Rev.

: 0

Page : 1 of 2

JOB No. CLIENT HAVAYAR INDUSTRIAL GROUP

NARGESI ASSOCIATED GAS

PROJECT NAME LOCATION IRAN
GATHERING

INSPECTION & TEST PLAN

(DOC.NO. : VP-11017-08)

ITEM NO. : C-2601A/B

ITEM NAME : AIR COMPRESSOR

MODEL : KSDYNL-2, 2Cy. 200HP AIR COMPRESSOR

0 2011.06.22 FOR APPROVAL S.B.BAEK J.Y.KIM H.CH.JANG

REV. DATE DESCRIPTION PRP'D REV'D APP'D

KWANGSHIN MACHINE IND CO.,LTD.

 ITP-SR11017-001
INSPECTION AND TEST PLAN
PAGE : 1 OF 3

M/O NO. : SR11017

PROJECT NAME : Nargesi Associated Gathering

CUSTOMER : HAVAYAR Industrial Group

TYPE : KSDYNL-2, 200HP 8.7K AIR COMPRESSOR

ITEM NO. : C-101

QUANTITY : 2 SETS

LEGEND

R : DOC. REVIEW

W : WITNESS POINT

H : HOLD POINT

0 June. 17. 2011 S. H. JOO D. H. Youn

Q.C SECTION Q.C MANAGER CUSTOMER
REV
DATE REMARKS
NO.
PREPARED BY REVIEW & APPROVED BY

KWANGSHIN MACHINE IND. CO., LTD.

 INSPECTION AND TEST PLAN

PAGE NO. 2 / 3

REV. NO. 0

INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
KSK HIG

1. CRANK CASE
- Material Test H R
- Dimensional Inspection H R

2. CRANK SHAFT
- Material Test R R
- NDE (U.T, M.T) W R
- Dimensional Inspection H R

3. CONNECTING ROD
- Material Test R R
- NDE (U.T, M.T) W R
- Dimensional Inspection H R

4. CYLINDER
- Material Test H R
- NDE (M.T) W R
- Dimensional Inspection H R
- Hydrostatic Test
Water Jacket Side H R
Gas Side H R

5. PISTON ROD
- Material Test R R
- NDE (U.T, M.T) W R
- Dimensional Inspection H R

6. PISTON BODY
- Material Test R R
- Dimensional Inspection H R

NOTE : 1. ABBREVIATION

KSK : KWANGSHIN MACHINE IND. CO., LTD. HIG : HAVAYAR Industrial Group

R : REVIEW OF DOCUMENTS W : WITNESS

SW : WITNESS, BUT SPOT CHECK H : HOLD POINT

M : MANUFACTURER INSPECTION W+ : PREVIOUS RECORD MAY BE REVIEWED

KWANGSHIN MACHINE IND. CO., LTD.

 INSPECTION AND TEST PLAN

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REV. NO. 0

INSPECTION BY
INSPECTION ACTIVITY
NOTE
DESCRIPTION
KSK HIG

7. PRESSURE VESSEL PARTS

◈ 1ST DISCHARGE SNUBBER
◈ INTER COOLER
◈ 2ND SUCTION SNUBBER
◈ 2ND DISCHARGE SNUBBER
◈ AFTER COOLER
◈ SEPARATOR
- Material Test R R
- NDE (M.T) W R
- Hydrostatic Test H R
- Visual & Dimensional Inspection H R

8. MEASURING INSTRUMENTS
- Tag & Model No. Check H R
- Spec. & Data Check H R

9. LOCAL CONTROL PANEL

- Visual & Dimensional Inspection H R
- Name Plant & Tag & Model No. Check H R
- Function Test (Sequence Test) H R

10. COMPRESSOR PACKAGE ASSEMBLY

- Visual & Dimensional Inspection H SW
- Performance Running Test H SW
- Painting & Packing Inspection H R

11. MOTOR
- Receiving Inspection W R

NOTE : 1. ABBREVIATION

KSK : KWANGSHIN MACHINE IND. CO., LTD. HIG : HAVAYAR Industrial Group

R : REVIEW OF DOCUMENTS W : WITNESS

SW : WITNESS, BUT SPOT CHECK H : HOLD POINT

M : MANUFACTURER INSPECTION W+ : PREVIOUS RECORD MAY BE REVIEWED

KWANGSHIN MACHINE IND. CO., LTD.

