54
Plate 116x52x5 2632-1233-0221 83
Plate 120x50x10 2632-1248-0160 89, 101
2020-06-08 109
Stinis Holland BV
Index
Plate 130x30x12 2632-0081-0307 89, 101

Plate 178x40x6 2632-0081-0204 46
Plate 280x120x3 2632-1248-1532 56, 98
Plate 780x100x20 2632-1248-0497 22
Plate for twistlock cylinder 5550-1550-0002 56, 98
Plate-folded 278x285x250 2632-1248-0428 14
Plate-folded 320x150x136 2632-1266-0461 40
Plate-folded 800x200x142 2632-1248-0495 22
Plate-folded 1070x358x30 2632-1248-1041 18, 20
Plate-folded 2000x126x32 5531-0002-0162 89, 101
PLC relay 230UC connector 7135-0230-0530 36
PLC software 2632-1266-0450 5
PLC-OPT- 24DC/ 24DC/2 7135-0024-0035 29
Plug 1/2ED (hex. socket) 6020-0150-0012 10, 12
Plug v-ne-ms M25x1.5 7120-0025-0030 14
Plug with cable gland 16A/2P+E 7115-0085-0000 56, 61, 98, 99
Power pack 0.37kW/24VDC 6505-0024-0000 8, 24
Press. sensor 0-250 bar/4-20mA 7142-0200-0000 24, 43
Pressure reduce valve 90bar-PB 6556-5080-1090 12
Protection flap 2632-1248-0145 42
Pushbutton actuator G 3,5m 7139-0302-0023 56, 61, 98, 99
Reduce valve 6505-0024-0007 10
Relay socket S7-M Releco 7134-0045-0000 29
Removable link beam OHSIII 5550-3255-0010 56, 98
Ring landing pin ø45x30.5-20 5003-0000-0014 67, 69
Ring landing pin ø45xø30.5-30 5003-0000-0013 79
Ring ø65xø34-20 2632-1065-0204 85
Rod end M18x1.5/ø16h9x15 9805-0000-0002 58, 60
Rod seal and scraper 6510-0044-0051 77
Seal 6510-0044-0053 77
Seal 6510-0044-0054 77
Seal 6510-0044-0055 77
Seal 6510-0044-0057 77
Seal 6510-0044-0059 77
Sensor IIKC012BASKG/US 7110-0030-0110 61, 65, 99
Sensor M18 pitch.26 5550-0515-0015 56, 79, 98
Sensor M18x1 IGK3008BBPKG/M/US 7110-0018-0131 61, 99
Sensor M18x1 IGKC008BASKG 7110-0018-0130 63
2020-06-08 110
Stinis Holland BV
Index
Sensor M30 st.40 5550-0515-0021 56, 98

Sensor terminal block with led 7181-0270-5600 29
Set of half washers (W) 2615-0087-0400 83
Shaft coupling 6505-0024-0009 10
Shaft for OHS-leg 2632-1248-1530 85
Signal lamps 2632-1266-1020 14
Slide block 50x50x30 2632-0026-0215 46
Slide plate 180x100x15 2632-1114-0203 46
Slide plate tel. beam OHSIII 5531-0002-0160 89, 101
Slide plate tel. beam OHSIII 5531-0002-0161 89, 101
Sliding unit telescopic beam 5550-3240-0000 14
SmartSolar MPPT 75/10 7199-0010-0035 36
Socket 6510-0044-0009 75
Spacer tube ø20xø12,5-73 2611-0318-0230 73
Spiral pin ø8x40-A2 8736-0080-0040 67, 69, 79
Spiral pin ø10x22 8735-0100-0022 83
Splitter box EBC019 7170-0010-0154 40, 43
Spring cotter 4.5 (=4 mm) 8775-3961-0045 56, 98
Spring lock washer M8 A4 8751-0080-0001 22, 24, 26
Spring lock washer M10 8710-0100-0001 24
Spring lock washer M10 A4 8751-0100-0001 42
Spring lock washer M12 A4 8751-0120-0001 50
Sticker dangerous voltage 5097-0002-0010 14
Sticker L1 5097-0001-1090 5
Sticker L2 5097-0001-1091 5
Sticker L3 5097-0001-1092 5
Sticker L4 5097-0001-1093 5
Sticker Stinis+logo white 5097-0000-0020 56, 98
Stinis marking plate SWL50 t 5098-0000-0440 14
Stop plate 20ft 5550-3275-0000 14
Stop plate 150x110x57 2632-0081-0008 48
Stop plate OHSIII lockwires 5550-3260-0001 14
Suction cap 6505-0024-0006 10
Support Battery Monitor BMV700 7199-0002-0017 35
Support E-box-welded 2632-1248-0485 26
Support hydraulic unit 2632-1248-0488 24
Support link-beam 2632-1073-0350 87
Support signal lamps 2632-1266-0460 40
2020-06-08 111
Stinis Holland BV
Index
Swivel nut run tee EL08LOMD 6020-0120-0080 24

Swivel nut run tee EL12LOMD 6020-0120-0120 12
Symbol list sub-assemblies 9701-0000-0000 5
Tank 5L 6505-0024-0003 10
T-Coupler M12 5p 1 to 1 7170-0010-0356 61, 99
Telescopic beam OHS 5531-0002-0140 89, 101
Terminating plug CANopen M12 7170-0010-0355 61, 99
Thermal cut-out 17-23A 7133-0020-0032 29
Threaded rod M10x190 2632-1248-0498 22
Threaded rod M10x235 5031-0004-0012 22
Threaded rod M16x225 2632-1035-0102 79
Timer relay Serie 82 7136-0110-0020 36
Twin detection plate 2632-1151-0600 52
Twintenty detection plate 5550-3265-0005 14
Twistlock assembly 5550-3210-0011 56, 98
Twistlock bolt 100x54x50-296 W 2615-0087-0100 83
Twistlock bush ISO 2624-0001-0000 81
Twistlock cylinder 5550-1550-0015 56, 98
Twistlock detection mirrored 5550-3205-0011 56, 98
Twistlock lever 2.5m 5550-3215-0260 56, 98
Twistlock nut R71 2615-0101-0205 83
Twistlock washer female 100x55 2615-0018-0400 81
Twistlock washer male 80x50 2615-0018-0300 81
UNI Seal. insert M20 6-8mm 7120-0020-0051 42, 44
UNI Seal. insert M20 7,5-9,5mm 7120-0020-0052 42, 44
UNI Split Gland PA M20 x 1,5 7120-0020-0018 42, 44
Universal central manifold 6505-0024-0001 10
Valve 4/3-ABPT-closed 24V-NG06 6556-5050-0100 12
Valve plug 24V DC-PUR-3.0diode 7113-0020-0002 44
Vibration isol ø40x40/M8 typeB 5011-0000-0005 22, 24, 26, 52
Warning pending load 200mm 5097-0002-0092 14
Warning sticker hands 100mm 5097-0002-0040 14, 56, 98
Washer 3xD-M6-A4 8703-0060-0011 42
Washer M8 /23x4 8702-0080-2304 89, 101
2020-06-08 112
Stinis Holland BV
1380 7
5 6 750 8
Solar Panels Battery pack 4x34Amph

