COMPREHENSIVE PAVEMENT

DESIGN MANUAL

Chapter 3: Appendix 3A

Rigid and Multicourse Pavement Work

Over 1.5 km in Length

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 CPDM APPENDIX 3A.2
FIGURE 1 - PAGE 1 OF 3

PAVEMENT PROCESS (SECTION 3.3.1)

APPLICABILITY, MAJOR PROCESS
REQUIREMENTS, AND MINIMUM SERVICE
LIFE REQUIREMENTS *

FLOWCHART SYMBOL AND ABBREVIATION KEY

FUTURE
A MAJOR
PROCESS
PROCESS STEP
STEP

PAV'T........ Pavement
LCCA ........ Life-Cycle Cost Analysis
REHAB/RECONST ..... Rehabilitation/
Reconstruction
DECISION STEP ESL ........... Expected Service Life
DES.APP... Design Approval
PETSR ...... Pav't Evaluation & Treatment
Selection Report
DPM .......... Design Procedure Manual
SPM .......... Scoping Procedure Manual
TREAT ...... Treatment
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 PAVEMENT PROCESS (SECTION 3.3.1) APPLICABILITY, CPDM APPENDIX 3A.2
MAJOR PROCESS REQUIREMENTS, AND MINIMUM FIGURE 1 - PAGE 2 OF 3

SERVICE LIFE REQUIREMENTS *

APPROVED IPP FOR

PAV'T PROJECT
(BEGIN PROJECT DEVELOPMENT
PROCESS, CPDM FIG. 3-1)

PAV'T PROCESS
NOT APPLICABLE. DOES
NO
FOLLOW DESIGN PROJECT CONTAIN > 1.5 km OF
PROCESS IN PAV'T REHAB/RECONST. OR
SPM&DPM & NYSDOT NEW PAV'T?
POLICY FOR ESL*

YES

IS ROUTE CPDM SECT.3.3.1 DOES NO

NO
UNDER NYSDOT JURISDICTION? NOT PROJECT USE
APPLICABLE FEDERAL AID?

YES
YES

NO
DOES IS PROJECT A
PROJECT CONSIST PAV'T REHAB?
MAINLY OF NEW PAV'T OR YES
SIGNIFICANT REALIGNMENT?
YES

CPDM SECT 3.3.1 SELECT PREFERRED

NO
APPLIES. MAJOR REHAB TREAT. WITH
PROCESS ESL 5 YEARS
REQUIREMENTS
IS DURING
PROJECT PREVENTATIVE SCOPING
YES STAGE: DO
SEE SECTION 3.3.2 MAINT. PROJECT i.e., CRACK
AND CHAPTER 10 OR JOINT FILLING OR SINGLE PREL. LCCA &
SELECT PREL. WHAT IS ESL OF
COURSE OVERLAY PREF. TREATMENT?
PAV'T TYPE
50mm THICK

5-8 8
NO Yrs. Yrs.

PRIOR TO (OR WITH)

PAV'T PROCESS NOT IS THE DES. APP. OBTAIN NO MIN. ESL
APPLICABLE. FUNCTIONAL CLASS OF APPROVAL TO USE FOLLOW
NO
FOLLOW DESIGN THE ROUTE A PRINCIPAL ARTERIAL TREAT. WITH ESL = NYSDOT
PROCESS IN SPM & (RURAL OR URBAN) OR A RURAL 5-8 YEARS FROM POLICY FOR
DPM & NYSDOT MINOR REG. DIRECTOR ESL*
POLICY FOR ESL* ARTERIAL?

