You are on page 1of 39

1.

0 INTRODUCTION

Cost estimation is a vital process in project management and financial planning. It involves the
systematic assessment and prediction of the anticipated costs associated with a particular
project or endeavor. Cost estimation plays a crucial role in decision-making, allowing
stakeholders to evaluate the financial feasibility of a project, allocate resources effectively, and
develop realistic budgets.

The purpose of cost estimation is to provide an accurate projection of the financial investment
required to successfully complete a project. It involves the identification and evaluation of
various cost elements, including labor, materials, equipment, subcontracting, permits, and other
relevant expenses. By considering these factors and analyzing historical data, industry
benchmarks, and expert insights, cost estimators can develop reliable estimates that help
stakeholders make informed decisions.

However, it is important to acknowledge that cost estimation is not an exact science. It relies
on assumptions, data availability, market conditions, and the accuracy of inputs. Therefore,
estimators must carefully consider potential risks, uncertainties, and variations that could
impact costs. As a project progresses, cost estimations may need to be revised and adjusted to
reflect changing circumstances, such as scope changes, unforeseen challenges, or market
fluctuations.

In summary, cost estimation is a critical process that enables effective financial planning,
budgeting, and decision-making in project management. It provides stakeholders with valuable
insights into the anticipated costs of a project, facilitating the allocation of resources,
identification of risks, and evaluation of project feasibility. By conducting thorough research,
utilizing relevant data, and accounting for potential uncertainties, accurate cost estimations
contribute to the successful execution of projects.
2.0 PLANT & MACHINARY

In the context of construction works, "plant and machinery" refers to the various types of
equipment, tools, and vehicles used to carry out construction activities and facilitate the
construction process. They are essential assets that enable construction companies to execute
projects efficiently and effectively. Plant and machinery encompass a wide range of equipment
specifically designed for construction purposes, including but not limited to the following:

1. Excavators: Heavy machinery used for digging, excavating, and moving large
quantities of earth or other materials on construction sites.
2. Bulldozers: Powerful machines equipped with a large metal plate (blade) on the front
for pushing soil, rubble, or other materials during grading, leveling, or clearing
operations.
3. Cranes: Towering machines used for lifting and moving heavy objects, such as steel
beams, concrete blocks, and construction materials, to desired heights.
4. Concrete Mixers: Equipment used to mix cement, sand, aggregates, and water to
produce concrete on-site, ensuring a consistent mixture for various construction
applications.
5. Loaders: Machinery equipped with a scoop-like bucket on the front, used to load and
transport materials, such as soil, gravel, or debris, onto trucks or into other construction
equipment.
6. Pavers: Machines used for laying and leveling asphalt or concrete surfaces during road
construction, pavement projects, or other construction activities.
7. Compactors: Equipment used to compress and compact soil, asphalt, or other materials,
ensuring a stable and solid base for construction foundations or road surfaces.
8. Scaffolding: Temporary structures made of metal or other materials, providing
platforms and support for workers to access higher areas of construction sites safely.
9. Concrete Pumps: Specialized machinery used to transfer liquid concrete from the
mixing site to the desired location, ensuring efficient and accurate placement.
10. Generators: Portable power sources that provide electricity for construction sites,
enabling the operation of various tools, lighting, and other equipment.

These are just a few examples of the diverse range of plants and machinery used in construction
works. Each type of equipment serves a specific purpose and contributes to the successful
execution of construction projects, improving efficiency, productivity, and safety on-site.
2.1 Detail Plant & Machinery for Earthworks

The plant and machinery that are been used for earthworks are as follows:

Table 2 - 1 Details of Plant and Machinery

NO DESCRIPTION AND PHOTO SPECIFICATION


1 Excavator – Caterpillar 320 Bucket capacity = 1.19m3
Maximum digging depth = 6.72 m
Fuel tank capacity = 345 liter
Fuel consumption = 13.25 liter/hour
Engine power = 117 kW/157 hp
Output Capacity = 97.92 m3/hour
Rate/m2 = RM 0.07
Rate/m3 = RM 0.49

2 Bulldozer Blade capacity = 3.95m3


Digging depth = 0.506 m
Maximum engine power = 162
kW/218 hp
Maximum tilt = 0.408 m
Output Capacity = 558.6 m3/hour
Cost/m2 = RM 0.02
Cost/m3 = RM 0.11

3 Vibrator Compactor Roller - Caterpillar Maximum drum weight = 13,450 kg


CS78B Max. operating weight = 19,296kg
Drum width = 2.134 m
Vibrator system = Smooth drum
Fuel tank capacity = 332 liter
Engine power = 129 kW/173 hp
Output Capacity = 97.92 m3/hour
Cost/m2 = RM0.04
Cost/m3 = RM 0.24
NO DESCRIPTION AND PHOTO SPECIFICATION
4 Dumptruck (10-Wheeler) Tipper box dimension = 5600mm x
2300mm x 1600mm
Tipper box capacity = 20.61 m3
Fact loading capacity = 25 - 35 ton
Fuel tank capacity = 380 liters
Output Capacity = 19 m3/hour
Cost/m2 = RM 0.67
Cost/m3 = RM 4.46

Cost and specification stated in Table 1 is based on 1 unit of each of the machinery. All the
activity is planned to use different number of the machinery based on the critical activity and
the quantity of each activity. The summary of the machinery for every activity are as follows:

Table 2 - 2 Summary of the machinery

NO ACTIVITY RESOURCES NAME


1 Clear the site of all trees (irrespective of i. Bulldozer [1]
girth) undergrowth creeper, lallang, shrubs, ii. Excavator [1]
bushes, rubbish, debris and any other iii. Dumptruck [1]
obstruction including grubbing up roots iv. Clearing [269,763.69 m2]
and stumps and cart away from site to
Contractor's own dump.
2 Excavate top soil average 150mm deep, i. Bulldozer [1]
load and transport to temporary filling ii. Excavator [2]
area. iii. Dumptruck [4]
iv. Excavate [269,763.69 m2]
3 Excavation of earth materials to make up i. Bulldozer [1]
levels to the final requisite formation level ii. Excavator [3]
as shown on the Engineer's drawings iii. Dumptruck [4]
iv. Cut [461,266.22 m3]
NO ACTIVITY RESOURCES NAME
4 Fill and spread selected excavated i. Excavator [2]
materials to make up levels to the final ii. Dumptruck [4]
requisite formation level as shown on the iii. Compactor [2]
Engineer's drawings in layers and graded iv. Bulldozer [2]
each layer compacted. v. Fill and spread [474,613.12 m3]
5 Imported earth from contractor's own i. Bulldozer [1]
source within 10km from site including ii. Excavator [1]
unloading in filling arears. iii. Dumptruck [4]
iv. Compactor [1]
v. Fill imported material
[13,346m3]
6 Allow for slope protection by using spot i. Worker [4]
turfing and making good every works, ii. Turfing [27,629.4 m2]
defects as specified and leave everything in
perfect working order to the entire
satisfaction of the Superintending Officer
7 Bench and berm:reinforced concrete grade i. Worker [4]
20. ii. Excavator
iii. Berm [1,620 m2]
3.0 TAKING OFF QUANTITY

Taking off quantity, also known as material takeoff or quantity surveying, refers to the process
of estimating and determining the quantities of materials required for a construction project. It
involves analyzing construction drawings, specifications, and other project documents to
identify and quantify various components and elements needed for the project.

The process of taking off quantity typically involves the following steps:

1. Reviewing project documents: This includes studying architectural and engineering


drawings, specifications, and any other relevant documents to gain an understanding of
the project scope and requirements.
2. Itemizing elements: Breaking down the project into individual elements such as walls,
floors, ceilings, doors, windows, etc. Each element is then further divided into specific
components, such as the number of bricks, concrete volume, steel reinforcement, etc.
3. Measurement: Taking accurate measurements of each component or element to
determine the quantities required. This may involve using measuring tools, scaling
techniques, or specialized software.
4. Quantity calculation: Multiplying the measurements by the appropriate conversion
factors or unit rates to calculate the quantities of materials needed. These calculations
may vary depending on the type of material, such as cubic meters for concrete, square
meters for flooring, or linear meters for piping.
5. Documentation: Recording the calculated quantities in a standardized format such as a
bill of quantities (BOQ) or a spreadsheet. The documentation includes detailed
descriptions, measurements, unit rates, and extended amounts for each item.
6. Verification: Cross-checking the takeoff quantities with project specifications, local
building codes, and industry standards to ensure accuracy and compliance.

Taking off quantity is an essential process in construction cost estimation, project planning,
and procurement of materials. It helps contractors and project stakeholders determine the
quantities and costs of materials, prepare accurate bids and estimates, and effectively manage
the procurement and delivery of materials throughout the construction project.
3.1 Detail of Quantity Taking Off
QUANTITY TAKING OFF SHEET

PROJECT BILL NO. ELEMENT / TRADE SLIP NO.


PROPOSED DEVELOPMENT OF ZONE B 1.0 1
1MALAYSIA (PRIMA) HOUSING IN MUKIM
HULU LEPAR, DAERAH KUANTAN,
PAHANG DARUL MAKMUR.
HEADING
Site clearing

DESCRIPTION UNIT
2
Clear the site of all trees (irrespective of girth) undergrowth creeper, lallang, shrubs, m
bushes, rubbish, debris and any other obstruction including grubbing up roots and
stumps and cart away from site to Contractor's own dump. QUANTITY
269,763.69

TAKER OFF
Symon

SQUARRING

CHK. SQUARRING

example of manual calculation:


1.00 No of grid in the drawing. (10 x 10mm sq)
2.5 Actual dimension of grid in m
2.5 Actual dimension of grid in m
6.25 Area of 1 grid.

Total area is based on Civil 3d Software.


66.66 arce
1 arce = 4046.86 m2

269,763.69 Total area rounded off to 2 decimal places


PROJECT BILL NO. ELEMENT / TRADE SLIP NO.
PROPOSED DEVELOPMENT OF ZONE B 2.0 2
1MALAYSIA (PRIMA) HOUSING IN MUKIM
HULU LEPAR, DAERAH KUANTAN,
PAHANG DARUL MAKMUR.
HEADING
Site clearing

DESCRIPTION UNIT
Excavate top soil average 150mm deep, load and transport to temporary filling area. m2

QUANTITY
269,763.69

TAKER OFF
Symon

SQUARRING

CHK. SQUARRING

example of manual calculation:


1.00 No of grid in the drawing. (10 x 10mm sq)
2.5 Actual dimension of grid in m
2.5 Actual dimension of grid in m
6.25 Area of 1 grid.

Total area is based on Civil 3d Software.


66.66 arce
1 arce = 4046.86 m2

269,763.69 Total area rounded off to 2 decimal places


The grid method is a commonly used technique for cut and fill calculations in earthwork
projects. It involves dividing the project area into a grid pattern and determining the elevation
or depth at each grid intersection point. This method allows for a systematic and accurate
estimation of the volumes of earth to be cut (excavated) or filled in each grid cell.