4
Battery charger box E2
1070
452
200
431
452
849
1006
935
Electrical control box E1
3
LED indicating lights
2430
100
Power pack Hydraulic accumulator
1
3080
87
50
2669
2455
A
45°
88
1050
807
758
A
20ft, 40ft 100 2030
2260
11 12 1 5097-0001-1093 Sticker L4 0,01

11 1 5097-0001-1092 Sticker L3 0,01
10 1 5097-0001-1091 Sticker L2 0,01
9 1 5097-0001-1090 Sticker L1 0,01
8 1 2632-1266-1650 Telescopic beam OHSIV 0
7 1 2632-1266-1600 End beam OSHIV (2.5m) 0
6 1 2632-1266-1550 Telescopic beam OHSIV 329
A-A ( 1 : 20 ) 5 1 2632-1266-1500 End beam OSHIV (2.5m) 814
4 1 2632-1266-1000 Mid frame OHSIV 876
12 3 1 2632-1266-0450 PLC software CONTECAR007-010 0
2 1 2632-1266-0400 E-diagram SPR CONTECAR 007-010 0
1 1 2632-1248-0600 Hydraulic diagram 0
Pos. Qty Part Code Description Dimension Weight
Weight: N/A Surface treatment: -

CUTTING TOLERANCES TOLERANCES ACC. TO
ALL DRAWINGS AND TECHNICAL DOCUMENTS
REMAIN THE PROPERTY OF STINIS R&D BV. ACC. TO EN-ISO 9013 NEN-EN-ISO 2768 m
THESE DOCUMENTS SHALL NOT BE USED FOR ANY
OTHER PURPOSE THAN ERECTION, COMMISSIONING, PROJECTION DESIGN:
800
OPERATION OR MAINTENANCE OF THE PRODUCT.

THEY MAY NOT BE USED OR COPIED, REVIEW:
REPRODUCED, TRANSMITTED OR COMMUNICATED
TO A THIRD PARTY WITHOUT THE CONSENT APPROVE:
OF STINIS R&D BV. SHEET 1 of 6
10
DESCRIPTION:
R
Painting scheme OHSIV-E20-40/50Ton CONTECAR007
Description Colour code Colour name
Mid frame RAL 1003 Signal yellow 2.5m
Telescopic beams RAL 1003 Signal yellow
9
End beam RAL 1003 Signal yellow SCALE: 1:20 SHEET DRAWING NUMBER
GROUP SUB PROJECT NO. NUMBER REVISION
Tiger stripes RAL 9017 Traffic black DRAWN: LE
A1
DATE: 9-8-2019 26 32 1266 0000 0
920
(110) 511 400
(43)
35
35
30
30
13 19 23
18 6 28
26
24
32
A(1:5)
11 25
1 139
16
32 4 9803-0001-0018 Clamp - single ø18mm 0,04

10 1 3 12 31 32 8750-0100-0001 Plain washer M10-A4 0,032
30 4 8750-0060-0001 Plain washer M6-A4 0,04
31 2
29 16 8671-0100-0001 Lock hexagon nut M10 A4 0,32
29 28 4 8671-0060-0001 Lock hexagon nut M6 A4 0,04
27 16 8570-0100-0030 Hex. socket bolt M10x30 A4 0,48
31
27 5 4 15 9 22 17 25 4 7120-0025-0030 Plug v-ne-ms M25x1.5 0,124
24 2 7110-0018-0200 IGB3008BBPKG/US-104, IGS236 0,18
23 2 5550-3275-0000 Stop plate 20ft 0,54
22 1 5550-3265-0005 Twintenty detection plate 24,3
21 2 5550-3260-0002 Cover plate OHSIII 1,12
20 2 5550-3260-0001 Stop plate OHSIII lockwires 5,6
A 19 2 5550-3240-0000 Sliding unit telescopic beam 6,204
18 1 5098-0000-0440 Stinis marking plate SWL50 t 1,14
17 2 5097-0002-0092 Warning pending load 200mm 0,02
16 1 5097-0002-0040 Warning sticker hands 100mm 0,001
15 3 5097-0002-0010 Sticker dangerous voltage 0,03
14 1 2632-1266-5015 E-parts mid frame 17,1
13 2 2632-1266-1030 Energy chain mounting plate OH 6,88
12 2 2632-1266-1020 Signal lamps 19,96
35
140 (223) 11 1 2632-1266-0520 E-box E2 30
110
10 1 2632-1266-0500 E-box E1 16
9 1 2632-1255-0100 Mid frame OHSIV 575
1100 8 2 2632-1248-1070 Bracket for E-box 15,18
7 1 2632-1248-1060 Hydraulic unit OHSIV 30,8
8 14 7
6 1 2632-1248-1050 Battery unit 64,7
5 2 2632-1248-1045 Solar panel OHSIV 15,6
4 2 2632-1248-1040 Solar panel OHSIV 15,6
3 1 2632-1248-1010 Accumulator 29,6
2 1 2632-1248-0610 Overview of hydraulic hoses 10,1
1 1 2632-1248-0428 Plate-folded 278x285x250 4,87
Position stop 40ft Weight: N/A Surface treatment: -
2 Added 2632-1248-0610 4-6-2020 MB
21 20 Position stop 45ft 1 Replaced (2632-1248-0520) with (2632-1266-0520) 18-12-2019 KtK
Rev. Description Date Author
OTHER PURPOSE THAN ERECTION, COMMISSIONING, PROJECTION DESIGN: 21-12-2018
DESCRIPTION:
R
Mid frame OHSIV
OHSIV 20-45ft/50t
SCALE: 1:10 SHEET DRAWING NUMBER

