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Project: TAAPF/4800000241 Rev 00

Risk Assessment for Hand Rendering

No. Tasks/Activity Hazards & Risk Identification Worst Cast Preventive and Control Measures Controlled Risk
Rating (Eliminate, Reduce, Isolate, Control, PPE, Discipline Rating
S L R S L R
1 Pre-task meeting, • Confusion 2 2 4 • Pre job task to be conducted with working crew prior to start 2 1 2
planning and • Untrained O p e r a t o r s activities on site.
preparation. & workers • Work permit shall be provided prior the activities.
• Certified and experienced operators are authorized to
operate the equipment and machinery.
• Safety induction training to be conducted for newly inducted
worker at site.
2 Obtain Permit to • Unauthorized work to 4 2 8 • Permit to Work shall be obtained as a pre-requisite to 4 1 4
Work be performed within a perform work
defined location and • Work shall not be started until duly approved Permit to
boundary Work is available at site and that Pre task briefing conducted
• Uncontrolled personnel • A safe work practice shall be implemented to reduce the
entering a restricted possibilities of accident / incident
location • Permit Receiver and Permit Issuer shall visit together at the
site to ensure that workplace hazards are adequately
• Unidentified hazards identified and mitigating measure shall be established
with unplanned safety • Permit to Work shall be displayed at the worksite
mitigating measures
• Permit Receiver shall not leave the area for the whole
• Inadequate coordination duration of work
and area control • Work shall not proceed without the presence of approved
protocol Permit to Work with the Permit Receiver overseeing the
activity
• Permit Receiver shall account all workers under his Permit to
Work before the start of work
3 Preparation of • Ergonomics 3 4 12 • Complying of Approved Work permit before start of activity. 3 2 6
materials, tools and • Manual Handling • Where possible and practical benches are planned &
equipment • Poor housekeeping in adjusted to a comfortable work height thus minimizing any

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the workplace unsafe or excessively strenuous manual tasks.
• Struck with sharp and • Sufficient workspace is provided in all practical workspaces
hard object • Work table shall be designed and matched to the height of
• Unorganized materials the worker
and access • Use trolley, forklift when mobilizing materials from laydown
• Area congestion or store
• Slips, Trips, Falls • Worker shall lift materials closer to the body and load shall
not exceed half of the workers weight
• Large materials shall be carried by minimum of two person
• Housekeeping shall be done before, during and after the job
• Designated access shall be free from any obstruction
• Designate location for unloading of personnel and materials
be stored only on a designated storage area
• Designate material disposal area
• All material location and storage shall be barricaded and
provided with adequate signage
• Ensure use of adequate PPE.
• Provide and maintain safe access that is free of any materials
causing obstruction
• Slip resistant flooring is encouraged. Regular checks are
made for unsafe wear & damage. Inspections are made for
any power leads, etc.
• Procedures are in place for the disposal of all waste
materials around all welding activities
• Employee training is provided to minimize exposure to these
hazards.

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4 • Incompetent persons 5 3 15 • Relevant crew must attend the pre task briefing 5 2 10
Hand rendering near • Hand injury • After the inspection through competent person
Firefighting pipe line • Sharp edges then issue the cold permit hand rendering.
• Slip trip and fall • Only trained person performs the hand
rendering job.
• Wear appropriate PPE to avoid hand
injury
• Visually checking the work area for any
firefighting pipe line to ensure they appear
to be in good condition.
• Hand and power tools must be inspected and
color coded by competent person.
• Secure the firefighting pipe line under the
hand rendering area.
• Working area must be clear form debris/
stones to avoid any slip trip and fall.
• Relevant crew must wear appropriate PPE such

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5 Chemical handling • Skin Irritation 5 3 15 • Cempatch SE safety data sheet must be provided and 5 2 10
• Manual handling communicated with relevant crew.
• Chemical inhalation • Eye wash must be provided nearby activity.
• Manual handling train person do this job.
• Train person mix the Cempatch SE.
• Skilled person do the hand rendering job and must wear the
face mask.
• Hand and power tools must be inspected color coded by
competent person.
• Adequate supervision needs to be provided
• Appropriate PPE must be provided the relevant crew

6 Waste • Waste collection and 4 2 8 • All waste to be segregated on site and it must be brought 4 1 4
Management Waste generation back to the appropriate waste containers or skips in which
deposited.

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Standard PPE: Hard Hat, Safety Boots, Safety Glass, Safety vest, Additional PPE: Full body harness, Dust Mask, Face Shield, Ear
Safety gloves, Muff etc

RISK ASSESSMENT MATRIX


PROBABILITY FOR
SEVERITY CRITERIA
POTENTIAL INCIDENT SEVERITY
(3) Possible
Operations but unusual (4) Likely (5) Very Likely
Personnel ➢ Asset damage Environmental Reputation (1) Very (2) not surprising no doubt
➢ Downtime Unlikely Unlikely

(1) First Aid (1) Slight (<$1,000) (1) Slight (1) Local 1 2 3 4 5
(1) 8 hours (< 1 Gallon) exposure

(2) Medical (2) Minor (<$10,000) (2) Minor (2) State 2 4 6 8 10


Treatment (2)< = 1 day (< 42 Gallons) exposure
(3) Lost Time/ (3) Medium (<$100,000) (3) Medium (3) National 3 6 9 12 15
Rest. injury (3)> 1 day (<420 Gallons) exposure
(4) Single (4) Major (<$1,000,000) (4) Major (4) Regional 4 8 12 16 20
Fatality (4)> 1 week (<4,200 Gallons) exposure
(5) Multiple (5) Extensive (5) Massive (5)International 5 10 15 20 25
Fatality (>$1,000,000) (>4,200 Gallons) exposure
(5)> 1 month
Personnel with competency and skills to perform the job have the authority to proceed after verbally discussing the job
1–6 Low Risk
requirements with anyone performing the work with them.
May be acceptable; however, review task to see if risk can be reduced further.
Job shall only proceed with appropriate authorization after consultation with HS&E personnel and assessment team. Where
7 – 15 Medium Risk
possible, the job shall be redefined to take account of the hazards involved or the risk shall be reduced further prior starting the
job. If applicable, a Permit-to-Work shall be obtained.

The job must not proceed until it has been redefined or further control measures put in place to reduce risk. The controls shall
16 – 25 High Risk
be re-assessed for adequacy prior to starting the job.

Name Designation Date


Prepared By Syed Amjad HSE Manager 18.11.2023
Review By Barrymore Nicholls Project Manager 18.11.2023
Approved By Tang Thomas Project Director 18.11.2023

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