Figure 1: Example of Grid Method

Figure 1 shows an example of grid method calculations for cut and fill volume based on zone
B area. In the quantity taking off sheet we use grid B-C/1-2 as an example in this project reports.
PROJECT BILL NO. ELEMENT / TRADE SLIP NO.
PROPOSED DEVELOPMENT OF ZONE B 3.0 3
1MALAYSIA (PRIMA) HOUSING IN MUKIM
HULU LEPAR, DAERAH KUANTAN,
PAHANG DARUL MAKMUR.
HEADING
Cut and Fill

DESCRIPTION UNIT
Excavation of earth materials to make up levels to the final requisite formation level m3
as shown on the Engineer's drawings.
QUANTITY
461,266.22

TAKER OFF
Symon

SQUARRING

CHK. SQUARRING

Above shows an example of grid method


calculation for cut & fill.

Total volume is based on Civil 3d Software.

461,266.22 Volume (m3) to be cut.


PROJECT BILL NO. ELEMENT / TRADE SLIP NO.
PROPOSED DEVELOPMENT OF ZONE B 4.0 4
1MALAYSIA (PRIMA) HOUSING IN MUKIM
HULU LEPAR, DAERAH KUANTAN,
PAHANG DARUL MAKMUR.
HEADING
Cut and Fill

DESCRIPTION UNIT
Fill and spread selected excavated materials to make up levels to the final requisite m3
formation level as shown on the Engineer's drawings in layers and graded each
layer compacted. QUANTITY
474,613.12

TAKER OFF
Symon

SQUARRING

CHK. SQUARRING

Above shows an example of grid method


calculation for cut & fill.

Total volume is based on Civil 3d Software.

474,613.12 Volume (m3) to be fill.


PROJECT BILL NO. ELEMENT / TRADE SLIP NO.
PROPOSED DEVELOPMENT OF ZONE B 5.0 5
1MALAYSIA (PRIMA) HOUSING IN MUKIM
HULU LEPAR, DAERAH KUANTAN,
PAHANG DARUL MAKMUR.
HEADING
Cut and Fill

DESCRIPTION UNIT
Imported earth from contractor's own source within 10km from site including m3
unloading in filling areas.
QUANTITY
13,346.90

1 461,266.22 461,266.22 Cut volume in m3 TAKER OFF


Symon
1 474,613.12 474,613.12 Fill volume in m3
-13,346.90 Volume of imported material SQUARRING

1 13,346.90 13,346.90 Volume of imported material


CHK. SQUARRING
PROJECT BILL NO. ELEMENT / TRADE SLIP NO.
PROPOSED DEVELOPMENT OF ZONE B 6.0 6
1MALAYSIA (PRIMA) HOUSING IN MUKIM
HULU LEPAR, DAERAH KUANTAN,
PAHANG DARUL MAKMUR.
HEADING
Slope Protection

DESCRIPTION UNIT
Allow for slope protection by using spot turfing and making good every works, m2
defects as specified and leave everything in perfect working order to the entire
satisfaction of the Superintending Officer. QUANTITY
24,721.45

TAKER OFF
Symon

SQUARRING

CHK. SQUARRING

600.00 Example of calculation for slope


64.13 protection area.
123.50
105.70
399.50
1,292.83 Area of slope protection

1 24,721.45
24,721.45 Total area based on Civil 3D software
4.0 BUILT UP RATE

A build-up rate, also known as a composite rate or unit rate, is a calculation that combines
various components of cost to determine the total cost for a particular item or activity in a
construction project. It is commonly used in estimating, cost planning, and pricing purposes.
Build-up rates are typically expressed as a cost per unit of measurement, such as cost per square
meter, cost per cubic meter, or cost per unit.

To create a build-up rate, you need to consider the individual elements that contribute to the
total cost of the item or activity. These elements may include:

1. Labor costs: Estimate the labor hours required to complete the task and multiply it by
the labor rate or wage rate, including any applicable taxes, benefits, or overheads.
2. Material costs: Determine the quantity of materials needed and multiply it by the unit
cost of each material, including any markups or delivery charges.
3. Equipment costs: If equipment is required for the task, calculate the cost of equipment
usage based on factors such as equipment rental rates, fuel consumption, and
maintenance costs.
4. Subcontractor costs: If certain aspects of the work are subcontracted, estimate the
subcontractor's fees and any associated costs.
5. Overhead and profit: Consider any overhead expenses, such as general administrative
costs, insurance, and project-specific overheads. Add a suitable profit margin to cover
business profits and risks.
6. Other costs: Include any additional costs specific to the item or activity, such as permits,
testing, site preparation, or disposal fees.

It's important to note that build-up rates may vary depending on project-specific factors, such
as project location, complexity, scale, and market conditions. Therefore, it is crucial to update
and validate build-up rates regularly to ensure accuracy and reflect current market conditions.
4.1 Details of Build-Up Rate

ITEM DESCRIPTION UNIT


1.0 Clear the site of all trees (irrespective of girth) undergrowth creeper, lallang, m2 = RM 0.78
shrubs, bushes, rubbish, debris and any other obstruction including grubbing up
roots and stumps and cart away from site to Contractor's own dump.

