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SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 1 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

METHOD OF STATEMENT

FOR FORMWORK, REINFORCEMENT WORK AND

CONCRETE WORK.
Rev. No. Description of Revision Incorporated Items

00 For Client Review and Approval

Document Details

Prepared by Reviewed by Reviewed by Approved By

Imtiyaz Ali Perwez Alam Mahaboob Basha Rehan Goreja


Name Construction Construction Manager HSE Manager Project Manager
Superintendent

Signature

Date
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 2 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

SAUDI ARAMCO REVIEWS/COMMENTS

REVIEWED BY:

NAME

POSITION

BADGE #

DATE

SIGNATURE
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 3 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

TABLE OF CONTENTS

1. SCOPE 04

2. DEFINITION 04

3. REFERENCES 04

4. DUTIES AND RESPONSIBILITIES 06

5. TOOLS AND EQUIPMENT 07

6. MATERIALS 08

7. PROCEDURE 10

8. QUALITY 19

9. SAFETY AND HEALTH 20

10. EMERGENCY RESPONSE 23

11. JOB SAFETY ANALYSIS(JSA) 24


SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 4 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

1.0 SCOPE
The scope of this Method Statement covers made to the procedure for formwork
(shuttering) fabrication and installation, bending and installation of reinforcement bar
(rebar), and placing of concrete (concrete works) for the structural elements (blinding,
foundation, pavements, walls, pedestals, columns, beams, slabs, etc.) including lean
concrete to maintain Quality, Safety and Environmental Standards of Aramco for the -
PKG-02 UPGRADE SECURITY FACILITIES EAST\WEST PIPELINE PUMP
STATION

2.0 DEFINITIONS
COMPANY: Saudi Arabian Oil Company (SAUDI ARAMCO)

CONTRACTOR: SRACO COMPANY

PROJECT: PKG-02 UPGRADE SECURITY FACILITIES EAST\WEST


PIPELINE PUMP STATION

3.0 REFERENCES
The latest revision of the project specification mentioned below shall be used as a
reference and is part of this method statement for the Formworks, Rebar, Concrete
works, etc.

1) Saudi Aramco Relevant Specification & Standards:


SAES-M-100 - Saudi Aramco Building Code
SAES-Q-007 - Foundations and Supporting Structures for Heavy Machinery
SAES-M-001 - Structural Design Criteria for Non-Building Structures
SAES-Q-005 - Concrete Foundations
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 5 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

SAES-H-003 - Coating Requirements for Concrete Surfaces


SAES-Q-001 - Criteria for Design and Construction of Concrete Structures
09-SAMSS-097 - Ready-Mixed Portland cement Concrete.
09-SAMSS-106 - Materials System Specification
SAES-A-100 - Survey Coordinates and Datum’s
SAES-O-119 - Work Permit Procedures
G.I.2.100 - Work Permit System
G.I 6.007 - Reporting of Contractor on job inquiries
G.I 7.025 - Heavy Equipment Operator Testing and Certified
CSM Part 1-3 - General Safety, Personal Protective Equipment CSM-CSAR 7-7.7
SAES-A-005 - Safety Instruction Sheet
SAES-B-014 - Safety Requirements for Plant and Operations Support Buildings
SAES-M-006 - Saudi Aramco Security and General-Purpose Fencing
SAES-P-104 - Wire Methods and Materials
SAIC-Q-1060 - Concrete Sampling, testing & Placement Inspection

2) Industry Codes and Standards:


ACI 117 Standard Specifications for Tolerances for Concrete Construction and
Materials
ACI 224.3R Joints in Concrete Construction
ACI 301-10 Specifications for Structural Concrete
ACI 302.1R Guide for Concrete Floor and Slab Construction
ACI 304R Guide for Measuring, Mixing, Transporting and Placing Concrete
ACI 305R Hot Weather Concreting
ASTM A775/A775M Specification for Epoxy-Coated Reinforcing Bars
ACI 360R Design of Slab on Ground
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 6 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

4.0 DUTIES AND RESPONSIBILITIES


4.1 Construction Manager
The Construction Manager is overall responsible for the implementation of this Method
Statement and ensuring that his site team of Engineers and Foremen are aware of this
Method Statement and that all resources, human materials, and equipment are available to
carry out the concrete works as planned and without any delay.

4.2 Civil Superintendent


The Civil Superintendent shall be responsible for the overall direction, monitoring
coordination, and control of all the construction activities attached to and related to the
civil works.

