Owner: SPRNG Agnitra Pvt.

Ltd
Project: 385MWDC/250MWAC
Owner's Engineer: Avant Garde Engineers and Consultants (P) Ltd
EPC: SIEMENS Gamesa
Drawing/Doc Title: SGRE-SEPL-AP-TR-QAP-001
Drawing/Doc No: GSBUC 2018-00052-109-1, GSBUC 2018-00052-109-2
GSBUC 2018-00052-109-2 (Rev 3)
Rev No:
GSBUC 2018-00052-109-1 (Rev 2)
Category: C
Date 16.04.2019
Status
Sl.No Drawing No Avant/Agnitra Comments (07.01.19) SGRE Reply Avant/Agnitra Comments (04.04.19) SGRE Reply (16.04.19)
(open/Close)
Total station LC shall be 1 sec and accuracy Based on the application and the criticality Total station LC shall be 1 sec and accuracy
Need to discuss this Point for final
shall be 1 sec. The same shall be TS accuracy will be upto 5 sec.Included in shall be 1 sec. The same shall be Open
Conclusion.
mentioned. the FQP. mentioned.
Concrete Mix design approvals from
This is Covered under Design Mix (Section
external Third party agency to be submitted Noted and Point Closed Closed
3.11) and it will be taken care at Site
2 GSBUC 2018-00052-109-2 using the site raw materials
Write reference code for curing of
IS 456 is Reference Noted and Point Closed Closed
concrete/ brick work, plastering
The sand to be used for civil constructions This will be defined in the Drawing /
shall be defined with alternate available Specification and compliance will be Kindly indicate as a check list in QAP Included in Checklist. File Attached Open
sand types ensured at site.
Concrete Mix design approvals from
This is Covered under Design Mix (Section
external Third party agency to be submitted Kindly indicate as a check list in QAP Included in Checklist. File Attached Open
2.7) and it will be taken care at Site
using the site raw materials.
Write reference code for curing of
IS 456 is Reference Noted and Point Closed Closed
concrete.
The sand to be used for civil constructions This will be defined in the Drawing /
3 GSBUC 2018-00052-109-1 shall be defined with alternate available Specification and compliance will be Kindly indicate as a check list in QAP Included in Checklist. File Attached Open
sand types ensured at site.
Site repairs / rectifications, please specify,
as invariably we will be doing some repairs File Attached for reference. Noted and Point Closed Closed
at site.
Method Statement / SOP is a "Restricted" Method statement is shared by SGRE in a
Method statements for all activities shall be Method statements for all activities shall
Document as per SGRE Policy and hence separate communication. So please close Open
provided part of the FQP. be provided part of the FQP.
not sharable. this point in FQP.
 QAP GSBUC 2018-00052-109-2
FIELD QUALITY PLAN Rev.No 3
Date 12-Apr-18
PLANT CIVIL WORKS - ROOMS & FOUNDATIONS Project All
Customer All
QUANTUM OF CHECK RESPONSIBILITY
COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF
CL.NO INSTRUMENT REF DOCUMENT REMARKS
OPERATION ACTIVITIES PARAMETERS CHECK SUB-CONT / NORMS RECORD SG SG
QUALITY VENDOR
PROJECT PROJECTS QA/TPIA
1 LAYOUT MARKING

TS Accuracy Upto
Quality of Marking Instrument Report NA Each Each Test Report NABL Certificate CR P* R R
5 Sec
1.1 Co-ordinate Marking Room/Foundation Co-ordinate Marking Measure Total Station 100% Every Time Dwg / Spec Dwg / Spec IR P W W

Layout Marking for Foundations Visual NA 100% Every Time Dwg / Spec Dwg / Spec IR P W W

2 EARTH WORK

Dimension (Length, Width & Depth) Measure MS Tape 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Visual Check (Slope, offset, Loose Earth Material

