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COURSE CONTENT IN BRIEF
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AXIAL LOADING – NORMAL STRESS STRESS
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Linear Strain
P
=
2P P A
=
P
= stress = = 2
A 2A A = =
2L L
=
L
= normal strain =
L
Universal
testing
Machine:
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STRESS
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STRAIN
STRAIN :
When a load acts on the material it will undergo deformation.
Strain is a measurement of deformation produced due to the
application of external forces.
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34
Stress-Strain Test
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STRESS-STRAIN DIAGRAM
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STRESS-STRAIN DIAGRAM
Proportionality limit
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STRESS-STRAIN DIAGRAM
Typical tensile test curve for mild steel showing upper yield point
and lower yield point and also the elastic range and plastic range
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Stress-strain Diagram
Limit of Proportionality :
From the origin O to a point called proportionality limit the
stress strain diagram is a straight line. That is stress is
proportional to strain. Hence proportional limit is the maximum
stress up to which the stress – strain relationship is a straight
line and material behaves elastically.
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8
Stress-strain Diagram
Elastic limit:
It is the stress beyond which the material will not return to its
original shape when unloaded and it will retain a permanent
deformation called permanent set. For most practical purposes
it can often be assumed that points corresponding proportional
limit and elastic limit coincide.
Beyond the elastic limit plastic deformation occurs and strains
are not totally recoverable. There will be thus some permanent
deformation when load is removed.
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Stress-strain Diagram
Yield point:
It is the point at which there is an appreciable elongation or
yielding of the material without any corresponding increase of
load.
PY
Y =
Load at yield point
= Original cross sectional area
A
Ultimate strength:
It is the stress corresponding to
maximum load recorded during
the test. It is stress corresponding
to maximum ordinate in the
stress-strain graph.
PU
U = =
Maximum load taken by the material
Original cross sectional area
A
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9
Stress-strain Diagram
PB
B = =
load at breaking (failure)
Original cross sectional area
A
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Brittle Materials : Stress-strain Diagram
Hooke’s Law:
For all practical purposes, up to certain limit the relationship
between normal stress and linear strain may be said to be
linear for all materials
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HOOKE’S LAW
stress (σ) P L PL
E = strain (ε) = =
A L A L
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Working stress: It is obvious that one cannot take risk of loading a
member to its ultimate strength, in practice. The maximum stress to
which the material of a member is subjected to in practice is called
working stress.
This value should be well within the elastic limit in elastic design
method.
Factor of safety: Because of uncertainty of loading conditions,
design procedure, production methods, etc., designers generally
introduce a factor of safety into their design, defined as follows
Maximum stress
Factor of safety =
Allowable working stress
or
Yield stress (or proof stress)
Allowable working stress
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Q.6.2
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13
Solution:
a) Stress at elastic limit,
Load at elastic limit
σE =
Original c/s area
P 120k N
= E = = 3 8 1 .9 7 N = 3 8 1 .9 7 M P a
A 3 1 4 .1 6 m m 2 mm2
c) % elongation,
314 .16 − 16
2
= 4 100 = 36 %
314 .16
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e) Ultimate strength,
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Aluminum
Bronze Steel
A= 180 mm2
A= 120 mm2 A= 160 mm2
4kN 13kN 2kN 7kN
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To calculate the stresses, first determine the forces in each
section.
