Professional Documents
Culture Documents
Table of Contents
1. Introduction ............................................................................................................................. 3
2. Scope of Work ......................................................................................................................... 3
3. Materials. .................................................................................................................................. 4
4. Lifting equipment .................................................................................................................... 4
5. Roles and Responsibilities .................................................................................................... 4
6. Procedure For Applying PY15 / PY15HY .............................................................................. 6
ANNEXURES
Annexure – 1………………………………………………………………………….Material Inspection Request
Annexure – 2………………………………………………………………………..…Non – Conformance Report
Annexure – 3…………………………………………………………………………Dimension Inspection Report
Annexure – 4………………………………………………………………...….Welding Visual Inspection Report
Annexure – 5…………………………………………………………….….…….Final Inspection & Release Note
Annexure – 6……………………………………………………...……………….……………Inspection Test Plan
Annexure – 7……………………………………………………………………...………………..Risk Assessment
Annexure – 8…………………………………………………………………...………………….……Tool Box Talk
Annexure – 9………………………………………………………………………………Approved Shop Drawings
Annexure – 10…………………………………………………………………....Material Approval & Specification
Annexure – 11……………………………………………………………………………………...List of Structures
DSC-SIRD-MS-029 REV.0
SA’ADIYAT ISLAND RESORT DEVLOPMENT CORE-DSC Technical Services L.L.C.
P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Method Statement No:- DSC-SIRD-MS-29
Consultant - KHATIB & ALAMI Rev. No: 00 Date: 27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division)
Method Statement Title: APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
1. Introduction
This method statement is to explicitly state all the steps and procedure that will be applied and
adopted while carrying out the Application of Fire Proof Painting on structural Steel members
(Drawing Ref: GTGC-A086-SD-MB-STL-107, Material Ref: MT-CIV-346, List of Structure -
Annexure 11) for SA’ADIYAT ISLAND RESORT DEVELOPMENT PROJECT, ABU DHABI.
2. Scope of Work
This erection method statement covers all activities, precautions, safety requirements, qa qc
requirements and tools equipment used for Application of Fire Proof Painting on structural Steel
members (Drawing Ref: GTGC-A086-SD-MB-STL-107, Material Ref: MT-CIV-346, List of
Structure - Annexure 11) at SA’ADIYAT ISLAND RESORT DEVELOPMENT PROJECT site,
ABU DHABI.( Location map as illustrated below)
DSC-SIRD-MS-029 REV.0
SA’ADIYAT ISLAND RESORT DEVLOPMENT CORE-DSC Technical Services L.L.C.
P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Method Statement No:- DSC-SIRD-MS-29
Consultant - KHATIB & ALAMI Rev. No: 00 Date: 27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division)
Method Statement Title: APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
3. Materials.
4. Lifting equipment
Appropriate tools will be required for the safe Application of Fire Proof Painting on structural Steel
members. Below is the list of tools to be used:
4.1 Mobile Crane.
4.2 Lifting belts, pulley chain blocks and/or hydraulic pull cylinders of suitable capacity.
4.3 General tools for the application of paint .
.
DSC-SIRD-MS-029 REV.0
SA’ADIYAT ISLAND RESORT DEVLOPMENT CORE-DSC Technical Services L.L.C.
P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Method Statement No:- DSC-SIRD-MS-29
Consultant - KHATIB & ALAMI Rev. No: 00 Date: 27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division)
Method Statement Title: APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
5.6 Surveyor
Surveyor shall carry out all kinds of surveying activity at site. Assist the site engineer in
identifying the locations and giving co-ordinates for the installation of stair case.
He shall monitor any deflection and mismatches and advice the site engineer for corrections.
He shall co-ordinate with the main contractor surveyor for identifying and solving any
discrepancies with regards to the location of Stair Case installation.
5.7 Riggers
Riggers will be thoroughly trained and experienced in installing stair case. They are fully
aware of all safety procedures and will compulsorily attend all the safety briefings like tools
box talks, inductions and other safety meetings and shall carryout the Stair Case installation
as per the instructions of site foreman and site engineer.