2.1 Excavation Visual NA 100% 30% IS:3764 Dwg / Spec IR P W RW/R
and base compaction)
Requirement of Shoring & Dewatering (as
18135 Mail 29.04.19 29.04.19 Visual NA Each Random IS:3764 Good Condition IR P W RW/R
applicable)
Quality of Filling Material:
Once per Once per
Maximum Dry Density : (MDD) Report NA IS:2720_7,9 Dwg / Spec ELTR P* R R
Source Source
Optimum Moisture Content (OMC)
Backfilling
2.2 (Testing can be conducted Layer by layer thickness filling, watering Measure MS Tape 100% Each Layer IS:2720 Dwg / Spec IR P W RW/R
K.Viswanathan 13.05.19 as applicable*)
Visual Check (Consolidation, Compaction) Visual Compactor 100% Each Layer IS:2720 Verification at site IR P W RW/R
Core Cutter / Sand
Compaction of Field Dry Density (FDD) Test Every 100Sqm Every 100Sqm IS 2720_28/29 Dwg / Spec TR P* W W
Replacement
3 CONCRETE WORKS

Cement Storage at site Visual NA Each lot Each lot IS:4082 Verification at site NA P R R

3.1 Quality of Cement Physical Properties (Normal Consistancy,

Setting Time, Fineness, Soundness & Report/Test NA Each lot Each lot IS:4031, IS:4032 MTC Report / Spec MTC/ELTR P* R/W R/W
Compressive Strength) and Chemical Properties

Steel Storage at site Visual NA Each lot Each lot IS:4082 Verification at site NA P R R

Freedom from cracks, surface flaws, Lamination Visual NA Each lot Each lot IS:1786 Physical Check NA P* R R
3.2 Quality of Steel
Physical Properties (Yield Stress, Tensile
Strength, Elongation, Bend & Rebend Test) and Report/Test NA Each lot Each lot IS:1786 IS:432 MTC/ELTR P* R/W R/W
Chemical Properties
Plywood for concrete
shuttering work (moisture content, glue adhesion
Report NA Each Each IS:4990, IS:1734 Good Condition MTC P* R R
in dry state, water resistance test, modulus of
elasticity as per mnfc)
Quality of Shuttering
3.3 Steel Shutter for Concrete
Materials
(Dimension,Bend,Welded Visual NA Each Each IS:4990 Good Condition NA P* R R
Joints,Fasteners,Template Support)
Soundness of shuttering ,
Visual NA Each Each IS:2750 Undamaged NA P* R R
staging & scaffolding

Quality of Coarse Sieve Analysis, Flakiness Index, Aggregate

Once per Once per
3.4 Aggregate Crushing Value/Abrasion Value/Impact Value, Report/Test Lab Instruments IS:2386_1,2,3,4 IS:383 ELTR/TR P* R/W R/W
Source Source
(20mm/12.5mm) Specific Gravity and Moisture Content

Sieve Analysis, Fineness Modulus, Specific

Quality of Fine Aggregate Once per Once per IND-PIN-FAWIN-012-
3.5 Gravity, Fineness, Silt Content and Moisture Report/Test Lab Instruments IS:2386_1,2,3 IS:383 ELTR/TR P* R/W R/W
(R.Sand / M.Sand) Source Source R28
Content
Acidity, Alkalinity, pH Value, Organic Solids,
Quality of Water for Once per Once per
3.6 Inorganic Solids, Sulphates, Chlorides and Report NA IS:3025_22 IS:456 ELTR P* R R
Construction Source Source
Suspended Matters

Quality of Concrete Once per Once per

3.7 Physical & Chemical Properties (as applicable) Report NA IS:9103 IS:456 MTC P* R R
Admixture (as applicable) Source Source

Page 2 of 8
 QAP GSBUC 2018-00052-109-2
FIELD QUALITY PLAN Rev.No 3
Date 12-Apr-18
PLANT CIVIL WORKS - ROOMS & FOUNDATIONS Project All
Customer All
QUANTUM OF CHECK RESPONSIBILITY
COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF
CL.NO INSTRUMENT REF DOCUMENT REMARKS
OPERATION ACTIVITIES PARAMETERS CHECK SUB-CONT / NORMS RECORD SG SG
QUALITY VENDOR
PROJECT PROJECTS QA/TPIA