GROUP SUB PROJECT NO. NUMBER REVISION
DRAWN: LE
A1
DATE: 28-5-2014 26 32 1266 1000 2
C
18
37 11
140
34
25
31 C-C ( 1 : 5 )
28
29
5
32 38
17
7 27
16
4
33 35 38
26
400
32 38
25 24
115
6
23
C
M5
3 32 36 37 34 30 22
59
11
39 2 8775-3961-0045 Spring cotter 4.5 (=4 mm) 0,02

38 8 8750-0080-0001 Plain washer M8-A4 0,08
37 6 8750-0050-0001 Plain washer M5-A4 0,06
36 2 8720-0080-0025 Mudwing repair washer M8 0,02
10
29 2 8506-0240-0060 Hex. head screw M24x60 8.8 0,6
28 1 7170-0010-0190 BL compact fieldbus CANopen 0,55
27 1 7170-0010-0121 BasicDisplay XL 0,25
26 1 7139-0302-0023 Pushbutton actuator G 3,5m 0
25 1 7120-0020-0070 Cable gland ms M20 x 1,5 0,02
24 1 7120-0020-0035 Hexagonal nut gm-ms m20x1,5 0,01
23 1 7120-0020-0011 Cable gland PA M20 x 1,5 0,007
22 1 7115-0085-0000 Plug with cable gland 16A/2P+E 0,3
21 2 5550-3255-0010 Removable link beam OHSIII 6,5
8 9 20 2 5550-3215-0260 Twistlock lever 2.5m 37,6
19 1 5550-3210-0011 Twistlock assembly 31,5
1 18 1 5550-3205-0011 Twistlock detection mirrored 4,38
17 1 5550-1550-0015 Twistlock cylinder 9,15
2 16 2 5550-1550-0002 Plate for twistlock cylinder 1,96
15 1 5550-1510-0015 Landing pin 33x80/30x250-62 3,83
21 14 1 5550-1510-0010 Landing pin 33x70/30x250-42 3,76
13 4 5550-0515-0021 Sensor M30 st.40 0,44
39 Sensor M18 pitch.26 0,32
12 4 5550-0515-0015
20 Sticker Stinis+logo white 0,01
10 1 5097-0000-0020
9 1 2632-1266-5025 E-parts end beam 0
13
8 1 2632-1255-0200 End beam OHSIV (2.5m) 665
12 7 1 2632-1248-1533 Bracket display CR0452-folded 0,1
6 1 2632-1248-1532 Plate 280x120x3 0,7
5 1 2632-1248-1520 Drive bar L=1279 3,3
4 1 2632-1248-1510 Drive bar L=504 1,78
14 3 1 2632-1236-0606 Flap 500x150x3 0,26
2 1 2632-1073-0260 Link-beam OHS 37,3
1 2 2511-0113-0111 Locking pin ø19x155 1,3
15
19 Weight: N/A Surface treatment: -
DESCRIPTION:
R
End beam OSHIV (2.5m)
Assembly
DRAWN: SL GROUP SUB PROJECT NO. NUMBER REVISION

A1
DATE: 17-10-2019 26 32 1266 1500 0
B(1:5)
21 17 1
4
A
16 7
20 15 11 3
14 20
13 22 18
21 17 1
22 2 8702-0080-2304 Washer M8 /23x4 0,022

19 1 8670-0160-0001 Nut M16 A4 0,03
18 2 8606-0080-0001 Lock hexagon nut M8 8 0,02
17 4 8571-0100-0035 Hex.countersunk screw M10x35A4 0,12
A(1:5) 15
14
2
2
8571-0060-0025
8571-0060-0020
Hex.countersunk screw M6x25 A4
0,014
0,02
13 2 8525-0080-0025 Hexagon bolt M8x25 AISI-A4 0,04
12 1 8506-0160-0100 Hex. head screw M16x100 8.8 0,193
11 1 7220-0014-0000 Energy chain 57x25/R=75 25
10 1 5550-3250-0040 Mounting set 7
9 1 5550-3250-0030 Hinge OHSIII-E 4,59
8 1 5550-3250-0020 Hinge OHSIII-E 4,24
7 1 5531-0002-0162 Plate-folded 2000x126x32 5,68
19 6 1 5531-0002-0161 Slide plate tel. beam OHSIII 0,34
5 1 5531-0002-0160 Slide plate tel. beam OHSIII 0,25
12 4 1 5531-0002-0140 Telescopic beam OHS 281
8 3 1 2632-1266-5026 E-parts tel. beam 0
2 1 2632-1248-0160 Plate 120x50x10 0,07
1 2 2632-0081-0307 Plate 130x30x12 0,68
Weight: 329,00 kg Surface treatment: -
10 ALL DRAWINGS AND TECHNICAL DOCUMENTS
B REMAIN THE PROPERTY OF STINIS R&D BV.
ACC. TO EN-ISO 9013 NEN-EN-ISO 2768 m

DESCRIPTION:
R
Telescopic beam OHSIV
9
Assembly
DRAWN: LE GROUP SUB PROJECT NO. NUMBER REVISION

A2
DATE: 30-11-2018 26 32 1266 1550 0
C
18
37 11
140
34
25
31 C-C ( 1 : 5 )
28
29
5
32 38
17
7 27
16
4
33 35 38
26
400
32 38
25 24
115
6
23
C
M5
3 32 36 37 34 30 22
59
11
39 2 8775-3961-0045 Spring cotter 4.5 (=4 mm) 0,02

