You are on page 1of 12

Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 1 of 9

UPS System Calculation

B1 2020.10.21 Approved for Construction P.Amiri V.Sajadi B.Abedi


B0 2020.09.29 Approved for Construction P.Amiri V.Sajadi B.Abedi
A0 2020.08.11 Issued for Comment P.Amiri V.Sajadi B.Abedi
Rev. Date Description Prepared Checked Approved

This document is the sole property of Scetiran Consultant Engineers Co., all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any
way made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 2 of 9

Page A0 A1 A2 A3 B0 B1 B2 B3 Page A0 A1 A2 A3 B0 B1 B2 B3
1     41
2    42
3    43
4    44
5    45
6   46
7   47
8   48
9   49
10  50
11  51
12 52
13  53
14  54
15  55
16  56
17 57
18  58
19  59
20  60
21  61
22 62
23  63
24  64
25  65
26  66
27 67
28  68
29  69
30  70
31 71
32 72
33 73
34 Appendix
35 1
36 2        
37 3
38 4
39 5
40 6
Document Revision

This document is the sole property of Scetiran Consultant Engineers Co., all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any
way made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 3 of 9

Table of Contents
Table of Contents ........................................................................................................................ 3
1. GENERAL .......................................................................................................................... 4
1.1 INTRODUCTION ...................................................................................................... 4
1.2 SCOPE ........................................................................................................................ 4
1.3 DEFINITIONS ........................................................................................................... 4
1.4 SITE CONDITION ..................................................................................................... 4
1.5 REFERENCE ............................................................................................................. 5
1.6 LIST OF REFERENCE DOCUMENTS .................................................................... 5
2. 230V AC CONSUMPTION LIST...................................................................................... 6
3. Duty Cycle .......................................................................................................................... 7
4. Number Of Battery Cells .................................................................................................... 7
5. Cell Size Calculation .......................................................................................................... 8
6. Battery Charger Calculation ............................................................................................... 8
7. 230V AC UPS System Configuration Summary ................................................................ 8
8. Attachment .......................................................................................................................... 9

This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 4 of 9

1. GENERAL

1.1 INTRODUCTION

The purpose of this project is to use the services of a consulting engineer to validate and
endorsement the existing design studies, Completion of detail design, Carry out safety studies
and consider its results in design and in the remaining works of both stations, prepare accurate
estimates as well as prepare EPC Tender documents for both stations (ardestan-dehshir) on
IGAT VIII.

1.2 SCOPE

The purpose of this document is to define parameters and criteria used to size UPS system capacity.
Compliance by the VENDOR with this calculation does not relieve him of the responsibility of
supplying UPS systems and back up batteries of a proper design suited to required power at specified
service condition.
Deviations from this calculation are only acceptable when the VENDOR has listed in his quotation
the requirements he cannot, or does not wish to comply with, and the CONTRACTOR has accepted in
writing the deviations before the order is placed.
In the absence of a list of deviations, it will be assumed that the VENDOR complies fully with this
calculation.

1.3 DEFINITIONS
Project: Review and Completion of detail design and preparation of EPC tender documents for
ardestan/dehshir gas compressor stations

Client: Iranian Gas Engineering & Development Company

Consultant: Scetiran Consulting Engineers

Contractor: Means the person(s) named as a contractor in the contract agreement and the legal
successors in title to this person(s).

The word “shall” indicates a requirement.


The word “should” indicates a recommendation.
1.4 SITE CONDITION

For Site Condition refer to project site condition document.

This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 5 of 9

1.5 REFERENCE

Through this calculation the following dated or undated standards/codes are referred to.
For undated reference, the latest edition of referenced document (including any supplement or
amendments) applies. For dated references, the edition cited applies.
The applicability of changes in dated references that occur after the edition cited date, shall mutually
be approved by CONTRACTOR.
IEEE Standard 1115 Recommended Practice for Sizing Nickel-Cadmium Batteries for Stationary
Applications
IEEE Standard 946 Recommended Practice for the Design of DC Auxiliary Power Systems for
Generating Stations
IEEE Standard 446 Recommended Practice for Emergency and Standby Power Systems for
Industrial and Commercial Applications
IEEE Standard 666 Design Guide for Electric Power Service Systems for Generating Stations

1.6 LIST OF REFERENCE DOCUMENTS

Specification for UPS System 1342-DE-AR-EL-SP-007

Instruments Power Consumption List 1342-DE-AR-IN-LI-001

This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 6 of 9

2. 230V AC CONSUMPTION LIST


230V AC Load Consumption (W)
Total Duration: 240 Minutes
No. Description
0~240 min.
1 UCP (Turbo Compressor Train A) * 1500
2 UCP (Turbo Compressor Train B) * 1500
3 UCP (Turbo Compressor Train C) * 1500
4 UCP (Turbo Compressor Train D) * 1500
5 SCS * 5250
Cabinets and system = 1750W
Work station = 1200W
Printers = 1500W
Log server work station=800W
6 ESD/F&G * 4450
Cabinets and system = 2500W
Work station = 300W
ESD hardwired console = 250W
Printers = 1100W
Large screen display = 300W
7 FACP 1050
Fire alarm control panel = 750W
FACP engineering work station = 300W
8 Total Flooding system* 800
Panel = 500W
Laptop = 300W
9 RTU* 400
10 PMS* 2800
PMS cabinet & system=2000W
PMS work station=400W
Printers = 400W
11 FLOW COMPUTER* 200
11 LOAD SHARING* 800
12 HVAC PANEL* 400
13 CCTV SYSTEM AND TELECOM 6000
Total Consumption 28150