Concrete Mix Ratio Visual NA 100% 30% IS:4925, IS:456 Dwg / Spec IR P* R RW/R

No loose soil on
Base surface is leveled and rammed Visual NA 100% 30% IS:456 IR P* W RW/R
surface
Shuttering Dimension Check (Length , Width &
Plain Cement Concrete Measure MS Tape 100% 30% IS:456 Dwg / Spec IR P W RW/R
3.8 thickness)
(PCC)
Center Line Check Measure MS Tape 100% 30% IS:456 Dwg / Spec IR P W RW/R
Water Level / Auto
Top Level of PCC Visual 100% 30% IS:456 Dwg / Spec IR P W RW/R
Level
Concrete Curing Visual Water Tanker 3 times/day 3 times/day IS:456 Min. 7days CC P RW R

Cuttting & Bending of Steel Bars Measure NA 100% 30% IS:2502, SP:34 BBS IR P W R

Type & Dimension of steel bars Visual NA 100% 30% IS:2502, SP:34 Dwg / Spec IR P W RW/R

Reinforcement bars rusted &/or any obvious

Visual NA 100% 30% IS:2502, SP:34 IS:1786 IR P W RW/R
defect (undue stress or bend)
3.9 Reinforcement Work
Reinforcement placement, spacing & binding Visual MS Tape 100% 30% IS:2502, SP:34 IS:1786 IR P W RW/R

Adequate Dowels, chair, spacer bars, etc., Visual NA 100% 30% IS:2502, SP:34 Dwg / Spec IR P W RW/R

Cover Block provided for concrete cover Visual NA 100% 30% IS:2502, SP:34 Verification at site IR P W RW/R

Dimension & Surface of Shuttering Measure MS Tape 100% 30% IS:14687 Dwg / Spec IR P W RW/R

Cleanliness of Shutter, Shuttering oil for

Visual NA 100% 30% IS:14687 Verification at site IR P W RW/R
Shuttering
3.10 Shuttering Work
Adequate Shuttering Support & staging, closing
Visual NA 100% 30% IS:14687 Verification at site IR P W RW/R
the joints/gaps between shutter

Nylon wire, Plumb Single Line & Right

Verticality / horizontality of Shuttering Visual 100% 30% IS:14687 IR P W RW/R
bob, MS Tape Angle

Once per Once per IS:456, IS:383,

Design Mix Report NA Dwg / Spec ELTR P* R R
Source Source IS:2386, IS:10262
IS:269/IS:8112/IS:1
Cement Grade Report NA Each Each Dwg / Spec IR P W R
2269/IS:1489

Concrete Mixture - Mobile Transit Mixer Report AJAX Fiori / RMC Each Each IS:1791/IS:12119 Certificate CR P* W W

Weighing Scale /
Concrete Mix Ratio Report 100% 30% Design Mix Report Design Mix Report TR P W R
Reinforced Cement Batch Report
3.11
Concrete (RCC)
Concrete Compaction & Finishing of Surface Visual Vibrator 100% Random IS:456 Good Finish IR P W RW/R

Post Concreting: Plumb, Line, Inserts position & Nylon wire, Plumb
Visual Each Each Dwg / Spec Good Condition IR P* R R
Honeycombs bob, MS Tape

Deshuttering of Formwork Visual NA Each Each IS:456 IS:456 IR P* R R

Concrete Curing Visual Water Tanker 3 times/day 3 times/day IS:456 Min. 7days CC P RW R

Slump Cone
Concrete Slump Test Measure Each Batch Random IS:516 Design Mix Report TR P* W W
Apparatus
3.12 Concrete Testing
Concrete Compressive Strength Test (7 & 28 Sampling Sampling 100% Strength on
Measure CTM IS:456, IS:516 TR P* W W
Days) IS:456 IS:456 28th day

Page 3 of 8
 QAP GSBUC 2018-00052-109-2
FIELD QUALITY PLAN Rev.No 3
Date 12-Apr-18
PLANT CIVIL WORKS - ROOMS & FOUNDATIONS Project All
Customer All
QUANTUM OF CHECK RESPONSIBILITY
COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF
CL.NO INSTRUMENT REF DOCUMENT REMARKS
OPERATION ACTIVITIES PARAMETERS CHECK SUB-CONT / NORMS RECORD SG SG
QUALITY VENDOR
PROJECT PROJECTS QA/TPIA