Machinery cost
Rental per month including mobilizing to site RM 15,000.00 /month
Rental for 1 unit bulldozer (D6R Track-Type Tractor) of capacity 3.93m3 = RM 500.00 / day
(including payment for driver/operator and fuel) = RM 500.00 / 8hr
Total rental per hour = RM 62.50 /hr

Average output of bull dozer = 558.6 m3/hr


Cost to excavate 1m3 = RM 0.11

Cost / m3 = RM 0.11

Cost / m2 (for 150mm depth) = RM 0.02

Machinery cost
Rental for ½m³ excavator including diesel and mobilization
Rental per month = RM 9,500.00 / month
Rental per day (30 days) = RM 316.67 / day
Operator = RM 70.00 / day
= RM 386.67 / 8hr
Total rental per hour = RM 48.33 / hr

Average output of excavator = 97.92 m3/hr


Cost to excavate 1m3 = RM 0.49

Cost / m3 = RM 0.49
=
Cost / m2 (for 150mm depth) = RM 0.07

Machinery cost
To use 10 tonne lorry

Rental including driver and diesel = RM 600.00/day


Lubricator = RM 25.00/litre

Lorry Cost

Transporting cost
Rental/hr = RM 600.00 /8hr
= RM 75.00 /hr

Running cost
Lubricator (1.0 liter/7 days) x RM 25.00 = RM 3.57 /8hr
Running cost/hr = RM 0.45 /hr
Total rental per hour = RM 75.45 /hr

Average output = 20.28 m3/hr


Cost to loading/unloading 1m3 = RM 3.72

Cost / m3 = RM 3.72

Cost / m2 (for 150mm depth) = RM 0.56

Total cost = RM 0.65


Add 20% overhead and profit = RM 0.13
Total cost + profit = RM 0.78
ITEM DESCRIPTION UNIT
2.0 Excavate top soil average 150mm deep, load and transport to temporary filling m2 = RM 0.96
area.

Machinery cost
Rental per month including mobilizing to site RM 15,000.00 /month
Rental for 1 unit bulldozer (D6R Track-Type Tractor) of capacity 3.93m3 = RM 500.00 / day
(including payment for driver/operator and fuel) = RM 500.00 / 8hr
Total rental per hour = RM 62.50 /hr

Average output of bull dozer = 558.6 m3/hr


Cost to excavate 1m3 = RM 0.11

Cost / m3 = RM 0.11

Cost / m2 (for 150mm depth) = RM 0.02

Machinery cost
Rental for ½m³ excavator including mobilizing to site
Rental per month = RM 9,500.00 / month
Rental per day (30 days) = RM 316.67 / day
Operator = RM 70.00 / day
= RM 386.67 / 8hr
Total rental per hour = RM 48.33 / hr

Average output of excavator = 97.92 m3/hr


Cost to excavate 1m3 = RM 0.49

Cost / m3 / 2 excavator = RM 0.98


Cost / m2 (for 150mm depth) = RM 0.15

Machinery cost
To use 10 tonne lorry

Rental including driver and diesel = RM 600.00 /day


Lubricator = RM 25.00 /litre

Lorry Cost

Transporting cost
Rental/8hr = RM 600.00 /8hr
= RM 75.00 /hr

Running cost
Lubricator (1.0 liter/7 days) x RM 25.00 = RM 3.57 /8hr
Running cost/hr = RM 0.45 /hr
Total rental per hour = RM 75.45 /hr

Average output = 71.00 m3/hr


Cost to loading/unloading 1m3 = RM 1.06

Cost / m3 / 4 dump truck = RM 4.24

Cost / m2 (for 150mm depth) = RM 0.64

Total cost = RM 0.80


Add 20% profit = RM 0.16
Total cost + profit = RM 0.96
ITEM DESCRIPTION UNIT
3.0 Excavation of earth materials to make up levels to the final requisite formation m3 = RM 19.75
level as shown on the Engineer's drawings

Machinery cost
Rental per month including mobilizing to site RM 15,000.00 /month
Rental for 1 unit bulldozer (D6R Track-Type Tractor) of capacity 3.93m3 = RM 500.00 / day
(including payment for driver/operator and fuel) = RM 500.00 / 8hr
Total rental per hour = RM 62.50 /hr

Average output of bull dozer = 558.6 m3/hr


Cost to excavate 1m3 = RM 0.11

Cost / m3 = RM 0.11

Cost / m2 (for 150mm depth) = RM 0.02

Machinery cost
Rental for ½m³ excavator including mobilizing to site
Rental per month = RM 9,500.00 / month
Rental per day (30 days) = RM 316.67 / day
Operator = RM 70.00 / day
= RM 386.67 / 8hr
Total rental per hour = RM 48.33 / hr

Average output of excavator = 97.92 m3/hr


Cost to excavate 1m3 = RM 0.49

Cost / m3 / 3 excavator = RM 1.47


Cost / m2 (for 150mm depth) = RM 0.22

Machinery cost
To use 10 tonne lorry

Rental including driver and diesel = RM 600.00 /day


Lubricator = RM 25.00 /litre

Lorry Cost

Transporting cost
Rental/8hr = RM 600.00 /8hr
= RM 75.00 /hr

Running cost
Lubricator (1.0 liter/7 days) x RM 25.00 = RM 3.57 /8hr
Running cost/hr = RM 0.45 /hr
Total rental per hour = RM 75.45 /hr

Average output = 20.28 m3/hr


Cost to loading/unloading 1m3 = RM 3.72

Cost / m3 / 4 dump truck = RM 14.88

Cost / m2 (for 150mm depth) = RM 2.23

Total cost = RM 16.46


Add 20% profit = RM 3.29
Total cost + profit = RM 19.75
ITEM DESCRIPTION UNIT
4.0 Fill and spread selected excavated materials to make up levels to the final m3 = RM 4.60
requisite formation level as shown on the Engineer's drawings in layers and
graded each layer compacted.