4.3 Surveyor
Surveyor use equipment and tools to accurately measure land features (e.g., longitudes,
latitudes). Surveyors also prepare maps and reports, and present results to the construction
department and quality department. Surveyor responsibilities for marking elevation and
coordination in the site.

4.4 Site Engineer/Supervisor


The Site Supervisor shall be directly involved in the planning and execution of the
activities involved in the civil works. He shall be responsible for the preparation of the
work plan, Safety Action Plan, and job safety analysis (JSA). Submit a safe work plan
application for work permits if required prior to commencement of any work. He should
raise Request for Inspection (RFI’S) to in house QC dept. at appropriate stages of the work.

4.5 QA/QC Engineer/ Inspector


The QA/QC inspector shall be responsible for the necessary inspections and tests to be
carried out for all the activities involved in the civil works as per the approved Inspection
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 7 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

Test Plan (ITP).QA/QC Inspector will be responsible to raise RFI to SP/COMPANY 24


hours in advance.

4.6 Safety Engineer/Officer


Ensure that all related working permits and documents are available prior to starting the
construction activities. All PPEs are properly implemented when entering and during the
construction site area. Responsible for the OVERALL SAFETY in that area. Any accident
or incident is properly reported thru his proper channel and the report procedure has been
followed accordingly.
4.7 Foreman
The Foreman shall be responsible for the direct execution of works involved in the civil
work process according to the plan and shall directly control and give instructions to the
working personnel. He shall also ensure that work is performed with proper
tools/equipment, PPE, and good housekeeping around the working area. The foreman shall
conduct a pre-shift safety task assignment (STA) with his crew to ensure all safe work
practices are understood/followed, and any unsafe conditions are addressed well in
advance.

5.0 TOOLS & EQUIPMENT


 Transit Mixers
 Concrete Pump / Concrete Bucket
 Vibrators
 Calibrated Thermometers
 Mobile Crane
 Power Float Machine / Helicopter (where applicable)
 Slump Cone & Rod
 Calibrated Cubes Mould (size: To be replaced with appropriate specimen type)
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 8 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Water tanks, Water Pumps & Hose for Curing


 Air Compressor
 Hand Tools
 Total Station.

6.0 MATERIALS
As per Aramco standard requirements & drawing
 Material shall be confirmed with a Dedicated Material approval request.
 Mix Design will be used as per project specification:
a) Non-Structural Concrete:
28 Days Cylinder Compressive Strength 14 MPA (2000 Psi), Maximum Water
Cement Ratio (By Weight) = 0.60; Minimum Cement Content (Kg/M3) = 250
b) Structural Concrete:
30 MPA (4350 PSI) for unreinforced concrete Maximum Water Cement Ratio
(By Weight) = 0.45 Cement Content (Kg/M3) = 340
35 MPA 500 PSI for water retaining structure Water Cement Ratio (By Weight)
= 0.40 Cement Content (Kg/M3) = 360
(Refer to IFC drawing XA-951227-001- General Notes).
 One set of (12) test cylinders shall be made for every 115 cubic meters of concrete
poured. Testing of fresh concrete shall include slump and fresh concrete temperature.
One complete set shall be made for each set (12 Cylinders). Concrete test cylinders
shall be tested, one set of laboratory-cured specimens at 7 days, and one set at 28
days. Test one set of field-cured specimens at 7 days, and one set at 28 days.

 Polyethylene Sheets (0.25mm)


 All reinforcing bars shall be deformed, billet steel fusion bonded EPOXY COATED
(FBE), and shall conform to requirement ASTM A615/A615M GRADE 420. Fusion
bonded EPOXY(FBE) COATING shall be done as per 09-SAMSS-106
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 9 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Tie Wires, epoxy coated (1.0mm - 1.4mm diameter)


 PVC spacers (if PVC pipes are intended to be used as concrete spacers shall be SCH-
80)
 Welded Wire Fabric complying with ASTM - A 185 or BS 4482
 Plywood form
 Form release agent
 Hessian Cloth
 Approved Coal Tar Epoxy Resin Coating
 Approved Protection Board
 PPE
 Barricades
 Warning tapes
 Joint sealant and Joint filler
 Anchor bolts
 Sleeve items
 Scaffolding
 All material shall be according to SAES and prior approval shall be obtained.

