INTERACTIVE SCHEMATIC

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 UENR6686
February 2015

924G and 924GZ Wheel Loader

Hydraulic System
DDA1-2277
RTA1-518
RBB1-1127
WMB1-966
WGX1-918
DFZ1-536

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part No. Part No. Machine Schematic
Description
924G 924GZ Location Location
Accumulator Gp - Brake 140-9251 140-9251 1 C-7
Accumulator Gp - Pilot 113-1050 113-1050 2 B-5
Accumulator Gp - Ride Control 223-9698 223-9698 3 F-5
Connector - Orifice 8C-0564 8C-0564 4 B-2 to B-4
Connector - Orifice 3E-2335 3E-2335 5 D-4
Cooler - Hydraulic Oil Cooler, Standard 239-7394 239-7394 6 B-8
Cooler - Hydraulic Oil Cooler, Heavt Dut 239-7395 239-7395 6 B-8
Cooler As - Dual Disc Axle Oil 205-3652 205-3652 7 B-8
Cylinder Gp - Lift 141-7483 152-4187 8 E-4
Cylinder Gp - Steering 142-6251 142-6251 9 F-7
Cylinder Gp - Tilt 268-9437 152-5306 10 D-4
Cylinder Gp - Coupler, Standard 190-3085 11 F-6
Cylinder Gp - Coupler, Wide 188-0982 11 F-6
Filter Gp - Element 126-1818 209-3149 209-3149 12 A-8
Hand Metering Unit 214-4153 214-4153 13 E-8
Manifold 209-0789 209-0789 14 D-6
Motor Gp - Axle Oil Cooler 205-5268 205-5268 15 A-8
Motor Gp - Radiator Hydr. Fan 205-3669 205-3669 16 B-7
Motor Gp - Reversing Fan 205-3668 205-3668 16 B-7
Pump Gp - Brake / Fan 205-3665 205-3665 17 B-7
Pump Gp - Spplmnt. Steering 205-5266 205-5266 18 D-7
Pump Gp Implement 168-9027 168-9027
19 C-7
Steering 168-7873 168-7873
Screen As 6E-2833 6E-2833 21 B-7
Sensor Gp - Xmsm Neutralizer 188-3823 188-3823 22 C-8
Strainer 231-0832 231-0832 20 A-6
Switch As - Axle Cooler Press. 3E-7692 3E-7692 15 B-8
Switch As - Float Press. 229-1537 23 B-4
Switch As - Ride Contr Disable 126-6916 23 B-4
Switch As - Sec. Steering 3E-6450 3E-6450 14 D-6
Tank Gp-Hydraulic Oil 201-8108 201-8108 20 A-6
Valve As - Foot Brake 144-8521 144-8521 22 C-7
Valve Gp - Ball, Dead Eng. Lwr 112-1817 112-1817 5 D-4
Valve Gp - Check 9T-1013 9T-1013 13 D-7, E-7
Valve Gp - Check, Back Press. 212-7521 212-7521 14 D-6
Valve Gp - Check, Cooler Bypass 226-1354 226-1354 6 A-8
 COMPONENT LOCATION
Page 2 of 2
Part No. Part No. Machine Schematic
Description
924G 924GZ Location Location
Valve Gp - Combination, Rlf/ Dvtr 173-4032 14 D-5
Valve Gp - Coupler Control 233-2549 14 E-6
C-2 to C-5
Valve Gp - Implement 2 Section 209-0273 23

Valve Gp - Implmnt 2 Sec. W/ Regen 209-0270 23

Valve Gp - Implement 3 Section 209-0274 23
C-2 to C-5
Valve Gp - Implmnt 3 Sec. W/ Regen 209-0271 23
Valve Gp - Implmnt 4 Sec. 209-0275 23
Valve Gp - Implmnt 4 Sec. W/ Regen 209-0272 23

