AOI GRR Report

Machine station: Pre-AOI

Model Type:LX640IL-SH
Serial NO: LX0969160556
Date: 8/13/2022
Test Method: choose 10 components, test 9 times, total 90 data.
Calculate: use the shift dx&dy of component from total 90 data.

GAGE R&R SUMMARY

GR & R - X: 6.44%

GR & R - Y: 7.12%

GR&R Value Standard

Good (GR & R % <10%)
Caution (10% ≤GR & R % ≤30%)
Danger (GR & R % >30%)

GR&R - X
Part AVG
Operator Trial# 1 2 3 4 5 6 7 8 9 10
OP1 1 -0.0120 -0.0120 -0.0120 -0.0110 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.01190
2 -0.0120 -0.0120 -0.0120 -0.0120 -0.0110 -0.0120 -0.0120 -0.0110 -0.0125 -0.0120 -0.01185
3 -0.0120 -0.0120 -0.0120 -0.0120 -0.0110 -0.0120 -0.0120 -0.0110 -0.0120 -0.0120 -0.01180
Averag -0.0120 -0.0120 -0.0120 -0.0117 -0.0113 -0.0120 -0.0120 -0.0113 -0.0122 -0.0120 XA -0.01185
Range 0.00000 0.00000 0.00000 0.00100 0.00100 0.00000 0.00000 0.00100 0.00050 0.00000 RA 0.00035
OP2 1 -0.0115 -0.0115 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.01190
2 -0.0120 -0.0120 -0.0120 -0.0110 -0.0120 -0.0130 -0.0120 -0.0120 -0.0125 -0.0120 -0.01205
3 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0125 -0.0120 -0.0120 -0.0120 -0.01205
Averag -0.0118 -0.0118 -0.0120 -0.0117 -0.0120 -0.0123 -0.0122 -0.0120 -0.0122 -0.0120 XB -0.01200
Range 0.00050 0.00050 0.00000 0.00100 0.00000 0.00100 0.00050 0.00000 0.00050 0.00000 RB 0.00040
OP3 1 -0.0120 -0.0125 -0.0180 -0.0110 -0.0120 -0.0120 -0.0120 -0.0250 -0.0120 -0.0120 -0.01385
2 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0132 -0.0120 -0.0120 -0.0120 -0.0120 -0.01212
3 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0120 -0.0125 -0.0120 -0.01205
Averag -0.0120 -0.0122 -0.0140 -0.0117 -0.0120 -0.0124 -0.0120 -0.0163 -0.0122 -0.0120 XC -0.01267
Range 0.00000 0.00050 0.00600 0.00100 0.00000 0.00120 0.00000 0.01300 0.00050 0.00000 RC 0.00222
Part AVG -0.01194 -0.01200 -0.0127 -0.01167 -0.01178 -0.01224 -0.01206 -0.01322 -0.01217 -0.01200 X -0.01217

Rp= Max(Part AVG) - Min(Part AVG) = 0.00156

R= (RA + RB + RC) / No of Operators = 0.00099
XDIFF= Max(X) - Min(X) = 0.00082
UCL= R * D4 = 0.00255
LCL= R * D3 = 0.00000
If Trials=3，D4=2.58，D3=0;
If Trials=2，D4=3.27，D3=0。UCL is R's limit。

Measurement Unit Analysis ％ Total Variation （TV）

Repeatibility-Equipment Variation（EV）

Trials K1
EV = R * K1
EV% = 100 (EV/TV)

2 0.8862
= 0.00058
= 5.24127%

3 0.5908

Reproducibility-Appraiser Variation（AV）
AV = sqrt[ (XDIFF * K2)^2 - (EV^2 / (n*r)) ] AV% = 100 (AV/TV)
= 0.00042 = 3.73890%

Operato 2 3
n = Parts r = Trials rs
K2 0.7071 0.5231
Repeatibility Reproducibility（GRR）
GRR = sqrt(EV^2 + AV^2) GRR% = 100 (GRR/TV)

Parts K3
= 0.00072 = 6.43819%
2 0.7071

3 0.5231
Part Variation （PV）

4 0.4467
PV% = 100 (PV/TV)
PV = Rp * K3

5 0.4030
= 4.38536%
= 0.00049

6 0.3742

7 0.3534
Total Variation （TV）

8 0.3375
TV = sqrt(GRR^2 + PV^2) ndc = 1.41 (PV/GRR)

9 0.3249
= 0.01116 = 22
10 0.3146
 10 0.3146

GR&R - Y
Part
AVG
Operator Trial# 1 2 3 4 5 6 7 8 9 10
OP1 1 0.0120 0.0250 0.0000 0.0110 0.0100 0.0100 0.0110 -0.0100 0.0125 0.0125 0.00940
2 0.0125 0.0250 0.0100 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.01095
3 0.0125 0.0250 0.0000 0.0120 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.01005
Averag 0.0123 0.0250 0.0033 0.0113 0.0133 0.0100 0.0110 -0.0100 0.0125 0.0125 XA 0.01013
Range 0.00050 0.00000 0.01000 0.00100 0.00500 0.00000 0.00000 0.00000 0.00000 0.00000 RA 0.00165
OP2 1 0.0125 0.0250 0.0000 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.00995
2 0.0125 0.0250 0.0100 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.01095
3 0.0120 0.0250 0.0000 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.00990
Averag 0.0123 0.0250 0.0033 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 XB 0.01027
Range 0.00050 0.00000 0.01000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 RB 0.00105
OP3 1 0.0120 0.0250 0.0100 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.01090
2 0.0120 0.0250 0.0100 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0100 0.0125 0.01065
3 0.0120 0.0250 0.0000 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0125 0.0125 0.00990
Averag 0.0120 0.0250 0.0067 0.0110 0.0150 0.0100 0.0110 -0.0100 0.0117 0.0125 XC 0.01048
Range 0.00000 0.00000 0.01000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00250 0.00000 RC 0.00125
Part AVG 0.01222 0.02500 0.0044 0.01111 0.01444 0.01000 0.01100 -0.01000 0.01222 0.01250 X 0.01029

Rp= Max(Part AVG) - Min(Part AVG) = 0.03500

R= (RA + RB + RC) / No of Operators = 0.00132
XDIFF= Max(X) - Min(X) = 0.00035
UCL= R * D4 = 0.00340
LCL= R * D3 = 0.00000
If Trials=3，D4=2.58，D3=0;
If Trials=2，D4=3.27，D3=0。UCL is R's limit。

Measurement Unit Analysis ％ Total Variation （TV）

Repeatibility-Equipment Variation（EV）

Trials K1
EV = R * K1
EV% = 100 (EV/TV)

2 0.8862
= 0.00078
= 7.04668%

3 0.5908

Reproducibility-Appraiser Variation（AV）
AV = sqrt[ (XDIFF * K2)^2 - (EV^2 / (n*r)) ] AV% = 100 (AV/TV)
= 0.00012 = 1.04666%

Operato 2 3
n = Parts r = Trials rs
K2 0.7071 0.5231
Repeatibility Reproducibility（GRR）
GRR = sqrt(EV^2 + AV^2) GRR% = 100 (GRR/TV)

Parts K3
= 0.00079 = 7.12399%
2 0.7071

3 0.5231
Part Variation （PV）

4 0.4467
PV% = 100 (PV/TV)
PV = Rp * K3

5 0.4030
= 99.74592%
= 0.01101

6 0.3742

7 0.3534
Total Variation （TV）

8 0.3375
TV = sqrt(GRR^2 + PV^2) ndc = 1.41 (PV/GRR)

9 0.3249
= 0.01104 = 20
10 0.3146