To find the Force in bronze section,
consider a section bb1 as shown in the figure
b
4kN 13kN 2kN 7kN
Bronze
b1
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b
4kN 13kN 2kN 7kN
Bronze
b1
4kN 4kN 13kN 2kN 7kN
Bronze (= )
(Tensile stress)
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Force in Aluminum section
Aluminum
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7kN
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Stress in Aluminum Force in Al section
section =
Resisting cross sectional area of the Al section
9kN 9 1000 N
= 2
= 2
= 50 N / m m 2 = 50MPa
180m m 180m m
Compressive stress
(Compressive stress)
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Q.6.3
Aluminum
Steel
Bronze A= 180 mm2
A= 160 mm2
A= 120 mm2
4kN 13kN 2kN 7kN
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From the Example 1, we know that,
Pbr = +4kN (Tension) Deformation due to
Pal = -9kN (Compression) compressive force is
shortening in length, and is
Pst = -7kN (Compression) considered as -ve
Change in total
length = L b r + L a l + L s t = +0.1 – 0.286 - 0.109
= -0.295mm
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Q.6.4
2P Aluminum 4P 2P
Steel
0.8m 2.8m
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2P Aluminum 4P Steel 2P
2P 4P 2P
2P 2P Tensile
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To find P, based on the condition, σal ≤ 80 MPa
2P Aluminum 4P Steel 2P
2P 4P 2P
2P 2P Compressive
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− 2 P 800 + 2 P 2800
1mm = + 3
600 70 10 300 200 10
3
P = 18.1kN
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Expression for the total extension of the tapered bar of circular
cross section
As shown in the figure, when subjected to an axial tensile load
,W
W W
A B
Diameter
d1 L
Diameter
d2
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W W
A
B
d1 x d2
dx
( ) d1
2
Diameter at x, = d 1 + d 2 − d 1 x c/s area at x, = = (d 1 + k x )
2
4 4
L
= d1 + k x
PL Wdx
Change in length over a = =
length dx is AE dx (d + kx)2 E
4
1
Change in length over a L Wdx
=
length L is 0
(d + kx)2 E
4
1
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Consider an element of length, δx at a distance x from A
Wdx
Change in length over a =
L
length L is 0
(d + kx)2 E
4
1
dt Put d1+kx = t,
L
W
= k
0
(t )2 E Then k dx = dt
4
L L
4W t − 2 +1 4W − 1 − 4W
L
1
= = =
Ek − 1 0 Ek t 0 Ek ( d 1 + k x) 0
4WL WL
= =
Ed 1 d 2 d 1 d 2 E
4
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Q.6.6
150kN
150kN
1000mm 500mm 500mm
Ф = 40mm
Ф = 20mm
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150kN 2 3
1 150kN
1000mm 500mm 500mm
Ф = 40mm
Ф = 20mm
If we take a section any where along the length of the bar, it is
subjected to a load of 150kN.
150kN
1 = = 119.37 MPa
40 2
4
150kN 150kN
2 = 2 , max . = = 119.37 MPa
d 2 40 2
4 4
150kN
2,min. = = 477.46 MPa
20 2
4
150kN
3 = = 477.46 MPa
20 2
4
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150kN 2 3
1 150kN
1000mm 500mm 500mm
Ф = 40mm
Ф = 20mm
If we take a section any where along the length of the bar, it is
subjected to a load of 150kN.
150 1000
l1 =
(
40 2 E
4
)
= 0.597 mm
4 PL 4 150 500
l 2 = = = 0.597 mm
Ed1d 2 E 40 20
150 500
l3 =
(
20 2 E
4
)
= 1.194mm
to ta l, l = 2 . 3 8 8 m m
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Expression for the total extension of the tapered bar AB of
rectangular cross section and uniform thickness, as shown in
the figure, when subjected to an axial tensile load ,W.
W W d2
d1
A B
b
L b
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W W d2
d1
A B
b
b
x dx
Consider an element of length, dx at a distance x from A
= d1 +
(d 2 − d 1 ) x c/s area at x, = ( d 1 + k x )b
depth at x, = d1 + k x
L
PL W dx
Change in length over a length dx is = =
A E d x 1 k x )b E
( d +
Wdx P
(lo g e d 2 − lo g e d 1 )
L
Change in length over a length L is = (d
0
1 + k x )b E
=
b E k
2 . 302 P L
= (log d 2 − log d 1 )
b E (d 2 − d 1 )
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25
Q.6.8
Diameter
d
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Diameter d L
L ( A x ) dx x 2 L2
Hence the total extension entire bar =
0 AE
= =
2E 0 2E
The above expression can also be written as:
L2 A ( A L ) L 1 P L Where, P = (AL)×
= = = = total wt. of the bar
2E A 2 AE 2 AE
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