DSC-SIRD-MS-029 REV.0
SA’ADIYAT ISLAND RESORT DEVLOPMENT CORE-DSC Technical Services L.L.C.
P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Method Statement No:- DSC-SIRD-MS-29
Consultant - KHATIB & ALAMI Rev. No: 00 Date: 27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division)
Method Statement Title: APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
1.0 Purpose
The purpose of this procedure is to ensure the detailed control for surface preparation and application
of Pyrolite 15 over steel substrates (primed / unprimed)
2.0 Responsibilities
2.1 The Contractors QC Inspector shall be responsible for final inspection prior to submitting a
request for inspection by Client Representative.
2.2 In case dispute regarding the materials and its application, manufacturer’s recommendation
shall apply
3.0 Access
3.1 Proper access to be provided by the main contractor to prepare the surface and apply Pyrolite
15.
4.1 All works will be carried out in dry and atmospherically correct conditions.
5.1 If the steel is primed, do a cross hatch or an X-cut as per ASTM D 3359 for the adhesion of
the primer to the surface.
5.2 If the steel is not primed, it can either be blasted to have a profile or can be mechanically
prepared (free from mill-scale, loose rust etc.
5.3 If the steel is primed, do a cross hatch or an X-cut as per ASTM D 3359 for the adhesion of
the primer to the surface.
5.4 If the steel is not primed, it can either be blasted to have a profile or can be mechanically
prepared (free from mill-scale, loose rust etc.
DSC-SIRD-MS-029 REV.0
SA’ADIYAT ISLAND RESORT DEVLOPMENT CORE-DSC Technical Services L.L.C.
P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Method Statement No:- DSC-SIRD-MS-29
Consultant - KHATIB & ALAMI Rev. No: 00 Date: 27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division)
Method Statement Title: APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
1. Following the inspection of the prepared surface, the next step is to mix the materials as follows
2. Check the application conditions, ambient temperature, humidity etc and record it.
3. Use a suitable pump, for e.g. Putzmeiser’s SP 11 for mixing and spraying.
4. Mix one bag of Pyrolite 15 in the mixer, add 30 +/- 4 ltrs of water to the dry powder and start
the mixer. Allow it to mix for 2minutes. Do not allow running for more. Depending on the size
of the mixing chamber/ pot two bags can be added.
5. After mixing the material for 2-3 minutes, drop it to the hopper for spraying.
6. Do not allow the mix material to stand for more than one hour in the hopper (begins to get
hard in time).
7. Apply 8-9mm of key coat on the substrate with the suitable nozzle. Adjust the pressure so that
the over-spray is minimum.
8. Build up the thickness in subsequent coats. Allow enough time between the coats to dry. Do
not apply thick to sag.
10. All application will be carried out by suitable trained / experienced operatives.
11. The selection of materials, mixing, application and achieved thickness will be overseen and
monitored by the foreman, client QC. Refer to respective technical data sheets for details on
mixing and application.
12. When dry, thickness and film integrity shall be checked by the Inspector
13. The information given in the data sheet is for guidance only. If in doubt consult Carboline for
advice.
6.14.1 Clean the damaged area and remove all delaminated materials. Prepare a V cut
wherever possible.
6.14.3 Apply by manually if the area is small and gradually build up the thickness. Allow it to
cure properly. If the damaged area is large, spray application is necessary. Typically
if an area more than 0.25Sq.mtr, spray is advisable.
DSC-SIRD-MS-029 REV.0
SA’ADIYAT ISLAND RESORT DEVLOPMENT CORE-DSC Technical Services L.L.C.
P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Method Statement No:- DSC-SIRD-MS-29
Consultant - KHATIB & ALAMI Rev. No: 00 Date: 27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division)
Method Statement Title: APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
1. The Supervisor will have full access to the relevant quality documents and project specifications.
2. All employees when in doubt shall ask their superior for clarification or guidance.
DSC-SIRD-MS-029 REV.0
ANNEXURES
ANNEXURE - 1
PROJECT # DOCUMENT TYPE TRADE CODE RUNNING NUMBER REV. DATE AUTHOR
DOCUMENT CODE
Issued By: To :
Spec.