* The se m inim um s erv ic e life YES CONTINUE WITH

re quirem ents do not ove rride NORMAL DESIGN
existing NYSDOT minimum design PROCESS
life requirements (e.g., Bond Issue
projects' minimum 10-yr. service life 2
or the anticipated service lives given
1
i n the " Des ign Traffi c Forecast
Policy" in Appendix "D" of the SPM). END
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PAVEMENT PROCESS (SECTION 3.3.1) APPLICABILITY, CPDM APPENDIX 3A.2
MAJOR PROCESS REQUIREMENTS, AND MINIMUM FIGURE 1 - PAGE 3 OF 3

SERVICE LIFE REQUIREMENTS *

CPDM SECT. 3.3.1 APPLIES. MAJOR PROCESS

REQUIREMENTS DURING SCOPING PHASE:

1) PAVEMENT EVALUATION
2) CHOOSE TREATMENT(S) FROM
VOLUME II (CPDM APP.5A)
3) PERFORM LCCA (IF REQ'D)
4) PREPARE PETSR & SELECT PREFERRED
TREATMENT WITH ESL 5 YEARS 2
OR > ESL PER POLICY*

IS DURING PREL. DESIGN PERFORM

PREFERRED TREATMENT YES (RECONST) PAVEMENT TYPE SELECTION
RECONSTRUCTION? ANALYSIS TO COMPARE HMA WITH
PCC

NO (REHAB)

WHAT IS 8 YEARS CONFIRM PREFERRED PAVEMENT

ESL OF PREFERRED TYPE FROM SCOPING STAGE
TREATMENT?

5 - 8 YEARS

OBTAIN APPROVAL TO USE

CONTINUE WITH NORMAL DESIGN
TREATMENT WITH 5-8 YEAR ESL
PROCESS
FROM REGIONAL DIRECTOR

OBTAIN DES.
APP. FOR
PREFERRED
TREATMENT /
PAVEMENT TYPE

CONTINUE WITH
ADVANCE
DETAIL DESIGN
PHASE OF
* These minimum service life DESIGN
requirements do not override existing PROCESS IN
NYSDOT minimum design life DPM
requirements (e.g., Bond Issue projects'
m in i m um 1 0 -y r. s er vi c e l i f e o r t he
anticipated service lives given in the
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" De sign Traffi c Forecast P oli cy" in
Appendix "D" of the SPM). END
 CPDM APPENDIX 3A.3
FIGURE 2 - PAGE 1 OF 3

PROJECT - LEVEL
PAVEMENT DESIGN PROCESS
(See Section 3.3.1.2 for Full Process Step Description & Guidance)

FLOWCHART SYMBOL AND ABBREVIATION KEY

SECTION A MAJOR
3.3.1.2 PROCESS PAV'T........ Pavement
STEP # STEP
LCCA ........ Life-Cycle Cost Analysis
REHAB/RECONST ..... Rehabilitation/
Reconstruction
ESL ........... Expected Service Life
OUTPUT
DES.APP... Design Approval
PETSR ...... Pav't Evaluation & Treatment
Selection Report
DPM .......... Design Procedure Manual
SECTION SPM .......... Scoping Procedure Manual
3.3.1.2 DECISION
STEP # STEP TREAT ...... Treatment

FUTURE FUTURE
FUTURE
PROCESS
OUTPUT
PMS DATA 2
STEP BASE
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 PROJECT - LEVEL PAVEMENT DESIGN PROCESS CPDM APPENDIX 3A.3
(See Section 3.3.1.2 for Full Process Step Description & Guidance) FIGURE 2 - PAGE 2 OF 3

REGIONAL PROGRAM FUTURE WORK LIST FOR REGIONAL

IMPLEMENTATION ANNUAL PROGRAM UPDATE

SECTIONS OF PAVEMENT SELECTED FOR CONTRACT WORK AND

INITIATED WITH IPPs (BEGIN PROJECT DEVELOPMENT PROCESS,
CPDM FIG. 3-1)
SECTIONS OF PAVEMENT
SELECTED FOR MINOR
MAINTENANCE WORK (BY
1, 2 FIELD REVIEW - IF PROJECT MEETS EITHER STATE FORCES OR
THRESHOLDS IN SECT. 3.3.1 REQUEST CONTRACT)
PAV'T EVALUATION

TICKLER
3 PROJECT - LEVEL DISTRESS
PROGRAM FOR
SURVEY (CPDM CHAP. 2)
FUTURE WORK

INVENTORY OF DISTRESSES
PROJECT SCOPING STAGE

(PAVEMENT & SHOULDERS)