38 8 8750-0080-0001 Plain washer M8-A4 0,08
37 6 8750-0050-0001 Plain washer M5-A4 0,06
36 2 8720-0080-0025 Mudwing repair washer M8 0,02
10
29 2 8506-0240-0060 Hex.head screw M24x60 8.8 Znpl 0,6
28 1 7170-0010-0190 BL compact fieldbus CANopen 0,55
27 1 7170-0010-0121 BasicDisplay XL 0,292
26 1 7139-0302-0023 Pushbutton actuator G 3,5m 0,15
25 1 7120-0020-0070 Cable gland ms M20 x 1,5 0,054
24 1 7120-0020-0035 Hexagonal nut gm-ms m20x1,5 0,004
23 1 7120-0020-0011 Cable gland PA M20 x 1,5 0,012
22 1 7115-0085-0000 Plug with cable gland 16A/2P+E 0,141
21 2 5550-3255-0010 Removable link beam OHSIII 6,5
8 9 20 2 5550-3215-0260 Twistlock lever 2.5m 37,6
19 1 5550-3210-0011 Twistlock assembly 31,5
1 18 1 5550-3205-0011 Twistlock detection mirrored 4,38
17 1 5550-1550-0015 Twistlock cylinder 9,15
2 16 2 5550-1550-0002 Plate for twistlock cylinder 1,96
15 1 5550-1510-0015 Landing pin 33x80/30x250-62 3,83
21 14 1 5550-1510-0010 Landing pin 33x70/30x250-42 3,76
13 4 5550-0515-0021 Sensor M30 st.40 0,44
39 Sensor M18 pitch.26 0,32
12 4 5550-0515-0015
20 Sticker Stinis+logo white 0,01
10 1 5097-0000-0020
9 1 2632-1266-5035 E-parts end beam 0
13
8 1 2632-1255-0200 End beam OHSIV (2.5m) 665
12 7 1 2632-1248-1533 Bracket display CR0452-folded 0,1
6 1 2632-1248-1532 Plate 280x120x3 0,7
5 1 2632-1248-1520 Drive bar L=1279 3,3
4 1 2632-1248-1510 Drive bar L=504 1,78
14 3 1 2632-1236-0606 Flap 500x150x3 0,26
2 1 2632-1073-0260 Link-beam OHS 37,3
1 2 2511-0113-0111 Locking pin ø19x155 1,3
15
19 Weight: N/A Surface treatment: -
DESCRIPTION:
R
End beam OSHIV (2.5m)
Assembly
DRAWN: SL GROUP SUB PROJECT NO. NUMBER REVISION

A1
DATE: 17-10-2019 26 32 1266 1600 0
B(1:5)
21 17 1
4
A
16 7
20 15 11 3
14 20
13 22 18
21 17 1
22 2 8702-0080-2304 Washer M8 /23x4 0,022

19 1 8670-0160-0001 Nut M16 A4 0,03
18 2 8606-0080-0001 Lock hexagon nut M8 8 0,02
A(1:5) 15
14
2
2
8571-0060-0025
8571-0060-0020
0,014
0,02
13 2 8525-0080-0025 Hexagon bolt M8x25 AISI-A4 0,04
12 1 8506-0160-0100 Hex.head screw M16x100 8.8Znpl 0,193
11 1 7220-0014-0000 Energy chain 57x25/R=75 25
10 1 5550-3250-0040 Mounting set 7
9 1 5550-3250-0030 Hinge OHSIII-E 4,59
8 1 5550-3250-0020 Hinge OHSIII-E 4,24
7 1 5531-0002-0162 Plate-folded 2000x126x32 5,68
19 6 1 5531-0002-0161 Slide plate tel. beam OHSIII 0,34
5 1 5531-0002-0160 Slide plate tel. beam OHSIII 0,25
12 4 1 5531-0002-0140 Telescopic beam OHS 281
8 3 1 2632-1266-5036 E-parts Telescopic beam 0
2 1 2632-1248-0160 Plate 120x50x10 0,07
1 2 2632-0081-0307 Plate 130x30x12 0,68
Weight: 329,00 kg Surface treatment: -
10 ALL DRAWINGS AND TECHNICAL DOCUMENTS
B REMAIN THE PROPERTY OF STINIS R&D BV.
ACC. TO EN-ISO 9013 NEN-EN-ISO 2768 m

DESCRIPTION:
R
Telescopic beam OHSIV
9
Assembly
DRAWN: MB GROUP SUB PROJECT NO. NUMBER REVISION

A2
DATE: 29-5-2020 26 32 1266 1650 0

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EC Declaration of Conformity
According to the EU Machinery Directive 2006/42/EC, Annex II A
We,
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands
herewith declare that the product:
Automatic container spreader

Model: OHSIV-E 20-40
Registration number: CONTECAR007
Drawing: 2632-1266-0000
Certificate/CE: PO19-2886
Order number: 1908054
Y
Safe Working Load (SWL): 50 t
Tare weight: 3200 kg
Year of construction: 9
12-2019
complies with the following directives:
P
2006/42/EC Directive 2006/42/EC of the European Parliament
liament and of the council of 17 May 2006
arliament 2 on machinery,
mac
ecast)
cast)
and amending Directive 95/16/EC (recast)
2014/30/EU opean
pean Parliament and of the council of 26 February 2014
Directive 2014/30/EU of the European
co
compatibilit (recast)
on the harmonisation of the laws of the Member States relating to electromagnetic compatibility
2014/35/EU Directive 2014/35/EU off the European
an Parliament and of the council of 26 February 2014
2
on of the laws of the Member States relating to the making available
on the harmonisation availab on the market of
O
pment designed for use within certain voltage
electrical equipment volta limits (recast)
ng standards
and meets the requirements of the following andards and harmonised standards:
FEM1.001 applianc
Rules for the design of hoisting appliances
C
EN13001-1:2015 C
Cranes Genera design - Part 1: General principles and
- General a requirements
r
EN13001-2:2014 Ge
Crane safety - General art 2: Load actions
design - Part
+A1:2013
A1:2013
EN13001-3-1:2012+A1:2013 Cran - General Design
Cranes D 3-1: Limit
- Part 3-1: Lim States and proof competence of steel structure
008
EN60204-32:2008 Safety of machinery - Electricalal equipment
equipm of machines - Part 32: Requirements for hoisting machines
001+A1:2008
A1:2008
EN12644-1:2001+A1:2008 rmation for use and testing
Cranes - Information testi - Part 1: Instructions
00+A1:2008
A1:200
EN12644-2:2000+A1:2008 mation for use and testing
Cranes - Information te
tes - Part 2: Marking
EN13135:2013 es - Safety
Cranes Sa Req
- Design - Requirements for equipment
015
EN ISO 13849-1:2015 Safetyy of machinery
ma Safe
- Safety-related parts of control systems - Part 1: General principles for design
12
ma - Safety-related parts of control systems - Part 2: Validation
11
EN ISO 12100:2010-11 fety of machinery
Safety machine
m - General principles for design - Risk assessment and risk reduction
EN ISO 4413:2010 Hydraulic ffluid
flui power - General rules and safety requirements for systems and their components
NEN-EN-ISO 9001 Quality management
Quality m systems - Requirements
le the technical
Person authorised to compile te file:
Bert de Bever
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands
Place, Date: Signature: Bert de Bever