4 FINISHING WORKS

Quality of Bricks: Visual Inspection, Water Once per Once per

Test CTM IS:3495, IS:1077 Dwg / Spec TR / ELTR P* W RW/R
Absorption, Compressive Strength Source Source
Mortar Preparation Measure Volumn Batch 100% 30% IS:456 Dwg / Spec IR P RW RW/R

MS Tape, Plumb
Dimension Check and Plum Level Measure 100% 30% IS:2212 Dwg / Spec IR P W RW/R
bob
Soaking of bricks in Water Visual - 100% Random IS:2212 Verification at site IR P RW R
4.1 Brick Work
Plumb Bob, Spirit
Verticality and Linear Alignment of brick wall Measure 100% 30% IS:2212 Verification at site IR P W RW/R
Level

Brick Wall is not raised over the standard height Visual MS Tape 100% 30% IS:2212 Dwg / Spec IR P W RW/R
Doors, Windows, openings, pockets & Duct
Measure MS Tape 100% 30% IS:2212 Dwg / Spec IR P W RW/R
Work etc.,
Curing of Brick wall Visual Water Tanker 3 times/day 3 times/day IS:456 Min. 7days CC P RW R

Sieve the Sand Visual Sieve Mesh 100% Weekly once IS:2386_1,6 IS:383 MTC/TR P* R R

Sand: Particle Size Distribution, Fineness Measure IS Sieve Set Each Load Each Load IS:2386_1,6 IS:383 IR P W RW/R

Mortar Preparation Measure Volumn Batch 100% 30% IS:456 Dwg / Spec IR P RW RW/R

4.2 Plastering Brick Wall is suffciently wet with water before

Visual NA 100% 30% IS:2212 Verification at site IR P RW RW/R
plaster
MS Tape, Plumb
Verticality, alignment, thickness of wall plaster Measure 100% 30% IS:2212 Dwg / Spec IR P RW RW/R
bob
Avoid patches, Check finishing of plaster Visual NA 100% 30% IS:2212 Good Condition IR P RW RW/R

Curing of Plaster Wall Visual Water Tanker 3 times/day 3 times/day IS:456 Min. 7days CC P RW R

Concrete Mix Ratio Visual NA 100% 30% IS:5491 Dwg / Spec IR P W R

4.3 Grano Flooring Concrete Compaction & Finishing of Surface Visual Tamper 100% Random IS:456 Good Finish IR P W RW/R

Curing for Flooring Visual Ponding 3 times/day 3 times/day IS:456 Min. 7days CC P RW R
Remove all the loose/hardened mortar from the
Visual NA 100% 30% IS:1237, IS:1443 Verification at site IR P W RW/R
surface

Mortar bedding should be compacted Visual Tamper 100% 30% IS:1237, IS:1443 Verification at site IR P W RW/R
4.4 Tiles Laying
Set out & check the right angle by placing tiles at MS Tape, Tri-
Measure 100% 30% IS:1237, IS:1443 Dwg / Spec IR P W RW/R
the corner of the room. square
Clean the tiling surface properly & Curing Visual NA 3 times/day 3 times/day IS:456 Min. 7days CC P RW R

Supplied Aluminium/Steel door and window IS:1038, IS:1081,

Visual NA Each Each Verification at site IR P R R
frame should be free from cracks, surface flaws IS:1948

Size and Design of door and window should be IS:1038, IS:1081,

Measure MS Tape Each Each Dwg / Spec IR P W R
4.5 Joineries according to drawing and requirement IS:1949
Door and window individual member must be in IS:1038, IS:1081,
Visual NA Each Each Verification at site IR P W R
one length, joints will not acceptable IS:1950
IS:1038, IS:1081,
Frames should be in straight line and in plumb Visual NA Each Each Verification at site IR P W R
IS:1951

Approved Brand & Shade of Paint Used Visual NA Each Each IS:2395_1,2 Dwg / Spec IR P W R
Requirement of cement rendering work in
Visual NA 100% 30% IS:2395_1,2 Verification at site IR P W R
painting area

Proper mixing and stirring of paint Visual NA 100% 30% IS:2395_1,2 Verification at site IR P W R
4.6 Painting
Gap between first coat and second coat of
Visual NA Each Each IS:2395_1,2 Verification at site IR P W R
painting (24hrs)