7.0 PROCEDURES
7.1 Arrangements
 Obtain relevant permits & certificates for the work.
 Ensure that personnel carrying out the works are skilled and certified for job-specific
training, familiar with the work, and adequately equipped with the required PPE
against the work potential hazards.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 10 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Ensure having an adequate number and suitable type of equipment and tools that
ensure providing the required work quality.
 Work areas that cannot be safely accessed from the ground shall be provided with
scaffolding which shall be erected by qualified erectors, inspected, and tagged by the
HSE Engineer.
7.2 Reinforcing Works
Procurement
Procurement shall be done according to the project specification and requirements. The
material must comply with 09-SAMSS-106 & SAES-Q-001
 Material shall be confirmed with a Dedicated Material approval request.
 Approval shall be obtained for the supplier/source before procurement of
reinforcement steel.
 All deliveries of steel reinforcement to the site must be accompanied by relevant
mill test certificates.
a) Transportation, Testing, and Storage
 Reinforcing bars shall be delivered cut and bent to the site by trucks.
 Storage shall be above ground on wooden racks/planks to prevent contact with soil
and covered with polyethylene/tarpaulin sheets to prevent contact with dust and
moisture. Number of spacing of supports will be such that there is no sagging of the
stacked bars
 All visible damage to the epoxy coating including that on binding wires shall be
repaired with approved materials confirming to ASTM A 775 and extension of the
damage and repair of the coating shall be in accordance with 09-SAMSS-106
 Reinforcement shall be neatly separated and clearly marked by size or by Bar Mark
Number as indicated on the Bar Bending Schedule.
 Material receiving inspection shall be carried out at the site as per SATIP-Q-001-02
and relevant SAIC
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 11 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

Cutting and Bending


 Relevant permits and certificates shall be obtained from the supplier prior to cutting
and bending operations and the steel yard shall be planned for stacking the cut and
bend bars to avoid mixing of bars.
 Always ensure the use of the latest and approved IFC - bar bending schedules and
reinforcement drawings for fabrication and the Engineer/Supervisor in charge shall
ensure that cutting and bending are done as per the shape and dimensions mentioned
in the Bar Bending Schedule.
 All reinforcement shall be cold bent and not to re-bend
 All field cut ends of rebar are coated with approved Epoxy Coating Material as per
SAES-Q-001
 Damaged coated steel reinforcing bars are repaired with the approved patching
material, the maximum amount of repaired damaged rebar coating shall not exceed
1% of the total surface area in each 0.3 m (1 ft) of the bar.
Placing and Binding
 The cut reinforcement bars as per their marking shall be stacked separately in clean
condition for transporting to the site. Care shall be taken that no bar is getting
damaged during handling.
 Reinforcement steel shall be placed and secured in place using concrete spacers and
chairs or PVC spacers so as to hold them in proper position during concrete
operations. Binding wire shall be used for tying rebar together at joints and there
should be enough numbers to prevent the movement of reinforcement during
concreting operations. The ends of the binding wire shall be tucked in to prevent
corrosion spots in the concrete.
 Minimum concrete cover shall be maintained as per the requirement of SAES-Q-001
 Lap lengths for splices shall be as per approved IFC drawings.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 12 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 The sequence of placing the reinforcement bars must be coordinated with the fixing
of inserts, sleeves, anchor bolts, conduits, or other embedded items so that all are
fixed as per the drawing and without clashing with each other.
7.1 Fabrication of Forms
 Dedicated shop drawing shall be prepared for the shuttering and formwork.
 Allocate proper stock and fabricating area in the carpentry yard and avoid exposing
the formwork to deleterious materials
 Always ensure to use the latest revision of formwork drawing for fabrication of
formwork.
 The fabricated formwork shall be free of oil, grease, concrete deposits, dust, dirt, and
any other deleterious materials that can affect the strength and serviceability of
concrete.
 The fabricated formwork shall be transported to the site using the appropriate mode
of transport ensuring that there is no twisting/warping and deformation of formwork
during lifting and transportation operations.
 If any scaffolding is required to be installed, the contractor will follow the approved
relevant MS during that operation.
7.2 Fixing and alignment of Form / Rebar / Embedded Items
 Fabricated panels shall be assembled and supported in situ. Level, plumb, and
alignment shall be given proper attention during the installation of formwork.
 Beadings, grooves, and chamfers shall be accurately placed and fixed in position to
prevent dislocation during concreting operations.
 Sufficient number of timber supports/jacks shall be provided and these must be
tightened using wedges to prevent buckling or movement.
 Approved Form release agent shall be used if required and it should be before the
placement of reinforcement.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 13 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Before concreting is commenced the forms and previously cast concrete shall be
thoroughly cleaned and freed from all sawdust, tie wire, shavings, dust, dirt, and
other debris. Temporary openings shall be provided wherever required to drain away
water and remove the rubbish.
 All exposed finished edges of concrete shall have a 25mm x 25mm chamfer unless
otherwise specified.
 Elaborate on the survey and verification process for maintaining the location of
embedded items as per IFC before, during, and after concrete placing.
7.3 Work Approvals to Proceed with Lean Concrete/Structural Concrete Placing
 Concrete release note shall be signed by all disciplines before concrete placement.
 Structural elements setting out & levels shall be inspected and approved by PID as
per the requirement of SATIP and SAIC prior to proceeding with lean concrete,
formwork & reinforcement works. Location and orientation shall be checked with
respect to the IFC drawing by the SRACO survey team & verified by PID. A
consolidated survey report shall be prepared and attached to RFI.
 RFI will be raised by SRACO QC for Inspection and witnessing alignment,
positioning of reinforcement, embedded material, etc. in advance, after in-house
inspection by SRACO QC and work complete confirmation from the Construction
team. Concrete will be poured only after acceptance of the work by an Aramco
representative.
 Ensure that the elements are clean, ready to receive concrete, inspected, and
approved formally as per the requirement of SATIP and SAIC.
 Elaborate on the survey and verification process for maintaining the location of
embedded items as per IFC before, during, and after concrete placing.
 Concreting plan to be submitted for Saudi Aramco approvals prior to concreting.
7.4 Delivery of Concrete
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 14 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Ensure that the concrete is delivered to the site within 90 minutes after the
introduction of the water to the cement.
 Transit mixers shall stop for checking at a checkpoint (Testing Area) where slump
and temperature for each mixer shall be checked and samples to be taken prior to
permitting the mixer to enter the site.
 Concrete delivery note shall be checked for mix design proportions, concrete type,
and quantities delivered.
 Delivered concrete temperature shall be less than or equal to 35°C.
 Slump shall be as per approved mix design