Machinery cost
Rental per month including mobilizing to site RM 15,000.00 /month
Rental for 1 unit bulldozer (D6R Track-Type Tractor) of capacity 3.93m3 = RM 500.00 / day
(including payment for driver/operator and fuel) = RM 500.00 / 8hr
Total rental per hour = RM 62.50 /hr

Average output of bull dozer = 558.6 m3/hr


Cost to excavate 1m3 = RM 0.11

Cost / m3 / 2 bulldozer = RM 0.22


Cost / m2 (for 150mm depth) = RM 0.03

Machinery cost
Rental for ½m³ excavator including mobilizing to site
Rental per month = RM 9,500.00 / month
Rental per day (30 days) = RM 316.67 / day
Operator = RM 70.00 / day
= RM 386.67 / 8hr
Total rental per hour = RM 48.33 / hr

Average output of excavator = 97.92 m3/hr


Cost to excavate 1m3 = RM 0.49

Cost / m3 / 2 excavator = RM 0.98


Cost / m2 (for 150mm depth) = RM 0.15

Machinery cost
Rental for 25 tonne vibrator roller including mobilizing to site
Rental per month = RM 8,300.00 / month
Rental per day (30 days) = RM 276.67 / day
Operator = RM 70.00 / day
= RM 346.67 / 8hr
Total rental per hour = RM 43.33 / hr

Average output of compactor = 213 m3/hr


Cost to compact 1m3 = RM 0.20

Cost / m3 / 2 compactor = RM 0.40


Cost / m2 (for 250mm depth) = RM 0.10

Machinery cost
To use 10 tonne lorry

Rental including driver and diesel = RM 600.00 /day


Lubricator = RM 25.00 /litre

Lorry Cost

Transporting cost
Rental/8hr = RM 600.00 /8hr
= RM 75.00 /hr

Running cost
Lubricator (1.0 liter/7 days) x RM 25.00 = RM 3.57 /8hr
Running cost/hr = RM 0.45 /hr
Total rental per hour = RM 75.45 /hr

Average output = 20.28 m3/hr


Cost to loading/unloading 1m3 = RM 3.72

Cost / m3 / 4 dump truck = RM 14.88

Cost / m2 (for 150mm depth) = RM 2.23

Total cost = RM 3.83


Add 20% profit = RM 0.77
Total cost + profit = RM 4.60
ITEM DESCRIPTION UNIT
5.0 Imported earth from contractor's own source within 10km from site including m³ = RM 46.94
unloading in filling arears.

Material cost
Imported earth = RM 15.00 /m³
25% of compaction and wastage = RM 3.75 /m³
Total material / m3 = RM 18.75 /m³

Labour cost
General labour / hr = RM 4.69 /m³

Machinery cost
Rental per month including mobilizing to site RM 15,000.00 /month
Rental for 1 unit bulldozer (D6R Track-Type Tractor) of capacity 3.93m3 = RM 500.00 / day
(including payment for driver/operator and fuel) = RM 500.00 / 8hr
Total rental per hour = RM 62.50 /hr

Average output of bull dozer = 558.6 m3/hr


Cost to excavate 1m3 = RM 0.11

Cost / m3 / bulldozer = RM 0.11

Machinery cost
Rental for ½m³ excavator including mobilizing to site
Rental per month = RM 9,500.00 / month
Rental per day (30 days) = RM 316.67 / day
Operator = RM 70.00 / day
= RM 386.67 / 8hr
Total rental per hour = RM 48.33 / hr

Average output of excavator = 97.92 m3/hr


Cost to excavate 1m3 = RM 0.49

Cost / m3 / excavator = RM 0.49

Machinery cost
Rental for 25 tonne vibrator roller including mobilizing to site
Rental per month = RM 8,300.00 / month
Rental per day (30 days) = RM 276.67 / day
Operator = RM 70.00 / day
= RM 346.67 / 8hr
Total rental per hour = RM 43.33 / hr

Average output of compactor = 213 m3/hr


Cost to compact 1m3 = RM 0.20

Cost / m3 / compactor = RM 0.20

Machinery cost
To use 10 tonne lorry

Rental including driver and diesel = RM 600.00 /day


Lubricator = RM 25.00 /litre

Lorry Cost

Transporting cost
Rental/8hr = RM 600.00 /8hr
= RM 75.00 /hr

Running cost
Lubricator (1.0 liter/7 days) x RM 25.00 = RM 3.57 /8hr
Running cost/hr = RM 0.45 /hr
Total rental per hour = RM 75.45 /hr

Average output = 20.28 m3/hr


Cost to loading/unloading 1m3 = RM 3.72

Cost / m3 / 4 dump truck = RM 14.88

Total cost = RM 39.12


Add 20% profit = RM 7.82
Total cost + profit = RM 46.94
ITEM DESCRIPTION UNIT
6.0 Allow for slope protection by using spot turfing and making good every works, m2 = RM 8.16
defects as specified and leave everything in perfect working order to the entire
satisfaction of the Superintending Officer

Material Cost
Turfing price = RM 1.00 / sqft
1 m2 = 10.76 sqft (assume 50% coverage) = RM 5.38 / m2
cost /m2 = RM 5.38 / m2

Assume 50mm thick per 1 turfing = 0.0046 m3


Total area to cover = 24721.4500 m2
Assume 50% cover = 12360.7250 m2
Volume turfing needed = 618.0363 m3