Krimpen aan de Lek, 13 December 2019 Managing Director
STINIS HOLLAND B.V.
DORPSSTRAAT 130
2931 AG KRIMPEN AAN DE LEK
THE NETHERLANDS
U:\SH\043\OHSIV\PROJECTS\CONTECAR007-1908054 PO19-2886\03 PRODUCTION\Certificates stinis and surveing\2019-12-13 OHSIV-E SH-E EC Declaration
CONTECAR007.docx
We,
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands

Drawing: 2632-1267-0000
Y
12-2019
P
mac
ecast)
cast)
2014/30/EU opean
co
2
O
ng standards
FEM1.001 applianc
C
EN13001-1:2015 C
r
EN13001-2:2014 Ge
design - Part
+A1:2013
A1:2013
Cranes D 3-1: Limit
008
001+A1:2008
A1:2008
00+A1:2008
A1:200
Cranes Sa Req
015
ma Safe
12
11
Safety machine
NEN-EN-ISO 9001 m
Quality management systems - Requirements
le the technical
Bert de Bever
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands

Krimpen aan de Lek, 13 December 2019 Managing Director
STINIS HOLLAND B.V.
DORPSSTRAAT 130
THE NETHERLANDS
CONTECAR008.docx
We,
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands

Drawing: 2632-1268-0000
Y
12-2019
P
mac
ecast)
cast)
2014/30/EU opean
co
2
O
ng standards
FEM1.001 applianc
C
EN13001-1:2015 C
r
EN13001-2:2014 Ge
design - Part
+A1:2013
A1:2013
Cranes D 3-1: Limit
008
001+A1:2008
A1:2008
00+A1:2008
A1:200
Cranes Sa Req
015
ma Safe
12
11
Safety machine
NEN-EN-ISO 9001 m
le the technical
Bert de Bever
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands

Krimpen aan de Lek, 9 January 2020 Managing Director
STINIS HOLLAND B.V.
DORPSSTRAAT 130
THE NETHERLANDS
CONTECAR009.docx
We,
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands

Drawing: 2632-1269-0000
Y
12-2019
P
mac
ecast)
cast)
2014/30/EU opean
co
2
O
ng standards
FEM1.001 applianc
C
EN13001-1:2015 C
r
EN13001-2:2014 Ge
design - Part
+A1:2013
A1:2013
Cranes D 3-1: Limit
008
001+A1:2008
A1:2008
00+A1:2008
A1:200
Cranes Sa Req
015
ma Safe
12
11
Safety machine
NEN-EN-ISO 9001 m
le the technical
Bert de Bever
Stinis Holland B.V.
Dorpsstraat 130
The Netherlands

Krimpen aan de Lek, 9 January 2020 Managing Director
STINIS HOLLAND B.V.
DORPSSTRAAT 130
THE NETHERLANDS
CONTECAR010.docx
User Manual
Display
OHSIV
Type: Display OHSIV

Part number: 2632-1266-9950
Document version: 20190325
X:\PROJECTS\OHSIV-E\CONTECAR007-010\Display manual - English\2019-03-25 SH-E Operating Instruction_Displays OHSIV.docx

1
The images in this manual are for reference only.
There can be differences between the images in this manual and the overheight spreader.

2
Table of contents
1 About the display user manual ...................................................................................................................... 4
1.1 Identification ........................................................................................................................................... 4
1.2 Contact information ................................................................................................................................ 4
1.3 Document guidelines ............................................................................................................................. 4
1.4 Intended use .......................................................................................................................................... 5
2 Display and controls ...................................................................................................................................... 6
3 Main screen ................................................................................................................................................... 7
3.1 Hydraulic unit ......................................................................................................................................... 8
4 Manual control ............................................................................................................................................... 9
4.1 ON/OFF ............................................................................................................................................... 10
4.2 BYPASS LANDED ............................................................................................................................... 11
4.3 LOCK TWISTLOCKS CMD ................................................................................................................. 11
4.4 UNLOCK TWISTLOCKS CMD ............................................................................................................ 12
4.5 LED TEST CMD ................................................................................................................................... 12
4.6 OHS TEST CMD .................................................................................................................................. 12
5 Settings ........................................................................................................................................................ 13
5.1 Password screen ................................................................................................................................. 14
5.2 Display ................................................................................................................................................. 15
5.2.1 Software version ........................................................................................................................ 16
5.2.2 Brightness .................................................................................................................................. 17
5.2.3 Set download ID ........................................................................................................................ 18
5.2.4 Set baudrate .............................................................................................................................. 19
5.3 Action timer .......................................................................................................................................... 20
5.4 LED ...................................................................................................................................................... 21
5.5 Counters .............................................................................................................................................. 22
5.5.1 Twistlock moves counter ........................................................................................................... 23
5.5.2 OHS operation time ................................................................................................................... 24
5.5.3 Pump startups............................................................................................................................ 25
5.5.4 Pump operation time ................................................................................................................. 26
6 Alarms.......................................................................................................................................................... 27
6.1 Alarm codes and help texts ................................................................................................................. 27
7 CAN ............................................................................................................................................................. 30
7.1 Node60 ................................................................................................................................................ 31
7.2 Node61 ................................................................................................................................................ 32
7.3 Node62 ................................................................................................................................................ 33
7.4 Node70 ................................................................................................................................................ 33

3
1 About the display user manual
1.1 Identification
This is the user manual for use with the spreader type:
OHSIV
1.2 Contact information

For questions about this overheight spreader or the software, please contact our After Sales department:
Stinis Holland B.V.
Visiting address:
Dorpsstraat 130
The Netherlands
Contact information of the After Sales department:

Contact: Ruud Westgeest
Telephone number: +31 (0)180 514655
(general telephone number)
E-mail: ruudwestgeest@stinis.com
1.3 Document guidelines

Warning:
"Warning" indicates a hazard that could lead to (serious) injury, even lead to death as a result.
Caution:
"Caution" indicates a hazard that can lead to damage to the machine, to equipment or environmental
pollution.
Note:
A "Note" gives extra information.
The structure of this manual follows the structure of the software.

A chapter discusses a main screen. Paragraphs under a chapter discuss the screens that can be accessed
from those main screens.
Each element on a screen is discussed from top to bottom and left to right.

4
1.4 Intended use
Warning:
Unauthorized changes to the software or use by unqualified personnel can lead to severe safety risks
and void the warranty of the overheight spreader. When in doubt about the correct course of action,
contact Stinis Holland B.V..
There are three types of software users:

User type Description
Operators: They are allowed to operate the overheight spreader from the
display and do routine tests of the overheight spreader.
Technical department of the customer/user: They have the same rights as the operators.
They also are allowed to access password protected functions.
Stinis service staff and software experts: They have the same rights as the technical department of the
customer/user.
They also are allowed to make changes to the software.
The manual serves as an additional resource for operating the display and the overheight spreader through
the display’s interface.
This manual does not give guidance on crane-controlled spreader operations. Consult the user manual for
the spreader itself for safety precautions and tips for crane-controlled spreader operations.