7.5 Traffic Control


 Enough bank men are available to control the traffic and to organize the transit
mixer's entry to the site.
 Entry and exit access are maintained to allow movement into and from the site
during concrete delivery and placing.
 Concrete pump, if required, shall be placed ensuring that a safe distance is being
kept from excavation edges to avoid any soil collapse/slippage.
7.6 Sampling
 One set of (12) test cylinders shall be made for every 115 cubic meters of concrete
poured. Testing of fresh concrete shall include slump and fresh concrete temperature.
Concrete test cylinders shall be tested, one set of laboratory-cured specimens at 7
days, one set at 28 days, Test one set of field-cured specimens at 7 days, one set at
28 days, as per 09-SAMSS-97.
7.7 Concrete Placing
 Before starting the concrete placement, reinforcement bars and the area of concrete
within the formwork shall be cleaned and all dust and deleterious materials must be
removed.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 15 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 During the placing of concrete ensure that it is poured up to the specified level by
installing clear levelling pegs and marks where necessary.
 The maximum permissible height for concrete placing/free falling shall not exceed
1.00m.
 While pouring and vibrating the concrete, care shall be taken that the vibrating
needle shall not disturb the tying and spacing of reinforcement and no extra loads are
applied on the reinforcement cage.
 All vibrators’ heads shall be lined with Teflon or rubber casing
7.8 Concrete Compaction
 Sufficient vibrators in serviceable condition shall be on site so that spare equipment
is available in the event of a breakdown. The use of appropriate vibrators depends on
the nature and size of the structures.
 Ensure that vibrators can be so manipulated as to work the concrete thoroughly
around the reinforcement, embedded fixtures, and into corners and angles of the
forms.
 Where immersion vibrators are used, contact with reinforcement and all inserts shall
be avoided.
 Non-metallic or metallic vibrator needle shall be used so that it adequately covered
the areas and prevent rebar & position from damage.
7.9 Construction Joints
 Maintain time properly during concrete so that no face of concrete shall be left for
more than 20 minutes before fresh concrete is poured against it.
 If dowel reinforcing bars are not specified or not required in the drawing, keys shall
be made by embedding water-soaked bevelled timbers in soft concrete.
 During resuming concrete placing on previously placed concrete shall be thoroughly
cleaned of dirt, scum, laitance, or other soft material with stiff wire brushes,
roughened, and washed with clean water.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 16 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Construction joints, isolation joints, and expansion joints shall be provided as