No. of Coats executed as per Drawing Visual NA Each Each IS:2395_1,2 Dwg / Spec IR P W R
Finish / Final coat is uniform without patches or
Visual NA Each Each IS:2395_1,2 Good Finish IR P W R
flooded

Page 4 of 8
 QAP GSBUC 2018-00052-109-2
FIELD QUALITY PLAN Rev.No 3
Date 12-Apr-18
PLANT CIVIL WORKS - ROOMS & FOUNDATIONS Project All
Customer All
QUANTUM OF CHECK RESPONSIBILITY
COMPONENT / CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF
CL.NO INSTRUMENT REF DOCUMENT REMARKS
OPERATION ACTIVITIES PARAMETERS CHECK SUB-CONT / NORMS RECORD SG SG
QUALITY VENDOR
PROJECT PROJECTS QA/TPIA

5 BOUNDARY WALL

Fencing Boundary Marking & Vertical post MS Tape, Nylon

Visual 100% 30% Dwg / Spec Dwg / Spec IR P W R
installation wire
Concreting with approved mix ratio for fixing of
Measure Mixer Machine 100% 30% IS:456 Dwg / Spec IR P W R
Chain Link Fencing (as Fencing and Stay post
5.1
applicable)
Construction of Toe wall Measure MS Tape 100% 30% IS:2212 Dwg / Spec IR P W R

Tightening of the PVC coated chain link &

Visual NA 100% 30% Dwg / Spec Dwg / Spec IR P W R
providing GI flats to angle with M12 bolt
MS Tape, Nylon
Boundary Wall Marking Visual 100% 30% Dwg / Spec Dwg / Spec IR P W R
wire
IS:456, IS:1791,
Pre-Cast Column and Panles: Concrete Mixture Measure Mixer Machine 100% Random Nominal Mix IR P W R
IS:12119
Pre-Cast Concrete Panel
5.2 Pre-Cast Column borehole - Dimensions Measure MS Tape 100% 30% IS 2911_1_2 Dwg / Spec IR P W R
(as applicable)
Concreting with approved mix ratio for fixing Pre-
Measure Mixer Machine 100% 30% IS:456 Nominal Mix IR P W R
Cast Column

Fixing Pre-Cast Panels and Barbed Wire Visual NA 100% Random Dwg / Spec Dwg / Spec IR P W R

LEGENDS:
QAP-Quality Assurance Plan, MTC-Material Test Certificate, IR-Inspection Report, TR-Test Report, ELTR-External Lab Test Report, CR-Calibration Report, CC-Curing Card.
CTM-Compression Testing Machine, IS-Indian Standard, RMC-Ready Mix Concrete, MT-Metric Ton, NDT-Non Destructive Test, SOP-Standard Operating Procedure, RO-Reverse Osmosis.
SG-Siemens Gamesa, QA-Quality, TPIA-Third Party Inspection Agency, P-Perform, P*-Arrangement, W-Witness, RW-Random Witness, R-Review.

NOTE:
- In case of requirement of any additional activity other than mentioned in this FQP the same will be incorporated with mutual agreement before commencement of the additional activity.
- Quality of Batching and Lab Set-up (Calibration certificates) shall be taken care at site.
- ELTR - External Laboratory engaged for testing work shall be certified by government approved bodies like NABL (in case of India).
- In case of absence of MTC for Raw Materials, testing shall be carried out at NABL approved laboratory and report shall be ensured and reviewed by Quality Person at site.
- Quantum of check: Quality person at site shall check 100% for any component / operation activities started at first time. After good adherance of the first work, QA person shall follows quantum of check as mentioned in QAP.
- RW: could be performed after getting inspection call from Project team. Performed in such a way that it does not affects the construction progress at site.