Transportation 6 wheels lorry with driver (incl. diesel) = RM 400.00 / 8 hr


assume cycle time / day = 5 trip
bucket capacity = 3.24 m3
m2 / day = 324 m2
price / m2 = RM 1.23 /m2
Cost / m² = RM 1.23 /m2

4 general workers output = 0.75 hr/100m2


rate for general workers = RM 200.00 /8hr
per hour = RM 25.00 / hr
per 100m2 = RM 18.75 / 100m2
per m2 = RM 0.19 / m2

Total cost = RM 6.80 / m2


Add 20% profit = RM 1.36
Total cost + profit RM 8.16 / m2
ITEM DESCRIPTION UNIT
7.0 Bench and berm:reinforced concrete grade 20. m² = RM 38.50

Material Cost
Grade 20 concrete = RM 201.00 /m³
cost /m² (100mm thickness) = RM 20.10 /m²

BRC A8 = RM 11.75 /m²

cost /m2 = RM 31.85

Machinery cost
Rental for ½m³ excavator including mobilizing to site
Rental per month = RM 9,500.00 / month
Rental per day (30 days) = RM 316.67 / day
Operator = RM 70.00 / day
= RM 386.67 / 8hr
Total rental per hour = RM 48.33 / hr

Average output of excavator = 97.92 m3/hr


Cost to excavate 1m3 / excavator = RM 0.49

Cost / m2 (for 100mm thickness) = RM 0.05

4 general workers output = 0.75 hr/100m2


rate for general workers = RM 200.00 /8hr
per hour = RM 25.00 / hr
per 100m2 = RM 18.75 / 100m2
per m2 = RM 0.19 / m2

Total cost = RM 32.09


Add 20% profit = RM 6.42
Total cost + profit = RM 38.50
5.0 BILL OF QUANTITY

A Bill of Quantities (BOQ) is a detailed document in construction projects that provides a


comprehensive list of all the items, materials, and quantities required to complete the project.
It serves as a tendering and contractual document that forms part of the project's contract
documents.

The Bill of Quantities typically includes the following information:

1. Itemized list: It presents a systematic breakdown of the project into individual items,
each representing a specific element of work or a construction activity. For example, it
may include items such as excavation, concrete works, steel reinforcement, electrical
installations, plumbing, etc.
2. Quantities: The BOQ provides the quantities or measurements of each item, specifying
the required amounts or dimensions. These quantities can be derived through methods
like taking off quantity or measurement from detailed construction drawings.
3. Unit of measurement: It specifies the unit of measurement associated with each item,
such as cubic meters (m³), square meters (m²), linear meters (m), or number of units.
4. Descriptions and specifications: The BOQ include detailed descriptions and
specifications for each item, outlining the specific materials, finishes, and quality
standards required for the construction work.
5. Rates: In some cases, the BOQ may include the rates or prices for each item, indicating
the cost per unit of measurement. However, in other instances, the rates may be left
blank, and the pricing is done separately in the tendering or procurement process.
6. Summary and totals: The BOQ often include a summary section that presents the total
quantities and costs for each trade or section of work. It provides a comprehensive
overview of the project's estimated quantities and anticipated costs.

The Bill of Quantities serves multiple purposes in construction projects. It facilitates accurate
cost estimation, as it provides a detailed breakdown of the materials and quantities required. It
also supports the tendering process by allowing contractors to submit competitive bids based
on the information provided. Additionally, it forms a basis for valuations, cost control, and
progress monitoring throughout the project's execution.

It's important to note that the specific format and presentation of a BOQ can vary depending
on project requirements, industry standards, and the preferences of the project owner or the
organization responsible for preparing the document.
5.1 Details of Bill of Quantity
5.2 Details of Bill of Quantity for Erosion and Sedimentation Control Plan (ESCP)
6.0 VALUE OF ENGINEERING

The value of engineering refers to the benefits and contributions that engineering activities and
solutions bring to society, industries, and individuals. It encompasses the positive impact that
engineering knowledge, skills, and innovations have on various aspects of human life,
including economic growth, infrastructure development, technological advancements,
environmental sustainability, and quality of life improvements.

Here are some key aspects that contribute to the value of engineering:

1. Problem-solving and innovation: Engineering involves identifying, analyzing, and


solving complex problems through the application of scientific principles, technical
expertise, and creative thinking. Engineers develop innovative solutions that address
societal challenges and improve efficiency, productivity, and safety across different
sectors.
2. Infrastructure and development: Engineers play a vital role in designing, constructing,
and maintaining essential infrastructure systems such as buildings, roads, bridges, water
supply networks, and power grids. These infrastructure projects form the backbone of
economic development, enabling commerce, transportation, communication, and
improved living conditions.
3. Technological advancement: Engineering drives technological progress and fosters
innovation. Engineers are at the forefront of developing new technologies, products,
and processes that revolutionize industries, enhance productivity, and open up new
possibilities. From advancements in healthcare and renewable energy to automation
and artificial intelligence, engineering innovations shape the future.
4. Sustainable practices: Engineering plays a crucial role in promoting sustainability and
addressing environmental challenges. Engineers develop environmentally friendly
technologies, design energy-efficient systems, implement waste management
strategies, and contribute to sustainable development practices. They work towards
minimizing negative environmental impacts and finding sustainable solutions for a
better future.
5. Safety and risk management: Engineers are responsible for ensuring the safety and
well-being of individuals and communities. They apply their expertise to design
structures, systems, and processes that mitigate risks, prevent accidents, and ensure
compliance with safety regulations. Engineering practices prioritize the protection of
human life and property.
6. Economic impact: Engineering activities contribute to economic growth and prosperity.
The design and development of new products and processes, optimization of
manufacturing processes, and improvements in efficiency and productivity all lead to
economic benefits. Engineering innovations drive job creation, entrepreneurship, and
industrial competitiveness.
7. Professional ethics and responsibility: Engineers adhere to a code of ethics that
emphasizes professionalism, integrity, and accountability. They are committed to
upholding high standards of quality, safety, and ethical conduct in their work. The value
of engineering lies in the trust and confidence society places in the profession to deliver
reliable, sustainable, and socially responsible solutions.

