Computer-type hot air circulation energy -

saving and environmentalprotection

soldering machine operation manual

FES-R500-CTV FES-R550-CTV

Rebar international limited (Hong

Kong company) Shenzhen fuyixin electric book
Company address: 223 hing fong equipment co., LTD
road, kwai fong, Fax: 0755-27851167
New Territories, Hong Kong
Fax: 00852-23886345
1. This machine belongs to high-temperature equipment. When operating and maintaining the machine,

please wear high-temperature gloves, protective mask and protective glasses to avoid being

scalded by the splattered solder or the surface of the machine heating device.

2. Before using equipment, and shall ensure that the power supply security, this machine use 380 v,

three-phase four-wire system, namely the three phase line and a ground wire, Mr Abe's order

requirements, and pay attention to the power supply capacity is greater than the native maximum

power, ensure the fuselage, industrial touch screen, PLC and other reliable connect to, in order

to avoid electrostatic damage or line aging, resulting in leakage.

3. The main power supply and the UPS power switch should be cut off during machine maintenance to

avoid electric shock accidents caused during maintenance. The control loop is supported by the

UPS power supply. When the main loop is cut off, the single-phase alternating current of UPS

inverter will ensure the safe transport of PCB and the normal shutdown of PLC.

4. Do not move violently when lifting and rolling out of the tin stove, so as not to splash solder o

ut of the tin stove and scald the operator and the surface of the machine.

5. During the normal operation, the machine will produce smoke and harmful gases, should be

installed exhaust ventilation system, avoid opening glass doors and Windows.

6. When the machine is running, make sure the door of the electric box is closed and the window door

of the touch screen is closed.

7. When lifting the preheating cover, the support rod should be checked to ensure that the cover

does not fall off. "three nos" should be done: do not hurt yourself, do not hurt others, and do

not be hurt by others.

8. Flux and solvent are inflammable, firework should be strictly prohibited, and fire extinguishing
 equipment should be set up near the machine.

9. Operators are strictly prohibited to wear loose clothes, ties and long hair to avoid being

involved in machine power devices.

10. Electrical maintenance shall be performed by qualified electrical technicians, and care shall be

taken to ensure that the warp source and UPS power supply are cut off before maintenance, and

care shall be taken not to plug or unplug any interface or plug while it is still live.
11. No one other than the machine management and operation personnel shall operate the machine
without authorization to avoid unnecessary losses.
12. During the process design and incoming plate inspection, we should ensure that the spare parts
do not fall off, so as to avoid causing tin-blasting or blocking the filler and causing
unnecessary losses. During the maintenance of the tin furnace, we should ensure that the machine
has stopped running, and pay attention to avoid dropping tools and accessories， The impeller is
stuck in the tin slot and the nozzle is blocked.
 The equipment
(automatic system)
is as follows:

Log out/monitor

Description: no need to log in at any time to see the value

of the parameters, and can display the current holding
parameter name, and record tin furnace output.When there
is abnormal state buzzer sound, alarm is approved to
e limi nat e th e b uzze r so und , b ut t he a bno rma l st ate is
not cleared, until the abnormal state returns to normal.
Shut down and return to the Windows desktop.
 Log in to
Instructions: login page set two groups of password

Log out/monitor record

the constant period in
current log in turn off

(group leader > and engineer >, according to the user box can be changed (gro

up leader) or (engineer).Pressing the login password box will bring up the ke

ypad,and the original password can be changed if the password is entered corr

ectly. Password login is required for any parameter operation to be entered

and executed on the computer touch screen.

 T e m p e r a t u r e
s e t t i n g

Description: can be set hot air, on the preheating,

tin tank temperature open or open
state.Tin tank temperature can be set
to automatic mode, when set to
automatic (one week setting) bar, when
set to manual control can be turned on
or off.
 Conveyor belt
setting

I
s' H

• the conveyor belt speed control on and off, showing the

conveyor belt now and the set speed, according to the
set value,A numeric keypad will pop up to enter the
speed value you want to change (the speed value is
limited between 0.5 and 2.4).The conveyor belt Angle
controls the rise and fall and displays the current
value of the Angle.The width of the conveyor belt
controls the width of the conveyor belt and displays the
current width.No PC plate to stop tin wave time setting
when set to use, if start the time within the set time
without PCB into the solder wave motor stop; P C B b o a r d
i n t o t h e o p e r at i o n . Nitrogen on turn on nitrogen use
function.Zero output will return the cumu lative output
to zero.Fan on. Quartz lamp open open tin furnace
lighting. The adjustment function of tin groove height
can be opened on the touch screen, and the adjustment

5
 function can be opened manually in the pull out I panel.
When the PCB board passes the inlet photoelectricity and
then falls into the hot air area, press the "g" key to
exitIf there is no photoelectric inductance, the alarm
function will be activated, and report the jian removal
as confirmed.