5
2 Display and controls
In leg 2 and leg 4 of the overheight a display is installed. It has the following buttons:
Rocker switch
F1 F2 Esc ok F3 F4
(navigation)
Key Title Description

F1 Flexible function button that is described by the text above the button.
Esc Exit the current screen.
Nav Move upwards, downwards or sideways to different areas of the screen. Adjust
numbers upward or downward.
ok Confirm a selection or location on the page.
The display also has a status LED in the lower right corner of the module. When the green LED blinks, this
indicates normal function.

6
3 Main screen
Information
Field Description
Battery: Level of power output (in V) by the overheight spreader battery.
Twistlocks: Total number of twistlock moves registered by the overheight
spreader.
Operation time: Total spreader operation time registered by the overheight spreader.
Pressure: Oil pressure of the hydraulic system.
Status fields A status field is green when the status is true.
Functions
F1 Manual Go to the Manual control screen.
F2 Settings Go to the Settings screen.
Esc - -
Nav Press down to go to the hydraulic unit.
ok - -
F3 Alarms Go to the Alarms screen.
F4 CAN Go to the CAN screen.

7
3.1 Hydraulic unit
Information
Field Description
Pump starts: Number of times the pump is started.
Pump operation time: Total operation time of the pump registered by the overheight
spreader.
pressure: Oil pressure of the hydraulic system.
Status fields A status field is green when the status is true.
Functions
F1 -
F2 -
Esc ESC Exit the current page.
Nav - -
ok - -
F3 - -
F4 - -

8
4 Manual control
For the manual control screen there are 2 different screen layouts.
Use the rocker switch to select the overheight spreader function from the option list.
Information
Field Description
Battery Level of power output (in V) by the overheight spreader battery.
Pressure: Oil pressure of the hydraulic system.
Option list
Option Description Screen
layout
ON/OFF Start or stop the manual control mode. Layout 1
BYPASS LANDED Bypass the overheight landed sensors, to set the status Layout 1
"spreader landed".
LOCK TWISTLOCKS CMD Use this command to put the twistlocks in the locked position. Layout 2
UNLOCK TWISTLOCKS CMD Use this command to put the twistlocks in the unlocked Layout 2
position.
LED TEST CMD Use this command to test the lamps of the overheight Layout 2
spreader.
OHS TEST CMD Use this command to test the overheight spreader. Layout 2
Layout 1
Functions
F1 - -
F2 - -
Nav Move down or up to highlight/select an option.
ok OK Confirm the highlighted/selected option.
F3 - -
F4 - -

9
Layout 2
Functions
F1 - -
F2 - -
ok - -
F3 - -
F4 CMD Send command.
4.1 ON/OFF
With the option ON/OFF you can access or leave the manual control mode. When manual control mode is
ON the words ON/OFF will be green.
Note:
If you leave this page with esc, the manual control mode is set to OFF.
Do the steps that follow to start the manual control mode:

• If necessary, use the rocker switch to select the option ON/OFF.
• Press the OK key to confirm the selected option.
The manual control mode is set to ON.
The words ON/OFF becomes green.
Do the steps that follow to stop the manual control mode:

• If necessary, use the rocker switch to select the option ON/OFF.
The manual control mode is set to OFF.
The words ON/OFF becomes white.

10
4.2 BYPASS LANDED
Use this option to bypass the sensors of the landing pins.
Caution:
This option will stay on until the manual control mode is set to OFF.
Do the steps that follow to bypass the landing pins:

• If necessary, use the rocker switch to select the option BYPASS LANDED.
The bypass landed option is set to ON.
The words BYPASS LANDED becomes green.
Do the steps that follow to cancel the bypass of the landing pin:
• If necessary, use the rocker switch to select the option BYPASS LANDED.
The bypass landed option is set to OFF.
The words BYPASS LANDED becomes white.
4.3 LOCK TWISTLOCKS CMD

Use this option to lock the twistlocks of the overheight spreader.
Do the steps that follow to lock the twistlocks:

• Make sure that the manual control mode is set to ON.
• If the overheight spreader is not connected to a top spreader.
- If necessary, use the rocker switch to select the option OHS TEST CMD.
- Do the OHS test.
- If the test result is correct then go to the next step.
• If necessary, use the rocker switch to select the option LOCK TWISTLOCKS CMD.
• Press the CMD key to start the twistlocks lock procedure.
Twistlock lock procedure:

The twistlock starts to turn from the unlocked position to the locked position with normal pressure.
In less than 1 second the status locked is given.
If after 1 second the status locked is not given.

The twistlock will receive a higher pressure for 2 seconds to try to turn to the locked position.
If after those 2 seconds the status locked is still not given.
And on the display an alarm is shown.

11
4.4 UNLOCK TWISTLOCKS CMD
Use this option to unlock the twistlocks of the overheight spreader.
Do the steps that follow to unlock the twistlocks:

• If the overheight spreader is not connected to a top spreader.
- If necessary, use the rocker switch to select the option OHS TEST CMD.
- Do the OHS test.
- If the test result is correct then go to the next step.
• If necessary, use the rocker switch to select the option UNLOCK TWISTLOCKS CMD.
• Press the CMD key to start the twistlocks unlock procedure.
Twistlock unlock procedure:

The twistlock starts to turn from the locked position to the unlocked position with normal pressure.
In less than 1 second the status unlocked is given.
If after 1 second the status unlocked is not given.

The twistlock will receive a higher pressure for 2 seconds to try to turn to the unlocked position.
If after those 2 seconds the status unlocked is still not given
And on the display an alarm is shown.
4.5 LED TEST CMD

Use this option to make sure that all the LEDs come on.
Do the steps that follow to test the LEDs:

• If necessary, use the rocker switch to select the option LED TEST CMD.
• Press and hold the CMD key, the LEDs must come on.
Note:
The LEDs stay on as long as you press and hold the CMD key.
4.6 OHS TEST CMD

Use this option to start the OHS test.
Do the steps that follow to test the overheight:

• If necessary, use the rocker switch to select the option OHS TEST CMD.
• Press and hold the CMD key for at least 1 second to start the overheight test procedure.
Overheight test procedure:

• The hydraulic unit starts.
• The pressure of the accumulator increases.