Overall, the value of engineering lies in its ability to transform ideas into reality, solve
problems, drive progress, and make a positive impact on society. It encompasses the practical
application of scientific knowledge, technical skills, and ethical principles to create a better and
more sustainable world.
6.1 Compliance in Value of Engineering

SITE PREPARATION & EARTHWORKS

RATE TOTAL
ITEM NO. DESCRIPTION UNIT QUANTITY
(RM) (RM)
1.0 Clear the site of all trees (irrespective m2 269,763.69 0.72 194,618.32
of girth) undergrowth creeper, lallang,
shrubs, bushes, rubbish, debris and any
other obstruction including grubbing up
roots and stumps and cart away from
site to Contractor's own dump.
2.0 Excavate top soil average 150mm deep, m2 269,763.69 2.22 598,875.39
load and transport to temporary filling
area.
3.0 Excavation of earth materials to make m3 461,266.22 15.28 7,047,409.82
up levels to the final requisite
formation level as shown on the
Engineer's drawings
4.0 Fill and spread selected excavated m
3
474,613.12 15.56 7,386,878.60
materials to make up levels to the final
requisite formation level as shown on
the Engineer's drawings in layers and
graded each layer compacted.
5.0 Imported earth from contractor's own m³ 13,346.89 42.78 570,939.91
source within 10km from site including
unloading in filling arears.
6.0 Allow for slope protection by using spot m
2 27,629.40 8.12 224,488.36
turfing and making good every works,
defects as specified and leave
everything in perfect working order to
the entire satisfaction of the
Superintending Officer
7.0 Bench and berm:reinforced concrete m² 1,620.00 38.50 62,376.16
grade 20.
GRAND TOTAL (RM) 16,085,586.56

Table 6 - 1 Bill of Quantity for Earthworks


The total amount before considering Value of Engineering is RM 20,173,269.13 and after
considering Value of Engineering is RM 16,085,586.56. In summary, the percentage of cost
different is 20.26% which amounting to RM 4,087,682.57.
Table 6 - 2 Bill of Quantity for Erosion and Sedimentation Control Plan

The total amount before considering Value of Engineering is RM 3,952,692.57 and after
considering Value of Engineering is RM 1,301,774.59. In summary, the percentage of cost
different is 67% which amounting to RM 2,650917.98.

Before considering the value of engineering, the focus on cost may primarily revolve around
minimizing expenses and achieving immediate cost savings. The emphasis may be on short-
term cost reduction without fully appreciating the long-term implications and potential benefits
that engineering can bring. In this perspective, engineering may be seen as an expense rather
than an investment.

However, after considering the value of engineering, a more comprehensive understanding


emerges regarding the relationship between cost and value. The value of engineering is closely
intertwined with cost considerations, and the two factors should be evaluated together. The
considerations in the machinery output with more realistic contribute a lot of different in the
cost and time while maintaining the quality of the works.
7.0 PROJECT SCHEDULING

Scheduling in project management is the process of defining a project in detail and creating a
plan for when and how it will be completed. Building a project schedule, including a timeline
with clear deadlines for each task, gives team members visibility into the work they’ll be
expected to complete and keeps everyone involved on track.

Project schedules are broken down into tasks and milestones. The schedule should also identify
all necessary resources needed to complete the project and set a timeline for completion.
Realistic constraints and dependencies must be considered during these steps, each of which is
critical for cost management (EcoSys, Hexagon AB and or its subsidiaries and affiliates,
2023) purposes.

Scheduling in project management can be overwhelming, but creating a work breakdown


schedule (EcoSys, Hexagon Ab, 2023) beforehand can help. A work breakdown structure takes
the form of a visual representation of the project’s scope and deliverables. It lets the entire team
see the tasks required to complete the project immediately and serves as a strong foundation
for completing the project schedule.

Scheduling in project management can make a big impact on a company’s productivity.


Without a project schedule, the team won’t know what they’re expected to do or when they’re
expected to do it. Scheduling keeps the team aligned and moving towards the project’s goal
quickly by eliminating ambiguity. When employees can transition quickly from one task to the
next and pass on their work to the next team member as needed, projects get done on time and
on budget or even under the budget. A detailed project schedule helps ensure that no necessary
steps are missed and ensure that the project can be completed on time.

It is a well-structured document that enables project managers to communicate all the


necessary information to the stakeholders and the workforce with utmost transparency. In
addition, the project schedule also entails data on required resources and skills to execute the
project. Managing the resources and project timeline to ensure that every task is paired with
suitable personnel forms the crux of developing the proper schedule. The science of project
scheduling is, therefore, critical for an efficient project management process.
It is a tool to schedule and organizes the tasks, resources, start dates, and due dates in an ideal
sequence so that the project can be completed on time. A project schedule is created during the
planning phase which includes the project timeline with start date, end date, and milestone, the
work necessary to complete the project deliverables, the costs, resources, and dependencies
associated with each task, and the team or types of machinery that are responsible on each task.

