Specification for Project Name : VERKOR PROJECT

P.O No. : 2305-1620 & 2305-1630

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FABRICATION AND ERECTION PROCED

Rev. Date Description Prepared by Checked by Approved by

00 20-Oct-22 IFA N.T.M.Tho S.Y.Cho Y.S.Kim

Specification for Project Name : VERKOR PROJECT
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CONTENTS
REVISION HISTORY..................................................................................................................................

1. PURPOSE......................................................................................................................................

2. SCOPE...........................................................................................................................................

3. DEFINITIONS.................................................................................................................................

4. REFERENCE..................................................................................................................................

5. SHOP FABRICATION...................................................................................................................

6. ERECTION AT SITE.....................................................................................................................

7. TOUCH-UP PAINTING AT SITE..................................................................................................

8. INSPECTION AFTER INSTALL...................................................................................................

9. ATTACHMENT..............................................................................................................................

ATTACHMENT 1: ERECTION DRAWINGS AND ERECTION MARKS OF 1ST BATCH ITEMS.............

ATTACHMENT 2: ERECTION DRAWINGS AND ERECTION MARKS OF 2ND BATCH ITEMS...........

ATTACHMENT 3: ERECTION DRAWINGS AND ERECTION MARKS OF 3RD BATCH ITEMS...........

ATTACHMENT 4: ERECTION DRAWINGS AND ERECTION MARKS OF 4TH BATCH ITEMS...........

ATTACHMENT 5: ERECTION DRAWINGS AND ERECTION MARKS OF 5TH BATCH ITEMS.........153

ATTACHMENT 6: ERECTION DRAWINGS AND ERECTION MARKS OF 6TH BATCH ITEMS.........199

ATTACHMENT 7: GRATING CUTING PLAN DRAWINGS..................................................................246

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Specification for Project Name : VERKOR PROJECT
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REVISION HISTORY

Rev. Section Page Description

01 4.11 ~ 4.20 5,6 Updated as HDEC’S Comments

01 5.2.8; 5.3 7 Updated as HDEC’S Comments

01 6.7 11 Updated as HDEC’S Comments

01 6.9 13 Updated as HDEC’S Comments

01 9 17 Updated as HDEC’S Comments

02 4.14 ~4.20 6 Deleted as HDEC’S Comments

02 5.2.8; 5.3 7~9 Updated as HDEC’S Comments

02 9 19 Updated as HDEC’S Comments

03 5.3 & 9 7, 8 & 19 Updated as HDEC’S Comments

03 Att. 2 & 3 46 - 100 Updated 2nd & 3rd Batch Erection Drawings

04 Att. 4 99 - 152 Updated 4th Batch Erection Drawings

05 Att. 5,6,7 153 - 323 Updated 5th, 6th Batch Erection Drawings and
Grating Cutting Plan Drawings

06 Att. 2,3,4,5,6,7 49,52,65,73,89,103,107, Updated as HDEC’S Comments

111,117,120,122,127,143,
150,157,162,163,166,176,
180,181,185,203,208,212,
218,231,238,240,243,
248, 302

07 As Built
Specification for Project Name : VERKOR PROJECT
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1. Purpose
1.1 The purpose of this procedure is to provide the minimum requirements for the
fabrication and erection of Platform and Ladder work, to meet the contractural
specifications and requirements of a project, Basrah Refinery Upgrading Project.

2. Scope
2.1 This procedure applies specifically to Basrah Refinery Upgrading Project and
covers the Platforms, Handrails and Ladders for Equipment of structural steelwork.

3. Definitions
3.1 Contractor : JGC / Hyundai Engineering & Construction Co., Ltd.
3.2 KOVIS : KOVIS Engineering & Construction Co., Ltd.

4. Reference
4.1 ASME lX : ASME Boiler and Pressure Vessel Code.
4.2 AWS D1.1 : American Welding Society- Structural Welding Code
4.3 Materials:
EN10025 Type S235JR or 355JR : Main material (H-beam, Channel)
ASTM A36, SS400 : Sub Materials (Angle, Plate)
4.4 Bolt:
- High Strength Bolts : Hot Dip Galvanizing
Bolts : ASTM F3125 /F3125M GRADE A325M TYPE I OR EQUIVALENT
Washers : ASTM F436 / F436M TYPE I
Heavy Hex Nuts : ASTM A563 / A563M GRADE DH / 10S
- Mild Steel Bolts:
Bolts : ASTM A307 GRADE A (FULL THREADED)
Washers : ASTM F436 TYPE I
Heavy Hex Nuts : ASTM A563 GRADE A
4.5 Welding Electrodes: AWS A5.1 E70 Series or A5.20 E71T series or Equivalent
4.6 HSS-000-13525-0001_A : Fabrication Specification for Equipment Platform
and Ladder
4.7 SS-000-15200-0101_04 : Quality Control Requirements to Vendor
4.8 SS-000-15200-0102_04 : Material Certification and Traceability
4.9 SS-000-13A00-0001_03 : General Specification for Painting
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4.10 SS-000-14500-0001_01 : Project Shipping and Packing Instruction to Vendors