Valve Gp - Pilot, 2 Single Func. Lvrs 212-1301 212-1301 4 A-2 to A-4

Valve Gp - Pilot, 3 Single Func. Lvrs 212-1304 212-1304 4

Valve Gp - Pilot, 4 Single Func. Lvrs 212-1306 212-1306 4
Valve Gp - Pilot, Joystick 212-1302 212-1302 4 A-2 to A-4
Valve Gp - Pilot, Joystick / 2 Aux. 212-1307 212-1307 4
Valve Gp - Pilot, Joystick / Aux. 212-1305 212-1305 4
Valve Gp - Pressure Reducing 185-5209 185-5209 24 B-5
Valve Gp - Relief 9T-8071 9T-8071 25 D-7
Valve Gp - Shutoff, Hydr. Drain 6V-7238 6V-7238 24 B-6
Valve Gp - Pilot Shut - Off 233-7133 233-7133 26 B-5
Valve Gp - Sol, Ride Control 192-0086 192-0086 26 E-5

Note: Refer to Parts Manuals for your specific machine.

TAP LOCATION

Tap Schematic
Description Location
Number
AA Implement Pump Load Sense Pressure C-6
BB Steering Pump Load Sense Pressure C-7
CC Implement Pump Pressure C-5
DD Steering Pump Pressure B-6
EE Pilot Supply Pressure B-6
FF Front Brake Pressure C-8
GG Til Cylinder Rod End Pressure D-4
HH Tilt Cylinder Rod Head Pressure D-4
II Rear Axle Cooler Circuit Pressure B-8
SOS Hydraulic Oil Sampling Port (SOS) A-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(9) CYLINDER GP
STEERING
142-6251

F (11) CYLINDER GP (924G) F

COUPLER
STANDARD: 190-3085
WIDE: 188-0982 (3) ACCUMULATOR GP
RIDE CONTROL
223-9698

S2 S3
(26) VALVE GP
SOLENOID (RIDE CONTROL) S1
192-0086
(13) HAND METERING UNIT
214-4153 (14) VALVE GP (924G)
COUPLER CONTROL
233-2549

(8) CYLINDER GP
E LIFT E
924G: 141-7483
T LS P 924GZ: 152-4187

NOTE A

(5) VALVE GP
BALL (5) CONNECTOR
112-1817 ORIFICE
(14) VALVE GP 3E-2335
(13) VALVE GP CHECK (BACK PRESSURE)
(25) VALVE GP CHECK 212-7521
RELIEF 9T-1013
9T-8071
(14) VALVE GP (924G)
N1
LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
COMBINATION PILOT PUMP OUTPUT
RELIEF/DIVERTER Pressure Line
STEERING / PILOT PUMP CIRCUIT
(14) MANIFOLD 173-4032 Pilot / Load Sensing Pressure SECONDARY STEERING PUMP
FOURTH FUNCTION
209-0789 STEERING CIRCUIT
Drain / Return Lines
D Component Group
AXLE COOLING / FAN CIRCUIT
SUPPLY LINE D
FROM CONTROLLER GG AXLE COOLING / BRAKE / FAN PUMP CIRCUIT
THIRD FUNCTION
PT7 Attachment
LIFT CYLINDERS
DRAIN / RETURN LINE
Air Line COUPLER CYLINDER
(18) PUMP GP (10) CYLINDER GP IMPLEMENT PUMP CIRCUIT
SUPPLEMENTAL STEERING M TILT CALLOUTS TILT CYLINDERS
205-5266 924G: 268-9437 AXLE OIL
YY Taps (Pressure, Sampling, Sensor - by letter) ELECTRICAL CIRCUITS
924GZ: 152-5306
(14) SWITCH AS PT8
SECONDARY STEERING
(1) ACCUMULATOR GP
3E-6450
(22) VALVE AS BRAKE HH
FOOT BRAKE 140-9251
144-8521 TO THIRD FUNCTION TO FOURTH FUNCTION
(22) SENSOR GP PT3
TRANSMISSION NEUTRALIZER
188-3823
CC

