DOC. NO.

: QA-F-17-00
CORRECTIVE & PREVENTIVE
REV. NO : 0
ACTION REPORT REV DATE : 01.01.2020
For the Month : OCT. Occurrence Date :11.10.2022 Invoice Date : 970
Problem Statement:- Customer Name :-J Pan Tubular Components Pvt. Ltd. Banglore
Occurance Stage Total Qty. : 1000 Nos.
850-1213 Gasket diameter variation Total NG Qty. :757 Nos.
INHOUSE CUSTOMER
Immediate Action (s) / Correction.
Sl # Action (s) Responsibility Target Target Completed Remarks

1 Similar parts were kept separate and updated in WI. Rammilan 13.10.2022 13.10.2022 OK

ROOT CAUSE ANALYSIS - WHY ~ WHY .. ANALYSIS (Ishikawa diagram-Cause & Effect)

MAN Machine

Unskilled operator Polythene roll piston was not jammed

unskilled Shop floor Helper Cover blade was not working properly

850-1213 gasket mixed with 875-01622

Material did not have flexibility
Cover belt was not working properly
Packing Condition of Raw Material not ok
The material was mixed

Materials Methods

S.No. Potential Causes Identified Verification Date Significant Non Significant

Unskilled operator
1 Found ok 13.10.2022

2 Unskilled Shop Floor Helper Found ok 13.10.2022

Polythene roll piston was not jammed
3 Found ok 13.10.2022
Cover blade was not working properly
4 Found ok 13.10.2022
Material did not have flexibility
5 Found ok 13.10.2022

6 Packing Condition of Raw Material not ok Found ok 13.10.2022

Cover belt was not working properly
7 Found ok 13.10.2022
The material was mixed
8 Found NG 13.10.2022
Why 1: 850-1213 Gasket diameter variation.

Why 2:.The two parts were the same which was kept in the finish good area.(850-1213 &875-01622 Mixed).
Why 3: While dispatching, the incharge part got mixed up and the wrong part got detected.

Why 4: Similar parts were kept separate and updated in WI.

IDENTIFIED ROOT CAUSE

While dispatching, the incharge part got mixed up and the wrong part got detected.
Permanent Corrective & Preventive Action(s)
Sl # Actions Responsibility Target Implemented on Remarks

1 Similar parts were kept separate and updated in WI. Rammilan 13.10.2022 13.10.2022 ok

ANALYSIS REPORT WITH PHOTO

NG
OK

Check List for Document updation

S l# Document Description Yes No Not Applicable Responsibility Target Date Implemented
1 STANDARD OPERATING PROCEDURE. Pradeep/Adarsh
2 WORK INSTRUCTIONS. Mukesh 13.10.2022 13.10.2022
3 QUALITY ALERT NOTE. Mukesh
4 MACHINE PARAMETERS. Pradeep/Adarsh
5 DAILY MACHINE CHECKSHEET. Pradeep/Adarsh

6 MACHINE PREVENTIVE MAINTAINENCE. Guddo

HORIZONTAL DEPLOYMENT :

Sl # Actions Responsibility Target Implemented on Remarks

1 Similar parts were kept separate and updated in WI. Rammilan 13.10.2022 13.10.2022 ok

Mr.Mukesh Mr.Chandraprakash Mr. Alok Gupta

(Prepared By) (Checked By) (Approved By)

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