5
System time setting

Set square: according to the school let the system to

stop the timer, block by the parties to a small
keyboard pops up began to enter the correct time, set
according to system input complete timing starts to
enter time, please pay attention to the setting time
i s th i s t im e fo r a w ee k t ha n c h u, pl e as e no t e t h at
time must be the same as now time, otherwise may
cause switch machine time error.
W e e k l y t i m e s w i t
c h s e t t i n g

: s --

Description: set the time of automatic switch from Monday

t o S u n d a y . T h e r e a r e t w o s e c t i o n s ( O N / O F F ) i n t he
preheating zone and one section in the tin tank every
day. Please note that each heating system must be set
to automatic to be controlled by the one-week setting.
 P a r a m e t e r
s e t t i n g

Note: Record the PCB name, plate number and each hot air
zone, upper preheating and tin tank temperature, as
well as the height of the solder tank of the conveyor
belt and other conditions.
 A b n o r m a l
d i s p l a y

1)when there is an abnormal state, for example, the current

temperature (PV) value exceeds the set temperature (SV)
value 2) alarm action, abnormal display page can show which
section of the heating system overtemperature, or frequency
converter fault.
Description of the meter:

Pxr-4 the meter with automatic calculation function. It is necessary to

Heat Complete Overtemperat
lamp the lamp ure lamp

Now the
temperature

Temperature
setting

Enter Increase Reduce the

key the key key

store the numerical values automatically and use it as the

execution mode on each start-up. Please perform the automatic

calculation before completing the formal production. Press

SEL button about 1 second show Stby, press grand until show

AT, press SEL button show 0 and flash, press train key set as I

child SEL, Click the "SEL" key to start calculation, and

press the "SEL" key to return to the original screen

about 2 seconds later. At this time, there should be a

small green light flashing at the bottom right of the

screen, indicating that the thermometer is in calculation,

and the shutdown parameter cannot be completed in the

middle of calculation.
 Exit panel
Instruction: press each switch to perform the function
described in Chinese. When the indicators reach the

Control the heig

ht of the tin
wave knob

position of the maximum sensitivity, the motor will

stop.

Send to lose with

1. PCB board size 0 ~ 520mm (special specifications can be
customized)
2. Tra ck wi dth a djus tment : ele ctri c adj ustme nt o r man ual
adjustment is available. '
3, Conveying speed 0-2.4m /min.
4, A variety of alloy, titanium alloy claw and trolley claw
for selection, suitable for a variety of PCB board
5, PCB board inlet chain or conveyor belt, good guiding
effect. \
6, Chain claw washing machine, good cleaning effect.
1. Power supply: 3cf>380V.
2, P o w e r c o n s u m p t i o n : f o u r h o t a i r s e c t i o n s , e a c h 6 K W ,
total power 24KW.
3, The temperature control accuracy + / - 5 。.
4, Temperature control range: room temperature ~600t3.
5, Turbo - charged, return - flow hot air heating, long
service life. Average temperature effect is good, no
wave heating phenomenon.
6, The track upper layer with a hatchback type reflector
cover, easy to use, forming a constant greenhouse, can
be used to avoid up and down heating curve is the best
in the industry.

The preheating zone

1. Power supply: 3 + 380V.
2, Power consumption: 7.5KW.
3, The temperature control accuracy + / - 5 。.
4, Using kirin sheet heating tube, the heating efficiency
is excellent, with the fan to control the air flow,
uniform Air temperature of PCBS.

Lead-free
tin bath
1. Power supply: 3 + 380V.

2, Power consumption: 12KW

3, Temperature control accuracy ± T: 5.

4, Operating temperature: room temperature to 400 。

5, T i n s l o t s i z e : 1 0 0 5 m m * 4 7 0 m m * 2 7 5 m m ( d e p e n d i n g o n t h e

model).