 VP-SR11017-001
K.S.K INSPECTION AND TEST PROCEDURE
PAGE 1 OF 7

TITLE : Nargesi Associated Gathering

TABLE OF CONTENTS

◈ SCOPE (150KW AIR COMPRESSOR)

1. INSPECTION AND TEST

2. INSPECTION AND TEST ITEM

3. ACCEPTANCE CRITERIA

4. LOCAL CONTROL PANEL

0 June. 13. 2011 S. H. JOO D. H. Youn

REV Q.C SECTION Q.C MANAGER CUSTOMER

DATE REMARKS
No. PREPARED BY REVIEW & APPROVED BY

KWANGSHIN MACHINE IND. CO., LTD.

 VP-SR11017-001
K.S.K INSPECTION AND TEST PROCEDURE
PAGE 2 OF 7

TITLE : Nargesi Associated Gathering

◈. SCOPE
THIS PROCEDURE COVERS THE PARTS INSPECTION AND TRIAL OF THE 150KW AIR COMPRESSOR
BEFORE DELIVERED TO YOUR COMPANY.
* PROJECT NAME : Nargesi Associated Gathering
* TYPE : KSDYNL-2, 8.7K 200HP AIR COMPRESSOR
* MFG. SERIAL NO. : SR11017-1~2
* SUCTION PRESSURE : 0.0 Kg/cm 2G
* DISCHARGE PRESSURE : 8.667 Kg/cm 2G
* ROTATIONAL SPEED : 450 RPM
* PISTON DISPLACEMENT : 1534.35 m 3/hr
* CAPACITY : 840.0 Nm 3/hr
* REQUIRED POWER : 150 KW

1. INSPECTION & TEST

1-1. MATERIAL TEST

THE QUALITY OF THE MATERIAL OF THE MAJOR PARTS SHALL BE INSPECTED TO COMPLY WITH
WHAT ARE SPECIFIED ON THE FABRICATION DRAWING OR SPECIFICATION.
THE EXTENT OF MAJOR PARTS ARE :
1) CRANK CASE
2) CRANK SHAFT
3) CONNECTING ROD
4) CYLINDER
5) PISTON ROD
6) PISTON BODY
7) 1ST/2ND DISCHARGE SNUBBER
8) 2ND SUCTION SNUBBER
9) SEPARATOR
10) INTER COOLER
11) AFTER COOLER

KWANGSHIN MACHINE IND. CO., LTD.

 VP-SR11017-001
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TITLE : Nargesi Associated Gathering

1-2. VISUAL AND DIMENSIONAL INSPECTION

PARTS SHALL BE INSPECTED OF SIZE AND DIMENSION TO COMPLY WITH WHAT ARE SPECIFIED
ON THE WORKING DRAWING AND SHALL BE CHECKED FOR SUCCESSFUL USE IN COMBINATION WITH
OTHER PARTS OF THE COMPRESSOR.
1) CRANK CASE
2) CRANK SHAFT
3) CONNECTING ROD
4) CYLINDER
5) PISTON ROD
6) PISTON BODY
7) 1ST/2ND DISCHARGE SNUBBER
8) 2ND SUCTION SNUBBER
9) SEPARATOR
10) INTER COOLER
11) AFTER COOLER

1-3. NONDESTRUCTIVE EXAMINATION

NONDESTRUCTIVE INSPECTION SHALL BE CARRIED OUT FOR THE FOLLOWING ITEMS:
(SHALL BE PERFORMED IN ACCORDANCE WITH ASME CODE & ASTM CODE)
1) CRANK SHAFT ------------------------ (U.T, M.T : ALL MACHINED AREA)
2) CONNECTING ROD --------------------- (U.T, M.T : ALL MACHINED AREA)
3) CYLINDER --------------------------- (M.T : ALL MACHINED AREA)
4) PISTON ROD ------------------------- (U.T, M.T : ALL MACHINED AREA)
5) 1ST/2ND DISCHARGE SNUBBER ---------- (M.T : WELDING AREA)
6) 2ND SUCTION SNUBBER ---------------- (M.T : WELDING AREA)
7) SEPARATOR -------------------------- (M.T : WELDING AREA)
8) INTER COOLER ----------------------- (M.T : WELDING AREA)
9) AFTER COOLER ----------------------- (M.T : WELDING AREA)