No. Material Description Unit Quantity Material Submittal No. Inspection Result
Section
Engineer's comments
A- Approved AAN - Approved As Noted NA - Not Approved
Name : Name :
Sign. : Sign. :
Date : Date :
ANNEXURE-2
DISPOSITION
14 . [ ] Use‐as‐is [ ] Return to supplier Responsible Person
[ ] Reject [ ] Rework Name:
[ ] Repair
Date:
15. Approval of disposition: Production Engineer QA Inspector
[ ] Minor Name : Name :
[ ] Major Signed: Signed:
16. Approval of repair, rework, return to supplier, rejection disposition:
QA/QC Name: Date:
PROPOSED ACTION
Corrective Action Preventive Action
REFERENCE: - DSC-SIRD-MS-029-R.0
CORE-DSC Technical Services L.L.C.
SA’ADIYAT ISLAND RESORT DEVLOPMENT, ABUDHABI. P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Document No:- DSC-SIRD-MS-029
Consultant - KHATIB & ALAMI ` Rev. No: 00 Date:27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division) Page 2 of 4
INSPECTION TEST PLAN FOR THE APPLICATION OF FIRE PROOF PAINTING (CEMETITIOUS PAINT)
Distribution List :
(Following Approval)
LEGEND: K&A - Khatib & Alami CEC OHS - Occupational Health & Safety A - Approval
GTGC - Main Contractor (GHANTOOT) PE - Project Engineer H - Hold Point (signature required to proceed)
C - Client / Architect (SSPD) PM - Project Manager P - Preparation and submittal
CORE DSC - Subcontractor (CORE DSC QCE - Quality Control Engineer R - Review record
TP - Third Party Inspection & Verification Agency MIR - Material Inspection Report S - Surveillance (random attendance, no signature required)
ITR – Inspection Test Request MTC - Mill Test Certificate W - Witness (attendance expected, signature on check sheet)
CORE-DSC Technical Services L.L.C.
SA’ADIYAT ISLAND RESORT DEVLOPMENT, ABUDHABI. P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Document No:- DSC-SIRD-MS-029
Consultant - KHATIB & ALAMI ` Rev. No: 00 Date:27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division) Page 3 of 4
INSPECTION TEST PLAN FOR THE APPLICATION OF FIRE PROOF PAINTING (CEMETITIOUS PAINT)
No. Activity Specification Survey, Test Acceptance Frequency Verification Action Record
Description and/or Drawing No. or Inspection Criteria Responsibility CORE
Method TP GTGC K&A ADM
DSC
1. PROJECT DOCUMENT
1.1 Method Statement Project’s Specification: Visual Approved Method One time PM P - R A - Quality Plan
Statement Shop Drawing
DSC Method Statement
Third paty
DSC-SIRD-MS-023
certificate Where
applicable
Shop Drawings
GTGC-A086-SD-VL-STL-
107
2. CONSUMABLES
2.1 Material Receipts & Storage Project’s Specification Visual Specification of Paint One time PM/ PE/ R/A - R H -
05120 Structural steel QCE MIR, MTC
3.2 Pre-Inspection Method Statement Visual Approved method One time PM/ PE/ P - W W - MIR, MTC
DSC-SIRD-MS-029 Statement QCE
3.3 Paint Application Method Statement Visual Approved method One time PE/ P - W W - MIR, MTC
DSC-SIRD-MS-029 Statement QCE
LEGEND: K&A - Khatib & Alami CEC OHS - Occupational Health & Safety A - Approval
GTGC - Main Contractor (GHANTOOT) PE - Project Engineer H - Hold Point (signature required to proceed)
C - Client / Architect (SSPD) PM - Project Manager P - Preparation and submittal
CORE DSC - Subcontractor (CORE DSC QCE - Quality Control Engineer R - Review record
TP - Third Party Inspection & Verification Agency MIR - Material Inspection Report S - Surveillance (random attendance, no signature required)
ITR – Inspection Test Request MTC - Mill Test Certificate W - Witness (attendance expected, signature on check sheet)
CORE-DSC Technical Services L.L.C.