6, Berkelium tin: 600kg(depending on the type)

7, T i n g r o o v e m a t e r i a l , u s i n g 5 m m t h i c k s t a i n l e s s s t e e l
316L, good anti-erosion effect.Eight, T i n t an k h ea t in g
a d o p t e xt e r n a l s t i c k he a t i n g, p r e v e nt t i n e x p l o s i on,
easy maintenance and replacement.
9, The height of the jet is adjustable from 0 -12mm, and the
length of the part foot is Maxl2mm.
10, Tin -jet motor; The imported explosion -proof motor and
frequency converter are used to control the stable oxides
of tin wave.
11, Patented tin thermostatic tube heating system, prevent
no molten tin and surface tin crysta llization
12, Adopted 45 degree spoiler rotary wave welding,
completely eliminate the solder blind Angle of the
 parts, the back welding CHIP effect is the best.

13, T h e a d j u s t m e n t o f t h e t i n s l o t i s c o n t r o l l e d b y t h e

motor, which provides high safety protection for the

operator.

14, The advanced tin unloading device is designed to clean

the tin groove, change the tin and maintain it easily.

Safe operation of nitrogen
1.1 suffocation hazard:
Inside the machine furnace air or not sealed space filling the
nitrogen said to operate machinery and maintenance personnel
to potentially harmful. The machine space, must have a
suitable space to deal with the space position of the lid and
placement machine, before not confirm whether nitrogen valve
closed, don't close to his hands and face plate, the plate and
into the open after the furnace cover, because the furnace
cover have the function of the isolation air, inside and close
to the plate, the plate where oxygen becomes scarce. Nitrogen,
like air, invisible, tasteless,
Unsafe factors:
If nitrogen continues to spill from under the cover of the
furnace, it may reduce the oxygen concentration in the air to an
unsafe value. If the oxygen concentration in the air of the work
place is lower than 19.5%, it may cause labors in breathing,
reduce cerebral congestion, and even death.

1.2 hazards of compressed gas

Flow meter is designed for maximum 6. 9 bar, in high nitrogen
pressure, the parameters of the nitrogen can not be collected in
control system, recommends at least less than the pressure of
 pressure reducing valve to reduce nitrogen loop IBar, for
example: a 6. 9 bar shunt pipe carry through a pressure reducing
valve maximum 5. 9 bar into the system, all the installation
work should be a close case employees, in the process of correct
installation, if in doubt, please consult guidance gas suppliers.

1.3 safety precautions

Install proper exhaust and ventilation systems. If the nitrogen

released from the machine is not released outside a large

enough space, the oxygen concentration in the workplace may be

reduced. When nitrogen is filled into the machine, the

ventilation in the workplace must be turned on.

Nitrogen treatment:
Exhaust outlet piping should be installed in a large outdoor

space and should not be installed near air conditioning or

ventilation vents and entrances.

Ventilation safety:
Do not operate the machine when the exhaust system is not working.

Ask the nitrogen supplier for safety information

Consult nitrogen suppliers to ensure that the nitrogen circuit is

suitable for safety rules. Nitrogen suppliers will provide

valuable safety protection measures in the workplace where

nitrogen is used.
Understand local rules:
The contents of this section shall not be used to replace the

health and safety rules stipulated by the local government in

this area or the installation site.

Whenever there is a conflict between this part of the safety

information and the latter, the local government regulations and

practices shall prevail. Nitrogen only

Do not mix or use other gases to replace nitrogen without

consulting the equipment supplier or gas supplier. Other gases may

affect the welding process and increase other safety hazards.

1.4 nitrogen connection

When users encounter installation and safety problems when

installing nitrogen pipes, please consult the local nitrogen

supplier or the engineering service department of our company,

and install by qualified installers.

Pressure device

Nitrogen pressure in the input machine shall not exceed 6.9bar,

if necessary. Before connecting nitrogen to the machine, the

user must install a nitrogen release valve on the nitrogen

circuit.

Nitrogen supply plant

3
According to the process, it takes about 8 -15m Nitrogen flow to

hr to ensure proper pressure to machine.

Connection

Before PCB welding, nitrogen must be connected to the machine,

and then click crick nitrogen on the touch screen to start it.

Oxygen analyzer will be opened in the system, and judge whether

nitrogen is enough according to the analysis value.

1. I n s t a l l a s t r a i n e r b e t w e e n t h e n i t r o g e n l o o p a n d t h e o x y g e n

analyzer for proper operation.

2. A d j u s t n i t r o g e n f l o w m e t e r t o S O P s p e c i f i c a t i o n v a l u e ( 8 - 1 5 m '

Vhr)

3. W h e n t h e s p e c i f i c g r a v i t y o f t h e o x y g e n a n a l y z e r s h o w s t h e

oxygen level below 800-1000ppm, the PCB board can be entered

Excellent welding and bonding effect.