1-4. PRESSURE TEST

THE FOLLOWING PARTS AND EQUIPMENT SHALL BE HYDROSTATICALLY TESTED AT PRESSURE OF
1.5 TIMES THE MAWP(Maximum Allowable Working Pressure) WITH CALIBRATED TWO DIAL
GAUGE WHICH HAVE TO THE RANGE OF 1.5 - 3.0 TIMES OF TEST PRESSURE.
THE PRESSURE SHALL BE MAINTAINED FOR AT LEAST 60 MINUTES.
( PS-QA-003 Rev.0 ) - Hydrostatic Test Procedure of kwangshin Standard
1) CYLINDER (WATER JACKET SIDE, GAS SIDE)
2) 1ST/2ND DISCHARGE SNUBBER, 2ND SUCTION SNUBBER, SEPARATOR, INTER COOLER, AFTER COOLER

KWANGSHIN MACHINE IND. CO., LTD.

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TITLE : Nargesi Associated Gathering

1-5. PERFORMANCE RUNNING TEST

1-5-1. PERFORMANCE RUNNING TEST

PROCEDURES FOR PERFORMANCE TEST SHALL CONFORM TO KS B 6351- 2001 AS A FUNDAMENTAL RULE.

THE CONTENT OF PERFORMANCE TEST IS INDICATED FROM THE 1-5-1-1 TERM.

1-5-1-1. MEASURING OF GAS QUANTITIES TEST

THE TESTS SHALL BE PERFORMED AT SUPPLIED ATMOSPHERIC PRESSURE AIR TO COMPRESSOR

SUCTION SIDE, AND LOADING TO DISCHARGE PRESSURE IS 8.667 Kg/㎠.G.

METHOD OF MEASUREMENT SHALL BE CARRIED OUT MEANS OF ORIFICE AND ITEM TO

BE MEASURED ARE GIVEN AS FOLLOWS.

Pa : Atmospheric Pressure (Kg/㎠.G)

ta : Atmospheric Temperature (℃)
Ps : Suction Pressure (Kg/㎠.G)
ts : Suction Temperature (℃)
tn : Temperature Just At Upstream Side Of Orifice Plate (℃)
P1 : Pressure Just At Upstream Side Of Orifice Plate (Kg/㎠.G)
△P : Difference Between Pressures Directly
Before And Directly Behind Orifice Plate (Kg/㎠.G)

Measuring Pipe Line

D : Inner Diameter Of Pipe (mm)

L : Length (mm)
△

USE THE FOLLOWING EQUATION FOR THE CALCULATION OF AIR QUANTITIES.

(KS B 6351- 2001 8.5.4 (3) EQUATION)

KWANGSHIN MACHINE IND. CO., LTD.

 VP-SR11017-001
K.S.K INSPECTION AND TEST PROCEDURE
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TITLE : Nargesi Associated Gathering

WHERE
Qs : Suction Gas Quantity (㎥/min)
α : Flow Coefficient (-)
ε : Correction Factor By Expansion Fo Gas (-)
π 2
A : Area Of Circular Hole = d (㎡)
4
d : Hole Diameter Of Restrictor ( m)
Ps : Density Of Suction Gas (㎏/㎥)
P : Gas Density Driectly Before Orifice Plate (㎏/㎥)

［JUDGMENT］
MEASURED CAPACITY SHALL BE MORE THAN SPECIFIED CAPACITY ( 840.0 N㎥/hr)

A TEST IS DONE WITH THE FOLLOWING EQUIPMENT.

THE CONTENT OF PERFORMANCE TEST IS INDICATED FROM THE VIBRATION,

LUBRICANT CONDITION & LEAK, BEARING TEMPERATURE, NOISE AND COOLING WATER FLOW

CONDITION SHALL BE CHECKED.

1-5-2. TEST CONDITION

COMPRESSOR SHALL BE TESTED AT THE SPECIFIED NUMBER OF REVOLUTIONS.

HOWEVER, WHERE IT IS DIFFICULT, THE TESTING MAY BE PERFORMED AT A NUMBER OF

REVOLUTIONS WITHIN +10% AND -5% OF THE SPECIFIED NUMBER OF REVOLUTIONS.