SA’ADIYAT ISLAND RESORT DEVLOPMENT, ABUDHABI. P.O Box 125830 - Dubai
Client: - SHEIKH SUROOR BIN MOH’D AL-NAHYAN Document No:- DSC-SIRD-MS-029
Consultant - KHATIB & ALAMI ` Rev. No: 00 Date:27-Mar-2017
Main Contractor - Ghantoot Tpt & Gen.Cont.Est.(Building Division) Page 4 of 4
INSPECTION TEST PLAN FOR THE APPLICATION OF FIRE PROOF PAINTING (CEMETITIOUS PAINT)
No. Activity Specification Survey, Test Acceptance Frequency Verification Action Record
Description and/or Drawing No. or Inspection Criteria Responsibility CORE
Method TP GTGC K&A ADM
DSC
3.4 Fire Proof Coating Final DFT Method Statement Visual Approved method One time PE/ P -- W W - MIR,MTC,TP
DSC-SIRD-MS-029 Statement QCE
3.5 Dry Filim Thickness Inspection Method Statement Visual Approved method One time PE / P A W W - MIR,MTC,TP
DSC-SIRD-MS-029 Statement QCE
5. DOCUMENTATION
5.1 Painting Reports Visual Approved method One time PE / R - - - -
Statement QCE
5.2 Final Job Completion Reports Visual Approved method One time PE / R - - - -
Statement QCE
LEGEND: K&A - Khatib & Alami CEC OHS - Occupational Health & Safety A - Approval
GTGC - Main Contractor (GHANTOOT) PE - Project Engineer H - Hold Point (signature required to proceed)
C - Client / Architect (SSPD) PM - Project Manager P - Preparation and submittal
CORE DSC - Subcontractor (CORE DSC QCE - Quality Control Engineer R - Review record
TP - Third Party Inspection & Verification Agency MIR - Material Inspection Report S - Surveillance (random attendance, no signature required)
ITR – Inspection Test Request MTC - Mill Test Certificate W - Witness (attendance expected, signature on check sheet)
ANNEXURE-7
RISK ASSESSMENT FOR THE APPLICATION OF
FIRE PROOF PAINTING
(CEMENTITIOUS PAINT)
PROJECT: SAADIYAAT ISLAND RESORT DEVELOPMENT PROJECT ( NO: A086) Prepared DATE:27.03.2017
TITLE: RISK ASESSMENT FOR THE APPLICATION OF FIRE PROOF PAINTING (CEMENTITIOUS PAINT)
PI: Plant in charge PM: Project Manager, CM: Construction Manager, PE: Project Engineer, SE: Site Engineer, S: Supervisor, TS: Technical supervisor, SO: Safety
officer.
PROBABILITY CONSEQUENCE
LOW
RARE(1) 1 2 3 4 5
6
HIGH
POSSIBLE(2) 2 4 8 10
MEDIUM
LIKELY(3) 3 6 9 12 15
EXTREME
OFTEN(4) 4 8 12 16 20
FREQUENT/
5 10 15 20 25
ALMOST CERTAIN(5)
15-25 EXTREME RISK Activity or industry shoud not proceed in current form
8-12 HIGH RISK Activity or Industry should be modified to include remedial planning and action and be subject to detailed EHS assessment.
4-6 MODERATE RISK Activity or industry can operate subject to management and / or modification.
DATE___________ LOCATION_________________
3. ................................................................ 4. ................................................................
5. ................................................................ 6. ................................................................
7. ................................................................ 8. ................................................................
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WEB SITE : www.ghantooqlO up .com
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ANNEXURE-10
MATERIAL APPROVAL & SPECIFICATION
ANNEXURE- 11
LIST OF STRUCTURES
ANNEXURE -11