4.11 VN2152-501-A-PLN-7006 : Painting and Rust Prevention Procedure
4.12 VN2152-501-A-PLN-7008 : Packing Procedure
4.13 VN2152-501-A-ZZZ-0005 : Packing List

5. Shop Fabrication
5.1 Materials and Material handling
5.1.1 All material, pre-fabrications and components shall be inspected on receipt in
accordance with work instruction HSS-000-13525-0001_A_Fabrication
Specification for Equipment Platform and Ladder and SS-000-15200-0101_04
_Quality Control Requirements to Vendor. Material certificates shall be
submitted during inspection of material.
5.1.2 All materials shall be kept free from dirt, grease and other foreign matter and
shall be protected from corrosion. All materials shall be properly laid down on
wooden supports.
5.1.3 All material shall be ·in accordance with the spec. SS-000-15200-
0102_04_ Material Certification and Traceability, and approval drawings.
Upon receipt of raw material at shop, they shall be inspected as per Material
Certificates and Specification.
5.2 Fabrication
5.2.1 The fabrication of Platforms & Ladders shall conform to AWS D 1.1 and
approved drawings. Fabrication of Platforms & Ladders work shall be done at
KOVIS work shop and consist of Platforms, Stairway, Ladders, Handrails, Toe
plates, supports and any other items.
5.2.2 Welder shall be qualified in accordance with approved Welding Procedure
Specification and AWS D 1.1.
5.2.3 All welding procedure qualification shall be in accordance with work instruction
of Project Specifications and meet the requirements of AWS D.1.1. Prequalified
welding procedures shall be used whenever possible.
5.2.4 Welding consumables shall be controlled in accordance with work instruction as
below.
 Arc welding electrodes shall be in accordance with AWS as :
 Manual shielded metal arc welding (SMAW) : E70xx series.
 Semi-automatic flux cored wire Arc welding (FCAW) : E71T series.
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 Storage of Welding Electrodes

Welding electrodes that have been removed from the original package
shall be protected and stored so that the welding properties are not
affected. Electrodes shall be dry and baked in accordance with welding rod
control manual.
5.2.5 All fabricated items shall be identified by punching drawing number, item
number etc. prior to release for painting / galvanizing. Galvanizing items shall be
inspected at Galvanizing work shop.
5.2.6 Painting and coating systems shall be in accordance with the project
specifications and comply with the requirements. The approved paint system
summary, the surface preparation and the painting / coating application shall be
in accordance with procedure SS-000-13A00-0001_03_General Specification
for Painting.
5.2.7 Storage at shop and site shall be such a way to allow draining of rain water.
5.2.8 Erection Drawings and Erection marks
 Erection drawings with Erection marks shall be provided by KOVIS in
Attachment. And Cutting Plan Details Parts of each separately shipped also
shall be shown on Erection Drawings.
 Erection marking shall be provided for identifying all fabricated members.
The I.D nos shall be the same as item number indicated on the shop details
drawing.
5.2.9 Packing and Marking
Packing and markings for fabricated items will be made in according with the
requirements of Project Specifications.
5.2.10 Marking and Tagging, Shop inspection, Material traceability shall be performed
in accordance with Project Specification of SS-000-15200-0101, Material
Certification and Traceability: SS-000-15200-0102_04 and SS-000-14500-
0001_01_Project Shipping and Packing Instructions to Vendors.
5.3 Trial Assembly Works
Trial assembly of platform with gratings shall be provided during fabrication and final
assembly inspection. The assembled platform with gratings shall be considered as
maximized packing size within allowances.
1. Full scale marking on leveling plate
2. Installation of main brackets set on the full scale marking and fit up with track
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welding
3. Fit up outer and inner rings
4. Fit up side frames
5. Floor plate fit up
6. Fit up handrail posts
7. Fit up handrail
8. Fit up knee rail. After completion of dimensional inspection, welding shall be
carried out
9. Inspection on Trial assembling Condition with handrail & Grating
10. Dis-assembling Handrail & Grating
11. To start shot-blasting and painting works
12. Final assembly and start packing works.
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4. Fit up side frames

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Specification for Project Name : VERKOR PROJECT
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6. Erection at Site
6.1 When all loads are received at site, they are correctly off loaded and suitable slings are
used and paint finishes are not damaged. All Platforms and Ladders is stacked correctly
and placed on wood off ground level.
6.2 Platforms and Ladders may be erected in individual pieces or in pre-assembled
sections. Appropriate methods of handling, Lifting and fixing shall be employed to avoid
any damage to Install work.
6.3 Permanent bolting shall not be carried out, until corrected positioning and alignment of
structural members has been archived. If necessary, Temporary braces and guys shall
be used to minimize erection stress.
6.4 Bolting
6.4.1 Bolt holes shall be drilled or throated holes. Bolting Materials shall meet the
requirements of project specification and shown on Erection Drawings.
6.4.2 Bolt:
- High Strength Bolts : Hot Dip Galvanizing
Bolts : ASTM F3125 /F3125M GRADE A325M TYPE I or Equivalent
Washers : ASTM F436 / F436M TYPE I
Heavy Hex Nuts : ASTM A563 / A563M GRADE DH / 10S
- Mild Steel Bolts:
Bolts : ASTM A307 GRADE A (FULL THREADED)
Washers : ASTM F436 TYPE I
Heavy Hex Nuts : ASTM A563 GRADE A