THE TEST SHALL BE PERFORMED AT ONE POINT OF THE SPECIFIED PRESSURE.

2. INSPECTION AND TEST ITEM

THE COMPRESSOR WILL BE OPERATED AT RATED OPERATING SPEED AND TEST PRESSURE FOR 2 HOURS.

WHILE THE COMPRESSOR IS OPERATING AT RATED OPERATING SPEED AND TEST PRESSURE,

FOLLOWING MEASUREMENT WILL BE MADE.

1) NOISE CHECK

2) VIBRATION CHECK

3) TEMPERATURE CHECK

4) OTHER LUBRICATING OIL SUPPLY AND COOLING WATER CIRCULATION CONDITION CHECK

5) CAPACITY

KWANGSHIN MACHINE IND. CO., LTD.

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TITLE : Nargesi Associated Gathering

3. ACCEPTANCE CRITERIA

3-1. NOISE TEST

NOISE TEST SHALL BE CARRIED OUT WHEN THE COMPRESSOR IS OPERATED AT THE
SPECIFIED CONDITION.
MEASUREMENT OF NOISE LEVEL (dB(A)) OF THE COMPRESSOR SHALL BE PLACED AT THE
LOCATION APART FROM THE COMPRESSOR FROM 1.0 m DISTANCE, AND AT THE HEIGHT OF
ABOUT 1.0m ABOVE THE FLOOR. 90dB(A) FOR REFERENCE
BECAUSE THE SHOP TEST CONDITION IS DIFFERENT TO SITE TEST THE REASON OF PIPING, etc.

3-2. VIBRATION
AS A RULE, VIBRATION SHALL BE MEASURED AT THE BEARINGS OR IN THE VICINITY
THEREOF WITH RESPECT TO THREE DIRECTIONS.(AXIAL/VERTICAL/HORIZONTAL)
80㎛ MAX.

3-3. TEMPERATURE
DURING MECHANICAL RUNNING TEST, BEARING TEMPERATURE SHALL BE BELOW MAX.(AMBIENT +55℃).
1) MAIN BEARING TEMPERATURE(DRIVER SIDE AND OTHER SIDE)
2) LUBRICATING OIL TEMPERATURE(MAX. 70℃ FOR PRESSURIZED OIL SYSTEM)
3) MOTOR BEARING TEMPERATURE

3-4. NUMBER OF REVOLUTIONS

THE MEASUREMENT SHALL BE CARRIED OUT BY USING A PRELIMINARILY CALIBRATED
HAND TACHOMETER. THE MEASUREMENT OF THE NUMBER OF REVOLUTIONS SHALL BE CARRIED
OUT 2 OR 3 TIMES UNDER THE SAME CONDITION, AND THE AVERAGE VALUE SHALL BE TAKEN.

4. LOCAL CONTROL PANEL

4-1. VISUAL AND DIMENSIONAL INSPECTION

PARTS SHALL BE INSPECTED OF SIZE AND DIMENSION TO COMPLY WITH WHAT ARE SPECIFIED
ON THE FABRICATION DRAWING.

4-2. POINT TO POINT CONTINUITY TEST

AFTER ALL WIRING IS FINISHED, 100% POINT TO POINT CONTINUITY OF WIRING
SHOULD BE VERIFIED.
THIS TEST SHOULD BE VERIFIED IN ACCORDANCE WITH APPROVED WIRING DIAGRAM.

KWANGSHIN MACHINE IND. CO., LTD.

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TITLE : Nargesi Associated Gathering

4-3. SEQUENCE TEST(FUNCTION TEST)

4-3-1. SEQUENCE TEST WILL BE PERFORMED BY APPROVED SEQUENCE LOGIC.

4-3-2. INDICATORS WILL BE TESTED REGARDING TO THEIR OPERATION PERFORMANCE.

4-4. INSULATION RESISTANCE TEST

4-4-1. THE INSULATION RESISTANCE WILL BE MEASURED BETWEEN MAIN POWER PHASE AND GROUND.

4-4-2. THE INSULATION RESISTANCE MEASURED SHALL BE NOT LESS THAN 5㏁ 1000Vdc.

KWANGSHIN MACHINE IND. CO., LTD.