(19) PUMP GP P
IMPLEMENT: 168-9027
STEERING: 168-7873

27580 kPa
TO REAR BRAKES
BB AA
(23) VALVE GP
PT2 IMPLEMENT
C FF PT1 2 SECTION WITH REGENERATION (924G): 209-0270 C

0.6mm
3 SECTION WITH REGENERATION (924G): 209-0271
4 SECTION WITH REGENERATION (924G): 209-0272

1.2mm
TO FRONT BRAKES 2 SECTION (924GZ): 209-0273

0.7 L/min
3 SECTION (924GZ): 209-0274
4 SECTION (924GZ): 209-0275
LS

27580 kPa
27580 kPa
(24) VALVE GP

38000 kPa
SHUTOFF
HYD DRAIN
6V-7238
AXLE OIL
(7) COOLER AS
DUAL DISC BRAKES (2) ACCUMULATOR GP T

27580 kPa

27580 kPa
27580 kPa
205-3652 (21) SCREEN AS PILOT

320 kPa
6E-2833 113-1050
DD
(17) PUMP GP
BRAKE/FAN
B 205-3665 PT4 B
(15) SWITCH AS (23) SWITCH AS (924G)

0.6mm

0.8mm
II

0.6mm

0.6mm
0.6mm

0.6mm
AXLE COOLER PRESSURE RIDE CONTROL DSBL (23) SWITCH AS (924GZ)
3E-7692 126-6916 FLOAT PRESS
PT9
PT5 229-1537
(16) MOTOR GP (16) MOTOR GP
(6) COOLER REVERSING FAN RAD/HYD FAN (4) CONNECTOR
205-3668 205-3669 ORIFICE (4) CONNECTOR (4) CONNECTOR
HYDRAULIC OIL
STANDARD: 239-7394
EE 8C-0564 ORIFICE ORIFICE
8C-0564 8C-0564
HEAVY DUTY: 239-7395 (4) VALVE GP
S4 PILOT
JOYSTICK: 212-1302
(24) VALVE GP
JOYSTICK & AUX: 212-1305
PRESSURE
JOYSTICK & 2 AUX: 212-1307
REDUCING
2 SINGLE FUNCTION LEVERS: 212-1301
185-5209 (26) VALVE GP
3 SINGLE FUNCTION LEVERS: 212-1304
PILOT SHUTOFF
4 SINGLE FUNCTION LEVERS: 212-1306
233-7133

REVERSING FAN OPTION WIRED TO CONTROLLER

(6) VALVE GP
CHECK (COOLER BYPASS)
226-1354 INDICATES COMPONENT
USED ON 924G ONLY

(20) STRAINER
A (15) MOTOR GP 231-0832 DUMP RACKBACK LOWER / RAISE INDICATES COMPONENT A
AXLE OIL COOLER FLOAT USED ON 924GZ ONLY
205-5268
NOTE A: USED ON 924GZ

THIS SCHEMATIC IS FOR THE 924G AND 924GZ WHEEL LOADER HYDRAULIC SYSTEM
(12) FILTER GP PT10 MEDIA NUMBER: UENR6686
209-3149 SCHEMATIC PART NUMBER: 203-3878, CHANGE: 02, VERSION: (-)
SOS (20) TANK GP SCHEMATIC PART NUMBER: 203-3879, CHANGE: 01, VERSION: (-)
HYDRAULIC Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
201-8108 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

12 21 20 19 3 9 13 5 8

16

15

17 18 7 2 1 23 24 4 26 14 9 22 8 10 11

12 2 1 20 24 26 4 14 19 5 10

6 924G

16 17 18 15 7 21 3 23 9 13 22 8
11
ABOVE IMPLEMENT VALVES
VIEW ALL CALLOUTS

EE
HH

DD GG
FOOT BRAKE
VIEW ALL CALLOUTS

22

FF
IMPLEMENT PUMP PRESSURE
VIEW ALL CALLOUTS

CC

23
IMPLEMENT PUMP

AA
OIL FILTER
VIEW ALL CALLOUTS

SOS

12
STEERING PUMP LOAD SENSE

BB