This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 7 of 9

230V AC Load Consumption (W)


Total Duration: 240 Minutes
No. Description
0~240 min.
Total Consumption with 20% Spare 33780
*: Feeder to the consumers shall be redundant.
Note: System consumptions shall be finalized after receiving vendor data.
According above table, UPS size by consideration of load P.F. = 0.85 will be:
33780 W / 0.85 = 39741.2 VA ≈ 40 KVA
So the capacity of selected UPS will be 40 KVA.
By consideration of η inverter = 90%, DC power consumption will be:
PDC = 33780 W / 0.9 = 37533.4 W
Then the Battery current will be:
IBatt. = 37533.4 W / 230 = 163.2 A

3. Duty Cycle
According to the above 230V UPS consumption list, duty cycle for this system would be as figure 1.
Since the batteries configuration is 2x100%, therefore the duty cycle is shown based on the total of load
current.
I (A)

163.2

t(min)
120
Fiqure 1: 230VAC Duty cycle

4. Number Of Battery Cells


Inverter incoming voltage will be 230V DC, so assuming the inverter incoming voltage tolerance of
-10% & +15%, we will have:
Vmax = 264.5 V
Vmin = 207 V
According to specified criteria in related specification,
Vmax/cell = 1.55 V/Cell
Vmin/cell = 1.14 V/Cell
Number of cells = minimum system voltage / minimum cell voltage
This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 8 of 9

Number of cells = 207 / 1.14= 181.5


Number of cells = 181

5. Cell Size Calculation


Cell size calculation is based on SAFT software. The report is attached.

6. Battery Charger Calculation


The stationary battery charger should be sized in accordance with the following formulas, battery
chargers configuration is 2x100%:
I1  I C  0.2  C5
IC = Continuous DC load current (A) which is: 37533.4 / (181 × 1.44) = 144 (Where 1.44V is the
battery float charging voltage.)
C5 = Capacity at 5Hour rate (Ah) = 625 AH
I1  144  0.2  625  269 A  270 A
Proposed battery charger size would be: 270 A

7. 230V AC UPS System Configuration Summary


Input: 400V ±10%, 50Hz ±5%
Charger Output: 230V DC, 270A
Quantity: 2×100%
Inverter Output: 230V AC ±1%, 40KVA, P.F. = 0.85
Quantity: 2×100%
Battery: Nickel-Cadmium, 181 cells, SBM 625
Quantity: 2×100%

This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Consultant: Review and Completion of detail design and preparation of Client:

EPC tender documents for ardestan/dehshir gas


compressor stations
UPS System Calculation
Doc Serial
Proj. Code Phase Station Disc. Rev.
Type No.
Contract No.: 99/791268 1342 DE DE EL CA 002 B1 Page 9 of 9

8. Attachment

This document is the sole property of Nasr-Scetiran Joint Venture, all information contained herein may neither be reproduced, used, disclosed, transmitted nor in any way
made public without permission of the owner
Date : 2020/10/21

Stationary NiCd battery sizing

Battery proposal
Proposed battery 1 x 181 x SBM 625

Electrical data Rated capacity 625 Ah


Fast charge voltage 258.83 V
Floating charge voltage 258.83 V
Final voltage/cell 1.144 V
Short-circuit current 9773 A
Topping-up interval 1.1 Years

Physical data Battery weight 6244.5 kg

Technical specifications
Sizing method IEEE I

Voltage window Minimum system voltage 207.00 V


Maximum system voltage 264.50 V
Nominal system voltage 230.00 V

Charge method Single level

Load profile Current / Power Time(hh:mm:ss)


1 163.20 A 2:00:00

Options Nominal temperature 20 °C


Minimum temperature 10 °C
Maximum temperature 40 °C
Design margin 1
Aging factor 1.1

This document becomes contractual only after written confirmation


V4.4 06/07 Visit our website saftbatteries.com
Date : 2020/10/21

Stationary NiCd battery sizing


Load profile

Amperes
170

136

102

68

34

0
00mn 20mn 40mn 60mn 80mn 100mn 120mn

This document becomes contractual only after written confirmation


V4.4 06/07 Visit our website saftbatteries.com
Date : 2020/10/21

Battery calculation worksheet


IEEE 1115

Range : SBM
No. of cells : 181
Final voltage/cell : 1.144 V
Nominal temperature : 20.0°C
Minimum temperature : 10.0°C
Maximum temperature : 40.0°C

(1) (2) (3) (4) (5) (6) (7) (8)


Period Load Changes Duration End Kt Temp Required
(Amperes) in of of Factor * Derating Section
Load Period Section Factor Size
(Amperes) (minutes) (minutes) (3)x(6)x(7)
=Rated Ah

Section 1 - First 1 Periods Only - If A2 > A1, go to Section 2 - No


1 A1=163.20 A1-0=163.20 M1=120.00 t=M1=120.00 3.14 1.10 564.54
Total 564.54
Random Equipment Load Only (if needed)
R AR= AR-0= MR= t=MR= 0.00
(*) In this calculation, constant potential charging effects are included in our Kt factors

Maximum Section Size 564.54 + Random Size 0.00 = Uncorrected Size 564.54
Uncorrected Size 564.54 x Design Margin 1.00 x Aging Factor 1.10 = 620.99
When the cell size is greater than a standard cell size, the next larger cell is required.
The required cell size is 620.99 Amperes-hours. Therefore cell SBM 625 is required

This document becomes contractual only after written confirmation


V4.4 06/07 Visit our website saftbatteries.com

You might also like