12
5 Settings
Option list
Option Description
DISPLAY: The option to access settings of the display.
ACTION TIMER: Top spreader lock/unlock action time setting.
LED: Shows the settings of the LEDs of the spreader.
COUNTERS: Shows a list of counters.
Functions
F1 - -
F2 - -
F3 - -
F4 - -
Note:
You need to insert the password before you can access the settings screen.
Note:
This chapter is not accessible for the operators.

13
5.1 Password screen
Use the keys F1 to F4 to insert the password. When the access is approved press the OK key to go to the
settings screen.
Note:
A yellow dot is put on the digits in the images to safety the password of the software.

14
5.2 Display
Caution:
Do not change the Download ID or Baudrate for this spreader.
It can lead to technical issues if you do so.
Option list
Option Description
SOFTWARE VER: Get information about the software used in the display.
BRIGHTNESS: Adjust brightness of the display.
SET DOWNLOAD ID: Adjust the spreader’s identification for software updates.
SET BAUDRATE: Adjust the Baudrate between the display and receiver.
Functions
F1 - -
F2 - -
F3 - -
F4 - -

15
5.2.1 Software version
Information
Field Description
ORDER NUMBER: This is the manufacturer’s order number for the display.
OPERATING SYSTEM: This is the version of the display’s operating system.
APPLICATION: This is the application version number uploaded to the display by
Stinis.
Functions
F1 - -
F2 - -
Nav -
ok -
F3 - -
F4 - -

16
5.2.2 Brightness
On this screen you can adjust the brightness level for the display.
Information
Field Description
100%: The current level of brightness as a percentage of the maximum
brightness.
Functions
F1 100% Set the brightness of the display to 100%.
F2 50% Set the brightness of the display to 50%.
Nav Move left or right to change the brightness of the display.
ok - -
F3 - -
F4 - -

17
5.2.3 Set download ID
On this screen you can adjust the identification that the spreader uses for downloads.
Caution:
The customer/user is not permitted to adjust the download ID without prior permission of Stinis.
Information
Field Description
Download ID: The download ID set for the display.
Actual ID: The actual download ID for the display.
Functions
F1 ^1 Modify with the rocker switch to steps of 10.
F2 - -
Nav Adjust the ID numbers in steps of 1 or 10 (if F1 is pressed).
ok OK Confirm the selected ID value or option.
F3 - -
F4 - -

18
5.2.4 Set baudrate
On this screen you can adjust the speed of the pulses with which the display communicates with the
receiver.
Caution:
The customer/user is not permitted to adjust the baudrate without prior permission of Stinis.
Information
Field Description
Baudrate: The baudrate set for the display.
Actual baudrate: The actual baudrate for display-receiver communications.
Functions
F1 - -
F2 - -
Nav Adjust the Baudrate numbers in in preprogrammed steps.
ok OK Confirm the selected Baudrate.
F3 - -
F4 - -

19
5.3 Action timer
On this screen you can change the length of the time window in which the crane driver must finish the lock
and unlock command to the top spreader.
The crane driver must give a lock and an unlock command to the top spreader within the time set in the field
ACTUAL VALUE. If the commands are given in this time window the overheight spreader locks or unlocks.
Information
Field Description
ACTUAL VALUE: Maximum time set to finish the lock and the unlock command from
the crane.
NEW VALUE: New time value to replace the actual time value.
Functions
F1 - -
F2 - -
Nav Move left or right to change the new value time.
ok OK Confirm the new value time and update actual value time with the new value.
F3 - -
F4 - -

20
5.4 LED
On this screen you can adjust the brightness settings for the status LEDs on the spreader.
Functions
F1 - -
F2 - -
Nav Move left or right to change the LED brightness.
ok OK Confirm the selected brightness.
F3 - -
F4 TEST LEDS Use this command to test the brightness of the lamps.
Note:
The LEDs stay on as long as you press and hold the TEST LEDS key.

21
5.5 Counters
Option list
Option Description
Twistlocks Total number of twistlock moves registered by the spreader.
OHS operation time Total spreader uptime registered by the spreader.
Pump startups Number of starts of the pump.
Pump operation time Total running time pump.
Functions
F1 - -
F2 - -
F3 - -
F4 - -

22
5.5.1 Twistlock moves counter
On this screen you can change the actual number of twistlock moves.
Information
Field Description
Actual Actual number of twistlock moves.
New New number of twistlock moves.
Multiplier The quantity of the multiplier will be added or subtracted from the new
value.
The multiplier has a range between 1 and 1.000.000.000.
Functions
F1 - -
F2 - -
Nav Move down or up to change the multiplier value.
Move left (subtract) or right (add) to change the new value with the multiplier
value.
ok OK Confirm the new value and update the actual value with the new value.
F3 - -
F4 - -

23
5.5.2 OHS operation time
On this screen you can change the actual operation time of the overheight spreader.
Information
Field Description
Actual Actual operation time of the overheight spreader.
New New operation time of the overheight spreader (in hours).
value.
Functions
F1 - -
F2 - -
value.
F3 - -
F4 - -

24
5.5.3 Pump startups
On this screen you can change the actual number of pump startups.
Information
Field Description
Actual Actual number of pump startups.
New New number of pump startups.
value.
Functions
F1 - -
F2 - -
value.
F3 - -
F4 - -

25
5.5.4 Pump operation time
On this screen you can change the actual operation time of the hydraulic pump.
Information
Field Description
Actual Actual operation time of the hydraulic pump.
New New operation time of the hydraulic pump.
value.
Functions
F1 - -
F2 - -
value.
F3 - -
F4 - -

26
6 Alarms
On this screen, you can see if there are any active faults or warnings that prevent the spreader from working
correctly.
Functions
F1 -
F2 -
Nav - -
ok - -
F3 - -
F4 Reset Resets the overheight spreader to see if the faults are still active.
Necessary for the alarm codes FC01, FC02, FC03, FC20 and FC021.
6.1 Alarm codes and help texts

Color Description
Red Fault; Resolve the fault before you use the spreader.
Yellow Warning; Resolve the fault as soon as possible.
Green Information.
Alarm Description Help text

code
FC00 NODE60 not active 1) Examine the power supply (24VDC) to NODE60.
2) Make sure that the resistance in CAN1 is 60Ohm
between CAN-H and CAN-L.
3) Examine the connections CAN-H and CAN-L.
FC01 Fault motor relay 1) Make sure that A1 of 30Q13 received the output
X1.8.
2) Make sure that the feedback from 30Q13 is received.
3) Make sure that the contacts of the relay are not stuck
to each other.
FC02 Fault motor overload 1) Examine the adjustment of the overload relay 20Q2.
2) Do a check of the current (A) during pump operation.

