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Dokumen Tips Coordinated Master Control in Thermal Power Plant
Dokumen Tips Coordinated Master Control in Thermal Power Plant
(COORDINATED
MASTER CONTROL)
Atul Anand Soni
Superintendent (C&I)
CMC ensure proper coordination between Auxiliaries, boiler and
turbine to attain efficient and safe running of the plant.
(1)CMC – coordinated mode
(2)BOILER follow mode- Boiler follow turbine
(3)Turbine follow mode- Turbine follow Boiler (critical Pr. Mode)
Input Input
Boiler Feed
Mode Turbine controls To Boiler To turbine
controls Forward
Controls control
Steam MW error
Throttle Pressure
BFM Pressure
MW
error
Flow (Load controller
[BLI] active)
MW error
Pressure MW error
CMC Pressure MW
error GNI O/P
(Load controller
active)
MW & PRTD
Throttle- pressure
Pressure Pressure Turbine
TFM [Manual at
(Pressure
error load set
Pressure error
controller active)
KORBA] point
Produces
Throttle- pressure UNIT
RUN steam as BM
(Pressure Capability Pressure error
BACK per unit Bypassed
controller active) Signal
capability
BOILER FOLLOW
MODE
1. Turbine on load control
2. Boiler master on Auto-controls throttle steam Pressure with
steam flow as feed forward. Varying fuel I/P (firing rate) in the
furnace.
-
P
PR.
SET PT. +
B PI
MW SET
PT. T G
FUEL
FIRING N
F
DEVICE
+ -
PI
-
BOILER FOLLOW MODE
P
-
+ - PR.
B
PID PI G
T
FUEL
MW F
FIRING
DEVICE U F
+ -
MW SET
PT.
SELECTION OF TURBINE FOLLOW MODE ( TFM)
A section station and a setter for oxygen set point are provided
to achieve the desired excess air. If variable O2 set point (SP) is
selected, set point is generated by a function generator which is a
function of max ( air flow SP and total air flow). In other mode SP is set
from UCB. O2 in flue gas is compared with this SP and error is fed to
PI controller, output of which is limited between 0.8 and 1.2% of total
air flow.
Pressure Correction in CMC
Under normal operating conditions including small load (pressure) variation
boiler and turbine are controlled independently as per set point from GNI. Any
unbalance in power generation and power consumption due to frequency variation in
FGMO , throttle pressure may increase or decrease which may cause dangerous
condition in the boiler.
If DP (Set throttle pre.- Actual throttle pre.) variation goes below set point
( - ve pressure deviation) , boiler storage capacity is used. However, any large variation
in throttle pressure shall restrict the Turbine output till the Boiler has produced the
additional output to match the increased demand. Similarly in case of +ve pressure
deviation turbine output will increase.
MW Note:-
THROTTLE PRESSURE (DP) correction
starts at +/- 1Kg and acts upto +/- 2Kg. It will
15MW add or subtract +/- 15 MW to the GNI output,
2 Kg 1 Kg 1 Kg thereby generating pressure corrected GNI
2 Kg output to EHC.(# unit 5)
- DP
+ DP
15MW
FREQUENCY INFULENCE ON CMC
K F
Min
+ GNI Frequency & Pr.
Unit O/p + Connected GNI O/P to EHC
+
P
Master - Adder
- --
Max
nMin
Pre. Correction
M
I
N M
A
X
1.5 % Delay
+
+Adder Frequency connected
Th.Pre.
P
GNI O/P
Set.Pre
MW F/F
Boiler master
10 PI+D
MW 3012
3992 20
MW Air master Fuel
master
Frequency influence
Turbine
M load UNIT
LDC I limiter Capability
UNIT load rate
N M CM M
Unit + Target of unit M
A C I
Master X P N I
+ N TSE upper
- TFM
BFM UNIT margin
LOAD MAX MAX COORDINATER
UNIT GNI Runback limit
MIN
MIN
LIMITING M M
BLOCK A I TSE lower
X N
+ margin
Actual TFM +
MW P D action
Boiler PR (CMC
Del set
demand BFM P
+ ay Pt to turbine)
P BLI
CMC
BFM
F(x)
PULV A -J PRTD Set.Pre
F/D Th.Pre
PA FAN A
PA FAN B M Capability TFM
I + + + -
N
Runback in
action Boiler master
- PI+D
load
Max / Min.
Load EHC
Limiter
Setter
TSE Influence
+ + +
( f) Load
+
Reference
Load +
+
GNI +
M
Load I
+ 25MW
+
+ N
0. 2HZ
Delay Load
0. 125 Freq
HZ controlle
Throttle Pressure 40MW -
r
+ Set.
+ Load Limiter
+
Pressure Frequency
- Correction
Frequency Unloading
Actual Influence Characteristic
Pressure ON
Boiler Master
TOTAL COAL FLOW
28.6%
85.7%
B
MW GENERATED
A B J
TOTAL FUEL FLOW BOILER DEMAND
Max XN01
XN01
Max
TOTAL AIR
FLOW
RS04
HK7715D Y W PI OXYGEN
P XP01 RL MASTER
Ui
XM02
80% ( = 0..1)
20%
Ua = Ui
XN01 + +
FDA FDB
TOTAL FUEL FLOW BOILER DEMAND
~ O2 PROBE (L)
A/M PA FLOW FROM MILLS MAX
MAX O2 O2
- O2 PROBE -(R)
ANY 6 MILLS
P A RS04
A B C D E AW02
/M AW02
J PI FLUE
SEC.
AIR FLOW (L) Σ MAX RL GAS O2
MW AIR FLOW OOO +
SEC. Σ/n
AIR FLOW (R)
80
% +
Σ ( = 0.1)
20
+ + - - + + %
TOTAL AIR P Ua= Ui X∞
Σ
GAIN CHANGE PI
AIR FLOW CONTROL SCHEME
RL
( EXCESS AIR)
Y
- + + - - +
PI PI
RL RL
Y Act OOO Y Act OOO
Y Y
+ +
AW02 P AW02
-
-
+ - + -
CURVE
GENERATOR
Generator
Max
Mill PA Flow
+ -
Controller
HAD
CURVE GENERATOR
SETTINGS XU01 CARD
HAD SET POINT FOR PA FLOW AS
PER FEED RATE
140
120
108
105
100
MILL PA FLOW SETPOINT(T/H)
100
96.5
92.5
80
77
75
70
60
40
20
0
0 17.5 20 30 40 50 60 70
FEED RATE(T/H)
THANK YOU