Page 5 of 8
 QAP GSBUC 2018-00052-109-1
FIELD QUALITY PLAN Rev.No 2
Date 12-Apr-18
MODULE MOUNTING STRUCTURE (MMS) Project All
Customer All
COMPONENT / QUANTUM OF CHECK RESPONSIBILITY
CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF SG
CL.NO OPERATION INSTRUMENT CRITICALITY SUB-CONT / REF DOCUMENT VENDO SG REMARKS
PARAMETERS CHECK QUALITY NORMS RECORD QA/TPI
ACTIVITIES PROJECT R PROJECTS
A
1 MODULE MOUNTING STRUCTURE FOUNDATION

Marking Instrument Calibration Visual Total Station Major Each Each Test Report NABL Certificate CR P R R
Co-ordinates
1.1 Pile Co-ordinate Marking Marking Co-ordinates as per Dwg Measure Total Station Major 100% 30% Dwg / Spec IR P W RW/R
Sheet
Co-ordinates
Marking Identification Visual Nail / Ribbon Minor 100% Random Dwg / Spec IR P W RW/R
Sheet
Dimensions (Depth & Diameter of hole) Measure MS Tape Major 100% 30% IS:2911_1_2 Dwg / Spec IR P W RW/R

Visual check of hole (Straightness & Waste Hole Vertical & no

1.2 Pile Drilling Visual NA Minor 100% 30% IS:2911_1_2 IR P W R
Material inside hole) waste materials
No water inside
Dewatering (as applicable) Visual NA Minor 100% Random IS:2911_1_2 IR P R R
hole

Use of Jig / Fixtures Visual NA Minor 100% Random Dwg / Spec Good Condition IR P R R

Reinforcement Cage - Rod Dia, Shape,

Measure MS Tape Major 100% Each IS:2502 Dwg / Spec IR P W RW/R
Dimensions & Cover (as applicable)

Cover for Post Measure MS Tape Minor 100% 30% IS:2911_1_2 Dwg / Spec IR P W RW/R

Embedded Length of Post Measure MS Tape Critical 100% 30% IS:2911_1_2 Dwg / Spec IR P W RW/R

Post to Post Distance (E-W & N-S) Measure MS Tape Major 100% 30% IS:2911_1_2 Dwg / Spec IR P W RW/R

1.3 Column Post Installation Horizontal Alignment of Post Visual Nylon wire Minor 100% 30% IS:2911_1_2 Single Line IR P W RW/R

Verticality of Post Measure Spirit Level Meter Major 100% 30% IS:2911_1_2 90° ± 1° IR P W RW/R
Water Tube Level,
Post Top Level within Table Visual Minor 100% 30% IS:2911_1_2 Dwg / Spec IR P W RW/R
Nylon wire
Diagonal Distance of Post Measure MS Tape Major 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Table to Table Distance (E-W & N-S) Measure MS Tape Critical 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Water Tube Level,

Table to Table Height Difference (N-S) Measure Critical 100% 30% Dwg / Spec Dwg / Spec / IR P W RW/R
MS Tape

2 MODULE MOUNTING STRUCTURE CONCRETE

Cement Storage at site Visual NA Major Each lot Each lot IS:4082 Verification at site NA P R R

2.1 Quality of Cement Physical Properties (Normal Consistancy,

MTC Report /
Setting Time, Fineness, Soundness & Report/Test NA Major Each lot Each lot IS:4031, IS:4032 MTC/ELTR P* R/W R/W
Spec
Compressive Strength) and Chemical Properties

Steel Storage at site Visual NA Minor Each lot Each lot IS:4082 Verification at site NA P R R

Freedom from cracks, surface flaws, Lamination Visual NA Minor Each lot Each lot IS:1786 Physical Check NA P* R R
2.2 Quality of Steel
Physical Properties (Yield Stress, Tensile
Strength, Elongation, Bend & Rebend Test) and Report/Test NA Major Each lot Each lot IS:1786 IS:432 MTC/ELTR P* R/W R/W
Chemical Properties
Quality of Coarse Sieve Analysis, Flakiness Index, Aggregate
Once per Once per
2.3 Aggregate Crushing Value/Abrasion Value/Impact Value, Report/Test Lab Instruments Major IS:2386_1,2,3,4 IS:383 ELTR/TR P* R/W R/W
Source Source
(20mm/12.5mm) Specific Gravity and Moisture Content
Sieve Analysis, Fineness Modulus, Specific
Quality of Fine Aggregate Once per Once per IND-PIN-FAWIN-012-
2.4 Gravity, Fineness, Silt Content and Moisture Report/Test Lab Instruments Major IS:2386_1,2,3 IS:383 ELTR/TR P* R/W R/W
(R.Sand / M.Sand) Source Source R06
Content