27
code
FC03 Fault no pressure 1) Make sure that the accumulator sensors operate
correctly.
2) Examine if the pump is in operation.
3) Do a check of the oil level.
FC04 One of the landing pins not active C1 1) Make sure that the sensor B01-1 operates correctly.
2) Make sure that the sensor B02-1 operates correctly.
3) Make sure that the landing pin can move up and
down.
down.
down.
down.
FC08 Fault battery < 22.8V 1) Third voltage limit is active - the pump is off.
2) Charge the batteries.
3) Reset voltage 24.5V.
FC09 Warning battery < 23.3V 1) Second voltage limit is active.
FC10 Info battery < 23.8V 1) First voltage limit is active.
FC11 Twistlock sensor C1 1) Do a check of the position of the twistlocks.
2) Make sure that the sensors locked / unlocked operate
correctly.
3) Make sure that the valve lock / unlock operates
correctly.
correctly.
correctly.
correctly.
correctly.
correctly.
correctly.
FC15 Short circuit detected in NODE60 1) Do a check of all the in- and outputs of NODE60.
The easiest way to find the shortcut is to disconnect
one by one the connectors 2, 3 and 4.
FC16 NODE61 not active (TURCK) 1) Examine the power supply (24VDC) to NODE61.

28
code
FC17 NODE62 not active (TURCK) 1) Examine the power supply (24VDC) to NODE62.
FC18 NODE69 not active (IFM) 1) Examine the power supply (24VDC) to NODE69.
FC19 NODE70 not active (IFM) 1) Examine the power supply (24VDC) to NODE70.
FC20 Locking time guarding 1) Examine the pressure during operation.
2) Make sure that the valves operate correctly.
3) Examine the accumulator.
FC21 Unlocking time guarding 1) Examine the pressure during operation.
2) Make sure that the valves operate correctly.
FC22 Input X2.12 overcurrent 1) Make sure that the sensor S01 operates correctly.
2) Make sure that the output is not more than 22.7 mA.
3) Examine the connection.
FC23 Warning low accumulator pressure 1) The pressure of the full accumulator is less than 30
bar.
2) Make sure that the accumulator sensors operate
correctly.
FC24 -
FC25 No active faults or warnings

29
7 CAN
On this screen, you can choose a connector of which you want to examine the pin communication.
Functions
F1 NODE60 Got to the screen with the input / output overview of NODE60.
Nav - -
ok - -
F4 - -

30
7.1 Node60
On this screen, you can verify if the pins in the connector work correctly.
Information
Field Description
Numbered fields Each of these numbers refers to a pin in the connector.
If the cable with the corresponding number is tested, and the status
field lights up, the connection functions correctly.
Functions
F1 -
F2 -
Nav - -
ok - -
F3 - -
F4 - -

31
7.2 Node61
On this screen, you can verify if the pins in the connectors work correctly.
Information
Field Description
Functions
F1 -
F2 -
Nav - -
ok - -
F3 - -
F4 - -

32
7.3 Node62
On this screen, you can verify if the pins in the connectors work correctly.
Information
Field Description
Functions
F1 -
F2 -
Nav - -
ok - -
F3 - -
F4 - -
7.4 Node70
There is no screen available.

33
Third party manuals
For the Supplier manuals, refer to the parts list program.
Included supplier manuals:

part number description Document name
7199-0010-0028 Blue Smart Charger 24V/8A (1) Blue Smart Charger 24V/8A (1)
7199-0010-0029 Battery Monitor BMV-700 Battery Monitor BMV-700
7199-0010-0035 SmartSolar MPPT 75/10 SmartSolar MPPT 75/10
X:\PROJECTS\OHSIV-E\CONTECAR007-010\English\09.08.00 SH-E Third party manuals.docx

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User manual

1.2 Document storage

1.3 Source language

1.6 Symbols used in the manual

1.7 Definitions and terminology

1.9 Contact information

Contact information of the After Sales department:

2.2 Intended audience

Task Installers Operators Maintenance Unauthorized

2.3 Warning labels on the equipment

Warning; Overhead load

Warning; Crushing of hands

2.4 Safety regulations

2.4.2 Personal safety equipment

Use safety equipment as required by the company regulations.

The lamp colors give the next indication:

2.5 Safety during installation and/or start-up

2.6 Safety during operation

2.7 Safety during maintenance and repair

3.2 Overview of parts

The identification plate shows the information that follows.

3.5 Solar panels

4.2 Transportation on the terminal

4.2.2 Before transportation

Warning; Overhead load

During this procedure, the overheight spreader is assembled.

Load the overheight spreader

Unload the overheight spreader

4.3.1 Assemble the overheight spreader

Do this procedure when the overheight spreader is not fully assembled.

Tool Quantity icon

1 Make sure that the surface of the work area is flat.

Do these steps for all lamp units.

8 Turn the lamp unit.

9 Install the bolt and the washer.

10 Install the lock nut and the washer.

One mounting set contains these parts:

Two mounting sets are needed for an overheight spreader.

Do these steps for both end beam connections.

19 Apply grease to the thread of the short M20 bolts.

21 Install the long M20 bolts with their crash bush.

22 Install the short M20 bolts with their crash bush.

23 Install a washer and a M20 lock nut on each M20 bolt.

27 Move the end beams to the 20 foot position.

During this procedure, the overheight spreader is assembled.

• Put the overheight spreader in its 20-foot position.

4.5.2 Long-term storage

• Put the overheight spreader in its 20-foot position.

5.1 Safety precautions before operation

5.2 Inspection of the overheight spreader

Follow the procedure that is applicable for your situation.

Overheight spreader kept in a storage location

Overheight spreader kept in the work area

1. Make sure the top spreader is connected to the overheight spreader.

Follow the procedure that is applicable for your situation.

Overheight spreader kept in a storage location

Overheight spreader kept in the work area

6.1 Maintenance schedule

6.1.1 Maintenance before operation

Do a visual inspection before you put the overheight spreader in operation.

The visual inspection contains the steps that follow.

• Do a check of the mechanical safety of the twistlocks.

6.1.3 Yearly maintenance