mentioned in the IFC drawings along with the Project Specs.
 To elaborate on how the contraction joint is to be provided per IFC and will submit
prior to concrete.
7.10 Concrete Curing
 Structural concrete shall be cured in accordance with recommendations of SAES-Q-
001 & ACI 301-10 unless otherwise specified.
 Maximum total dissolved solids in water used for curing shall not exceed 1000 parts
per million. Immediate after the leveling of the newly poured concrete, the top
surface shall be covered temporarily with a plasticized sheet vapour barrier, this is to
avoid rapid evaporation that may cause shrinkage cracks on the surface during the
initial concrete
 Setting As soon as the concrete was set, water curing shall proceed without delay
with saturated burlaps covered with a plasticized sheet vapour barrier.
 Water curing shall be continuous until the compressive strength has reached 70% of
the specified strength, but not less than 7 days.
 The saturated burlaps shall be covered with a plasticized sheet vapour barrier, a
minimum of 0.15 mm (6 mils) in thickness, and shall be always kept in contact with
the concrete surface.
7.11 Surface Finishes
 Finishing of the concrete surface shall be smooth and level to the satisfaction of
Saudi Aramco unless directed/specified otherwise.
 Where power float finish is required, a helicopter machine shall be used with a
skilled operator to ensure high work quality is achieved.
 Formed and unformed surface finishes shall be done according to Project
Specifications, IFC drawings, Company direction, and approval.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 17 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Concrete surface preparation will be done as per the approved Surface finishing
procedure.

7.12 Housekeeping & Disposal of Residue Material


 Wash-out area shall be specified, and continuous proper housekeeping shall be
maintained during and after concrete placing is completed.
 All concrete residues from the placing process shall be properly cleaned and
stockpiled in a specific location at the site for disposal arrangements.
7.13 Records of Concrete Delivery
 Complete record shall be kept of the date, temperature, and conditions of placing the
concrete in each portion of the work for reference as per the attached Concrete
Placing Record.
7.14 Removal of Forms
Form removal shall be in accordance with SAES-Q-001, ACI 347 & ACI 301-10 and the
following:
 For structures for which forms do not provide vertical support (e.g., footings, piers,
columns, walls, or sides of beams), the forms may be removed 24 hours after
completion of placement if the concrete is sufficiently hard to prevent damage by
form removal, and if curing starts immediately.
 Unless otherwise specified in the contract documents, forms for self-supporting
members may be removed if concrete compressive strength is at least 80% of the
specified 28-day compressive strength. Refer to ACI 301-10, Section 2.3.4, for
determining the compressive strength of concrete for removal of formwork.
 Unless otherwise approved by Aramco, forms shall not be left permanently in place.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 18 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

7.15 Concrete and Protection


 A plasticized sheet vapor barrier in accordance with ASTM E1745, Class A, a
minimum of 0.25 mm (10 mils) in thickness, shall be placed beneath slabs on grade.
 A 50 mm lean concrete shall be placed beneath concrete foundations.
 A plasticized sheet vapour barrier in accordance with ASTM E1745, Class A, a
minimum of 0.25 mm (10 mils) in thickness shall be placed below and around the
sides of concrete that is placed directly into excavation without the use of formwork,
where coal tar or bitumen coating cannot be applied.
 All concrete surfaces in direct contact with the earth shall be coated with two coats
of coal tar or bitumen coating that conforms to APCS-3 or APCS-10 of SAES-H-
101V and above-ground APCS-1B as per SAES-H-101V & SAES-H-003 as per
approved MS of coating. Thickness as per SAES-H-001.
 Care should be taken not to contaminate and damage the coating within the over-
coating time.
 The ambient temperature and other climatic conditions at the time of application
must match the manufacturer's recommendations.
 In case of any damage to the coating, the existing surface should be well abraded,
using a stiff wire mesh, to ensure that a good mechanical bond will be achieved
between the two layers.