PROJECT - LEVEL
4 CHOOSE ALTERNATE PROJECT - PREDICTION MODEL
LEVEL TREATMENT(S)
(CPDM CHAP. 4 & 5)
STEPS COVERED BY CPDM SECTION 3.3.1

ALTERNATE TREATMENT STRATEGIES

W / PREDICTED SERV. LIVES
SEE CPDM SECTION
3.3.2 AND CHAP. 10
5 SCOPE PROJECT: PREL. EST. OF
QUANTITIES & ITEMS USED TO
EST. COSTS (PEP/PES PROGRAM)

6 IDENTIFY OTHER FACTORS

AFFECTING TREATMENTS AND
PERFORM LCCA

7 COMPLETE PAVEMENT EVAL. & PROJECT - LEVEL

TREAT. SELECTION REPORT PAVEMENT
(PETSR) W/RECOMM. TREAT. MANAGEMENT DATA
AND/OR RECOMM. PAV'T TYPE BASE

8 SECURE APPROVAL OF SSM OR

EPP (IF SSM/FDR, GO TO STEP 12)
PRELIM. DESIGN STAGE

BEGIN PRELIMINARY DESIGN

9 CONFIRM PAVEMENT TYPE

SELECTION DECISION FOR NEW/
RECONST. PAV'T INCLUDING LCC
ANALYSIS - USE AASHTO PAV'T.
TYPE SELECTION, CPDM
APPEN.3A.1

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 PROJECT - LEVEL PAVEMENT DESIGN PROCESS CPDM APPENDIX 3A.3
(See Section 3.3.1.2 for Full Process Step Description & Guidance) FIGURE 2 - PAGE 3 OF 3

10 PERFORM PREL.DESIGN INCLUDING FIELD

REVIEW & DATA COLLECTION TO
DETERMINE ACTUAL QUANTITIES AND
REFINED COST ESTIMATE (PEP/PES
PROGRAM)

11 REFINED
PRELIM DESIGN STAGE

YES
PAV'T QUAN./COST SIGNIFICANTLY DIFFERENT FROM
PREL. EST.?

NO

11 IF LOWER
STEPS COVERED BY CPDM SECTION 3.3.1

LEVEL TREATMENT RECOMMENDED, IS IT YES

> 2 YRS. FROM COND. SURVEY TO
CONST. START?

NO

12 1) OBTAIN REG. DIR'S. APPROVAL FOR

TREATMENT W/ 5-8 YEARS
2) OBTAIN (MODIFIED) DES. APPROVAL

RECYCLE AND REVISE

14 NO PETSR, LCCA, AND/OR
APPROVAL(S) OBTAINED? RECOMM. TREATMENT AS 2
NEEDED
YES

15 FINALIZE DESIGN, REFINE ITEM COSTS/

QUANTITIES (PES PROGRAM)
FINAL DETAIL DESIGN STAGE

16 REFINED YES
PAV'T QUAN./COST SIGNIFICANTLY
DIFFERENT FROM PREL.
EST.?

NO

IF
16 LOWER LEVEL YES
TREATMENT RECOMMENDED, IS IT > 2 YRS.
FROM COND. SURVEY TO
CONST. START?
ADD FINAL RECOMMENDED
NO
TREATMENT AND FUTURE
WORK REQUIRED TO PAVEMENT
17 PREPARE AND TRANSMIT P.S.&E. MANAGEMENT DATA BASE

CONSTRUCT PROJECT

UPDATE BAMS WITH

POSTCONSTRUCTION REVIEW
CONTRACT COST DATA
3

MONITOR PERFORMANCE UPDATE P.M. DATA BASE

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 COMPREHENSIVE PAVEMENT

DESIGN MANUAL

Chapter 3: Appendix 3B

Programmatic Quality Assurance

Pavement Rehabilitation Treatment
Selection Process, August 1994

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DESIGN MANUAL

Chapter 3: Appendix 3C

Vacant /

(See EI 01-031) /

7/02/02