Page 6 of 8
 QAP GSBUC 2018-00052-109-1
FIELD QUALITY PLAN Rev.No 2
Date 12-Apr-18
MODULE MOUNTING STRUCTURE (MMS) Project All
Customer All
COMPONENT / QUANTUM OF CHECK RESPONSIBILITY
CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF SG
CL.NO OPERATION INSTRUMENT CRITICALITY SUB-CONT / REF DOCUMENT VENDO SG REMARKS
PARAMETERS CHECK QUALITY NORMS RECORD QA/TPI
ACTIVITIES PROJECT R PROJECTS
A
Acidity, Alkalinity, pH Value, Organic Solids,
Quality of Water for Once per Once per
2.5 Inorganic Solids, Sulphates, Chlorides and Report NA Major IS:3025_22 IS:456 ELTR P* R R
Construction Source Source
Suspended Matters

Quality of Concrete Once per Once per

2.6 Physical & Chemical Properties (as applicable) Report NA Major IS:9103 IS:456 MTC P* R R
Admixture (as applicable) Source Source

Once per Once per IS:456, IS:383, IND-PIN-FAWIN-012-

Design Mix Report NA Major M25 ELTR P* R R
Source Source IS:2386, IS:10262 R06

IS:269/IS:8112/IS:
Cement Grade Report NA Minor Each Each Design Mix IR P W R
12269/IS:1489

Concrete Mixture - Mobile Transit Mixer Report AJAX Fiori / RMC Major Each Each IS:1791/IS:12119 Certificate CR P* W W

2.7 Column Post Concrete Weighing Scale /

Concrete Mix Ratio Report Major 100% 30% Design Mix Report Design Mix Report TR P W R
Batch Report
Post Concrete Check: Post-Post Distance and MS Tape, Spirit
Measure Major 100% 30% Dwg / Spec No Deviation IR P W R
Column Post Verticality Level
Good Finish, No
Pile Coping Measure MS Tape Minor 100% 30% Dwg / Spec IR P RW R
Honeycombs

Concrete Curing Visual Water Tanker Minor 100% 3 times/day IS:456 Min. 7days CC P RW R

Slump Cone
Concrete Slump Test Measure Minor Each Batch Random IS:516 Design Mix Report TR P* W W
Apparatus
2.8 Concrete Testing
Concrete Compressive Strength Test (7 & 28 6cubes/ 100% Strength on
Measure CTM Critical 6cubes/ 25cum IS:456, IS:516 TR P* W W
Days) 25cum 28th day

3 MODULE MOUNTING STRUCTURE ASSEMBLY

Rafter Alignment Visual Nylon Wire Major 100% 30% Dwg / Spec Single Line IR P W RW/R

Rafter Inclination Measure Digi. Inclinometer Major 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Bracing & Gusset Plate Arrangement Visual NA Major 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Correct Fasteners used (Size & Grade) Visual NA Minor 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Rafter Lower End Ground Clearance Measure Measuring Tape Major 100% 30% Dwg / Spec Min.500mm IR P W RW/R
Upto Rafter Fastener Assembly & Torque Torque Chart in
Measure Torque Wrench Critical 100% 30% Dwg / Spec IR P W RW/R
Applied Dwg
Purlin Alignment Visual Nylon wire Major 100% 30% Dwg / Spec Single Line IR P W RW/R
3.1 MMS Assembly

Purlin Splice Coupler Arrangement Measure MS Tape Major 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Torque Chart in
Purlin Fastener Assembly & Torque Applied Measure Torque Wrench Critical 100% 30% Dwg / Spec IR P W RW/R
Dwg
Module Rail Alignment Visual Nylon wire Major 100% 30% Dwg / Spec Single Line IR P W RW/R
Module Rail Fastener Assembly & Torque Torque Chart in
Measure Torque Wrench Critical 100% 30% Dwg / Spec IR P W RW/R
Applied Dwg
Run thro' bolt,
Torque Marking Visual Permanent Marker Minor 100% 30% SOP - Fasteners washer, nut, IR P RW R
material
Table Identification Visual Paint Minor 100% Random Dwg / Spec Visible IR P R R