Project schedules are created and tracked with project scheduling software which has key
features to monitor the progress of the tasks, resources, and cost in real-time. For this project,
we are using Microsoft Project software to create our project schedule as shown in (Figure 7 –
1 Work programme). The task list is prepared based on the items in the Bill of Quantities. The
details in the Task Table are shown in (Table 7 – 1 Task Table). In this table, we listed the Task
Name, Task Duration, Predecessors (dependencies) and the Resources. While in the Resource
Sheet, we listed out the resources that we are using with the rate of each resource as shown in
(Table 7 – 2 Resources Sheet).
Task Name Duration Predecessors Resources Name
SITE WORK
Clear the site of all trees (irrespective 1.2 weeks Bulldozer,
of girth) undergrowth creeper, Excavator,
lallang, shrubs, bushes, rubbish, Dumptruck, Clearing
debris and any other obstruction [269,763.69m2]
including grubbing up roots and
stumps and cart away from site to
Contractor's own dump.
1 week 2 Bulldozer,
Excavator[2],
Excavate top soil average 150mm Dumptruck[4],
deep, load and transport to temporary Excavate
filling area. [269,763.69m2]
9.9 weeks 3 Bulldozer,
Excavation of earth materials to make Excavator[3],
up levels to the final requisite Dumptruck[4],
formation level as shown on the Excavate
Engineer's drawings [461,266.22m3]
Fill and spread selected excavated 5.3 weeks 3 Bulldozer[2],
materials to make up levels to the Excavator[2],
final requisite formation level as Dumptruck[4],
shown on the Engineer's drawings in Compactor[2] Fill
layers and graded each layer and spread
compacted. [474,613.12m3]
0.3 weeks 5 Bulldozer[1],
Excavator[1],
Imported earth from contractor's own Dumptruck[4],
source within 10km from site Compactor[1] Fill
including unloading in filling arears. [13,346m3]
Allow for slope protection by using 4.3 weeks 7 Worker[4], Turfing
spot turfing and making good every [27,629.4 m2]
works, defects as specified and leave
everything in perfect working order
to the entire satisfaction of the
Superintending Officer
0.3 weeks 6,4 Worker[4],
Bench and berm:reinforced concrete Excavator[1],
grade 20. Berm[1620m2]
Table 7 - 1 Task Table
Figure 7 - 1 Work Programme
Resource Material Max. Accrue Base
Name Type Label Initials Group Units Std. Rate Ovt. Rate Cost/Use At Calendar
Worker Work W labor 6 RM0.00/hr RM0.00/hr RM0.00 Prorated Standard

Bulldozer Work B non-labor 2 RM0.00/hr RM0.00/hr RM0.00 Prorated Standard


Excavator Work E non-labor 3 RM0.00/hr RM0.00/hr RM0.00 Prorated Standard
Dumptruck Work D non-labor 4 RM0.00/hr RM0.00/hr RM0.00 Prorated Standard
Compactor Work C non-labor 2 RM0.00/hr RM0.00/hr RM0.00 Prorated Standard

Fill and
Material m3 F material RM15.56 RM0.00 Prorated
spread
Fill imported
Material m3 Fi material RM42.78 RM0.00 Prorated
material
Clearing Material m2 C RM0.72 RM0.00 Prorated
Excavate Material m2 E RM2.22 RM0.00 Prorated
Berm Material m2 B RM38.50 RM0.00 Prorated
Turfing Material m2 T RM8.12 RM0.00 Prorated
Cut Material m3 C RM15.28 RM0.00 Prorated
Table 7 - 2 Resources Sheet
From all the data that we have gathered, we estimated that the total duration of the project is
16.84 weeks (4 months and 5 days).

The duration for each activity is calculated based on the total output of the machineries and
manpower needed to complete the task against the total volume or area needed for the activity.
The calculated duration is based on both initial cost and cost after value engineering.
8.0 CONCLUSIONS

In conclusion, cost estimation is a critical aspect of project planning and decision-making in


various industries, particularly in construction and engineering. It involves predicting or
determining the anticipated costs associated with a project, activity, or scope of work. By
following a systematic approach that includes scope definition, work breakdown structure,
quantity takeoff, unit cost determination, cost calculation, contingencies and allowances,
overheads and profit considerations, review and validation, documentation, and regular
updates, accurate cost estimates can be generated.

Accurate cost estimation enables project stakeholders to make informed decisions, develop
realistic budgets, and allocate resources effectively. It helps in assessing the feasibility and
viability of a project, evaluating alternative options, and managing financial risks. Additionally,
it plays a crucial role in tendering processes, contract negotiations, and cost control throughout
the project lifecycle.

While cost estimation requires expertise, experience, and access to relevant data, it is an
iterative process that may require adjustments as more information becomes available or
project conditions change. Regular monitoring, control, and refinement of cost estimates are
essential to ensure project success and avoid cost overruns.

Overall, cost estimation serves as a valuable tool for project management and helps in
achieving project objectives within defined budgets, ensuring financial accountability, and
promoting efficient resource allocation.
References
EcoSys. (2023). Hexagon AB and or its subsidiaries and affiliates. Retrieved from
https://www.ecosys.net/knowledge/project-cost-management/

EcoSys. (2023). Hexagon Ab. Retrieved from https://www.ecosys.net/blog/work-breakdown-


structure-wbs-elements-formats-best-practices/

You might also like