8.0 QUALITY
 Quality Control on work shall be achieved through compliance to the specifications,
applicable codes and standards, approved work procedures and test plans, and
through proper supervision of work.
 Inspection and Testing shall be as per the Approved Inspection and Test Plan.
 Approved Independent Testing Laboratory shall be engaged for all testing work.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 19 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Certified Test Reports shall be submitted in advance for all materials, and survey
instruments used in this work.
 The subcontractor QC Department is overall responsible for the quality control of
the work at the site.
9.0 SAFETY AND HEALTH
 Work shall be carried out in accordance with CONTRACTOR E&C and
COMPANY Procedure Manual, Contractor's HSE Procedure Manual, and Task Risk
Assessment.
 Sub-contractor HSE shall carry out the safety site inspections to ensure that safety
requirements laid out in the safe work plan are followed prior to starting work.
 Sub-contractor HSE shall review the safety action plan and secure a work permit, if
necessary, prior to the start of any activities JSA / STA will be strictly followed.
 Barricading areas of equipment shall be checked prior to the commencement of
work.
 All the workmen working in height must wear complete PPE, and safety harnesses
must be 100% tied off.
 The erection crew shall attend and follow the contractor’s fall prevention/protection
program before starting the work. The riggers shall attend a third-party training
course and get a certification prior to starting the work.
 Lifting plan shall be approved by Saudi Aramco prior to erection…
 All the lifting, shifting equipment, tools, and tackles shall be inspected and color-
coded/certified by contractor HSE prior to use for erection.
 All lifting gears (including spreader beams) shall have third-party certifications.
 Exposed/protruding rebar shall have protective caps or cover.
 Necessary actions to be taken to manage heat stress even when the fans are working
but not creating a cool enough working environment.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 20 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Drinking plenty of water, drink often and before you’re thirsty, drink water every 15
minutes. Schedule frequent rest periods with water breaks in shaded areas.
 Housekeeping to be conducted regularly. Where possible, cables shall be kept
hanging at least 2.4 meters off the ground. When the grinding operation is in
progress, the cable shall not be coiled to prevent current flow alteration. It should be
stretched out at full length.
 Wear safety glasses & face shields, and keep others away from grinding operations.
 Fire extinguisher shall be available on-site during grinding operations if any.
 Fireproof blanket shall be used to prevent the travel of sparks during cutting and
grinding operations if any.
 Project HSE Approved Procedures must be implemented such as CSSP, HSE Plan
for Sub-Contractors, Work Permit system, ERP, Incident Reporting, etc.
 The relevant & job-specific pieces of training must be added to the passports /
special cards as per job requirements.
 The approved & applicable JSA must be available at a work site and all requirements
should be followed.
 All equipment & tools should have valid & applicable inspection stickers (internal &
external).
 All basic & mandatory PPE(s) must be complied, especially FRC cloths & personal
gas monitor (T-40), as applicable to brown field.
 All drivers must have defensive driving training, including QAYADATI
certification.
 Bus Marshals (trained) must be assigned to all Buses/coasters.
 SA approved Safety Officer must be assigned and full-time available during the
work.
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 21 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

 Contractor shall establish a policy and procedures to promote timely reporting of all
unsafe acts and conditions, near-misses, injuries, and other incidents, in accordance
with relevant G.I. and Project relevant procedures.

10.0 Emergency Response:

EMERGENCY CONTACT NUMBERS:

NUMBER SOURCE AUTHORITY

UNIFIED EMERGENCY GOVERNMENT


911
NUMBER

013-874-0911 RIYADH AREA SAUDI ARAMCO


SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 22 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

013-874-0911 MUZAHMIYAH AREA SAUDI ARAMCO

013-874-0911 DAWADMI AREA SAUDI ARAMCO

920000560 NAJM GOVERNMENT

0559896787 PROJECT ENGINEER SAUDI ARAMCO


MR.HAMAD

0506815620 PROJECT ENGINEER SAUDI ARAMCO


ADNAN BUCHH

0551653540 PROJECT MANAGER :CONTRACTOR

MR. REHAN GOREJA SRACO COMPANY

:CONTRACTOR
CONSTRUCTION MANAGER
0538135346 SRACO COMPANY
.MR. PERWEZ ALAM

0540722365 – HSE MANAGER :CONTRACTOR


MR. ABDUL NAYEEM SRACO COMPANY

11.0 Job Safety Analysis (JSA)


(Please refer to attached JSA)

● JSA-EW-PS04-06
● JSA-EW-PS05-06
● JSA-EW-PS06-06
● JSA-EW-PS07-06
SRACO COMPANY

METHOD OF STATEMENT FORMWORK,


REINFORCEMENT WORK, AND CONCRETE
WORK
Client: SAUDI ARAMCO Doc. No.: SRACO-CONST-DOC-MOS-06

BI: 10-00449 Rev. No.: 00


Project: UPGRADE SECURITY FACILITIES EAST WEST
PUMP STATIONS Date: 07/06/2023 Page 23 of 24

Location: PUMP STATIONS (4,5,6 & 7) Contract No.: 661000192

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