Page 7 of 8
 QAP GSBUC 2018-00052-109-1
FIELD QUALITY PLAN Rev.No 2
Date 12-Apr-18
MODULE MOUNTING STRUCTURE (MMS) Project All
Customer All
COMPONENT / QUANTUM OF CHECK RESPONSIBILITY
CHARACTERISTICS / INSPECTION TYPE OF ACCEPTANCE FORMAT OF SG
CL.NO OPERATION INSTRUMENT CRITICALITY SUB-CONT / REF DOCUMENT VENDO SG REMARKS
PARAMETERS CHECK QUALITY NORMS RECORD QA/TPI
ACTIVITIES PROJECT R PROJECTS
A
3 MODULE MOUNTING ON STRUCTURE

Modules Handling done as per Module

3.2 Module Handling Visual NA Major 100% Random SOP - Handling SOP - Handling IR P R R
Manufacturer Recommendation

Orientation of Module Visual NA Major 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Module Alignment (Top & Bottom) & Sag Visual Nylon wire Minor 100% 30% Dwg / Spec Single Line IR P W RW/R

Module to Module Gap Visual Nylon Wire Minor 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Module Inclination (Tilt Angle) Measure Digital Inclinometer Critical 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

Correct Fasteners used (Size & Grade) Visual NA Minor 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R
3.3 Module Mounting
Torque Chart in
Fastener Assembly & Torque Applied Measure Torque Wrench Critical 100% 30% Dwg / Spec IR P W RW/R
Dwg
Run thro' bolt,
Torque Marking Visual Permanent Marker Minor 100% 30% SOP - Fasteners washer, nut, IR P RW R
material
Ground Clearance Measure MS Tape Major 100% 30% Dwg / Spec Dwg / Spec IR P W RW/R

No shadow on
Module Shadow Visual NA Critical 100% 30% NA active face of IR R R R
Module

4 MODULE CLEANING SYSTEM (MCS)

Approved / Required Capacity of RO Plant
Report NA Major 100% 30% Test Report Dwg / Spec MTC P* W R
executed at Site
Concrete Platform for RO System Visual NA Major 100% 30% Dwg / Spec Dwg / Spec IR P W R
Laying of Pipe line at required depth & length
Measure MS Tape Minor 100% Random Dwg / Spec Dwg / Spec IR P W R
without interference with laid cable
Fixing of Control Value at required intervals Visual NA Minor 100% Random Dwg / Spec Dwg / Spec IR P W R
4.1 RO Plant and Pipe Line

Closed Cover Chamber for the control value Visual NA Minor 100% 30% Dwg / Spec Dwg / Spec IR P W R
Good for
Water Testing after installation of RO System Report NA Major Each Each IS:456 ELTR P* R R
Construction

Pressure Test, No leakage & Pipe damage Test Pressure Guage Major Each Random Dwg / Spec Dwg / Spec TR P* W R

LEGENDS:
QAP-Quality Assurance Plan, MTC-Material Test Certificate, IR-Inspection Report, TR-Test Report, ELTR-External Lab Test Report, CR-Calibration Report, CC-Curing Card.
CTM-Compression Testing Machine, IS-Indian Standard, RMC-Ready Mix Concrete, MT-Metric Ton, NDT-Non Destructive Test, SOP-Standard Operating Procedure, RO-Reverse Osmosis.
SG-Siemens Gamesa, QA-Quality, TPIA-Third Party Inspection Agency, P-Perform, P*-Arrangement, W-Witness, RW-Random Witness, R-Review.

NOTE:
- In case of requirement of any additional activity other than mentioned in this FQP the same will be incorporated with mutual agreement before commencement of the additional activity.
- Quality of Batching and Lab Set-up (Calibration certificates) shall be taken care at site.
- ELTR - External Laboratory engaged for testing work shall be certified by government approved bodies like NABL (in case of India).
- In case of absence of MTC for Raw Materials, testing shall be carried out at NABL approved laboratory and report shall be ensured and reviewed by SG-Quality Person.
- Quantum of check: Quality person at site shall check 100% for any component / operation activities started at first time. After good adherance of the first work, Quality person shall follows quantum of check as mentioned in QAP.
- RW: could be performed by getting inspection call from project team or else in random. This is can be performed in such a way that it does not affects the construction progress at site.

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