Kaizen Start Dt.: 05.11.

2023 JH QM PM SHE OT KK E&T

Activity
Kaizen Finish Dt.: 09.11.2023 P
Area : Hard Coat P Q C D D S M
Result Area
Kaizen No.: ST /CHANDRA/ 2023-24/50

TPM Circle No.: 03 TPM Circle Name .Chandra Machine : Base Coat Operation : Painting

Kaizen Theme: Idea: Bench Mark: Target:

Team Members:
To increae lux level at moulding shop
High luminous light should be installed in moulding shop 1 - Kamlesh kumar 3 - Trilok singh
2 - Rajendar 4- Umesh JH
Problem / Present status: Countermeasure : MP INFORMATION SHEET
Is it a MP worthy kaizen? (Yes /No) yes
Lux level at moulding shop is less( 250 lux)
installed high luminous light at moulding shop. Is it cost feasible? (Yes /No)
Total amount (INR)
Effective amount (INR)
Before: After : Results: A) Target of Improvement
1. Reliability
2. Maintainability
2 3. Cost Saving
4. Operability
5. Flexibility
6. Safety
1 7. Quality
B) Necessity
1. Feedback must be
2. Necessary possible
0
before after C) Classification
1. Change in mechanism and construction
Old type low luminous leight High Luminous light installed Eliminate unsafe condition 2. Change in operation and function
Why Why Analysis : Benefits: 3. Change in control circuit
1- Eliminate unsafe condition 4. Change in raw material
Why 1 -Lux level at moulding shop is less( 250 lux)
2- Morale Increase. 5. Change parts
6. Others
Why 2 - Light hang at height with low luminous.
Sustenance Action D) Cause

Why 3 -Due to old model of leight What to do : Reversible 1. Less process capability
Kaizen 2. Design failure
How to do : 3. Manufacturing defect
Why 4 - Basic poor design.
Irreversible 4. Special defect
Root cause : Frequency : Kaizen
P 5. Assembly defect
6. Others
Basic poor design.
Scope & Plan for Horizontal Deployment E) Standardization
Registration no. & Date : S.No. M/c Target Date Resp. Status 1. Engineering standard document
Registered by : Mr. Lokeshpal singh N/A N/A N/A N/A N/A 2. Manufacturing drawing
Manager's Sign : Mr. Nafees Ahmad 3. Special document