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I. OVERVIEW
An electrical machine, deals with the transfer of energy either
from mechanical energy to electrical energy or vice versa. This
process is called eletromechanical energy conversion.
ELECTROMECHANICAL
ELECTRICAL MECHANICA
ENERGY CONVERSION
ENERGY L ENERGY
DEVICE
GENERATOR
ELECTROMECHANICAL
ELECTRICAL MECHANICA
ENERGY CONVERSION
ENERGY L ENERGY
DEVICE
−N ∆ Φ B
ɛ=
∆t
ɛ = induced EMF
∆ Φ B = change in flux
∆ t = change in time
Φ B=BAcosθ
Φ B= magnetic flux
B= magnetic field
A= Area
θ = between the normal line perpendicular to the face of the
coil and the magnetic field itself.
Example of a 2-pole generator:
1. Yoke
The outer frame of a dc machine is called as yoke. It
is made up of cast iron or steel. It not only provides
mechanical strength to the whole assembly but also
carries the magnetic flux produced by the field winding.
2. Poles and Pole shoes
Poles are joined to the yoke with the help of bolts or
welding. They carry field winding and pole shoes are
fastened to them. Pole shoes serve two purposes; (i)
they support field coils and (ii) spread out the flux in air
gap
uniformly.
3. Field Winding
They are usually made of copper. Field coils are
former wound and placed on each pole and are
connected in series. They are wound in such a way that,
when energized, they form alternate North and South
poles.
4. Armature Core
Armature core is the rotor of a dc machine. It is
cylindrical in shape with slots to carry armature
winding. The armature is built up of thin laminated
circular steel disks for reducing eddy current losses. It
may be provided with air ducts for the axial air flow for
cooling purposes. Armature is keyed to the shaft.
5. Armature Windings
It is usually a former wound copper coil which rests
in armature slots. The armature conductors are
insulated from each other and also from the armature
core. Armature winding can be wound by one of the two
methods; lap winding or wave winding. Double layer lap
or wave windings are generally used. A double layer
winding means that each armature slot will carry two
different coils.
6. Commutator and Brushes
Physical connection to the armature winding is made
through a commutator-brush arrangement. The function
of a commutator, in a dc generator, is to collect the
current generated in armature conductors. Whereas, in
case of a dc motor, commutator helps in providing
current to the armature conductors. A commutator
consists of a set of copper segments which are insulated
from each other. The number of segments is equal to the
number of armature coils. Each segment is connected to
an armature coil and the commutator is keyed to the
shaft. Brushes are usually made from carbon or graphite.
They rest on commutator segments and slide on the
segments when the commutator rotates keeping the
physical contact to collect or supply the current.
Brush
Commutator
A single turn coil will have one conductor per side of the coil
whereas, in multi turns coil, there will be multiple conductors per
side of the coil. Whatever may be the number of conductors per
side of the coil, each coil side is placed inside one armature slot
only.
That means all conductors of one side of a particular coil must be
placed in one single slot only. Similarly, we place all conductors on
the opposite side of the coil in another single armature slot.
Coil Span or Coil Pitch (Ys) - It is the distance between the two
sides of a coil measured in terms of armature slots between them.
Full Pitched - The pole span or coil pitch is
equal to the pole pitch. It means that the coil
span is 180 electrical degrees. (number of slots
is divisible by number of poles so exact
number)
S
YS= −K
P
Where:
Ys = coil pitch in slots
S = total number of armature slots
P = number of poles
S
K = any number of , that is subtracted to make YS an
P
integer
Example:
a) 20 slots, 4 poles b) 58 slots, 4 poles
S 20 S 58 29
YS= YS= YS=5 YS= −K YS= = ∨14.5
P 4 P 4 2
For it to be
=slot 1 to slot 6 58 2
YS= − =14 YS=14 exact we need
4 4 to subtract .5
=slot 1 to 15 58
or ½ to
4
Back Pitch (Yb)-A coil advances on the back of the armature. This
advancement is measured in terms of armature conductors and is
called back pitch. It is equal to the number difference of the
conductor connected to a given segment of the commutator.
Example:
a) 4 poles, 19 segments, simplex wave
C= 19; P=4; m=1
c±m 19+ 1 c±m 19−1
Yc= Yc=
P 4 Yc=
Yc=10P Yc= 4 Yc=9
2 2 2 2
Multiplex Winding
Multiplex winding is use to limit the current per path, because as
the number of plex increases the number of parallel paths in lap
winding also increases.