6.5 Suggested equipment for Site Erection

KOVIS recommends the following equipment and tools needed for the
construction/installation of all Platforms and Ladders:
Impact wrenches and sockets Box-end wrenches
Crescent wrenches Vice-grip pliers
Alignment punches Rubber mallets
Level Drills
Drill bits Screw guns
Metal saw Extension cords
Ladders Crane
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6.6 General outside ladder assemblies

Ladder to wall connection:
When installing the first section of ladder to any Equipment whether it be unstiffened,
fully two stiffened or fully three stiffened the ladder’s left side mounting brackets will
need to be assembled on brackets.

Ladder to Vessel Connection

)

Standard Ladder Clip to Vessel Connection Details

)
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When two ladder sections meet, it is required to connect the ladder sections together.
Use (2) two hex bolts and (2) two hex nuts and (1) one Ladder Connection Strap on
both sides of the (2) two ladder sections to make the connections.

Ladder to Concrete Connection

)
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6.8 General Ladder Cage Assembly

A typical installation of Ladder Hoops and Cage Straps is assembled during fabrication at
shop as below sketch. The ladder with cage assembly has to connected on Platform clip
by using specified bolts and nuts.
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The Platform Cage Straps have a subtle centerline bend. When installing the straps
make certain that the bend is facing outward away from the Ladder and Equipment.

Detail of Safety Gate Cage

General Assembly

Detail of Safety Cage General Assembly

)

Detail of Installation of
Cage Straps
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Detail of Installation of Platform Cage Straps

6.9 Platform Installation

Base platforms are located at the equipment. The base platform is designed to allow
personnel to access for maintenance and operation of equipment.
Locate and attach the posts, hand rails and top braces to the platform base are using bolts
shown on erection drawings.

Step 1 : Install Frame (Gratings shall be installed on platform before packing)

Step 2 : Install vertical bracing by using bolts & nuts

Step 3 : Install hand rails

Step 4 : Connection with Ladder and ladder Cages

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Specification for Project Name : VERKOR PROJECT
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Platform for Vertical Vessel

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Main Beam connection Details

Bracing connection Details

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Platforms Drawings
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Hand Rail Details

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7. Touch-up Painting at Site

7.1 Painting work be applied and done at shop during fabrication in accordance with the
project specifications and comply with the requirements of SS-000-13A00-
0001_03_General Specification for Painting and Approved Painting and Rust
Prevention Procedure.
7.2 Touch-up painting work at site shall be done as same as the applied painting materials
to recover and protect damaged surface during transportation and erection.

8. Inspection after Install

8.1 All inspection after install at site shall be performed in accordance with approved
Erection Drawing prior to assembly, during assembly, during install and after install to
ensure that materials and workmanship shall meet the requirements of this procedure
and Quality Control Requirements.
8.1.1 Material inspection (material inspection before assembly)
8.1.2 Dimensional inspection (dimension check based on erection drawing)
8.1.3 Frame inspection (assembled main beam with gratings)
8.1.4 Handrail inspection
8.1.5 Assemble materials with bolts, nuts and tools inspection
8.1.6 Start assemble and Erection (alignment and plumbness check)
8.1.7 Painting inspection and Touch-up painting work

9. Attachment
9.1 Attachment 1: Erection Drawings and Erection marks of 1st batch Items
9.2 Attachment 2: Erection Drawings and Erection marks of 2nd batch Items
9.3 Attachment 3: Erection Drawings and Erection marks of 3rd batch Items
9.4 Attachment 4: Erection Drawings and Erection marks of 4th batch Items
9.5 Attachment 5: Erection Drawings and Erection marks of 5th batch Items
9.6 Attachment 6: Erection Drawings and Erection marks of 6th batch Items
9.7 Attachment 7: Grating Cutting Plan Drawings
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ATTACHMENT 1: ERECTION DRAWINGS AND ERECTION MARKS OF 1ST BATCH ITEMS

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ATTACHMENT 2: ERECTION DRAWINGS AND ERECTION MARKS OF 2ND BATCH ITEMS

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ATTACHMENT 3: ERECTION DRAWINGS AND ERECTION MARKS OF 3RD BATCH ITEMS

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ATTACHMENT 4: ERECTION DRAWINGS AND ERECTION MARKS OF 4TH BATCH ITEMS

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ATTACHMENT 5: ERECTION DRAWINGS AND ERECTION MARKS OF 5TH BATCH ITEMS

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ATTACHMENT 6: ERECTION DRAWINGS AND ERECTION MARKS OF 6TH BATCH ITEMS

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ATTACHMENT 7: GRATING CUTTING PLAN DRAWINGS