Number of parallel path:
100× 103
=2000 A
50
If we are going to use simplex lap winding, the current per path will be:
2000 A
=500 A
4 poles
500A is almost double the current limit per path (250-300A limit)
so we will use duplex winding in order to limit the current.
2000 A
=250 A
8 poles
Winding diagram for four pole simplex wave armature with dummy element.
Equalizer Ring
It is used to avoid unequal distribution of current at the brushes, in so
doing, aiding to become sparkless commutation. It is a copper conductor
in the form of ring that is connected to the armature conductor so that
the circulating current due to slight difference in the emfs of several
parallel paths, passes over these equalizer rings instead of passing
through the brushes.
Unequal current distribution will create sparks that’s why equalizer
rings are necessary.
EQUALIZER
RINGS
EQUALIZER 2
EQUALIZER 1
Sketch showing two equalizer connections in a six pole lap type armature winding.
On 50% equalization:
Number of conductors
Number of rings=
Number of pair of poles
36
Number of rings= =12 sincehas 6 poles then tha t ' ≪ give us 3 pairs .
3
50 % of 12=6
1+6=7 , 7+6=13 1------7------13
1 7 13
2 8 14
3 9 15
4 10 16
5 11 17
6 12 18
7 13 19
8 14 20
9 15 21
10 16 22
11 17 23
12 18 24
• It gives more emf, so that wave winding is used for high voltage low
current machine.
• It is not required to use equalizer ring because each path contains
conductor which lie under all poles.
SOLUTION
PIRON=NH+NC
PIRON= N+BN2
SCENE 1
10000= (1000) + B(1000)2
10000=1000A + 1000000B
10= + 1000B EQUATION 1
SCENE 2
6000=A (750) + B (750)2
6000=750 A + 562000 B 6=0.75A + 562.5B
EQUATION 2
MADELO ALLYSA MAE M 2019110973
2. The following data refer to a short shunt compound
generator
Full load current, 200 A
Full load terminal voltage, 220 V
Armature resistance, 0.04 Ω
Shunt field resistance, 50 Ω
Series field resistance, 0.02 Ω
Iron and friction losses, 4% of full load output.
Calculate:
a. emf generated
b. Copper losses
c. Overall efficiency
GIVEN
I=200A
Vr=220V
Ra=0.04Ω
Rsh=50 Ω
Rse=0.02 Ω
IRON OR FRICTION LOSS=4%FULL LOAD
BY KVL
Eg=0.04(204.48) + 4.48(50)
Eg=232.1792 V
SOLUTION: Ia=Ish + IL
A Eg
Ia=4.48 A + 200
Ish=0.02(200) + 220
Ia=204.48 A
50
Ish=4.48 A
B COPPER LOSS
PCOPPER=ARMATURE LOSS + SHUNT FIELD LOSS +
SERIES FIELD LOSS
PCOPPER=RaIa2 + RshIsh2 + RseIsc2
PCOPPER=(0.04)(204.48)2 + (50)(4.48)2 + (0.02)(200)2
PCOPPER=8756.003 W
C OVERALL EFFICIENCY
Eff= Pout Pin x 100
POUT=220•200
POUT=44000 W
Pin=EgIa + IRON COPPER LOSS
Pin=232.1792(204.48) + .04
Pin=47484.00282 W
I1 + I2=400
I2=400-I1
I1=400-I2
GENERATOR vt=450-(0.1I1)
BATTERY vt=448-(0.2I2)
450-0.1I1=448-0.02I2
450-448-0.1I1=-0.02I2
2-0.1I1=-0.02I2
SUBSTITUTION
2-0.1I1=-0.02(400-I1)
2-0.1I1=-8 + 0.02I1
2 + 8=0.1I1 + 0.02I1
10 = 0.12I1
0.120.12
I1=83.3333A
I2=400-83.3333
I2=316.6667A
SOLUTION
100kW
50kW
VOLTAGE DROP=500 X
VOLTAGE DROP=500 X 0.6
0.4
VOLTAGE DROP=30V
=20V
I=50000 500
I=100000 I=200A
I=100A
500
Ra1=30 100
Ra2=20/200
=100v/A
=0.1V/A
250=Eg1-Vt Eg2-Vt
Ra1 Ra2
250=500-Vt 500-Vt
0.3 0.1
A B. Vt=481.25V
IL1=500-481.25 C. Po1=62.5 x 481.25
0.3 1000
IL1=62.5A C. Po1=30.078kW
Po2=187.5 x 481.25/1000
Po2=90.234kW
IL2=500-481.25
0.1
IL2=187.5A
Module 2
Title: Direct Current Generator
Title of the Lesson: Types of DC Generator
I. EMF Equation of DC Generator
In a modern dc generator, with many poles, with a
large number of armature conductors that may result in
two or more paths in parallel, and with comparatively
high armature rotating speeds, the resulting voltage can
be calculated only by considering all those factors
responsible for the measured value. Remembering that
the voltage generated depends upon the rate at which
flux is cut and that 1 volt results from the cutting of 108
lines of force/seconds, the following analysis will lead to
a very useful fundamental equation
Derivation of EMF equation for DC generator has two parts:
1. Induced EMF of one conductor
2. Induced EMF of the generator
Derivation for Induced EMF of One Armature Conductor
For one revolution of the conductor,
Let:
Φ=Flux produced by each pole∈weber ( Wb )
P=number of poles∈the DC generator
∴ Total flux produced by all the poles=∅ × P
60
and Time taken ¿ complete one revolution= N
where :N = speed of the armature conductor in rpm.
Now, according to Faraday’s law of induction, the
induced emf of the armature conductor is denoted by
“e” which is equal to rate of cutting the flux.
Therefore:
dΦ total flux
e= ∧e=
dt time take
Induced emf of one conductor is:
dΦ N
e= =Φ P
60 60
N
Φ × P × RPM × Z
Formula: E g=
a ×60
( 0.2 ) × ( P ) × ( 6 00 ) × (50 0 )
Solution: 2 0 0 v= P=4 poles
2× 60
II. Types of Generators
D.C. generators can be classified as:
1. Permanent magnet type
2. Electromagnet type
Permanent Magnet Type
In this type of generator, the poles are made of permanent
magnet. The poles do not require any windings. Such type of D.C.
generators is of small size. These are employed mainly in
dynamo in cycles and bikes. It is not used for industrial purpose
because:
It would require large magnet which is economically
not feasible.
Magnetic strength decreases with time so magnetic
flux will not remain constant.
Electromagnet Type
The poles of D.C. generator is magnetized using windings.
Electromagnetic type generators can further classifies based on
the excitation of their field.
separately-excited and
self-excited D.C. generators
1. Separately-Excited Generators
In separately excited generator the field winding is
energized from another D.C. source which is connected
separately from the commutator
The armature current and load current are the same and it
becomes:
Ia = I L
The expression for generated voltage is:
Eg = Vt + IaRa
Electric power developed by the armature is:
Pg or Pa = EgIa
The output or load power is:
Po or PL = Vt IL
Where:
Rf = field resistance
Ia = armature current
IL = load or line current
Eg = generated voltage
Vt = terminal voltage
RL = load resistance
2. Self-Excited Generators
In self-excited generator the field winding is energized by the
current produced by the generator itself. There are three
types of self-excited generator offered depending upon their
connection of field winding to the armature.
Solution:
I a=I L + I sh
PO V t
I a= +
V t R sh
PO V t
I a= +
V t R sh
3
25 ×10 w 500 v I =50 A+2.5 AI =52.5 A
I a= + a a
500 v 200Ω
E g=V t + I a ( Ra + R se ) +brush drop
E g=500 v +52.5 A ( 0.03 Ω+0.04 Ω )+2
E g=505.675 v
Φ × P × RPM × Z
E g=
P× 60
( P × 60
Φ × P × RPM g) E= (
Φ × P × RPM × Z
P ×60
P ×60
Φ × P × RPM )
P× 60 × E g
Z=
Φ × P × RPM
4 × 60 ×505.675 v
Z= Z=1264 conductors
0.02Wb × 4 × 1200 rpm
Diverter
Diverter is a very low resistance connected in parallel with the
series field. It diverts or avoids part of the load current through the
section of wire that creates no flux.
SAMPLE PROBLEM:
The following information is given for a 300 KW, 600 V long shunt
compound DC generator:
Shunt field resistance = 75Ω
Commutating field winding resistance = 0.011Ω
Armature Resistance including Brush = 0.03Ω
Diverter Resistance = 0.036Ω
Series Field Resistance = 0.012Ω
When machine is delivering full load, calculate the induced emf.
Solution:
PO V t 3
300× 10 600 v
I a= + I a= + (0.036)(0.012)
V t R sh 600 v 75 Ω Rd R se=
( 0.036 )+(0.012)
I a=500+8
I a=508 A
Rd R se=0.009Ω
Formula of resistance in parallel circuit:
R1 R 2
R=
R1 + R2
Rd R se
Rd R se=
Rd + R se
E g=V t + I a (R a + Rd Rse + RC )
E g=600 v+508 A ( 0.03 Ω+0.009 Ω+0.011 Ω )
E g=625.4 v